Air Compressor Selection Guide Us en
Air Compressor Selection Guide Us en
Air Compressor Selection Guide Us en
SELECTION GUIDE
Air compressors can be used in large industrial applications or smaller shops. This guide provides basic information to help
you determine which air compressor best fits your needs. You will find a glossary of terms, tips for selecting the correct unit,
things to remember when purchasing, and details for determining CFM requirements.
Glossary of Terms
CFMCubic Ft. per Min. A measure of compressors capacity and of the air flow
requirement of air-driven devices. Compressors have two ratingsDisplacement
CFM and Free Air CFM. Air-driven devices are rated in Free Air CFM.
Displacement CFMcalculated by multiplying the volume of the pump
cylinder(s) by the pump speed in RPM (on 2-stage pumps take the volume
only of the low-pressure cylinders). This rating does not take into
consideration efficiency of air pump.
Free Air CFMthe actual air delivery of a compressor, as measured when
discharged to atmospheric pressure.
Check Valveallows air to flow one way only, from pump to tank. When
compressor stops, this valve closes, preventing loss of air from tank.
Safety or Relief Valvevents tank if excess pressure builds up. For safety, a
relief valve must be used on all compressors. ASME stamped and sealed
safety valves must be used on all ASME tanks.
Low-Oil Level Shutdown Switchinstalled in compressor crankcase and
wired to magnetic motor starter. Shuts off motor if compressor pump runs
low on oil.
Pressure (PSI)measures in Pounds per Sq. In. the force exerted by the
compressed air.
Bell Guardmetal or plastic shield around pump flywheel, belt and motor
sheave to prevent hands or clothing from getting caught in moving parts.
Recommended for all installations. Necessary for OSHA compliance.
How to Order
Select the Correct Compressor in 6 Simple Steps
1 Determine Compressor Type. Based on your PSI needs, determine if you
lists (use 25% of intermittent total figure), add in another 15% to 25%
or system variable and future needs, and divide this total by four to
determine approximate horsepower.
Things to Remember
Select a 3-phase motor in preference to a single-phase unit if 3-phase power
is available. Three-phase motors are more reliable and efficient. Select a gaspowered unit for remote operation. Locate your compressor in the center of
the system to avoid long pipe lines. Provide it with plenty of clean, cool, dry
air. Compressors are noisy so provide for sound control and for access to
allow efficient maintenance.
Use straight tubing or pipe lines of adequate strength and a minimum of
fittings to avoid pressure loss caused by friction. Never use tubing or pipe of
a smaller diameter than storage tank outlet. Use larger diameter for long
runs.
Outlets should be taken from the top of the main line (tees facing up)
to keep moisture out.
Check the pressure at any given point by inserting a gauge in the line.
Excessive pressure drops could require redesign of your system.
Keep equipment in good operating condition, check you piping and
fittings regularly to avoid leaks.
Plan head. Make allowances in your original system for future expansion
and additions to equipment. Providing more than you need now is often
a better investment than having to redesign or supplement later.
Be sure your system complies with local and state codes. Many areas have
very strict regulations regarding compressors, air tanks, and other air
equipment. Check before you buy.
CFM Consumption at
25% Use Factor
6.25
8.75
3.0
6.0
5.0
5.0
6.0
7.5
3.75
5.0
7.5
8.75
13.75
3.75
6.0
5.0
15.0
15.0
20.0
8.75
15.0
17.5
3.75
6.0
3.25
8.5
10.0
6.25
0.2 cu. ft. per cycle
6.3
12.5
18.75
1 cu. ft. per ft. of lift
1 cu. ft. per ft. of lift
5.0
3.0
7.5
7.5
11.25
16.25
7.0
21.8
Equipment
PSI Range
70100
70100
70100
70100
70100
90100
7090
7090
7090
7090
7090
7090
90100
90100
90100
125150
125150
125150
125150
90100
90100
125150
90100
90100
90100
90100
90100
120150
145175
125150
125150
90100
70100
70100
AUTOMOTIVE EQUIPMENT
AIR REQUIREMENT AVERAGES
Portable
Tools
Air Filter Cleaner*
Body Polisher*
Body Sander, Orbital*
Brake Tester
Carbon Remover*
Dusting Blow Gun
Drill, 1/16" to 3/8"*
Impact Wrench 3/8" sq. dr.*
Impact Wrench 1/2" sq. dr.*
Impact Wrench 3/4" sq. dr.*
Impact Wrench 1" sq. dr.
Die Grinder*
Vertical Disc Sanders*
Filing/Sawing Machine, Small*
Filing/Sawing Machine, Large*
Tire Rim Stripper
Tire Changer
Tire Inflation Line
Tire Spreader
Air Hammer*
Tire Hammer
Bead Breaker
Spring Oiler
Spray Gun Engine Cleaner*
Production Paint Spray Gun*
Touch-Up Paint Spray Gun*
Undercoat Paint Spray Gun*
Grease Gun*
Hydraulic Lift
Hydraulic Floor Jack
Pneumatic Garage Door
Radiator Tester
Fender Hammer*
Medium Duty Sander*
Compressor CFM
Required Per Unit
3.0
2.0
5.0
3.5
3.0
2.5
4.0
2.0
3.5
7.5
10.0
5.0
10.0
3.0
5.0
6.0
1.0
1.5
1.0
4.0
12.0
12.0
4.0
5.0
8.5
3.5
19.0
3.0
6.0
6.0
3.0
1.0
9.0
40.0