GL 101B Manual
GL 101B Manual
GL 101B Manual
COM
1 Caution
Abnormal operating conditions can lead to one or more undesirable events that, in turn, could lead to injury
to personnel or damage to the equipment or other property. Do not touch the AC terminals while the power
is supplied to the controller to prevent an electric shock. Make sure power is disconnected while checking
the unit inside. To minimize the risk of potential safety problems, you should follow all applicable local and
national codes that regulate the installation and operation of your equipment.
2 Features
• Compact size, only 24x48x75mm.
• RTD input (PT100, CU50) or Thermocouple input (T, R, J, B, S, K, E, WRe3-WRe25).
• Display the temperature in Celsius or Fahrenheit.
• Universal controller to work with either SSR or mechanical relay (contactor).
• Set control mode to PID or on/off, for either SSR or mechanical relay (contactor).
• When set the main control to SSR output, the internal relay J1 can be set for alarm.
3 Specifications
• Power supply: 9-30V DC.
• J1 relay contact capacity: AC250V/3A.
• Relay contact life: 1x105.
• SSR control signal: 12V (open-circuit voltage), 30mA (short-circuit current).
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4 Back terminals
Thermocouple
RTD SSR
- + - +
6 7 8 9 10
1 2 3 4 5
+ -
J1 Relay
9-30V DC
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5 Front Panel
B
6
7 1
5 4 3 2
Figure 2 Front Panel
6 Initial function parameters (input passcode 0089 after pressing the SET key)
Table 1
To access the 0089 menu, press and hold the SET key, the display will show 0000, use the UP/DOWN
key to change the value to 0089. Press SET key, the display will change to be Inty. Press UP/DOWN key
to change the display to other parameters, or press SET key again to modify the value for Inty, then press
SET key to confirm the change. When changing the value, user can use the > key to shift the digit. Use the
same operation to access the SV and alarm parameters (input passcode 0001 after pressing the SET key)
and PID parameters (input passcode 0036 after pressing the SET key) menu.
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Enter 0089
SET SET SET
75 0089 INTY K
Λ V
SET
OUTY 2
Λ V
SET
HY 3
Λ V
SET
PSb 0
Λ V
SET
rd 0
Λ V
SET
CORF 1
SET
Λ V
END
Figure 3. Initial function parameters setup
Note 1. The default setting for the input probe type is K type thermocouple. If the probe is not K, please
change the Inty to the one of the input type shown in Table 2.
Table 2
3: Set J1 relay as alarm output, set SSR as on/off control output. SV is the control temperature.
4. Set J1 relay as on/off control output, SSR output disabled.
Note 3. Hy - Hysteresis Band
The parameter Hy is only for on/off control. For heating control mode, when the measured temperature PV
reaches the target temperature SV, the control output will be off; when PV drops down to SV-Hy, the control
output will be on again. For cooling control mode, when PV drops down to SV, the control output will be off,
when PV increases to SV+Hy, the control output will be on again.
PV
SV SV+Hy
SV-Hy SV
PV
This feature allows the input value to be changed to agree with an external reference or to compensate for
sensor error. For example, if the measured temperature of the controller is 100 degrees, but the reference
temperature is 98 degrees. By setting the PSb= -2, the PV display of the controller would change to be 98.
To set the negative value for PSb, use the > key to move the focus digit to the first digit from the left, then
use the down key to change the digit to show the negative symbol.
7 PID parameters (input passcode 0036 after pressing the SET key)
Table 3
The proportional term produces an output value that is proportional to the current error value. A high
proportional gain results in a large change in the output for a given change in the error. If the proportional
gain is too high, the system can become unstable. In contrast, a small gain results in a small output
response to a large input error, and a less responsive or less sensitive controller. If the proportional gain is
too low, the control action may be too small when responding to system disturbances. In a real system,
proportional-only control will leave an offset error in the final steady-state condition. Integral action is
required to eliminate this error.
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The contribution from the integral term is proportional to both the magnitude of the error and the duration of
the error. The integral in a PID controller is the sum of the instantaneous error over time and gives the
accumulated offset that should have been corrected previously. The accumulated error is then multiplied by
the integral gain and added to the controller output. The integral term accelerates the movement of the
process towards set point and eliminates the residual steady-state error that occurs with a pure proportional
controller. However, since the integral term responds to accumulated errors from the past, it can cause the
present value to overshoot the set point value.
Note 7. d – Derivation time
The derivative of the process error is calculated by determining the slope of the error over time and
multiplying this rate of change by the derivative gain. The magnitude of the contribution of the derivative
term to the overall control action is termed the derivative gain. Derivative action predicts system behavior
and thus improves settling time and stability of the system. An ideal derivative is not causal, so that
implementations of PID controllers include an additional low pass filtering for the derivative term, to limit the
high frequency gain and noise. Normally d is set to 25% of the I value.
Note 8. SouF – Overshoot suppression factor
Overshooting and undershooting are restricted by the Souf and increase of the parameter can suppress the
overshooting.
Note 9. ot – Proportional cycle
It is the cycle time to switch the output on/off. Within the cycle t time, the output will turn on and off once.
For SSR, in general the cycle time is set to 2 seconds. For mechanical relays, set the cycle time to a higher
value (for example, 5~60 seconds) to save the lifetime of the relay.
Note 10. Filt – digital filter factor
The filter is to increase the measured temperature display stability, but will delay the response. When Filt is
set to 0, the filter is disabled. 1, 2 and 3 are weak, medium and strong, respectively.
8 Auto tune
For PID control mode, if the control with default P, I and d parameters settings are not able to hold the
target temperature, the built-in auto tune function can find the right PID parameters for the system
automatically. When on heating mode, it will heat up the system to the target temperature then let the
system cool down. It will repeat this process for about 3 times, then the controller will calculate the
parameters.
To activate the auto tune function, press and hold the > key until the “AT” indicator starts to blink. When
auto tune process finished, the “AT” indicator will stop blinking. The new values for parameters P, I and d
are calculated by the controller.
To stop the auto-tuning, press and hold > key for 3 seconds, until “AT” indicator stops blinking. The PID
parameters values will not change.
Please note:
• Auto tune from time to time, there could be a significant temperature overshoot, if so, please lower
SV value to prevent accident.
• The sensor, load (heater…) need to be connected properly, otherwise, the auto tune will not
complete.
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• The time for the auto tune depends on the system response time, would be from a few minutes to
hours.
• Only need to run auto tune one time.
9 SV and alarm parameters (input passcode 0001 after pressing the SET key)
Table 4.
Note 11. The SV value can be set by accessing the 0001 menu. Or, when in normal operation mode, use
the UP or DOWN key to change the SV directly.
Note 12. When the J1 relay is set as alarm, the relay will be controlled by the two parameters AH1 and
AL1. The alarm can be set as either high limit alarm or low limit alarm.
For high alarm, set AH1>AL1. When the temperature increase to AH1, the J1 relay will be closed (alarm
on), when the temperature drops down to AL1, the J1 relay will be open (alarm off).
For low alarm, set AH1<AL1. When the temperature decrease to AH1, the J1 relay will be closed (alarm
on), when the temperature increases to AL1, the J1 relay will be open (alarm off).
PV
AH AL
AL AH
PV
Alarm on Alarm on
10 Examples
10.1 Control a 110V Heater via SSR
Use SSR, thermocouple to work with the controller to hold the temperature at 700°F. Please see Figure 6
for wiring diagram.
Parameter setting: SV=700. Keep default settings for all the other parameters.
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Note: For 220V heater, change the AC power source to 220V AC, use hot line 1 (L1) and hot line 2 (L2)
to power it.
Heating
Element
N
110V AC
1 2
SSR
Thermocouple -
4 3
+
- +
6 7 8 9 10
1 2 3 4 5
+ -
9-30V DC
1) To use PID mode to control the valve, set outy=1, set cycle time ot=15 seconds to save the lifetime of
the J1 relay and the valve. Set the SV to the desired temperature you want to hold, for example,
SV=350°F.
2) To keep the temperature in a range, for example, 330-350°F, set the output control to on/off mode,
outy=4; keep the cycle time setting ot=2. Set SV=350, Hy=20. The output will be off when temperature
goes above 350°F, and will be on again when temperature drops down to SV-Hy=320°F.
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PT00
R R W
6 7 8 9 10
1 2 3 4 5
+ - 12V
+ -
9-30V DC DC
Solenoid
Valve
Figure 7. Solenoid Valve Wiring
Thermocouple
- +
6 7 8 9 10
1 2 3 4 5
220V AC
L1 L2
+ -
9-30V DC Heating
COIL
Element
220V
AC Contactor
1) To use PID mode to control the heater, set outy=1, set cycle time ot=15 seconds to save the lifetime of
the J1 relay and contactor. Set the SV to the desired temperature you want to hold, for example,
SV=350°F.
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2) To keep the temperature in a range, for example, 330-350°F, set the output control to on/off mode,
outy=4; keep the cycle time setting ot=2. Set SV=350, Hy=20. The output will be off when temperature
goes above 350°F, and will be on again when temperature drops down to SV-Hy=320°F.
PT100
R R W
6 7 8 9 10
1 2 3 4 5
+ - 12V
+ -
DC
9-30V DC
12V DC Buzzer
11 Quick Guide
First, set the parameter Inty to the sensor type connected to the controller if it is not a K type thermocouple,
set the parameter Outy for the output control mode. For controlling a mechanical relay in PID mode, change
the cycle time ot to 5~60 seconds to save the lifetime of the relay. Then you are ready to go. For PID mode,
if the system is not able to hold the temperature, run Auto tune. Set the alarm parameters AH, AL if needed.
If the controller displays EEEE, that means something wrong with the input or with the setting of the input.
Please check the sensor connection and the Inty parameter setting. Questions? Please contact us.
Golander LLC
http://golanderusa.com
email: [email protected]
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