TIPPING SOLUTIONS

FRONT END
TIPPING SOLUTIONS

hyva.com
About Hyva
Founded in 1979, Hyva now operates in more than 130 countries with
over 3,000 employees around the world. The Hyva Group, encompasses
37 subsidiaries globally, with an extraordinary sales and service coverage
and 12 production facilities in Brazil, China, Germany, India, and Italy, with
more than 25,000 customers.

In 2017 we reached a production landmark with the production of our

two millionth hydraulic telescopic cylinder. Today Hyva cylinders work
around the world to satisfy our customer demands in new applications,
existing and new geographical territories under various weather
conditions, confirming Hyva as the world leader in the production of
telescopic cylinders.

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 FRONT END TIPPING SOLUTIONS

FRONT END TIPPING SOLUTIONS

Hyva’s design philosophy is a testimony to our ability to listen to the
ideas of our customers and partners worldwide. The total system today
represents a complete revolution in the way in which tipping equipment
is made. Our obsession remains to continuously simplify and improve our
products with our revolutionary new Alpha cylinder, brackets and wet kit
design. Our engineering achievements offer to maximize productivity for
our customers with higher efficiency and safer operation at lower cost.
Brackets have been re-engineered to be stronger and lighter. Wet kits
have now improved knock-off and super precise tip air control options;
the cylinders for rigid truck can be mounted with tipping valves directly
offering critical safety benefits, a new designed reinforced tank, with high
flow filtration options, with gear pumps that operate at pressures up to
250 bar. The range includes precisely engineered parts for our telescopic
cylinder with Heavy Duty (HD) cylinders.

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 FRONT END CYLINDERS
Hyva’s front end telescopic cylinders are designed for rear-end
tippers and tipper trailers and have earned their reputation for
reliability and value for money. Our innovative balanced design with
lower oil volume allows faster tipping and results in the lightest
Cost effective applications with cylinder in the industry, which simplifies operation, reduce
increased payloads and bespoke maintenance and boost fuel efficiency.
solutions that reduce the impact
on the environment.
INCREASE YOUR PRODUCTIVITY
The Alpha series cylinder is designed by:
• Reducing turnaround times with faster tipping speed
MINING
• Increasing operating time with longer service intervals
• Reducing downtime with the delivery of a safer and more
reliable solution

ALPHA – NOT JUST A CYLINDER BUT A COMPLETE SOLUTION

At Hyva we believe in delivering a solution that can rapidly and

successfully meet your requirements, beyond simply delivering a
cylinder.

Maximum performance and more • Solutions specific to market segments

payload in a stronger package • Optimal balanced ratio between weight, performance and cost for
your product
• Widest range of cylinder from 5 to 100 tons with bespoke solutions
• Very high tipping speed with our heavy duty (HD) Series wide
TRANSPORTATION overlaps, dual rod seals,
• Easy to service
• Working pressures up to 250 Bar
• High quality, wear-resistant guide rings and hydraulic sealing
properties
• Maintenance-free high performance spherical plain bearings
• Extensive field testing precedes all new product releases to ensure
we meet our customers’ expectations
• Complete system is re-engineered from the ground up
• Best performance with the installation of a complete end to end
solution
Maximum efficiency with high-speed
tipping and extreme reliability FC FE FEE

CONSTRUCTION

FSE FCE EF

Maximum payload for long-haul

transportation

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 FRONT END CYLINDERS

ADVANTAGES OF OUR CYLINDERS

STANDARD VS HEAVY DUTY

New top eye design Greased bearings

• Improved tipping speeds
with heavier loads
Improved dust cap design
• Better protection
• Longer lifetime
Double rod seal
• Improved reliability in
Improved cylinder overlap and extreme conditions
guide system
• Longer cylinder stroke Increased cylinder overlap
• Better side-load resistance
Upgraded materials for heavy duty off road
• Supports the pressure applications
increase to 250 bar
• Overall kit weight reduction
of up to 10%
• 5 new cylinder diameters Improved stop rings
• Faster retraction speeds
with heavier loads
Improved slider design
• longer lifetime
• Improved stability

STANDARD HEAVY DUTY

CYLINDER CHASSIS BRACKETS

• Improved design with better stress and fatigue resistance
• Up to 35% weight reduction
• Easy mounting with bracket lips
• Same hole pattern as previous generation FLASH
(interchangeable in Hyva cradle)
• Available in non-greased and greased (HD) version
• Improved greased bearing bush

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 SIDE MOUNTED TRACTOR WETKIT

WETKITS
Hyva Alpha Series is a complete kit
– cylinder and wetkit – delivering
maximum performance at
minimum weight and with the
shortest possible tipping cycle.
Hyva hydraulic systems are a
collection of high-quality, durable
components that will work with
every type of truck and are able to
meet the toughest applications.
All our systems go through
extensive lab testing on both,
the component and complete
solution levels before they leave
the factory.
MOVING FLOOR TRACTOR WETKIT

BENEFITS
• Higher payload capacity
• Increased productivity
• Light weight, heavy duty
and faster performance
kits options
• Bespoke kits to fulfil the
individual requirements
for several markets and
application
• Reducing downtime with
the delivery of a safer and
more reliable solution
• Increasing operating
time with longer service
intervals
• Optimized oil volumes
to use less oil for lower
weight, cost and
carbon footprint to the
environment REAR MOUNTED TRACTOR WETKIT
• All components are very
carefully designed and
selected to assure perfect
match and easy assembly
in short time

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 WETKITS

Each of the hydraulic systems for tipping consists

TIPPER TRUCK CRADLE WETKIT of a number of vital components, selected and
assembled according to the requirements of each
specific application:

• Operating pressure (cylinder, valve, pump)

• Flow (pump, valve, hoses, adapters)
• Cylinder capacity (oil tank volume)
• Type of vehicle
• Type of gear box
• Type of PTO
• Torque of PTO
• Direction of PTO rotation
• Tipping time
• The position on the vehicle for individual
elements, the system efficiency
• Control system and other extra functions

EXPLANATION OF RIGID WETKIT PARTS

CYLINDER TANK
Higher operating pressure Reinforced body
Standard and heavy duty “HD” Straps mounted
versions Oil volume balanced to cylinder
▶ faster, shorter cycle time ▶ stronger, lighter & more reliable

TIPPING VALVE FILTERS

Optimised oil and air flow
Cylinder mounted optimised
Standard and optional heavy duty
control
version
▶ safer
▶ new design

COVER & LIFTING BRACKET

Forged steel and cast iron
Different bearing options available
▶ lower weight

KNOCK OFF
Precise actuation
Robust design
Easy installation
▶ safer

CHASSIS BRACKET
Cast iron
Different bearing options available
▶ lower weight

CRADLE
Standardised kits
Improved hose management
▶ easy installation & mounting

PUMP
High pressure
Durability
▶ faster

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 GEAR PUMPS
Hyva pumps are manufactured and available in
several options, i.e. mounted on three or four holes
power take off configuration. There is also the
possibility to offer tandem pump configurations
BENEFITS for bespoke applications. Our pumps are subjected
• Size ranges from 20 to 124 cm3/rev to rigorous endurance tests during the product
• Working pressure up to 250 Bar development phase in our laboratory to simulate
• Maintenance free due to self-priming and 100,000 tipping cycles to ensure they meet
minimal number of components. the superior performance and endurance our
• Trouble-free start-up at low temperatures customers demand. Bearings are able to withstand
(temperature of the oil -40°C to +80°C) peak radial and thrust loads ensuring your product
• Strong, cast iron pump housing, reinforced has a minimum downtime.
bearings and forced lubrication
• The high pressure at low speed
• The ability to change the direction of rotation
(Bi rotational)
• High power to weight ratio

BRITE SERIES (4 PORTS) LIGHT SERIES (4 PORTS)

BRITE SERIES (2 PORTS REAR) BRITE SERIES (2 PORTS SIDE)

• Gears are produced with the highest attention to create perfect match to reduce internal leakage and noise
level to minimum
• Special sleeve bearings provide optimum alignment of gears, so that the clearance between the teeth is held
in a fixed position to guarantee high performance and efficiency
• Side sealing plates designed to ensure maximum efficiency with pressure up to 250bar
• Special bearings - withstand radial and thrust loads at heavy duty applications
• Design and material used, provide high structural strength to match high pressure standards
•
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 PUMPS

PISTON PUMPS BENEFITS

• All-purpose high pressure pump
For high pressure and long continuous operation • High power to weight ration (kW/kg) up to
Hyva strongly recommends using a Hyva piston 4,5
pump characterized by high performance and • Very high total efficiency
efficiency. Bent axis design assures slim external • Robust pump with long lifetime
dimensions and low noise level operation. These • Long-life bearings for the nominal sizes
pumps are typically used for heavy and demanding • Pumps capacity from 25 to 130 cm3/rev
applications where long operation at high pressure • Slim design optimized for small installation
is required such as cranes, hook and skip loaders, space and to fit with bigger propeller shafts
moving floors, high pressure tippers and many • Continuous pressure up to 350 bar (400
others. The pumps are equipped with safety drainage bar peak pressure), suitable for the most
system, the rotation direction can be easily changed demanding applications for moving floor,
without any special additional tooling. Hyva pumps cranes, hook- and skiploaders and high
are known for robust design and highest quality pressure tippers
proven in several demanding applications. • Hardened spline output shaft with resistant
to higher starting torque
• Optimized pistons for smoother flow and oil
delivery
• Improved suction port to achieve lower
noise level
• Twin flow versions available for crane and
hook loader combinations
(or other specials)
• By-pass valve option, mainly used for
applications with permanently driven
operations

VARIABLE DISPLACEMENT PUMPS SLIM SERIES

PUMPS WITH BYPASS VALVES DUAL FLOW PUMPS

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OIL TANKS
Hyva offers a complete range of oil tanks
manufactured from the highest quality materials BENEFITS
– steel, aluminium. We offer several mounting • Reinforced and robust body design
possibilities - behind the cabin, on the side of • Internal baffle plates
vehicle, in the cylinder cradle and others. This allows • Top, side, cradle and rear mounted types
to compose a variety of hydraulic systems to match • Corrosion resistant stainless steel tank
all truck and application types. straps
Hyva oil tanks are of highest quality in terms of • High quality paint process to withstand 500
design and production standards confirmed in hours of salt spray test
several lab and field tests. The design ensures • Optimized working oil volumes
optimized shape, volumes and weight to follow the • Multiple working volumes concept.
latest trends on modern vehicles. • Reinforced wide suction outlets to
The outer parts are secured by highest quality withstand vibrational stresses
painting methods to withstand the most demanding • Visible spyglass to check oil level easily
weather and operation conditions.

SIDE MOUNTED TANKS (SM) CRADLE MOUNTED TANKS (CM)

TOP FLANGE MOUNTED TANKS (TM) REAR MOUNTED TANKS (RM)

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 FRONT END OIL
TIPPING
TANKS
SOLUITIONS
& FILTERS
PUMPS

AIR BREATHER
Hyva delivers air breather with every type of oil tank, this part is obligatory for every installation and its
role is extremely important. It secures the hydraulic system from contamination from the surrounding
environment with dust or humidity which can lead to serious and costly damage of the system. This is
why Hyva developed a high quality and reliable air breather to meet the most demanding applications
including heavy duty mining, its efficiency has been proved around the world.

BENEFITS
• Easy to access and inspect
• Anti-splash protection feature
• High air flow rate of 1350 l/min
• Filtering capability of 10 microns
• Robust, durable design to withstands
vibration
• Protection against airborne moisture and
particulate contamination
• Easy to inspect and replace

RETURN FILTERS
HOUSE VERSION PLATE VERSION

Hyva offers return oil filters for the hydraulic kits for several applications, the filters can be mounted on
all oil tank configurations.
Filters recommended by our company are characterized by high efficiency and specially designed for
truck applications where vibration resistance should be considered. Filters are capable for nominal flow
of 150 l/min and 250l/min for heavy duty applications. Oil filters used in the systems allow for safe and
long-term operation, extending the lifetime of all components and hydraulic oil, reducing significantly
risk of unexpected and costly repairs.

BENEFITS
• Plate type designed to mount the valve directly on the filter plate
• House type designed to connect the return hose directly to the filter housing
• Glass reinforced PA return line filter inner housing
• Extension tubes applicable to avoid oil foaming
• Available in standard and high flow versions
• High quality materials to meet the most demanding applications

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 HT VALVES
Hyva HT tipping valves series is a specially designed
range of valves dedicated to tipper applications.
This group of Hyva products is the most critical
point of the hydraulic system directly responsible
TIP CONTROLS for the safety and significantly contributes to the
overall performance of the wet kit. For this reason
Hyva developed this product using the global
PROPORTIONAL 1 & 2 SECTIONS TIP CONTROL experience with all possible tipping applications
to proudly present the renewed range of HT valves.
The valves feature the same design concept, which
has been proven to be the safest solution for tipping
applications. Within the HT family one can notice
division in terms oil flow capacity at 150 and 220 l/
min and in terms of mounting option either on the
tank (TNK version) or on the cylinder directly (SAE
version), the valves are also offered in single or double
working pressure options, pressures can be switched
mechanically (MS) or by air control (AS). With the
HT range Hyva is proud to assure that it covers all
application options on global markets.

HT1150-P3/4”-TNK/SAE - HT1150-P1”-TNK/SAE
Single and dual section pneumatic controls
that are small, lightweight with compact casted
body that can easily be mounted. This design
offers multiple mounting options for flexibility in
operation.
• Tipping only option control
• Tipping + PTO option controls
• Ergonomic designed hand lever HT1220-P1”-TNK - HT1220-P1”-SAE
• Proportional lowering
TNK SAE

MULTI SECTION TIP CONTROLS

HT2220-P1”-TNK-MS (MECHANICAL SWITCH)

HT2220-P1”-TNK-AS (AIR SWITCH)

Multi-sectional controls are used to control the

tipping cylinder and a number of additional MS AS
functions, such as opening of the rear door,
sheeting systems, side boards and others. Hyva BENEFITS
can offer sets of controllers that can be composed • Safer operation due to unique design
to the needs of given application for the required • Fixed working pressure concept with replaceable cartridges
number of control sections. • Better precise control of tipping operation
• Proportional operation of lowering for precision and safety,
• Slim 3 way modular design
• Longer lifetime with hardened spool
• Multiple controller actuation options (Double • Possibility to mount directly on the cylinder or oil tank
acting 4 way, Single acting 2 way, PTO on-off) • Acting as hose burst valve if mounted on the cylinder
• Modular design for easier custom directly
configuration • Adjustable lowering speed

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 TIP CONTROLS VALVES

MULTI SECTION
TIPPING VALVES
For the tipping applications with additional
hydraulic option Hyva offers suitable multi section
valves, such valves can be equipped with up to 4
sections. The sections can be chosen to cover single
or double acting applications, they are air controlled
with adjustable working pressure. The sections
are capable to work with oil flows in range of
80-160 l/min.

KNOCK OFF VALVES

KNOCK OFF VALVE - STD KNOCK OFF VALVE - HD

Knock off valve STD is mounted on the cylinder Knock off valve HD can be mounted directly on
cradle, it is delivered with a special bracket to our Alpha HD cylinder with a specially prepared
allow easy installation and precise setting of bracket.
this limiter. It is pneumatically operated, the The HD version features a longer piston stroke
mechanical adjustment allows it to be used offering a smooth and precise deceleration of
with full range of Hyva front cylinders. Usage the tipper cylinder. The reinforced HD version is
of this valve assures precise operation and dedicated to the most demanding applications
smooth limitation of the stroke which results in in heavy working conditions.
significant increase of the cylinder and hydraulic
lit lifetime.

BENEFITS
• Increased the lifetime of the complete
hydraulic system and the cylinder
• Easy installation and adjustment of the valve
• Increased tipping speed allowed with knock
off installed
• Fine tune the exact tipping angle

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HOSE GUIDE ARMS
Hose Guides are designed to work with Hyva tractor wetkits to prevent the wear and tear of hoses and
optimize hose management of hydraulic hoses connecting tractor units and the semitrailer. The hose
guides are typically fitted on the tractor wetkits for tippers, walking floor, silo trailers .

FLEX SAVER FLEX SAVER EASY

FLEX SAVER hose guide is a heavy duty design Simple plug and play version designed
guide applicable for several possible tractor specifically for tractor wetkit configurations,
configurations. With several options of shapes where flexible hoses are used. This design assures
and lengths can be applied in the most efficient that the hoses are safe from any accidental
way to keep the built height at minimum level. damage or wear while natural movements of
The arm rotates due to heavy duty swivel arm the tractor and semitrailer configuration.
suitable for high pressure applications.

HYFIX AND POLY GRIPPING DEVICE

Hyfix body clamp polyp gripping device are Hyva innovative solutions to block the tipper body in the
lowered position while driving empty.
These clamping methods prevent from vibration, noise and unnecessary wear of the tipper parts coming
from uncontrolled tipper body movements while driving empty.
This solution results in serious reduction of wear of all tipper parts. The Hyfix clamp can be applied to rear
unloading tippers, the polyp clamp can be used for both rear and side unloading tippers. These parts can
be delivered in steel and aluminium versions.

HYFIX STEEL HYFIX ALUMINIUM POLY GRIPPING DEVICE

BENEFITS
• Reduced vibrational stress and wear tipper body
• Increased lifetime of tipping cylinder
• Reduced wear of hydraulic seals, cylinder brackets / hinges
• Create a fixed connection between tipper body and chassis
• Reduced noise while driving empty

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 HOSES AND ADAPTORS, TRUCK BODY COMPONENTS & MAINTENANCE

HOSES AND ADAPTORS

Every wetkit is completed with hoses and adaptors of various types. Hyva offers a wide range of high quality
parts dedicated to various truck related applications. These components are also critical part from the
quality point of view, they directly influence the safety, performance and lifetime of the system.

MAINTENANCE AND REPAIR PARTS

HOSE GUARDS BENEFITS

Spiral hose guards secure hydraulic hoses from several possible • Providing buffer between the hose and harsh
kinds of damaged such as wearing, tearing and pinching, this environments against heat, abrasion, and punctures
is additional safety measure to avoid damage caused from • Keeps your equipment and machinery working in tough
vibrations present on truck applications. conditions
• Easy to apply on the majority hoses

SEAL KITS BENEFITS

Hyva Seal kits developed and produced specially for Hyva • Seals are delivered in full repair sets, all necessary items
products, these genuine parts are made to cope with the come in one set
most demanding applications and harsh working conditions. • The Hyva original parts guarantee the highest quality of
To succeed Hyva has always used the best quality materials the product
and the most advanced production technologies, this quality is • Modular design of Hyva parts is repair friendly keeping the
delivered to the customers with the Hyva original parts. lifetime costs low

PRESSURE TEST EQUIPMENT BENEFITS

Hyva hydraulic pressure test kits allow to test the pressure • Ready to use tool
of hydraulic systems to diagnose the overall systems and its • Basic equipment for diagnostics and maintenance of
components. wetkits
Hyva can offer accurate and reliable equipment which is an • Safe and reliable tool
essential tool to diagnose and maintain the wetkits.

HYVA OIL BENEFITS

Hyva high quality hydraulic oil guarantees an optimal high • Suitable for wide range of applications
performance and long life of your hydraulic equipment. • Prevents pump cavitation
Wide ranges of operating oils for different conditions and • Additives prevent rust, oxidation and sludge
applications are available to ensure the right oil extending the • High viscosity index
lifetime of your hydraulic system. • Maximum film protective lubricity

AIR AND OIL FILTER CARTRIDGES BENEFITS

To ensure the correct and long lifetime of hydraulic system it is • Hyva genuine filters guarantee the highest filtration
necessary to monitor the quality of oil and its filtration. quality
To achieve this it is very important to replace the filter cartridges • The filters are developed to cope with the most
periodically. With Hyva filters this replacement is very easy and demanding work conditions
intuitive, the cost of these parts and its replacement is relatively • High flow capacity
low compared to the cost of overall system or possible repairs in • Easy to replace during maintenance.
case of damage due to contaminated oil.

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 Tipping Solutions | Container Handling | Waste Handling | Cranes

130 countries
+3,000 employees
25,000 customers
37 subsidiaries
12 production facilities

Hyva is a leading provider of innovative and highly efficient transport solutions

for commercial vehicles used in transport, construction, mining, materials handling and
environmental service industries.

Founded in 1979 in the Netherlands, the company has a global presence with 37 fully
owned subsidiaries, extraordinary service coverage and 12 manufacturing facilities in
Brazil, China, Europe and India.

For more information on Hyva, please visit www.hyva.com

or follow us on:

Hyva Holding B.V.

Antonie van Leeuwenhoekweg 37
2408 AK Alphen aan den Rijn DEALER STAMP
The Netherlands
Telephone: +31 (0)172 - 42 35 55
Telefax: +31 (0)172 - 42 08 80
[email protected]
www.hyva.com

Disclaimer: Products shown in this brochure might be partially equipped and may not correspond to the standard version.
Country-specific regulations must be observed. Dimensions may vary. This brochure could be subjected to technical changes, errors and translation mistakes.

PG-E 00000362 / 18-02-2019 / RV AB