APIC2015 - Acrylonitrile Market PDF

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Acrylonitrile – World Market Overview

Synthetic Fibres Raw Materials Committee Meeting at APIC 2015


Seoul, 8 May 2015

(Michelle) Yang Qin


APIC 2015
AGENDA

• Trends in Global Acrylonitrile Production

• Downstream Sector Analysis

• Supply and Demand Balances

• Lessons from Other Markets

• Market Prospects

• Conclusions

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLONITRILE CAPACITY

Thousand Metric Tons

7,000 China

6,000 Northeast Asia


S & SE Asia
5,000
ME & Africa

4,000 East Europe


West Europe
3,000
South America
2,000 North America

1,000

0
1990 1995 2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLONITRILE PRODUCTION TRENDS

• Rapid growth in capacity


New Capacity ktpa Year
Anqing Petrochemical, China 130 2013
Tong Suh Petrochemical, S Korea 245 2013
Shandong Keluer, China 130 2014
Shanghai Secco, China 260 2015
Jiangsu Sailboat, China 260 2015
SABIC/Asahi Kasei, Saudi Arabia 240 2017
Ineos Tianjin, China 260 2017
Capacity Shut Down

Asahi Kasei, Japan (250) 2014

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLONITRILE PRODUCTION TRENDS

• Increasing availability of propylene and ammonia feedstock

• Propane dehydrogenation units in North America and Asia

• Ammonia plants in North America and the Middle East

• Low profitability

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLONITRILE PRODUCTION TRENDS

Margin = Acrylonitrile – 1.1 x Propylene $/ton Capacity (ktpa)


2,000 7,200

7,000 Capacity

6,800
Acrylonitrile Margin
6,600
1,500
6,400

6,200

6,000
1,000
5,800

5,600

5,400

500 5,200

Source: Tecnon OrbiChem


APIC 2015
DOWNSTREAM SECTOR ANALYSIS

• Acrylic fibre losing dominance in acrylonitrile downstream

• Slow growth in most sectors, except polyacrylamide

• Strongest growth in low-volume consuming industries

Source: Tecnon OrbiChem


APIC 2015
ACRYLONITRILE CONSUMPTION BY END USE

Thousand Metric Tons (of acrylonitrile)


6000
Other
5000 Nitrile Rubber
Acrylamide
4000
ABS/SAN
Adiponitrile
3000
Acrylic Fibre

2000

1000

0
2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLIC FIBRE PRODUCTION TRENDS

• Global acrylic fibre production has declined by an average


2% per year during the last five years (Montefibre, Radici)

• Production in 2014 was 1.735 million tons registering a


decline of 9% from 2013

• Acrylic fibre costs continue to suffer from propylene prices


and high acrylonitrile conversion costs

• Despite a sharp fall in production over the past 10 years,


Tecnon OrbiChem expects modest (0.4%) production growth
in the next 10 years, due to weak supplies of wool and
cotton and continuing technical advantages for acrylic fibre
in certain markets

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLIC FIBRE CAPACITY

Million Metric Tons


3.5
China
3.0
Northeast Asia

2.5 S & SE Asia


ME & Africa
2.0
East Europe

1.5 West Europe


South America
1.0
North America

0.5

0.0
1990 1995 2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
WORLD ACRYLIC FIBRE PRODUCTION

Million Metric Tons


3.0
China
2.5 Northeast Asia
S & SE Asia
2.0
ME & Africa
East Europe
1.5
West Europe

1.0 South America


North America
0.5

0.0
1990 1995 2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
ABS MARKET TRENDS

• Steady growth, in line with economic growth in most regions

• Chronic overcapacity diminishes profitability

• Styrene prices guide ABS competitiveness

• Free-trade agreements encourage Korean exports

• Exchange rate fluctuations disrupt trade flows

Source: Tecnon OrbiChem


APIC 2015
WORLD ABS CAPACITY

Million Metric Tons


11.0

10.0 China

9.0 Northeast Asia


8.0 S & SE Asia
7.0 ME & Africa
6.0 East Europe
5.0 West Europe
4.0 South America
3.0 North America
2.0

1.0

0.0
1990 1995 2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
ACRYLAMIDE MARKET TRENDS

• North American shale gas boom fuels consumption growth

• Water treatment remains biggest end-use, but growth is slow

• Pulp and paper markets are also mature

Source: Tecnon OrbiChem


APIC 2015
OTHER DOWNSTREAM MARKETS

• Nitrile rubber market growth is slow but steady

• New adiponitrile plant to come on stream this year in Shandong

• Spectacular growth in carbon fibre demand, but volumes are low

Source: Tecnon OrbiChem


APIC 2015
ACRYLONITRILE SUPPLY AND DEMAND

Thousand Metric Tons

7,500 Capacity to Produce

6,500

5,500

4,500

Consumption
3,500

2,500
1990 1995 2000 2005 2010 2015 2020

Source: Tecnon OrbiChem


APIC 2015
ACRYLONITRILE SUPPLY AND DEMAND

• Consistent overcapacity

• Large producers manage operating rates globally

• Relatively stable trade flows among regions

• Japanese exports reduced after 2014 closures

• New capacities in China may reduce imports from the Americas

• Margins are likely to remain depressed

Source: Tecnon OrbiChem


APIC 2015
LESSONS FROM OTHER MARKETS – POLYESTER

Margin = PTA – 0.67x PX ($/ton) Capacity (ktpa)


300 90,000

80,000 Capacity

70,000
PTA Margin
200 60,000

50,000

40,000

100 30,000

20,000

10,000

0 0

Source: Tecnon OrbiChem


APIC 2015
LESSONS FROM OTHER MARKETS – ADIPIC ACID

Margin = Adipic Acid – 0.7x Benzene ($/ton) Capacity (ktpa)


2,000 4,500
Capacity
4,000

3,500 Adipic Acid


Margin
1,500 3,000

2,500

2,000

1,000 1,500

1,000

500

500 0

Source: Tecnon OrbiChem


APIC 2015
ACRYLONITRILE PROFITABILITY

Margin = Acrylonitrile – 1.1 x Propylene $/ton Capacity (ktpa)


2,000 7,200

7,000 Capacity

6,800
Acrylonitrile Margin
6,600
1,500
6,400

6,200

6,000
1,000
5,800

5,600

5,400

500 5,200

Source: Tecnon OrbiChem


APIC 2015
ACRYLONITRILE MARKET PROSPECTS

• Ineos/Sinopec intellectual property dispute

• Possible Montefibre Hispania acrylic fibre restart

• Continued conversion of acrylic fibre capacity to carbon fibre;


output volumes are often reduced

• New demand for ABS resins in 3D printing

Source: Tecnon OrbiChem


APIC 2015
CONCLUSIONS

• Acrylonitrile profitability will remain low because capacity is


expanding faster than demand is growing

• Increasing self-sufficiency in China will reduce inter-regional trade;


exports from the Americas to Asia are likely to decline, despite
seasonal cost advantages

• Slow growth to continue in acrylic fibre markets

• Low oil prices will reduce demand for polyacrylamide in fracking


operations

• Carbon fibre production is growing rapidly, but very little


acrylonitrile is consumed

Source: Tecnon OrbiChem


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