Manual Chequeador e Peso
Manual Chequeador e Peso
Manual Chequeador e Peso
1
Contents
4. INSTALLATION&CONNECTION ..............................................................................................12
2
5. OPERATION PROCEDURE ........................................................................................................21
6. FUNCTION&OPERATION ..........................................................................................................22
3
1. Safety Precaution
4
2. Technical Specification
Executing Standard
CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.
OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.
Accuracy Grade: III.
Number of Verification Intervals: 5,000.
Static Weighing Accuracy: 0.2‰.
Structure&Configuration
7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.
Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
Display&Operation
16-bit Color screen with 800×480[7”] or 1024×600[10.2”] pixel and LED backlight.
Chinese/English graphical interface display and touch operation.
Weight Display Range: -99,999~+999,999.
Scale Capacity: Setting Range 1~999,999.
Scale Division: Optional 1, 2, 5, 10, 20, 50.
Display Resolution: 1/100,000.
Weight Unit: Optional kg, t, g, none.
Decimal Point: Optional 0, 0.0, 0.00, 0.000.
Loadcell Interface
Max. Connection Quantity: 8 Loadcells (350Ω).
Excitation Voltage/Max. Current: DC5V, 120mA.
Signal Input Range: 0~12.5mV.
Output Sensitivity of Loadcell: 1.0~2.5mV/V.
24-bit ∑-△ADC with internal resolution 1/1,000,000.
Sampling Frequency: 400Hz.
Special anti-vibration digital filtering algorithm.
Zero Drift: ±0.1μV/℃ RTI (Relative to Input).
Gain Drift: ±5ppm/℃.
Non-linearity: 0.005%FS.
5
Data Bits and 1 Stop Bit.
USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to
U-disk.
Report Print
The Batch Records can be printed automatically.
The Totalizing Reports and Formulas can be queried and printed.
Operating Specification
Operating Voltage: DC24V±20%.
Max. Power Consumption: 6W.
7” Touch Screen
Outline Size: 226.5×163×36mm [W×H×D].
Window Size: 153.6×86.64mm [W×H].
Panel Cut-out Size: 215×152mm [W×H].
Weight: Approx. 0.72kg.
10.2” Touch Screen
Outline Size: 274×193×40mm [W×H×D].
Window Size: 220.8×132.9mm [W×H].
Panel Cut-out Size: 261×180mm [W×H].
Weight: Approx. 1.2kg.
Protection Level of Front Panel: IP65.
Operating Temperature: -20℃ to +45℃.
Storage Temperature: -30℃ to +60℃.
Relative Humidity: Max. 85%RH.
6
3. Operation Interface
7
3.2 Main Operation Interface
Parameter [300] ‘Application Mode’= ‘1: Weight Sorting Mode [3-12 Sorts]’:
8
3.3 Button Operation
Start.
【Stop】 Stop.
【Alarm】 Alarm Query / Clear Alarm. Red: Alarm state. All Users
Report Print:
9
3.4 Data Display & Quick Setting
[Weight Trigger] ‘Weight > Non-load Zero Range’ for triggering weight-checking process.
[Date/Time] Date/Time.
Engineer
[Checking Speed] ‘Feeding&Checking Conveyors Speed’ setting.
Administrator
[Sorting Speed] ‘Sorting Conveyor Speed’ setting.
10
3.5 Alarm Sign
11
4. Installation&Connection
4.1 Installation
W1
H1
7”
Outline Size Front Panel Size Box Body Size Panel Cut-out Size
Product
W×H×D[mm] W×H[mm] W×H [mm] W1×H1[mm]
7” 226.5×163×36 226.5×163 213×150 215×152
10.2” 274×193×40 274×193 259×178 261×180
12
4.1.3 Installation Mode
Before installation the front end of the screw should be flat with the edge of the hook.
13
4.2 Terminal
14 12 8 7 5 1 12 10 8 5 1
P S+ S- E+ E- S+ S- P S+ S- E+ E- S+ S- A+ B- P T2 T1 G Rx Tx 16 15 14 13
LOADCELL COM2 PRG COM1 DO
24V DC
LAN
+ -
1
2
USB1
COM
USB2
AO DI DO
1+ 2+ G 1 2 3 4 5 6 7 8 9 V- 1 2 3 4 5 6 7 8 9 10 11 12 V+
1 4 12 1 14
14
4.2.3 Loadcell Terminal
3 E- Excitation Voltage -.
5 Unused.
6 Unused.
7 P Shield Ground.
8~14 Unused.
PRG
8 T1
Special for manufacturer.
9 T2
10 P Shield Ground.
11 B- Data -.
12 A+ Data +.
7 A+ Data +.
8 B- Data -.
USB1 USB Data Copying Port / HMI Software Download Port / Mouse Port
15
4.2.5 Analog&Switch Signal Terminal
16
4.3 Ex-factory Definition of DI/DO Function
17
4.4 Typle Applications
Weigher
Loadcell
Rejected Products
Control Box
Weighing Controller
18
4.4.1.2 System Diagram for Weight Sorting Mode [3-12 Sorts]
Weigher
Control Box
Weighing Controller
19
4.4.2 DI/DO Connection
DI
START DI1 Push Button
DI9
DO [Transistor]
-
V- V-
SORT4 DO4
SORT5 DO5
SORT8 DO8
SORT9 DO9
SORT10 DO10
SORT11 DO11
20
5. Operation Procedure
Scale Setting
Zero Calibration
Static Calibration
Dynamic Compensation
Formula Setting
Other Settings
21
6. Function&Operation
22
6.2 Main Menu Function
23
6.3 F1 Parameter Setting [F1 SET]
24
No. Sign Range Default Description REG
Stablity Judging
109 0.1~9.9 0.5 Stablity Judging Time [s] 40119
Time
00 None
01 11.2Hz
02 8.0Hz
Anti-Vibration 03 5.6Hz
110 0~9 3 40121
Digital Filter1 04 4.0Hz
05 2.8Hz
06 2.0Hz
07 1.4Hz
08 1.0Hz
09 0.7Hz
25
6.3.2 Calibration Parameters [Calibration]
0: OFF
Auto Zero
1: ON [Only when weight is stable, Auto
120 Tracking 0~1 0 40151
Zero Tracking will be allowed]
Permission
Refer to parameter [108] ‘Stablity Judging
Range’ and [109] ‘Stablity Judging Time’.
Auto Zero
121 1~10 1 Auto Zero Tracking Time [s] 40153
Tracking Time
[Division/s].
4%).
Initial Zero
126 0~1800 30 Initial Zero Adjusting Time [s] 40163
Adjusting Time
26
6.3.3 Formula Parameters [Formula]
200 Sort1 Min. Setpoint 0~60000 4949 Min. Weight Setpoint Value of Sort1 40201
201 Sort1 Max. Setpoint 0~60000 4949 Max. Weight Setpoint Value of Sort1 40203
202 Sort2 Min. Setpoint 0~60000 4950 Min. Weight Setpoint Value of Sort2 40205
203 Sort2 Max. Setpoint 0~60000 5050 Max. Weight Setpoint Value of Sort2 40207
204 Sort3 Min. Setpoint 0~60000 5051 Min. Weight Setpoint Value of Sort3 40209
205 Sort3 Max. Setpoint 0~60000 10000 Max. Weight Setpoint Value of Sort3 40211
206 Sort4 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort4 40213
207 Sort4 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort4 40215
208 Sort5 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort5 40217
209 Sort5 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort5 40219
210 Sort6 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort6 40221
211 Sort6 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort6 40223
212 Sort7 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort7 40225
213 Sort7 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort7 40227
214 Sort8 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort8 40229
215 Sort8 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort8 40231
216 Sort9 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort9 40233
217 Sort9 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort9 40235
218 Sort10 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort10 40237
219 Sort10 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort10 40239
220 Sort11 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort11 40241
221 Sort11 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort11 40243
222 Sort12 Min. Setpoint 0~60000 0 Min. Weight Setpoint Value of Sort12 40245
223 Sort12 Max. Setpoint 0~60000 0 Max. Weight Setpoint Value of Sort12 40247
200 Target Weight Value 0~60000 5000 Target Weight Value 40271
27
6.3.4 Working Mode Parameters [Mode]
Application Mode
Authorization: Administrator.
Weight-checking Mode
conveyors running]
Weight-checking 0
301 0~1 1: Static Mode [Weight-check after the 40303
Mode [*]
feeding&checking conveyors stopped, but the
Authorization: Administrator.
weight-checking process.
Suggestion: t1=0.
28
No. Sign Range Default Description REG
Authorization: Administrator.
Re-running t3 [s]
29
6.3.5 Timer Parameters [Timer]
T1 Before Sorter1
400 0.00~99.99 0.00 Delay Time Before Sorter1 Starts T1 [s] 40401
Starts
T2 Before Sorter2
401 0.00~99.99 0.00 Delay Time Before Sorter2 Starts T2 [s] 40403
Starts
T3 Before Sorter3
402 0.00~99.99 0.00 Delay Time Before Sorter3 Starts T3 [s] 40405
Starts
T4 Before Sorter4
403 0.00~99.99 0.00 Delay Time Before Sorter4 Starts T4 [s] 40407
Starts
T5 Before Sorter5
404 0.00~99.99 0.00 Delay Time Before Sorter5 Starts T5 [s] 40409
Starts
T6 Before Sorter6
405 0.00~99.99 0.00 Delay Time Before Sorter6 Starts T6 [s] 40411
Starts
T7 Before Sorter7
406 0.00~99.99 0.00 Delay Time Before Sorter7 Starts T7 [s] 40413
Starts
T8 Before Sorter8
407 0.00~99.99 0.00 Delay Time Before Sorter8 Starts T8 [s] 40415
Starts
T9 Before Sorter9
408 0.00~99.99 0.00 Delay Time Before Sorter9 Starts T9 [s] 40417
Starts
30
6.3.6 Communication Parameters [Comm.]
31
6.3.7 Display Parameters [Display]
Date Format
0 0: YYYY-MM-DD [Year-Month-Day]
900 Date Format 0~2 40901
[*] 1: MM-DD-YYYY [Month-Day-Year]
2: DD-MM-YYYY [Day-Month-Year]
Auto Screen-locking
0: OFF
Auto
901 0~1 0 1: ON [The operating buttons of main 40903
Screen-locking
display interface will be locked automatically if
0 Display Style
906 Display Style 0
[*] 0: CFY
32
6.4 F2 System Calibration [F2 CAL]
Operation Steps:
Step1: Zero Calibration. Let the weigher at unloading and static state and after the weight display value
being stable, press the button【Zero Cal.】to display and save the new ‘Zero Value’. If the new Zero Value
is not in its allowed range, the operation【Zero Cal.】will be invalid.
Step2: Load Calibration. Load standard weights on the weigher with ‘Loading weight ≥ [50% × Scale
Capacity]’. After the weight display value being stable, press the button【Load Cal.】, then input
‘Calibrating Weight’ value and save the new ‘Span Coefficient’ valu. If the loading weight is too small
[AD Value ≤ Zero Value], the operation【Load Cal.】will be invalid.
33
6.4.2 Dynamic Compensation [Dyn. CMP]
Operation Steps:
Step1: Static Weighing. Load a sample of unchecked product on the weigher. After Weight Display
Value being stable, press the button【Stat. Weigh】to get the static weight value of the sample.
Step2: Dynamic Compensation. Take the sample away from the weigher, press the button【Dyn. CMP】
and input ‘Dynmatic Weight-checking Times’, then the conveyors will start automatically and enter the
process of ‘Dynamic Compensation’.
Step3: Weigh the sample dynamically on the weigher. After the dynmatic weight-checking times
reached to its set value, the conveyors will stop and the process of ‘Dynamic Compensation’ will end
automatically, then display and save the new ‘Dynamic Span Compensation Ratio’. If the new
‘Dynamic Compensation Ratio’ is not in its allowed range, the operation【Dyn. CMP】will be invalid.
34
6.5 F9 I/O Function Definition [F9 I/O]
35
6.5.3 AO Function Definition
36
Appendix A. Print Formats
BATCH RECORDS
------------------------
2016-01-29 10:51:10 Starting Time of Auto-printing
------------------------
P1: 499.9g Batch No. Checking Value
P2: 500.1g
P3: 499.8g
P4: 500.2g
… …
------------------------
2016-01-29 10:51:30 End Time of Auto-printing
TOTAL REPORT
------------------------
TOTAL: 2000.0g Total Totalized Weight
T_PCS: 4 Total Batch Count
NM_TOT: 2000.0g Totalized Weight of Sort2 [Normal]
NM_PCS: 4 Batch Count of Sort2 [Normal]
LO_TOT: 0.0g Totalized Weight of Sort1 [Low]
LO_PCS: 0 Batch Count of of Sort1 [Low]
HI_TOT: 0.0kg Totalized Weight of Sort3 [High]
HI_PCS: 0 Batch Count of Sort3 [High]
------------------------
2016-01-29 10:52:30
FORMULA
------------------------
FORM: #01 Formula No.
SET_P: 500.0g Target Weight Value
L_DEV: 5.0g Low Deviation Permission Value
H_DEV: 5.0g High Deviation Permission Value
------------------------
2016-01-29 10:53:30
37
Table 4. Totalizing Report for Weight Sorting Mode
TOTAL REPORT
------------------------
TOTAL: 2000.0g Total Totalized Weight
T_PCS: 4 Total Batch Count
S1_TOT: 0.0g Totalized Weight of Sort1
S1_PCS: 0 Batch Count of Sort1
S2_TOT: 2000.0g Totalized Weight of Sort2
S2_PCS: 4 Batch Count of Sort2
S3_TOT: 0.0kg Totalized Weight of Sort3
S3_PCS: 0 Batch Count of Sort3
… … …
… … …
S12_TOT: 0.0g Totalized Weight of Sort12
S12_PCS: 0 Batch Count of Sort12
REJ_TOT: 0.0g Totalized Weight of Rejected Products
REJ_PCS: 0 Batch Count of Rejected Products
------------------------
2016-01-29 10:54:30
FORMULA
------------------------
FORM: #01 Formula No.
S1_MIN: 0.0g Min. Weight Setpoint Value of Sort1
S1_MAX: 494.9g Max. Weight Setpoint Value of Sort1
S2_MIN: 495.0g Min. Weight Setpoint Value of Sort2
S2_MAX: 505.0g Max. Weight Setpoint Value of Sort2
S3_MIN: 505.1g Min. Weight Setpoint Value of Sort3
… … …
S12_MIN: 0.0g Min. Weight Setpoint Value of Sort12
S12_MAX: 0.0g Max. Weight Setpoint Value of Sort12
------------------------
2016-01-29 10:55:30
38
Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU]
Command
Data Name Type Address Attribute Description
[HEX]
Sorting Quantity Long 40197 R/W 03/10 3~12
Working Formula No. Long 40199 R/W 03/10 1~10
Auto Printing 0: OFF
Long 40399 R/W 03/10
Permission 1: ON
Zero Calibration Long 41101 W 10 0xA1: Zero Calibration
Load Calibration Long 41103 W 10 0xA5: Load Calibration
Calibrating Weight Long 41105 W 10 Used for Load Calibration
Long 41109 W 10 Special for manufacturer
Long 41111 W 10 Special for manufacturer
Long 41201 R 03 Unused
Weight Long 41203 R 03
Working Formula No. Long 41205 R 03 1~10
Total Totalized Weight Long 41207 R 03
Total Batch Count Long 41209 R 03
41211
Bit0 1: RAM Fault
Bit1 1: EEPROM Fault
Bit2 1: Parameter Error
Bit3 1: Signal Error
Bit4 1: ADC Fault.
Bit5 1: Over ADC Range
Bit6 1: Overload Alarm
Bit7
Alarm State Long Bit8 R 03
Bit9 1: Pause
Bit10
Bit11
Bit12
Bit13
Bit14
Bit15
Bit16
Bit17 1: ZERO Invalid
Checking Weight Long 41213 R 03
39
Command
Data Name Type Address Attribute Description
[HEX]
41215
Bit0 1: Overload Alarm
Bit1
Bit2 0: Unused. 1: Unused
Bit3 1: Non-load Zero Range
Bit4 1: Weight Value is stable
0: Dynamic Weight-checking
Mode
Bit5
1: Static Weight-checking
Mode
Running State Long R 03 1: DI Function of
Bit6 ‘Photo-electric Identification’
Defined
1: DI switch ‘Photo-electric
Bit7
Identification’ turned on
Bit8 1: Weight-checking Ended
Bit9 1: Pause
Bit10 1: Running
Bit11 1: Weight-checking
Bit12
Bit13 1: Screen Locked
Non-load Zero Range Long 41217 R 03
Checking Speed Long 41219 R/W 03/10
Sorting Speed Long 41221 R/W 03/10
Long 41223 R 03 Unused
Long 41225 R 03 Unused
Long 41227 R 03 Unused
Batch Count of
Long 41229 R 03
Rejected Products
Sort1 Batch Count Long 41231 R 03
Sort2 Batch Count Long 41233 R 03
Sort3 Batch Count Long 41235 R 03
Sort4 Batch Count Long 41237 R 03
Sort5 Batch Count Long 41239 R 03
Sort6 Batch Count Long 41241 R 03
Sort7 Batch Count Long 41243 R 03
Sort8 Batch Count Long 41245 R 03
Sort9 Batch Count Long 41247 R 03
Sort10 Batch Count Long 41249 R 03
Sort11 Batch Count Long 41251 R 03
Sort12 Batch Count Long 41253 R 03
40
Command
Data Name Type Address Attribute Description
[HEX]
Sort1 Totalized Weight Long 41255 R 03
Sort2 Totalized Weight Long 41257 R 03
Sort3 Totalized Weight Long 41259 R 03
Sort4 Totalized Weight Long 41261 R 03
Sort5 Totalized Weight Long 41263 R 03
Sort6 Totalized Weight Long 41265 R 03
Sort7 Totalized Weight Long 41267 R 03
Sort8 Totalized Weight Long 41269 R 03
Sort9 Totalized Weight Long 41271 R 03
Sort10 Totalized Weight Long 41273 R 03
Sort11 Totalized Weight Long 41275 R 03
Sort12 Totalized Weight Long 41277 R 03
Totalized Weight of
Long 41279 R 03
Rejected Products
Long 41401 W 10 Unused
0x55: Start
Start/Stop Control Long 41403 W 10
0x5C: Stop
Long 41405 W 10 Unused
0x45: Clear Alarm
Function Operation 1 Long 41407 W 10 0x55: Unused
0x56: Unused
0xA1: Zero Fine Adjustment
Function Operation 2 Long 41409 W 10 0xA2: Unused
0xA3: Clear Screen
Long 41411 W 10 Unused
Long 41413 W 10 Unused
Long 41415 W 10 Unused
Long 41417 W 10 Unused
Long 41419 W 10 Unused
0xFF:
Recover Running Long 41421 W 10 ‘Pause’ state:
Recover Running
41
Register Table of Formulas
42
Appendix C. Data Frame Format of Continuous Sending [ASCII]
O 4F Overload
Weighing State
S 53 Stable 53 [S]
[Byte2]
M 4D Motion
G 47 Unused
N 4E Weight
Data Name
B 42 Final Feeding Weight 4E [N]
[Byte3]
T 54 Total Totalized Weight
31 [1]
k 6B k: kg 2E [.]
t 74 34 [4]
g 67 67 [g]
[+00123.4g]
43
CMC00000028 CPC13/041728