User's Manual of Weighing Controller

Weighing Controller
user's manual
caution:
1.In the access power before,Please check the voltage used is
in the range of 187-253v.If the power supply cannot meet this
requirement,you need to add AC regulated power supply.
2.Controller shell must be well grounded.
3.If your device is already installed on the sensor,welding
operation on the device should be avoided.If the sensor has
access controller,the welding operation on the device must be
avioded.
1
Overview
1. Brief introduction
The weigh displaying controller is designed as a microcomputer specially used to provide automatic
quantitative control for cement packer. Controlled by the single-chip microcomputer, it is an intelligent
instrument that has a integrated function of weighing and controlling. Besides, with the unique
anti-jamming measures adopted, it can be used in hostile environment.
2. Main functions
● quantitative control;
● process-oriented calibration;
● button-controlled tare weighting;
● remote controlled signal;
● LED indicating the working state;
● cumulant counting;
● double gate control;
● output status switching;
● range locking.
3. Basic operating principles

The weigh displaying controller calculates and displays the weight of materials placed on the
scale after internal acquisition and processing of the analog signal output from the transducer.
Comparison between the weight of materials placed on the scale and the set value will be made, if
the weight reaches the set value, the controller outputs control signal to the actuating equipment (i.e.
stop feeding, off bag).
Technical Specifications
1. General specifications
(1) environment temperature: -10℃ to +50℃
(2) relative humidity: < 80%
(3) power voltage: 220v ± 10%, 50Hz±5Hz, supported by earthing
(4) overall dimensions: 350 x220x60mm
2. Measured parts
Transducer: 10V±5%, maximum load capacity of 150 mA.
Signal range: 0 ~ 25 mV.
2
The internal provides 12V DC, making the relay outputs a switching signal.
Maximum load capacity of the relay 220V/50HZ/10A.
Distribution and Wiring Diagram
Transducer
Extrocontrol
Push
0.5A
Control A
Power 220V
~
Control B
Left Right
Transducer: connecting transducers, detailed explain will be presented later;
External control: can be used as external remote control of the tare weighing and start-up;
Guarantee: 0.5A
Power supply: AC 220v±10%
Sluice gate: the internal connected with contactless relay; when the net weight reaches the set value, the
gate will control the relay by outputting corresponding short circuit signals.
Operating Instructions
1. Schematic diagram of the front panel
A B
Control
Stable
Reset
Weight (kg) Set (kg)
zerotare F1 F2 ＋－
Count
MADE IN CHINA
3
2. Comments:
(1) Brief introduction to the displaying content
Value setting area (functional area):
5 digit display,The A control port represents fine outlet, which set the weight, B control and
thecoarse material outlet, B control port settings to advance A control port.
Bag weighing area:
5 digit display, displaying the instantaneous set weight of bags, the calibration scale weight can be
entered at calibration, with the maximum of 999.99.
Counting area:
5 digit display, displaying the number of completed work cycles (number of the already filled bags),
with the maximum of 999.99.
Indicating area:
"Control" - when the weight reaches set weight values of A and B, the corresponding "control" light on,
and output simultaneously at the corresponding console.
"Stable" - when the weighing values float in 2 seconds, the "stable" light on.
"Reset" – flicks when the power on, and press the tare weighing for three times when the "stable"
indicator light on, reset in the weight display area, the "tare weighing" light on.
(2) Introduction to the buttons

"Reset": continuously press the button for three times to reset the make the count value;
"Zero setting": in "stable" state, continuously press the button for three times to make the weight
value instantaneously return to zero;
"F1": using for calibration, see (4, calibration operation) for details;
"F2": ESC key (in any state, press F2 to return to weighing state)
"+" and "-": add and subtract in inputting or modify the values;
"Please" and "-": move the cursor around to input or modify the values.
3. Field installation:
(1) there are three ways to fix the controller (wall mount type, stationary at back type and stationary
at bottom type), the location with weaker vibration source shall be selected according to the field
conditions.
(2) the sensor is a highly sensitive device which should be deployed in a vertical position. And each
part should keep fastened without any looseness or displacements. The sensor should be equipped with a
certain pretension force and the leads of the sensor shouldn’t be too tight or loose, and the vicinity of the
senor cannot have any tock or collision.
(3) the mechanical part of the scales body should be fixed in tight without any looseness and it
4
should also keep hang in the air trying to avoid the touch of the scales body and the other things.
(4) to adjust the hoisting screws in order to minimize the touch of the soot door and the rubber tube.
4. Calibration of the scales:

The scales must be calibrated before starting the packaging!!
It mustn’t calibrate the scales until it is electrified for half an hour in order to
keep the accuracy of the calibration value of the scales!!!
The calibration steps are as follow:
Press “F1” button and the setting screen will display “JC--1”，at the moment, it is necessary to empty
the materials on the scales and ensure the scales will not be affected by other external forces. And then
press the “F1” button again and the setting screen will display “JC--2”, the instantaneous weight of the
bag weight screen will automatically remove the tare weight. At the same time, the mark weight of the
scales (≥the set bag weight) should be placed on the scales. When the indicator light of‘stable’ shines,
press the ‘F1’ button again and the setting will display ‘JC--3’, the instantaneous weight of the weight
screen will be locked with the cursor shining. Change the displayed value into the weight value of the
calibrating weight of the scales and press ‘F1’ button and the setting screen will display ‘JC--4’, now the
weight value of the bag is as same as the value of the weight. Finally press the ‘F1’ button again and the
setting screen will recover the settings before the calibration of the scales which means the calibration of
the scales programme has been quitted. After removing the weight, the weight value of the bag should
display ‘000.00’.
If the scales are calibrated for the first time, please test the scales with the weight or the material
objects. In the event of any error, please make calibrations again to meet the accuracy.
5. Filling operations:
After the calibration of the scales, enter the needed weight value of the bag into the setting screen,
(the value of A, B should be in correspondence with the controlling output of A, B.)
Press ‘zero setting’ button to clear the instantaneous weight,
Press ‘reset’ button to clear the accumulative number of bags.
Until now, the device has been ready for filling. (Activate by manual operation, move the strobe and
fill, when it reaches the setting ration, move the strobe and stop filling.)
During the filling, any part of the scales can’t be affected by any external force.
As a result of some external factors, the tare weight of the scales will be changed. If it is discovered
that the tare weight value is too large with the scales empty, press ‘zero setting’ for three times when the
scales keep stable amply (with the indicator light of ‘stable’ shining) to reset the tare weight in order to
do the filling again.
(Attention: it needs to wrap in advance for dozens of times for the first time and then measure the
tare weight in order to keep proper functioning).
5
Appendixes
1. Operating Instruction Manual 1
2. Three-wire power line 1
3. Two-core output line 1
4. Tensile force sensor 1

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Weighing Controller

in the range of 187-253v.If the power supply cannot meet this

requirement,you need to add AC regulated power supply.

2.Controller shell must be well grounded.

3.If your device is already installed on the sensor,welding

operation on the device should be avoided.If the sensor has

access controller,the welding operation on the device must be

3. Basic operating principles

Distribution and Wiring Diagram

(2) Introduction to the buttons

4. Calibration of the scales:

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