BST106-M10 (FB) Weighing Controller: Operation Manual V5.0

BST106-M10[FB] Weighing Controller
For: Ration Batching Scale with 4-material&2-speed Feeding

[Single-scale Mode & Four-scale Mode]
Operation Manual V5.0
Changsha Supmeter Technological Co.,Ltd.

Preface
Thank you very much for your purchase!
This manual covers safety precaution, technical specification, operation interface, installation&
connection, function&operation and so on. In order to make the product running at its best, please read this
manual in advance, and reserve it for the future reading.
The technology update, function enhancement and quality improvement may lead to some differences
between this manual and the physical product, please understand.
Without our authorization, the contents of this manual are not allowed to be copied and reproduced.
Main Features:
 Suitable for Ration Batching Scale with 4-material&2-speed feeding [Single-scale Mode &
Four-scale Mode].
 EMC design with high anti-jamming capability, suitable for industrial environment.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
 7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.
 Loadcell Interface
 4 Loadcell ports. Max. Connection Quantity: 4×4 Loadcells (350Ω).
 24-bit High-precision and high-speed ∑-△A/D conversion module with 1/1,000,000 internal
resolution and sampling frequency 800Hz.
 Special anti-vibration digital filtering algorithm for ensuring the weighing stability and
accuracy when there is strong vibration on the load receptor, and the rapid response capability
when the weight signal changes.
 I/O Interface
 7 Definable normally open switch inputs [DI] and 18 definable normally open transistor switch
outputs [DO].
 Optional ‘High/Low Speed Feed’ DOs for feeding control. Optional Low-speed Feeding
Modes: Continuous Feeding Mode and Inching Feeding Mode.
 4 Definable analog signal AO[0~10V] for weight signal output or ‘High/Low Speed Feed’
control.
 Digital Communication Interface
 COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.
 COM[RS232] for connecting RS232 Serial Printer.
 USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data
to U-disk.
 Software Function
 Manual Screen-locking/Screen-unlocking, Auto Screen-locking, Digital Setting&Calibration
and I/O Testing functions available.
 Initial Zero Adjustment after Power-on, Auto Zero Tracking, Zero Fine Adjustment and Zero
Calibration functions available.
 Load Calibration and Loss Calibration functions available.
 10 Recipes for batching control.
 Optional ‘Fall Value Auto Correction’ function.
 Optional ‘Auto Pause for Deviation Alarm’, ‘Auto Pause while Gross Weight Upper Limit
Alarming’, ‘Manual Pause’ and ‘Auto Re-feed’ functions.
 Optional ‘Target Batch Control’ function [With Target Batch Count finished, the batching
process will stop automatically].
 The Batch Records can be printed automatically.
 Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.
 With the multitasking mode, the weighing&control process will not be interrupted by
parameter setting and the other operations.
1
Contents
1. SAFETY PRECAUTION .................................................................................................................4
2. TECHNICAL SPECIFICATION ....................................................................................................5
3. OPERATION INTERFACE ............................................................................................................6
3.1 OPERATION INTERFACE OF USER LOGIN ................................................................................................ 6
3.2 MAIN OPERATION INTERFACE FOR APP1 SINGLE-SCALE MODE............................................................ 7
3.3 MAIN OPERATION INTERFACE FOR APP2 FOUR-SCALE MODE .............................................................. 8
3.4 BUTTON OPERATION ............................................................................................................................. 9
3.5 DATA DISPLAY & QUICK SETTING ....................................................................................................... 10
3.6 ALARM SIGN ....................................................................................................................................... 11

3.6.1 Alarm Message ...........................................................................................................................11
3.6.2 Prompt Message .........................................................................................................................11
3.6.3 Error Message............................................................................................................................ 12
4. INSTALLATION&CONNECTION ..............................................................................................13
4.1 INSTALLATION ..................................................................................................................................... 13

4.1.1 Outline Size ............................................................................................................................... 13
4.1.2 Installation Angle ...................................................................................................................... 13
4.1.3 Installation Mode ....................................................................................................................... 14
4.2 TERMINAL ........................................................................................................................................... 15

4.2.1 Terminal Diagram ...................................................................................................................... 15
4.2.2 Power Supply Terminal ............................................................................................................. 15
4.2.3 Loadcell Terminal ...................................................................................................................... 16
4.2.4 Digital Communication Terminal .............................................................................................. 17
4.2.5 Analog&Switch Signal Terminal ............................................................................................... 18
4.3 DI/DO EX-FACTORY ASSIGNMENT ...................................................................................................... 19
4.4 TYPICAL APPLICATION: APP1 SINGLE-SACLE MODE........................................................................... 21

4.4.1 System Diagram for APP1 Single-sacle Mode .......................................................................... 21
4.4.2 DI/DO Connection for APP1 Single-Sacle Mode...................................................................... 22
4.5 TYPICAL APPLICATION: APP2 FOUR-SACLE MODE ............................................................................. 23
2
4.5.1 System Diagram A for APP2 Four-Sacle Mode without Mixing Bin ........................................ 23
4.5.2 System Diagram B for APP2 Four-Sacle Mode with Mixing Bin ............................................. 24
4.5.3 DI/DO Connection for APP2 Four-Sacle Mode ........................................................................ 25
5. OPERATION PROCEDURE ........................................................................................................26
6. FUNCTION&OPERATION ..........................................................................................................27
6.1 MAIN MENU INTERFACE ..................................................................................................................... 27
6.2 MAIN MENU FUNCTION ...................................................................................................................... 28
6.3 F1 SETTINGS ....................................................................................................................................... 29

6.3.1 Weighing Parameters ................................................................................................................. 29
6.3.2 Calibration Parameters .............................................................................................................. 31
6.3.3 Setpoint Parameters ................................................................................................................... 32
6.3.4 Working Mode Parameters ........................................................................................................ 33
6.3.5 Timer Parameters ....................................................................................................................... 36
6.3.6 Communication Parameters....................................................................................................... 39
6.3.7 Display Parameters .................................................................................................................... 40
6.4 F2 CALIBRATION ................................................................................................................................. 41

6.4.1 Static Calibration ....................................................................................................................... 41
6.4.2 Loss Calibration ........................................................................................................................ 42
6.5 F9 I/O ASSIGNMENT ............................................................................................................................ 44

6.5.1 DO Assignment ......................................................................................................................... 44
6.5.2 DI Assignment ........................................................................................................................... 47
6.5.3 AO Assignment.......................................................................................................................... 50
APPENDIX A. PRINT FORMATS ...................................................................................................52
APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU] ........................53
APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]....................58
3
1. Safety Precaution
 Lithium Battery Installation

A Lithium battery should be equipped in the product. If it is not allowed to be transported
together with the product because of embargo, please make a purchase according to the
model offered by us and install it by yourself.
 Application environment
Make sure that this product works under the environment where is accord with the technical
specifications.
Do not open the shell before power-off.
 Controller Protection
The product, as a low-voltage equipment, should be kept away from the high-voltage
equipments.
 Scale Frame Protection
For avoiding bodily injury from electric shock accident and separating the loadcells from
strong interference, the scale frame should be grounded directly with the ground resistance
being less than 4Ω.
 Cable Laying
Weighing signal, analog signal and communication signal cables should be laid in pipes, and
do not lay them together with power cables.
 Power Supply
The power supply of the controller should be separated from the power supply of the driving
devices.
Please make sure that the inputted voltage is correct before power-on.
 Environmental Protection
Before the Lithium battery equipped in the product being discarded, please insulate its
positive or negative pole, do not put it into fire.
While being discarded as worthless, the product should be processed lawfully as leady
industrial waste for environment protection.
 Other Notes
The installation, wiring and maintenance should be operated by the engineers with the
relevant professional knowledge and safety operation ability.
Although being not described in this manual, the relevant safety operating procedures and
standards should be followed.
4
2. Technical Specification
 Executing Standard
 CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.
 OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.
 Accuracy Grade: III.
 Verification Accuracy: 0.02%.
 Static Weighing Accuracy: 0.2%~0.5%.
 Batching Accuracy: 0.2%~0.5%.
 Structure&Configuration
 7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.
 Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
 Display&Operation
 16-bit Color screen with 800×480[7”] or 1024×600[10.2”] pixel and LED backlight.
 Graphic display interface and touch operation.
 Weight Display Range: -99,999~+999,999.
 Scale Capacity: Setting Range 1~999,999.
 Scale Division: Optional 1, 2, 5, 10, 20, 50.
 Display Resolution: 1/100,000.
 Weight Unit: Optional g, kg, t, lb[pound], oz[ounce], UserSet.
 Decimal Point: Optional 0, 0.0, 0.00, 0.000.
 Loadcell Interface
 4 Loadcell ports. Max. Connection Quantity: 4×4 Loadcells (350Ω).
 Excitation Voltage/Max. Current: DC5V, 250mA.
 Signal Input Range: 0~12.5mV.
 Output Sensitivity of Loadcell: 1.0~2.5mV/V.
 24-bit ∑-△ADC with internal resolution 1/1,000,000.
 Sampling Frequency: 800Hz.
 Special Anti-vibration Digital Filtering Algorithm for precise weighing, stable display and rapid
response.
 Zero Drift: ±0.1μV/℃ RTI (Relative to Input).
 Gain Drift: ±5ppm/℃.
 Non-linearity: 0.005%FS.
 Switch&Analog Signal Interface

 7 Definable Normally Open Switch Inputs [DI].
 18 Definable Normally Open Transistor Switch Outputs [DO]: DC24V, 500mA.
 4 Definable Analog Signal Output [AO]: 0~10V/Max.50mA, Non-linearity: 0.05%FS.
 Digital Communication Interface
5
 COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.
 COM[RS232] for connecting RS232 Serial Printer with Baud Rate ‘9600bps’, Parity Check ‘None’, 8
Data Bits and 1 Stop Bit.
 USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to
U-disk.
 Report Print
 The Batch Records can be printed automatically.
 Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.
 Operating Specification
 Operating Voltage: DC24V±20%.
 Max. Power Consumption: 10W.
 7” Touch Screen
 Outline Size: 226.5×163×36mm [W×H×D].
 Window Size: 153.6×86.64mm [W×H].
 Panel Cut-out Size: 215×152mm [W×H].
 Weight: Approx. 0.72kg.
 10.2” Touch Screen
 Outline Size: 274×193×40mm [W×H×D].
 Window Size: 220.8×132.9mm [W×H].
 Panel Cut-out Size: 261×180mm [W×H].
 Weight: Approx. 1.2kg.
 Protection Level of Front Panel: IP65.
 Operating Temperature: -25℃ to +45℃.
 Storage Temperature: -30℃ to +60℃.
 Relative Humidity: Max. 85%RH.
3. Operation Interface
3.1 Operation Interface of User Login
Name Operation Note

User Login.
Exfactory Passwords:
Operation ‘Main Menu / F5 User / Password / PSW
【Login】  Operator: None.
Set’ for Modifying Password.
 Engineer: 0.
 Administrator: 1.
 Operator: User with lowest authorization.
After password inputted, the matching
【User Name】  Engineer: User with higher authorization.
User Name will be displayed.
 Administrator: User with highest authorization.
Operation ‘Main Menu / F5 User / Password / Login
【Operate】 Enter ‘Main Operation Interface’.
[Logoff]’ for Re-login and Logoff.
6
3.2 Main Operation Interface for APP1 Single-scale Mode
Parameter [906] ‘Main Display Style’= ‘0: ZQH’:
Parameter [906] ‘Main Display Style’= ‘1: GUI1’:
7
3.3 Main Operation Interface for APP2 Four-scale Mode
Parameter [906] ‘Main Display Style’= ‘0: ZQH’:
Parameter [906] ‘Main Display Style’= ‘1: GUI1’:
8
3.4 Button Operation
Name Operation State Indicator Authorization

Green: Auto state.
【Auto】 Auto / Manual [Emergency Stop] switch.
Grey: Manual state.
Green: Running state.
【Start】 Start.
Grey: Stop state.
【Re-run】 Clear Alarm & Recover Running.
Last Batch [Normal Stop].
【Last】 Flashing Red.
Stop after the present batch finished.
【Pause】 Pause.
【E-stop】 Emergency Stop.
Alarm Query / Clear Alarm.
【Alarm】 ‘Auto/Pause’ state: Recover Running after Red: Alarm state.
clearing alarm.
Material Selection for Auto-Batching.
Mixer in Weighing Hopper Running Selection Green/Blue: Selected.
【Mat.】
While High-speed Feeding [Only for Single-scale Grey: Unselected.
Mode].
All Users
Report Print:
 [ Auto Print]: Print Batch Records.
【Print】
 [Total]: Print Totalizing Report.
 [Recipe]: Print Working Recipe.
Screen-locking: Locking/unlocking the operating
Flashing Red: Locked.
【Lock】 buttons of main display interface.
Grey: Unlocked.
Auto Screen-locking: Refer to parameter [901].
【Menu】 Enter Main Menu.
【User】 User Login. Display: Operator / Engineer / Admin.
Zero Fine Adjustment [No Power-down
【Zero】 Flashing green.
Protection].
【High】 Manual Start/Stop Mn High-speed Feeding.
【Low】 Manual Start/Stop Mn Low-speed Feeding.
Green: Working state.
【Dump】 Manual Start/Stop Dumping.
【MixbinDump】 Manual Start/Stop Mixing Bin’s Dumping.
【Mn】 Material Selection for Manual Operation.
Clear Screen: Clear the display values of Feeding Engineer
【Clear】
Weight, Totalized Weight and Batch Count’. Administrator
9
3.5 Data Display & Quick Setting
Name Description Authorization

Biggest Digits Real-time Weight / Material Mn’s Feeding Weight [Weight Unit].
[GROSS] Gross Weight.
[HI] Gross Weight Upper Limit Alarm.
[OL] Overload Alarm.
[CYCLES] Batch Count.
[▲]/HI Positive Deviation Alarm.
[▼]/LO Negative Deviation Alarm.
[TOTAL] Total Totalized Weight.
[RUN] Auto Running state.

[PAUSE] Pause state.
[ZERO] Gross Weight ≤ Non-load Zero Range.
[STAB] Weight is stable.
[FED] Material Mn Feeding Ended.
[AU_FALL] ‘Fall Value Auto Correction’ Permission.
[ALL_FED] All Materials Feeding Ended.
‘Target Batch Control’ is allowed. Refer to parameter [301] ‘ Target
[BAT_CON]
Batch Control’ and [203] ‘ Target Batch’.
[BAT_FIN] Target Batch Finished.
[MIX]/[MIXING] The mixer is running.
[BELT] The mixing conveyor is running.
[RECIPE] ‘Working Recipe’ Setting. All Users

[Mn TARGET] Mn Target Value.
[Mn FINAL] Mn Final Feeding Weight.
[SUM TARGET] The sum of the Target Values of all the materials selected for batching.
The sum of the Final Feeding Weight of all the materials selected for
[SUM FINAL]
batching.
[CYCLES TARGET ]
Target Batch Count.
[BAT. COUNT]
[CYCLES FINAL] Batch Count.
[Time] Date&Time.
10
3.6 Alarm Sign
3.6.1 Alarm Message
Message Alarm Cause Solution
Gross Weight Upper Refer to parameter [204]-[207] ‘Gross Weight

Gross Weight ≥ Upper Limit.
Limit Upper Limit’.
Refer to parameter [200] ‘Allowed Positive

Positive Deviation Alarm.
Deviation Alarm Deviation’ and [201] ‘Allowed Negative
Negative Deviation Alarm.
Deviation’.
Refer to parameter [310] ‘Auto Pause for

Deviation Alarm’.
It’s allowed to do ‘Manual SP3 Re-feed’ for
For Deviation Alarm.
Negative Deviation Alarm.
Pause Alarm Press DI button ‘Start / Clear Alarm’ to recover

running.
For Gross Weight Upper Limit

After fault handling, press DI button ‘Start / Clear
Alarm.
Alarm’ to recover running.
For Feeding Overtime Alarm.
Refer to parameter [406] ‘T6 Max. Feeding

Feeding Overtime Feeding Time≥T6.
Time’.
Refer to parameter [407] ‘T7 Max. Dumping

Dumping Overtime Dumping Time≥T7.
Time’.
3.6.2 Prompt Message
Target Batch Alarm or Auto-stop with ‘Target Refer to parameter [203] ‘Target Batch’ and [301]
Finished Batch Finished’. ‘Target Batch Control’.
It’s in the batching process of the The message will disappear after the present batch
Last Batch
last batch. finished.
Refer to parameter [123] ‘Zero Fine Adjusting

ZERO Invalid Over ‘Zero Fine Adjusting Range’.
Range’.
11
3.6.3 Error Message
RAM Fault The chip RAM is damaged. Replace the chip RAM.
EEPROM Fault The chip EEPROM is damaged. Replace the chip EEPROM.
Parameter Error The chip EEPROM is damaged. Replace the chip EEPROM.
Weighing Signal Weighing signal reversed or not

Connect the loadcell correctly.
Error connected.
ADC Fault The chip ADC is damaged. Replace the ADC module.
1. Check if the loadcell is connected.

Weighing signal exceeds A/D
Over ADC Range 2. Check if the capacity of loadcell is too small.
conversion range.
3. Check if the loading weight is too big.
1 . Check if the set value of parameter [102]
‘Scale Capacity’ is reasonable.

Gross Weight > (Scale Capacity + 9
Overload Alarm 2. Check if the loadcell is connected.
× Scale Division).
3. Check if the capacity of loadcell is too small.
4. Check if the loading weight is too big.
Internal Data-bus
Please contact manufacturer.
Fault
12
4. Installation&Connection
4.1 Installation
4.1.1 Outline Size
W1
H1
7”
Outline Size Panel Cut-out Size
Outline Size Front Panel Size Box Body Size Panel Cut-out Size
Product
W×H×D[mm] W×H[mm] W×H [mm] W1×H1[mm]
7” 226.5×163×36 226.5×163 213×150 215×152
10.2” 274×193×40 274×193 259×178 261×180
4.1.2 Installation Angle
The installation angle should be in the range of 0~30°.
13
4.1.3 Installation Mode
Before installation the front end of the screw should be flat with the edge of the hook.
14
4.2 Terminal
4.2.1 Terminal Diagram
14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
P 4+ 4- E+ E- 2+ 2- P 3+ 3- E+ E- 1+ 1- A+ B- G Rx Tx W 18 17 16 15 14 13
LOADCELL COM2 COM1 DO
24V DC
LAN
＋－
1
2
USB1
COM
USB2
AO DI DO
1+ 2+ G 3+ 4+ 1 2 3 4 5 6 7 V- 1 2 3 4 5 6 7 8 9 10 11 12 V+
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14
4.2.2 Power Supply Terminal
No. Pin Description

DC24V DC24V[±20%] Power Input Port
1 － DC Input -.
2 + DC Input +.
For separating the controller from the interference of the driving devices, the DC24V power supply of the
controller should not be shared by the DI/DO.
15
4.2.3 Loadcell Terminal
No. Pin Description
LOADCELL Loadcell Port
1 1- Weigher #1 Weighing Signal [mV] Input -.
2 1+ Weigher #1 Weighing Signal [mV] Input +.
3 E- Excitation Voltage -.
4 E+ Excitation Voltage + [DC5V].
7 P Shield Ground.
10 E- Excitation Voltage -.
11 E+ Excitation Voltage + [DC5V].
14 P Shield Ground.
16
4.2.4 Digital Communication Terminal
No. Pin Description
7 W Special for manufacturer.
COM1 RS232 Digital Communication Port [Definable]
8 Tx Transmit Data [TXD].
9 Rx Receive Data [RXD].
COM1 Signal Ground [GND].

10 G
COM2 Shield Ground [GND].
COM2 RS485 Digital Communication Port [Definable]
11 B- Data -.
12 A+ Data +.
COM RS232 Serial Printer Port [DB9]
2 RXD Receive Data.
3 TXD Transmit Data.
5 GND Signal Ground.
USB1 USB Data Copying Port / HMI Software Download Port / Mouse Port
17
4.2.5 Analog&Switch Signal Terminal
Name Pin Description

AO 0~10V Analog Output Port [Definable]
1 AO1+ Weigher #1 AO1 Output +.
3 G AO Output -.
DI Switch Signal Input Port [Valid with high-level input voltage 24V]
6 DI1 Switch Signal Input 1.
Name Pin Description

DO Transistor Switch Signal Output Port [Valid with high-level output voltage 24V]
1 V- DC24V Input -.
2 DO1 Normally Open Contact Output 1.
14 V+ DC24V Input +.

Contact Capacity of Transistor Switch: DC24V, 500mA.
18
4.3 DI/DO Ex-factory Assignment
DI [Valid with high-level input voltage 24V]

No. Pin Signal Name Description
Auto/Manual.
AUTO
6 DI1 ON: Auto state.
[*]
OFF: Manual state / Emergency Stop.
Start.
‘Auto/Stop’ state: Start.
In ‘Auto/Running’ process: Clear Alarm [Deviation Alarm
7 DI2 START
Acknowledge]
‘Auto/Pause’ state: Clear Alarm & Recover Running.
OFF→ON→OFF.
Last Batch [Normal Stop].
LAST OFF→ON→OFF: Stop automatically after the batching
8 DI3 process of the present batch ended.
MIXER_START Start Mixer.
[*] OFF→ON→OFF.
Manual Dump [#1-4].
DUMP_I
ON: Manual Dump.
[*]
9 DI4 OFF: Stop.
MIXER_STOP Stop Mixer.
[*] OFF→ON→OFF.
Start Mixing Conveyor.
BELT_START
OFF→ON→OFF.
10 DI5
PAUSE Manual Pause.
[*] OFF→ON→OFF.
Stop Mixing Conveyor.
BELT_STOP
OFF→ON→OFF.
Manual SP3 Re-feed.
11 DI6 Valid at Auto-pause state with Mn’s Negative Deviation
SP3_I
Alarm.
[*]
ON : Manual SP3 Re-feed.
OFF : Stop.
Mixing Conveyor Ready.
BELT_RDY
12 DI7 ON: Ready.
[*]
OFF: Not Ready.
[*]: If need this DI function, the user can define it.
19
DO [Transistor, Valid with high-level output voltage 24V]
No. Pin Signal Name Description
1 V- V- DC24V Input -.
2 DO1 M1_SP1 Material M1 High-speed Feed.
3 DO2 M1_SP3 Material M1 Low-speed Feed.
Weigher #1 Dump.
10 DO9 W1_DUMP
ON: Open Dumping Gate. OFF: Close Dumping Gate.
11 DO10 W2_DUMP Weigher #2 Dump.
12 DO11 W3_ DUMP Weigher #3 Dump.
13 DO12 W4_ DUMP Weigher #4 Dump.
14 V+ V+ DC24V Input +.
1 DO13 MIXER Mixer Control.
2 DO14 BELT Mixing Conveyor Control.
3 DO15 MIX_DUMP Mixing Bin Dump [4-Scale]
4 DO16
5 DO17 ALL_FED All Materials Feeding Ended.
Alarm/Pause.
ON: Positive/Negative Deviation Alarm.
6 DO18 ALARM ON: Gross Weight Upper Limit Alarm.
ON: Feeding/Dumping Overtime Alarm.
Pulse [ON: 1s; OFF: 1s]: Pause State.
Note: All of the DI/DO/AO functions can be defined. Refer to ‘6.5 F9 I/O Assignment’.
20
4.4 Typical Application: APP1 Single-sacle Mode
4.4.1 System Diagram for APP1 Single-sacle Mode
Feeding Hopper M1-M4
M1 M2 。
。。 M4
SP1 High-speed Feeding Gate / SP3 Low-speed Feeding Gate
Loadcell
Weighing Hopper / Mixing Bin
Summing Box Mixer
Dumping Gate
Mixing Conveyor
Mixing Conveyor Ready

Control Box
Weighing Controller
Parameter [300] ‘Application Mode’= ‘0: APP1 Single-scale Mode’.

No mixer: Parameter [408] ‘Mixing Time Before Mixing Bin Auto-dumping’ =0.
Mixer: Parameter [408] ‘Mixing Time Before Mixing Bin Auto-dumping’ >0.
21
4.4.2 DI/DO Connection for APP1 Single-Sacle Mode
DI
Auto/Manual AUTO DI1 Selector Switch
START DI2 Push Button
Last Batch [Normal Stop] LAST DI3 Push Button
Manual Dumping DUMP_I DI4 Push Button
Start Mixing Conveyor BELT_START DI5 Push Button
Stop Mixing Conveyor BELT_STOP DI6 Push Button
Mixing Conveyor Ready BELT_RDY DI7
DO [Transistor]
－
DC24V Input - V- V-
High-speed Feed M1_SP1 DO1
Low-speed Feed M1_SP3 DO2
Low-speed Feed M3_SP3 DO6 DC24V

High-speed Feed M4_SP1 DO7 Power
Weigher #1 Dump W1_DUMP DO9
DO10
DO11
DO12
+
DC24V Input + V+ V+
Mixer Control MIXER DO13

Mixing Conveyor Control BELT DO14
DO15
DO16
All Materials Feeding Ended ALL_FED DO17
Alarm/Pause ALARM DO18
22
4.5 Typical Application: APP2 Four-Sacle Mode
4.5.1 System Diagram A for APP2 Four-Sacle Mode without Mixing Bin
M1 M2 M3 M4

Weighing Hopper #1-#4
Loadcell
#1 #2 #3 #4
Dumping Gate
Mixing Conveyor
Control Box
Weighing Controller
Parameter [300] ‘Application Mode’= ‘1: APP2 Four-scale Mode’.

Parameter [408] ‘Mixing Time Before Mixing Bin Auto-dumping’ =0.
23
4.5.2 System Diagram B for APP2 Four-Sacle Mode with Mixing Bin
M1 M2 M3 M4

Weighing Hopper #1-#4
Loadcell
#1 #2 #3 #4
Dumping Gate
Mixing Bin
Mixer Dumping Gate
Mixing Conveyor
Control Box
Weighing Controller
Parameter [300] ‘Application Mode’= ‘1: APP2 Four-scale Mode’.

Parameter [408] ‘Mixing Time Before Mixing Bin Auto-dumping’ >0.
24
4.5.3 DI/DO Connection for APP2 Four-Sacle Mode
DI
Auto/Manual AUTO DI1 Selector Switch
START DI2 Push Button
Last Batch [Normal Stop] LAST DI3 Push Button
Manual Dumping DUMP_I DI4 Push Button
Start Mixing Conveyor BELT_START DI5 Push Button
Stop Mixing Conveyor BELT_STOP DI6 Push Button
Mixing Conveyor Ready BELT_RDY DI7
DO [Transistor]
－
DC24V Input - V- V-
Low-speed Feed M3_SP3 DO6 DC24V

High-speed Feed M4_SP1 DO7 Power

+
DC24V Input + V+ V+
Mixer Control MIXER DO13

Mixing Conveyor Control BELT DO14
Mixing Bin Dumping MIX_DUMP DO15
DO16
All Materials Feeding Ended ALL_FED DO17
Alarm/Pause ALARM DO18
25
5. Operation Procedure
Connection & Power on
Scale Setting
Zero Calibration
Load Calibration
[Loss Calibration]
Auto Zero Tracking Range &

Zero Fine Adjusting Range Setting
Working Mode Setting

Timer Setting
Recipe Setting
Other Settings
Working Process Control
26
6. Function&Operation
6.1 Main Menu Interface
27
6.2 Main Menu Function
Main Menu Second Menu Description Authorization

Scale Scale parameters setting.
Calibration Calibration parameters setting.
Setpoint Setpoint parameters setting.
F1 Settings Mode Working mode parameters setting.
Timer Timer parameters setting.
Comm. Communication parameters setting.
Engineer
Display Display and operation interface parameters setting.
Administrator
Zero Calibration without loading on the weigher to correct
Zero Value.
1 Static Cal.
F2 Load Caliration with loading standard weights on the
Calibration weigher to correct Span Coefficient.
Loss Caliration to correct Span Coefficient acccording to the
2 Loss Cal.
weight of the materials dumped from the weighing hopper.
Real-time Real-time Data Query.
Historical Batch Records Query / USB Copy [Excel Format] All Users [‘Delete’
Batch Rec.
F3 Statistics / Delete. only for Engineer
Hour Rec. Hour Records Query / USB Copy [Excel Format] / Delete. & Administrator]
Alarm Query Alarm Query / Clear Alarm.
F4 Recipe Recipe management. Engineer&Admin.
Login/Password Set/Logoff. Exfactory Passwords:
Password All Users
Operator: None; Engineer: 0; Administrator: 1.
F5 User
Fac. Code Factory Code.
Factory
Fac. Inf. Factory Information.
F6 Timer Date&time Setting. Engineer&Admin.
Part-Default Reset partial parameters to default values.
All-Default Reset all parameters to default values.
F7 Default Administrator
Para. Backup Parameter Backup.
Para. Recover Parameter Recover.
Reliability I/O Reliability Test.
F8 I/O Test
AO Adjust AO Zero/Full Adjustment and AO Linearity Test.
DO Assign DO Function Assignment. Administrator
F9 I/O
DI Assign DI Function Assignment.
Assignment
AO Assign AO Function Assignment.
Operate Return to Operation Interface. All Users
28
6.3 F1 Settings
6.3.1 Weighing Parameters
No. Sign Range Default Description REG

Weight Unit
100 Weight Unit 0~5 2 0: UserSet; 1: g; 2: kg; 3: t 40101
4: lb[pound]; 5: oz[ounce]
Decimal Point Decimal Point Position
101 0~3 1 40103
Position 0: 0; 1: 0.0; 2: 0.00; 3: 0.000
#1 Scale Capacity
Max. allowed loading weight of the load
receptor. 40105
Scale Capacity≤Total Capacity of Loadcells –
102 Scale Capacity 1~999999 10000
Self-weight of Load Receptor.
#2 Scale Capacity 40135
Scale Division
103 Scale Division 1~50 1 40107
0: 1; 1: 2; 2: 5; 3: 10; 4: 20; 5: 50
0 Weigher #1 Zero Value
40109
-20000~ [*] Only for query.
104 #1&3 Zero Value
+999999 0 Weigher #3 Zero Value
40117
[*] Only for query.
1.0000 Weigher #1 Span Coefficient
40111
#1&3 Span 0.0001~ [*] Only for query.
105
Coefficient 999.9999 1.0000 Weigher #3 Span Coefficient
40119
[*] Only for query.
0 Weigher #2 Zero Value
40113
-20000~ [*] Only for query.
106 #2&4 Zero Value
+999999 0 Weigher #4 Zero Value
40121
[*] Only for query.
1.0000 Weigher #2 Span Coefficient
40115
#2&4 Span 0.0001~ [*] Only for query.
107
Coefficient 999.9999 1.0000 Weigher #4 Span Coefficient
40123
[*] Only for query.
[*]: ‘Part-Default’ operation has no effect on the parameter.
29
Stablity Judging Range [d: Division]
Stablity Judging Weight Variance per [109] ‘Stablity Judging
108 0~99 0 40125
Range Time’ being within [108] ‘Stablity Judging
Range’ means ‘Weight is stable’.
Stablity Judging
109 0.1~9.9 1.0 Stablity Judging Time [s] 40127
Time
SP1 SP1 Anti-vibration Filter1
3
110 Anti-vibration 0~19 Filter1 is used for setpoint control of SP1 40129
[13]
Filter1 High-speed Feeding.
SP3 SP3 Anti-vibration Filter2
111 Anti-vibration 0~19 17 Filter2 is used for setpoint control of SP3 40131
Filter2 Low-speed Feeding and stable weight display.
Filter1&2’s 100 Digit Set
Set Value Cutoff Frequency
0 None
1 11.2Hz
2 8.0Hz
3 5.6Hz
4 4.0Hz
Demand: 5 2.8Hz
0 0
Filter2’s 10 Digit ≥ Filter1’s 10 Digit + 2 6 2.0Hz
7 1.4Hz
8 1.0Hz
9 0.7Hz
1
Filter1&2’s 10 Digit Set
Set Value Anti-Vibration Grade
0 Medium
1 High
Weight Display Smooth Filter3
Weight Display The bigger set value of Filter3 will make the
112 1~80 20 40133
Smooth Filter3 real-time weight more stable with slower
response speed.
30
6.3.2 Calibration Parameters

Auto Zero Tracking Rate
Set value = 0: No ‘Auto Zero Tracking’.
Set value > 0: Only when ‘Weight is stable’ and
Auto Zero ‘Zero Variation Rate < Auto Zero Tracking
120 0.0~25.0 0.0 40151
Tracking Rate Rate’, it’s allowed to enter Auto Zero Tracking
process.
Refer to parameter [108] ‘Stablity Judging
Range’ and [109] ‘Stablity Judging Time’。
Auto Zero
121 5~99 10 Auto Zero Tracking Time [s] 40153
Tracking Time
Auto Zero Tracking Range [d: Division]
Auto Zero Only when the zero variation in ‘Auto Zero
122 0.1~50.0 5.0 40155
Tracking Range Tracking Time’ is within this range, the result of
Auto Zero Tracking will be valid.
Zero Fine Adjusting Range
Only when the weight variation caused by Zero
Value changing is within this range, the
Zero Fine
123 0~50000 50 operation of ‘Zero Fine Adjustment’ will be 40157
Adjusting Range
valid.
Suggestion: Set value ≤ (Scale Capacity ×
4%).
Range of Displaying Zero
When the absolute value of weight is within this
Range of range, the real-time weight will return to zero.
124 0~99 5 40159
Displaying Zero Please preset it to zero for metrological
certification in order that the minimum
division value can be displayed.
Initial Zero Adjustment after Power-on
Initial Zero Adj.
125 0~1 0 0: OFF 40161
after Power-on
1: ON [without Power-down Protection]
Initial Zero
126 0~1800 30 Initial Zero Adjusting Time [s] 40163
Adjusting Time
Initial Zero Adjusting Range
Initial Zero
127 0~50000 50 Suggestion: Set value ≤ (Scale Capacity × 40165
Adjusting Range
20%).
31
6.3.3 Setpoint Parameters

Allowed Positive Deviation
Positive Deviation = Final Feeding Weight –
Allowed Positive 0.1~100.0 Target Value.
200 1.0% 40225
Deviation % If ‘Positive Deviation > Target Value × Allowed
Value’, the DO switch ‘Positive Deviation
Alarm’ will turn on automatically.
Allowed Negative Deviation
Negative Deviation = Target Value – Final
Allowed
0.1~100.0 Feeding Weight.
201 Negative 1.0% 40227
% If ‘Negative Deviation > Target Value ×
Deviation
Allowed Value’, the DO switch ‘Negative
Deviation Alarm’ will turn on automatically.
Non-load Zero Range
Set value = 0: In the auto-dumping process, the
condition ‘Gross Weight ≤ Non-load Zero
Range’ will be ignored.
Non-load Zero
202 0~60000 20 Set value > 0: In the auto-dumping process, 40229
Range
‘Gross Weight≤Non-load Zero Range’ will be
used as the judging condition that the materials
in the weighing hopper have been dumped
completely.
Target Batch Count
Set value = 0: No judging ‘Target Batch
Target Batch Finished’.
203 0~60000 0 40231
Count Set value > 0: After Batch Count reached to this
set value, the controller will display prompt
message.
#1 Gross Weight Upper Limit
Set value = 0: No judging ‘Gross Weight Upper
#1 Gross Weight Limit’.
204 0~999999 0 40233
Upper Limit Set value > 0: If ‘Gross Weight ≥ Upper
Limit’, the controller will display alarm
message.
#2 Gross Weight
205 0~999999 0 #2 Gross Weight Upper Limit 40235
Upper Limit
#3 Gross Weight
Upper Limit
#4 Gross Weight
Upper Limit
32
6.3.4 Working Mode Parameters

Application Mode
Application 1 0: APP1 Single-scale Mode
300 0~4 40301
Mode [*] 1: APP2 Four-scale Mode
Authorization: Administrator.
Target Batch Control
Target Batch 0: OFF
301 0~1 0 40303
Control 1: ON [With Target Batch finished, the
batching process will stop automatically]
Auto Zero Cycle Interval
Set value=0: No doing ‘Auto Zero Fine
Adjustment’.
Set value > 0: To the first two batches after ‘Start’
Auto Zero Cycle signal inputted, the controller will do ‘Auto Zero
302 0~99 10 40305
Interval Fine Adjustment’ [without power-down protection]
before feeding; then to the next batch, only after
Batch Count reached to this set value, the controller
will do ‘Auto Zero Fine Adjustment’ before
feeding.
303 Unused 0 0 Unused 40307
DO Feeding’s Start Mode
DO Feeding’s
304 0~1 0 0: Together [SP1&SP3] 40309
Start Mode
1: In Order [SP1-SP3]
SP3 Low-speed Feeding Mode
0: Continuous [Continuous Feeding Mode]
1: Inching [Inching Feeding Mode: SP3 works with
SP3 Low-speed
305 0~1 0 Inching Feeding Mode in Low-speed Feeding 40311
Feeding Mode
process. Inching DO outputs ON/OFF; Inching AO
outputs 0V/‘Control Voltage for SP3 Low-speed
Feeding’]
t1 SP3 ON 0.03 t1SP3 ON Holding Time [s]
306 0.50 40313
Holding Time ~9.99 Used for SP3 Inching Feeding Mode.
t2 SP3 OFF 0.03 t2SP3 OFF Holding Time [s]
307 0.50 40315
Holding Time ~9.99 Used for SP3 Inching Feeding Mode.
[*]: ‘Part-Default’ operation has no effect on the parameter.
33
Auto SP3 Re-feed for Fall Point
0: OFF
1: ON [If the auto-feeding process stops
abnormally because of heavy impact on the
weighing hopper, and ‘Feeding Weight < (Target
SP3 Re-feed for
308 0~1 0 Value － SP3 Fall)’, the DO switch ‘SP3 40317
Fall Point
Low-speed Feeding’ will turn on again
automatically for re-feeding. When ‘Feeding
Weight ≥ (Target Value － SP3 Fall)’, the DO
switch ‘SP3 Low-speed Feeding’ will turn off
automatically to stop re-feeding]
t3 Re-feeding Time for Negative Deviation [s]
Set value = 0: No Auto Re-feeding.
Set value > 0: After the processes of auto-feeding
and ‘Auto SP3 Re-feed for Fall Point’ stopped, if
‘Feeding Weight < (Target Value － Allowed
t3 of SP3 Re-feed 0.00 Negative Deviation)’, the process of ‘Auto SP3
309 0.00 40319
for Neg. Dev. ~5.00 Re-feed for Negative Deviation’ with t3 as the
re-feeding time per time will start automatically,
once ‘Feeding Weight≥(Target Value －Allowed
Negative Deviation)’ or the re-feeding times
reached to 10, the re-feeding process will stop
immediately. Empirical value: t3 = 0.10~0.20s.
Auto Pause for Deviation Alarm
0: OFF
1: ON [The controller will display alarm
message in Pause state. In Pause state with
Auto Pause for Negative Deviation Alarm, it’s allowed to do
310 0~1 0 40321
Deviation Alarm ‘Manual SP3 Re-feed’, when ‘Feeding Weight≥
(Target Value －Allowed Negative Deviation)’, the
re-feeding process will stop automatically, and then
press the DI button ‘Start/Clear Alarm’ to recover
running]
Fall Value Auto Correction
Fall Value Auto
311 0~1 0 0: OFF 40323
Correction
1: ON
34
Fall Auto Interval of Fall Value Auto Correction N
312 Correction 1~99 3 After Deviation Alarm Count reached to N, Fall 40325
Interval Value will be corrected automatically.
Fall Value Auto Correction Range
Fall Auto 1 If the absolute value of deviation exceeds this

313 50 40327
Correction Range ~60000 range, it will not be used for the calculation of Fall
Correction Value.
Fall Value Auto Correction Ratio [%]
0: 25%; 1: 50%; 2: 100%
Fall Auto New Fall Value = Original Fall Value + Deviation

314 0~2 1 40329
Correction Ratio Value × Fall Value Auto Correction Ratio.
Deviation Value = Final Feeding Weight － Target
Value.
Dumping Mode
0: Separately [1/2/3/4]
[Dump after one material has been fed]
1: Together [1&2&3&4]
[Dump after all materials have been fed]
317 Dumping Mode 0~3 2 2: In Order [1-2-3-4] 40335
[Dump in order [1-2-3-4] after all materials have
been fed]
3: In Order [4-3-2-1]
[Dump in order [4-3-2-1] after all materials have
been fed]
35
6.3.5 Timer Parameters
T1 Delay to Auto ZERO [s]
Delay Time Before Auto Zero Fine Adjustment.
If Auto Zero Fine Adjustment (set via parameter
[302]) is not necessary before feeding, the time T1
will not be delayed.
T1 Delay to Auto 0.00 T1 delaying process: If the delayed time is up to 1s,
400 2.00 40401
ZERO ~9.99 then once the real-time weight is stable, the T1
delaying process will end immediately. Refer to
parameter [108] ‘Stablity Judging Range’ and [109]
‘Stablity Judging Time’.
Then the controller will do ‘Auto Zero Fine
Adjustment’.
T2.SP1 No Comparing Time [s]
When the process of ‘High-speed Feed’ starts, the
T2.SP1 No 0.00 impact of falling materials will make the weighing
401 0.50 40403
Comparing Time ~9.99 hopper vibrating, so it’s prohibitted to compare
Feeding Weight with SP1 Setpoint in the time
T2.SP1.
T2.SP3 No Comparing Time [s]
When the process of ‘High-speed Feed’ stops, the
flow sudden-change of falling materials will make
T2.SP3 No 0.00 the weighing hopper vibrating, so it’s prohibitted to
402 0.80 40405
Comparing Time ~9.99 compare Feeding Weight with SP3 Setpoint in the
time T2.SP3.
This parameter is invalid to the processes of ‘Auto
SP3 Re-feed’ and ‘Manual SP3 Re-feed’.
T3 Delay to Stabilize Weight [s]
When ‘SP3 Low-speed Feed’, ‘Auto SP3 Re-feed’
or ‘Manual SP3 Re-feed’ stops, some materials
have left the feeding hopper but still in mid-air, so
it’s necessary to delay the time T3 for ensuring all
of the materials in mid-air fell into the weighing
hopper.
T3 delaying process: If the delayed time is up to 1s,
T3 Delay to 0.00 then once the real-time weight is stable, the T3
403 2.00 40407
Stabilize Weight ~9.99 delaying process will end immediately. Refer to
parameter [108] ‘Stablity Judging Range’ and [109]
‘Stablity Judging Time’.
Then the controller will do Final Feeding Weight
Detection, Deviation calculation and Deviation
alarm.
After the batching process ended, the DO switch
‘Dumping’ will turn on automatically to open the
dumping gate and enter the dumping process.
36
T4 Delay to Close Dumping Gate [s]
If Parameter [202] ‘Non-load Zero Range’ = 0:
After the dumping gate opened, the condition
‘Gross Weight ≤ Non-load Zero Range’ will be
ignored, after the time T4 delayed for ensuring all
of the materials in the weighing hopper dumped
T4 Delay to
0.00 completely, the dumping gate will be closed
404 Close Dumping 0.50 40409
~9.99 automatically.
Gate
If Parameter [202] ‘Non-load Zero Range’ > 0:
After the dumping gate opened, only when ‘Gross
Weight≤Non-load Zero Range’ and then the time
T4 delayed for ensuring all of the materials in the
weighing hopper dumped completely, the dumping
gate will be closed automatically.
T5 Delay After Dumping Gate Closed [s]
The delay time T5 is for ensuring the weighing
hopper’s dumping gate and the mixing bin’s
dumping gate closed.
T5 Delay After
0.00 After the weighing hopper’s dumping gate closed,
405 Dumping Gate 1.00 40411
~9.99 the next ration batching process will start
Closed
automatically.
Only after the mixing bin’s dumping gate closed,
the materials of the next batch will be allowed to
enter the mixing bin.
T6 Max. Feeding Time [s]
Set value = 0: No Limit.
Set value > 0: Once the feeding time ≥ T6, the
T6 Max. Feeding
406 0~999 0 alarm signal ‘Feeding Overtime’ will be outputted 40413
Time
and the auto-running process will pause. After fault
handling, press DI button ‘Start / Clear Alarm’ to
recover running.
T7 Max. Dumping Time [s]
Set value = 0: No Limit.
Set value > 0: Once ‘Dumping Time ≥ T7’, the
T7 Max.
407 0~999 0 alarm signal ‘Dumping Overtime’ will be outputted. 40415
Dumping Time
Dumping Time: The time from the dumping
process starting to ‘Gross Weight≤Non-load Zero
Range’.
37
T8 Mixing Time Before Mix-bin Dumps [s]
Single-scale Mode:
Set value = 0: The Mixer in the weighing hopper
[mixing bin] will not work before auto-dumping.
Set value > 0: The Mixer in the weighing hopper
T8 Mixing Time [mixing bin] will work for time the T8 before
408 Before Mix-bin 0~9999 0 auto-dumping. 40417
Dumps Four-scale Mode:
Set value = 0: There is not a mixing bin in the
batching system.
Set value > 0: There is a mixing bin with dumping
gate and mixer in the batching system. The mixer
will work for time the T8 before auto-dumping.
T9 Delay After Mixing Conveyor Ready [s]
With the DI signal ‘Mixing Conveyor Ready’ being
T9 Delay After
used, it’s allowed to auto-dump materials to the
409 Mixing Conveyor 0~999 3 40419
mixing conveyor only after the DI turned on and
Ready
then the time T9 delayed for ensuring that the
mixing conveyor has run normally before dumping.
T10 Delay to Normal-stop Conveyor [s]
It’s used for the batching system’s normal-stopping.
After the auto-dumping process ended, the mixing
T10 Delay to
conveyor will keep running for the time T10 for all
410 Normal-stop 0~999 5 40421
the materials have been conveyed before stopping.
Conveyor
Four-scale Mode: Only after the mixing
conveyor stopped, the mixing bin’s dumping gate
will be closed automatically.
38
6.3.6 Communication Parameters

Communication
800 0~99 1 Communication Address 40801
Address
801 COM1 Baud Rate 0 COM1[RS232]/COM2[RS485] Baud Rate 40803
0~2
802 COM2 Baud Rate 0 0: 9600bps; 1: 19200bps; 2: 115200bps 40805
COM1 Parity COM1/COM2 Parity Check
803 0 40807
Check 0. None
0~2
COM2 Parity 1. Even
804 0 40809
Check 2. Odd
805 COM1 Comm. COM1/COM2 Communication Mode
0 40811
Mode 0: Host-salve Modbus[ASCII]
0~2
COM2 Comm. 1: Host-salve Modbus[RTU]
0 40813
806 Mode 2: Continuous Sending[ASCII]
Data for Continuous Sending Mode
0: Gross Weight
Continuous 1: Final Feeding Weight
807 0~4 0 40815
Sending 2: Batch Count
3: Totalized Weight
4: All Above Data
Continuous Sending Frequency [Hz]
0: 1Hz; 1: 2Hz; 2: 5Hz; 3: 10Hz
4: 20Hz; 5: 25Hz; 6: 50Hz
Continuous Note
808 0~6 2 40817
Sending Frequency Baud Rate Max. Sending Frequency
9600 bps 5Hz
19200 bps 10Hz
115200 bps 50Hz
COM1/COM2 Modbus Data Format
Reading&Writing Order of 4-Byte Registers:
COM1 Modbus
809 0: H4 H3 L2 L1 40819
Data Format
1: H3 H4 L1 L2
0~3 0
2: L1 L2 H3 H4
COM2 Modbus
810 3: L2 L1 H4 H3 40821
Data Format
The HEX byte order of float and long int
registers in the controller is ‘H4 H3 L2 L1’.
39
6.3.7 Display Parameters
Date Format
0: YYYY-MM-DD [Year-Month-Day]
900 Date Format 0~2 0
1: MM-DD-YYYY [Month-Day-Year]
2: DD-MM-YYYY [Day-Month-Year]
Auto Screen-locking
0: OFF
Auto
901 0~1 0 1: ON [The operating buttons of main
Screen-locking
display interface will be locked automatically if
there is not any button operation in one minute]
902 Exfactory Date Exfactory Date
903 Serial No. Product Serial No.
Module Version Sampling Module Software Version No.

904
No. FB-MXXXXXX-VX.X
HMI Software Version No.

905 HMI Version No.
FB-HXXXXXX-VX.X
Main Display Style

Main Display
906 0~1 0 0: ZQH
Style
1: GUI1
Main Operation Style

Main Operation
907 0~1 0 0: Dialogbox
Style
1: Hotkey
40
6.4 F2 Calibration
6.4.1 Static Calibration
Operation Steps:
 Step0: Press the button【#1】/【#2】/【#3】/【#4】to let its status bar being red for selecting ‘Weigher
No.’.
 Step1: Zero Calibration. Let the weigher at unloading and static state, after the real-time weight display
value being stable, press the button【Zero Cal.】to display and save the new Zero Value. If the new Zero
Value is not in its allowed range, the operation【Zero Cal.】will be invalid.
 Step2: Load Calibration. Load standard weights on the weigher with ‘Loading weight ≥ [50% × Scale
Capacity]’, after the real-time weight display value being stable, press the button【Load Cal.】to input
‘Calibrating Weight’ value, then the new Span Coefficient value will be displayed and saved. If the loading
weight is too small [AD Value ≤ Zero Value], the operation【Load Cal.】will be invalid.
Sign Data Sign Data

Big Digits Real-time Weight [Weight Unit].
Zero Value The saved ‘Zero Value’. Span Coeff The saved ‘Span Coefficient’ value.
Zero Variation = AD Value – Zero Calibrating Weight = Weight of
Zero Var Cal. Weight
Value. Standard Weights
Real-time AD Value of weighing Motion Weight is dynamic changing.
AD Value
signal. Stable Weight is stable.
41
6.4.2 Loss Calibration
Do Loss Caliration to correct Span Coefficient acccording to the weight of the materials dumped from
the weighing hopper.
Operation Steps:
 Step0: Press the button【#1】/【#2】/【#3】/【#4】to let its status bar being red for selecting ‘Weigher
No.’.
 Step1: Feed some materials into the weighing hopper, then stop the feeding process. After the real-time
weight being stable, press【FeedEnd】to get AD0 Value.
Name Operation State Indicator
【High】 Manual Start/Stop High-speed Feeding. Green: High-speed Feeding state.
【Low】 Manual Start/Stop Low-speed Feeding. Green: Low-speed Feeding state.
【Dump】 Manual Start/Stop Dumping. Green: Dumping state.
【Stop】 Stop Feeding and Dumping.
 Step2: Dump the partial or all materials in the weighing hopper into a container, then stop the dumping
process. After the real-time weight being stable, press【LossEnd】to get AD1 Value.
42
 Step3: Weigh the actual weight of the materials in the container on a high-accuracy weigher, then press
the button【Weight】to input the weight value as ‘Calibrating Weight’.
 Step4: Press【Save】to display and save the new ‘Span Coefficient’ value. If the dumping weight [the
weight of the materials dumped from the weighing hopper] is too small, the operation【Save】will be
invalid.
Sign Data Sign Data
Big Digits Real-time Weight [Weight Unit].
Motion Weight is dynamic changing.

Span Coeff The saved ‘Span Coefficient’ value.
Stable Weight is stable.
Real-time AD Value of weighing

AD Value Cal. Weight Calibrating Weight = Dumping Weight
signal.
AD0 Value The AD Value after Feeding ended. AD1 Value The AD Value after Dumping ended.
43
6.5 F9 I/O Assignment
6.5.1 DO Assignment
DO Function Options
0: None
1: #1 Unused
2: #1 Unused
3: #1 Unused
4: #1 Unused
5: #1 Dump
6: #1 Alarm/Pause
7: #1 Unused
8: #1 Deviation Alarm
9: #1 Positive Deviation Alarm
10: #1 Negative Deviation Alarm
700 DO1 41 40701
11: #1 Unused
701 DO2 42 40703
12: #1 Gross Weight Upper Limit Alarm
702 DO3 43 40705
13: #1 Pause State
703 DO4 44 40707
14: #1 Running State
704 DO5 45 40709
15: #1 Stop State
705 DO6 46 40711
16: #1 Unused
706 DO7 47 40713
17: #1 Feeding State
707 DO8 48 40715
18: #1 Unused
708 DO9 5 40717
19: #1 Unused
709 DO10 0~120 25 40719
20: #1 Unused
710 DO11 65 40721
21: #2 Unused
711 DO12 85 40723
22: #2 Unused
23: #2 Unused
712 DO13 58 40725
24: #2 Unused
713 DO14 59 40727
25: #2 Dump
714 DO15 57 40729
26: #2 Alarm/Pause
715 DO16 0 40731
27: #2 Unused
716 DO17 53 40733
717 DO18 106 40735
31: #2 Unused
33: #2 Pause State
35: #2 Stop State
36: #2 Unused
38: #2 Unused
39: #2 Unused
40: #2 Unused
44
DO Function Options
41: Material M1 High-speed Feed
42: Material M1 Low-speed Feed
49: Material M1 Feeding Ended
53: All Materials Feeding Ended
54: Unused
55: Unused
56: Unused
57: Mixing Bin Dump [4-Scale Mode]
58: Mixer Control
59: Mixing Conveyor Control
60: Unused
61: #3 Unused
62: #3 Unused
63: #3 Unused
64: #3 Unused
65: #3 Dump
66: #3 Alarm/Pause
67: #3 Unused
71: #3 Unused
73: #3 Pause State
75: #3 Stop State
76: #3 Unused
78: #3 Unused
79: #3 Unused
80: #3 Unused
45
DO Function Options
81: #4 Unused
82: #4 Unused
83: #4 Unused
84: #4 Unused
85: #4 Dump
86: #4 Alarm/Pause
87: #4 Unused
91: #4 Unused
93: #4 Pause State
95: #4 Stop State
96: #4 Unused
98: #4 Unused
99: #4 Unused
100: #4 Unused
101: Unused
102: Unused
103: Unused
104: Unused
105: Target Batch Finished
106: Alarm/Pause
107: Unused
108: Deviation Alarms
109: Positive Deviation Alarms
110: Negative Deviation Alarms
111: Unused
112: Gross Weight Upper Limit Alarms
113: Pause State
114: Running State
115: Stop State
116: Unused
117: Auto State
118: Unused
119: All Overtime Alarms
120: Unused
Refer to ‘4.3 DI/DO Ex-factory Assignment’.
46
6.5.2 DI Assignment
DI Function Options
0: None
1: #1 E-stop [Emergency Stop]
2: #1 Start
3: #1 Auto-Dumping Permit
4: #1 Manual Dump
5: #1 Clear Alarm
6: #1 Last Batch [Normal Stop]
7: #1 Zero Fine Adjustment
8: #1 Pause
9: #1 Recover Running
10: #1 Manual SP3 Re-feed
11: #1 Manual High-speed Feed
12: #1 Unused
13: #1 Manual Low-speed Feed
14: #1 Manual Feed [High-speed&Low-speed]
15: #1 Start/E-stop [Emergency Stop]
16: #1 Unused
720 DI1 0[41] 40741
17: #1 Unused
721 DI2 42 40743
18: #1 Unused
722 DI3 46 40745
19: #1 Unused
723 DI4 0~120 0[44] 40747
20: #1 Unused
724 DI5 103 40749
725 DI6 104 40751
22: #2 Start
726 DI7 0[105] 40753
24: #2 Manual Dump
25: #2 Clear Alarm
28: #2 Pause
32: #2 Unused
36: #2 Unused
37: #2 Unused
38: #2 Unused
39: #2 Unused
40: #2 Unused
47
DI Function Options
41: Auto/Manual [ON/OFF]
42: Start
43: Auto-Dumping Permit
44: Manual Dump [#1-#4]
45: Clear Alarm
46: Last Batch [Normal Stop]
47: Zero Fine Adjustment
48: Pause
49: Recover Running
50: Manual SP3 Re-feed
51: E-stop [Emergency Stop]
52: Unused
53: Unused
54: Manual Feed [High-speed&Low-speed]
55: Start/E-stop [Emergency Stop]
56: Material M1 Selection
60: Unused
62: #3 Start
64: #3 Manual Dump
65: #3 Clear Alarm
68: #3 Pause
72: #3 Unused
76: #3 Unused
77: #3 Unused
78: #3 Unused
79: #3 Unused
80: #3 Unused
48
DI Function Options
82: #4 Start
84: #4 Manual Dump
85: #4 Clear Alarm
88: #4 Pause
92: #4 Unused
96: #4 Unused
97: #4 Unused
98: #4 Unused
99: #4 Unused
100: #4 Unused
101: Start Mixer
102: Stop Mixer
103: Start Mixing Conveyor
104: Stop Mixing Conveyor
105: Mixing Conveyor Ready
106: Mixing Bin Manual Dump [4-Scale Mode]
107: Unused
108: Unused
109: Unused
110: Unused
111: Unused
112: Unused
113: Unused
114: Unused
115: Unused
116: Unused
117: Unused
118: Unused
119: Unused
120: Unused
Refer to ‘4.3 DI/DO Ex-factory Assignment’.
49
6.5.3 AO Assignment

AO1 Signal
0: #1 Gross Weight
1: #1 Net Weight
727 AO1 Signal 0~4 4 40755
2: #1 Unused
3: #1 Final Feeding Weight
4: #1 Feeding Control
AO2 Signal
0: #2 Gross Weight
1: #2 Net Weight
728 AO2 Signal 0~4 4 40757
2: #2 Unused
AO3 Signal
0: #3 Gross Weight
1: #3 Net Weight
729 AO3 Signal 0~4 4 40759
2: #3 Unused
AO4 Signal
0: #4 Gross Weight
1: #4 Net Weight
730 AO4 Signal 0~4 4 40761
2: #4 Unused
#1 High-speed Feeding AO1 Control Voltage [V] 40763
High Feeding #2 High-speed Feeding AO2 Control Voltage [V] 40765

731 0.00~10.00 5.00
AO #3 High-speed Feeding AO3 Control Voltage [V] 40767
#4 High-speed Feeding AO4 Control Voltage [V] 40769
#1 Low-speed Feeding AO1 Control Voltage [V] 40771

732 Low Feeding AO 0.00~10.00 2.00
50
Max. Weight Value for AO1 Output
#1 Weight≥[733.1]: AO1= High Limit Value. 40779
#1 Weight≤0: AO1=Low Limit Value.

733 AO Max. Weight 1~999999 10000
AO Low/High 0.00~10.00 0.00 AO Low Limit Value [V] 40787

734
Limit 0.00~10.00 5.00 AO High Limit Value [V] 40789
51
Appendix A. Print Formats
 Table 1. Batch Records

BATCH RECORD
------------------------
2016-08-12 06:00:10 Starting Time of Auto-printing
------------------------
PCS: #199 Batch No.
M1: 100.2kg Material M1 Feeding Weight
SUM: 400.2kg Total Feeding Weight
------------------------
PCS: #200
M1: 100.1kg
M2: 100.1kg
M3: 100.0kg
M4: 100.1kg
SUM: 400.3kg
------------------------
… …
------------------------
2016-08-12 09:10:20 End Time of Auto-printing
 Table 2. Totalizing Report

TOTAL REPORT
------------------------
T_PCS: 200 Total Batch Count
TOTAL: 80000.0kg Total Totalized Weight
M1_TOT: 20000.0kg Material M1 Totalized Weight
------------------------
2016-08-12 09:10:30
 Table 3. Recipe
RECIPE
------------------------
RECIPE: #1 Recipe No.
M1: 100.0kg Material M1 Target Value
SUM: 400.0kg Total Target Value
------------------------
2016-08-12 09:10:40
52
Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU]
Address CMD
Data Name Attr. Description
#1 #2 #3 #4 [HEX]
40197 Bit=1: Material Selected
Bit0 M1
Materials Selection for
Bit1 R/W 03/10 M2
Auto-Batching
Bit2 M3
Bit3 M4
Working Recipe No. 40199 R/W 03/10 0~9: Recipe No. 1~10
0x01/02/03/04: #1/#2/#3/#4 Start
Calibration
Static Calibration 41101 W 10
0x21: End Zero Calibration
0x22: End Load Calibration
AD Value 41003 41023 41043 41063 R 03
Calibrating Weight 41105 41115 41125 41135 W 10 Used for Load Calibration
Gross Weight 41201 41203 41205 41207 R 03
Net Weight 41209 41211 41213 41215 R 03
Final Feeding Weight 41217 41219 41221 41223 R 03
Batch Count 41301 41303 41305 41307 R 03
Totalized Weight 41309 41311 41313 41315 R 03
41225
Bit0 1: Target Batch Finished
Running State Bit1 R 03 1: Auto; 0: Manual
Bit9 1: Alarm/Pause
Bit15 Special for manufacturer
41116 41136 41156 41176 R 03
Bit0 1: Running
Bit1 1: Special for manufacturer
Bit2 1: Non-load Zero Range
Bit3 1: Weight is stable
Bit4 1: Feeding Ended
Bit5 1: Doing ‘Zero Fine Adjustment’
Bit6 1: High-speed Feeding
Running State Bit7
R 03
Bit8 1: Low-speed Feeding
Bit9 1: Dumping
Bit10 1: Overload Alarm
Bit11 1: Negative Deviation Alarm
Bit12 1: Positive Deviation Alarm
Bit13 1: Pause
Bit14
Bit15 1: Gross Weight Upper Limit
53
Address CMD
#1 #2 #3 #4 [HEX]
41227 41229 41231 41233

41227.0 1: RAM Fault
41227.1 1: EEPROM Fault
41227.2 1: Parameter Error
Bit3 1: Signal Error
Bit4 1: ADC Fault
Bit5 1: Over ADC Range
Bit6 1: Overload Alarm
Bit7 1: Gross Weight Upper Limit
Alarm State Bit8 R 03 1: Deviation Alarm
Bit9 1: Pause
Bit10 1: Feeding Overtime Alarm
Bit11 1: Dumping Overtime Alarm
Bit12
Bit13
Bit14
41227.15 1: Target Batch Finished
41227.16 1: Last Batch
41227.17 1: ZERO Invalid
Total Totalized Weight 41235 R 03 M1-Mn
Total Batch Count 41237 R 03
0xFF: Auto/Manual switch.
Auto/ Manual switch 41401 W 10 0xA5/A6/A7/A8:
#1/#2/#3/#4 Stop
0x55/56/58/59:
#1/#2/#3/#4 Start
0x57: All Start
Start/Stop Control 41403 W 10
0x5C: Last Batch [Normal Stop]
0x5D/5E/5F/60:
#1/#2/#3/#4 Last Batch
41405 W 10 0x55: Unused
54
Address CMD
#1 #2 #3 #4 [HEX]
0x05/06/07/08:#1/#2/#3/#4
Start/Stop High-speed Feeding
0x25/26/27/28: #1/#2/#3/#4
Start/Stop Low-speed Feeding
0x35/36/37/38: #1/#2/#3/#4
Start/Stop Dumping
Manual Operation 41407 W 10
0x45: Clear Alarm
0x55/56/57/58: #1/#2/#3/#4
Manual Start/Stop SP3
Re-feeding [Valid at Auto-pause
state with Negative Deviation
Alarm]
0xA1/B1/C1/D1: #1/#2/#3/#4
Function Operation 41409 W 10 Zero Fine Adjustment
0xA3: Clear Screen
#1 Recover Running 41421 W 10
0xFF:
Auto/Pause state: Clear Alarm &
Recover Running
Data Type of Registers: Signed Long Int.
55
Register Table of Recipes
Recipe No. / Register Address

Parameter
1 2 3 4 5 6 7 8 9 10
Material M1
42001 42011 42021 42031 42041 42051 42061 42071 42081 42091
Target Value
M1_SP1 Lead Value

42003 42013 42023 42033 42043 42053 42063 42073 42083 42093
[High-speed Feed]
M1_SP3 Fall Value

42005 42015 42025 42035 42045 42055 42065 42075 42085 42095
[Low-speed Feed]
Material M2
42101 42111 42121 42131 42141 42151 42161 42171 42181 42191
Target Value
M2_SP1 Lead Value

42103 42113 42123 42133 42143 42153 42163 42173 42183 42193
[High-speed Feed]
M2_SP3 Fall Value

42105 42115 42125 42135 42145 42155 42165 42175 42185 42195
[Low-speed Feed]
Material M3
42201 42211 42221 42231 42241 42251 42261 42271 42281 42291
Target Value
M3_SP1 Lead Value

42203 42213 42223 42233 42243 42253 42263 42273 42283 42293
[High-speed Feed]
M3_SP3 Fall Value

42205 42215 42225 42235 42245 42255 42265 42275 42285 42295
[Low-speed Feed]
Material M4
42301 42311 42321 42331 42341 42351 42361 42371 42381 42391
Target Value
M4_SP1 Lead Value

42303 42313 42323 42333 42343 42353 42363 42373 42383 42393
[High-speed Feed]
M4_SP3 Fall Value

42305 42315 42325 42335 42345 42355 42365 42375 42385 42395
[Low-speed Feed]
56
Parameter Range Default Description
Material Mn Set value = 0: Material Mn will not participate in the batching

0~60000 1000
Target Value process.
Set value = 0: The DO switch ‘High-speed Feed’ will not
participate in the feeding process.
Set value > 0: When ‘Feeding Weight≥(Target Value－SP1
Lead)’ in the feeding process, the DO switch ‘High-speed Feed’
will turn off automatically.

The auto-feeding process of the first batch after ‘Start’ signal
Mn_SP1 Lead Value inputted:

0~60000 50
[High-speed Feed]  If ‘Net Weight≥(Target Value – SP3 Fall)’, then the material
Mn’s auto-feeding process of the first batch will be skipped.
 If ‘(Target Value × 50%)≤Net Weight≤(Target Value – SP3
Fall)’, then the DO switche ‘Low-speed Feed’ will not
participate in the material Mn’s auto-feeding process of the
first batch, and only the DO switch ‘Low-speed Feed’ will
do.
When ‘Feeding Weight≥(Target Value －SP3 Fall)’ in the
Mn_SP3 Fall Value feeding process, the DO switch ‘Low-speed Feed’ will turn off
0~60000 50
[Low-speed Feed] automatically.
Note: It has one more decimal than ‘Target Value’.
57
Appendix C. Data Frame Format of Continuous Sending [ASCII]
Table 1
FORMAT START DATA1 DATA 2 … DATA N Checksum END
Character = CR LF
See Table 3
ASCII 3DH 0DH 0AH
Bytes 1 7 7 7 7 2 2
How to get ‘Checksum’: Add all the ASCII values ahead of Checksum to get a single-byte hexadecimal data, then
conver it to two ASCII values.
Table 2
Character Minus Sign ‘-’ Decimal Digit 0~9 Decimal Point ‘.’
ASCII 2DH 30H~39H 2EH
Table 3
[807] Set Data Name DATA1 DATA2 DATA3 DATA4
[807]=0 Gross Weight Weigher #1 Weigher #2 Weigher #3 Weigher #4
Final Feeding
[807]=1 Weigher #1 Weigher #2 Weigher #3 Weigher #4
Weight
[807]=2 Batch Count Weigher #1 Weigher #2 Weigher #3 Weigher #4
[807]=3 Totalized Weight Weigher #1 Weigher #2 Weigher #3 Weigher #4
Data Name DATA1 DATA2 DATA3 DATA4

Gross Weight Weigher #1 Weigher #2 Weigher #3 Weigher #4

Final Feeding
Weigher #1 Weigher #2 Weigher #3 Weigher #4
Weight
[807]=4

Batch Count Weigher #1 Weigher #2 Weigher #3 Weigher #4

Totalized Weight Weigher #1 Weigher #2 Weigher #3 Weigher #4
Parameter [807]: ‘Data for Continuous Sending Mode’.
58
2014F108-43 CPC16/042376
Changsha Supmeter Technological Co., Ltd.

Address: Building A6, Lugu International Industrial Park,
Changsha, 410205, China
Tel: +86 731 85115100
Fax: +86 731 85158100
Website: www.supmeter.com
E-mail: [email protected]

BST106-M10 (FB) Weighing Controller: Operation Manual V5.0

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BST106-M10[FB] Weighing Controller

For: Ration Batching Scale with 4-material&2-speed Feeding

Operation Manual V5.0

Changsha Supmeter Technological Co.,Ltd.

1. SAFETY PRECAUTION .................................................................................................................4

2. TECHNICAL SPECIFICATION ....................................................................................................5

3. OPERATION INTERFACE ............................................................................................................6

3.1 OPERATION INTERFACE OF USER LOGIN ................................................................................................ 6

3.2 MAIN OPERATION INTERFACE FOR APP1 SINGLE-SCALE MODE............................................................ 7

3.3 MAIN OPERATION INTERFACE FOR APP2 FOUR-SCALE MODE .............................................................. 8

3.4 BUTTON OPERATION ............................................................................................................................. 9

3.5 DATA DISPLAY & QUICK SETTING ....................................................................................................... 10

3.6 ALARM SIGN ....................................................................................................................................... 11

4.1 INSTALLATION ..................................................................................................................................... 13

4.2 TERMINAL ........................................................................................................................................... 15

4.3 DI/DO EX-FACTORY ASSIGNMENT ...................................................................................................... 19

4.4 TYPICAL APPLICATION: APP1 SINGLE-SACLE MODE........................................................................... 21

4.5 TYPICAL APPLICATION: APP2 FOUR-SACLE MODE ............................................................................. 23

5. OPERATION PROCEDURE ........................................................................................................26

6.1 MAIN MENU INTERFACE ..................................................................................................................... 27

6.2 MAIN MENU FUNCTION ...................................................................................................................... 28

6.3 F1 SETTINGS ....................................................................................................................................... 29

6.4 F2 CALIBRATION ................................................................................................................................. 41

6.5 F9 I/O ASSIGNMENT ............................................................................................................................ 44

APPENDIX A. PRINT FORMATS ...................................................................................................52

APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU] ........................53

APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII]....................58

 Lithium Battery Installation

 Switch&Analog Signal Interface

 Digital Communication Interface

3.1 Operation Interface of User Login

Name Operation Note

Parameter [906] ‘Main Display Style’= ‘0: ZQH’:

Parameter [906] ‘Main Display Style’= ‘1: GUI1’:

Parameter [906] ‘Main Display Style’= ‘0: ZQH’:

Parameter [906] ‘Main Display Style’= ‘1: GUI1’:

Name Operation State Indicator Authorization

Name Description Authorization

[RUN] Auto Running state.

[RECIPE] ‘Working Recipe’ Setting. All Users

3.6.1 Alarm Message

Message Alarm Cause Solution

Gross Weight Upper Refer to parameter [204]-[207] ‘Gross Weight

Refer to parameter [200] ‘Allowed Positive

Refer to parameter [310] ‘Auto Pause for

Pause Alarm Press DI button ‘Start / Clear Alarm’ to recover

For Gross Weight Upper Limit

Refer to parameter [406] ‘T6 Max. Feeding

Refer to parameter [407] ‘T7 Max. Dumping

3.6.2 Prompt Message

Message Alarm Cause Solution

Refer to parameter [123] ‘Zero Fine Adjusting

Message Alarm Cause Solution

Weighing Signal Weighing signal reversed or not

1. Check if the loadcell is connected.

1 . Check if the set value of parameter [102]

‘Scale Capacity’ is reasonable.

4. Check if the loading weight is too big.