FITTER IV SEMESTER MODEL QUESTIONS

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1 The following is machined dry. c) Rotating spindles d) All of these

a) Aluminium b) Cast iron c) Titanium d) All of these
11 Which of the following parameters influence the
th axial
feed rate in centreless grinding?
2 The following device is used to determine the mix ratio of a) Regulating wheel diameter
water-soluble coolants: b) Angle between the axes of grinding and regulating wheels
a) Diffract meter b) Hydrometer c) Refract meter d) c) Speed of the regulating wheel
None of these d) All of these

3 The use of metal working fluids_. 12 Hydraulic oil is compressible__.

a) Increase the tool life b) Produce better surface finish a) Not at ail b) Very much c) Very Little d) None of these
c) Prevent rise in temperature d) All of these
13 Power = Torque x______
4 The following is used in heat treatment process as a a) Velocity b) RPM c) Force d) Area
quenching medium for obtaining
a higher degree of hardness. 14 ____is prime mover in hydraulic system.
a) Mineral oil b) Fatty acid c) Waxes
axes d)Graphite a) Oil b) Electric Motor c) Pipe d) Impeller
suspensions
16 Power of Pump =_x Volume flow rate.
5 The main constituent(s) of mineral oil is/are_. a) Velocity b) RPM c) Force d) Pressure
a) Paraffin b) Naphthenic c) Aromatics d) All of these
17 1 HP=_W
6 Which of the following is added to the cutting fluids so a) 746 b) 1000 c) 100 d) 764
that soapy film is produced
between the work piece & tool and chip & tool face? 18 Which flat belt drive system has two pulleys mounted on
a) Sulphur b) Chlorine c) Both (a) & (b) d) None of driven shaft and one pulley on driving shaft?
these a) Multiple belt drive b) Cone pulley drive
c) Fast and loose pulley drive d) None of these
7 Soluble oil is used as cutting fluid in_.
a) Sawing b) Drilling and boring c) Reaming d) AH of these 19 Which of the following statements are false for belt
drives?
8 Usually no cutting oil is used in_. i) Belt drive is used in applications having
hav constant speed
a) Broaching b) Planning and shaping c) Thread rolling drive
d) Honing ii) Belt drives can be used at extremely high speeds
iii) Belt drives have low power transmitting capacity
9 Choose name of the bolt. iv) Belt drives need continuous lubrication
a) (i) & (ii) b) (i), (ii) & (iii)
c) (ii), (iii) & (iv) d) (i), (ii) & (iv)

20 Determine power rating of an electric motor if it runs at

1440 r.p.m and line shaft
transmits torque of 75 Nm. Assume Reduction ratio = 1.6_
a) 10.36 kW b)11.3kW c) 7.068 kW d)9.12kW

21 In simple gear trains the direction of rotation of driven

gear is opposite to the direction of rotation of driving gear
only if____
a) Even number of idler gears are present
b) Odd number of idler gears are present
c) Any number of idler gears are present
a) Gib Headed foundation bolt d) None of these
b) Cotter foundation bolt
c) Through foundation bolt 22 Why is an idler gear used in gear trains?
d) Eye foundation bolt a) To obtain minimum center distance between driving and
driven shaft
10 ____are
_are used to separate the tramp oil (sump oil) from
fr b) To have required direction of rotation
coolant. c) Both (a) & (b)
a) Magnetic separators b) Skimmers d. None of these
23 Determine torque transmitted on the pinion shaft
shaf if 34 As compare to iron, aluminum has_.
torque transmitted on gear 20 mm
m consider Gear ratio = 4 a) Higher tendency to oxidize b) Less tendency to oxidize
a) 8 mm b) 5 mm c) 80 mm d) 16 mm c) Equal tendency to oxidize d) None of these
24 Which of the following statements is/are true for gear
drives? 35 Conditions for good electroplating is/are____.
is/are_
a) They can be used for long center distances a) High
igh current density b) Low temperature
b) They are used to transmit power between non-intersecting
non c) High concentration of metal in electrolyte d) All of these
and parallel shafts
c) They cannot be used for high reduction ratios 36 Iron is galvanized by coating with_.
d) All of these a) Zinc b) Tin c) Copper d) Nickel

25 Which gears are used to connect two intersecting shaft 37 Which defect arises due to faulty heat treatment?
axes? a) Over heating and burring b) Oxidation and
a) Crossed helical gear b) Worm and worm wheel decarburization
c) Bevel gears d) All of these c) Cracks, distortion and warping d) All of these

26 What is meant by gear ratio? 38 In general, hardening is followed by_.

a) The ratio of pinion speed and gear speed a) Annealing b) Normalizing c) Tempering d) Case
b) The ratio of number of teeth on pinion and number of hardening
teeth on gear
c) Both (a) & (b) 39 This type of fastener is designed to prevent movement
d) None of these between shafts and wheels,
a) Keys b) Machine pins c) Rivets d) Knuckle
27 What is the function of hydraulic motor?
1. Hydraulic motor converts hydraulic oil under pressure 40 A mechanical device that stores energy, when deflected
into torque and angular and to return the equivalent
displacement amount of energy when released is known as a_.
2. Hydraulic motor converts hydraulic oil under pressure a) Blind rivet b) Key way c) Spring d) Hammer
Hamme
into force and linear
displacement 41 Joint strength in brazing operation is_
3. Hydraulic motor converts hydraulic energy into a) As high as in gas or arc welding
mechanical energy c) Higher than that of in gas or arc welding
4. Hydraulic motor converts mechanical energy into b) Not as high as in gas or arc welding
hydraulic energy d) Unpredictable
a) 1 and 4 b) 1 and 3 c) 2 and 3 d) 2 and 4
42 Which of the following is a soft solder?
28 Calculate area of a pipe if, flow rate is 20 1/min and a) Copper-zinc alloy b) Nickel
ickel-silver alloy c) Lead-tin alloy
flow velocity is 5 cm/s. d) All of these
a) 66.66 cm2 b) 60 cm2 c) 62 cm2 d) None of these
43 Transmission angle is the angle between
29 What this hydraulic symbol means a) Input link and coupler
c) Output link and coupler
b) Input link and fixed link
a) Motor unidirectional
ctional d) Output link and fixed link
b) Motor bidirectional
c) Pump unidirectional 44 What this hydraulic symbol means
d) Pump bidirectional

30 In soldering the melting point of filler metal is_.

a) Below 420°C b) Above 420°C c) Below 520°C
d) Above 520°C
a) Directional control valve (4 ports 12 positions)
31 The composition of electrician solder is_. b) Directional control valve (4 ports /3 positions)
a) Lead-37%, tin-63% b) Lead-50%, tin-50%
50% c) Directional control valve (5 ports 12 positions)
c) Lead-63%, tin-37% d) Lead-70%, tin-30%
30% d) None of these

32 The composition of soft solder is_. 45 Module of a gear is_.

a) Lead-37%, tin-63% b) Lead-50%, tin-50%
50% a) D/T b) T/D c) 2D/r d) 2T/D
c) Lead-63%, tin-37% d) Lead-70%, tin-30%
30%
46 When screw threads are to be used in a situation where
33 Corrosion can be prevented by_. power is being transmitted in one direction only, then the
a) Alloying b) Tinning c) Galvanizing d) All of these screw threads suitable for this will be_.
a) Square threads b) Knuckle threads c) Acme threads 59 Where a large speed reduction is desired, which type of
d) Buttress threads gear is used?
A Worm and worm wheel B Helical bone gear
47 Which of the following material
rial has the maximum C Hypoid gear D Herring bone gear
ductility?
a) Mild steel b) Copper c) Aluminium d) Zinc 60 Which type of gear converts rotary motion to linear
motion?
48 The sleeve or muff coupling is designed as a_. A Rack and pinion B Worm and worm wheel
a) Dun cylinder b) Solid shaft c) Thick cylinder d) C Hypoid gear D Internal gear
Hollow shaft
61 In the pipe assembly, the hemp packing is used
49 In a flange coupling, the flanges are coupled together by to................
means of_. A fill the gap between threads B avoid leakage
a) Studs b) Bolts and nuts C get tight fitting D easy engagement
c) Headless taper bolt d) None of these
62 Which of the
he following can hold the work, locate the
50 An open belt drive is used when_. work and guide the tool at the desired position?
a) Driven shaft is to be started or stopped whenever desired
d A Drill bush B Drill fixture C Drill jig D V - block
without interfering with the driving shaft
b) Shafts are arranged parallel and rotate in the same 63 The application of pressure pads in fixtures is to..........
directions A increase the shocks B increase the vibration
c) Shafts are arranged at right angles and rotate in one C absorb shocks v D increase the weight
definite direction
d) Shafts are arranged parallel and rotate in the opposite 64 Identify the type of fitting shown in figure.
directions

51 When bevel gears connect two shafts whose axes A Plug

intersect at an angle greater than a right angle and one of the B Reducer
bevel gears has a pitch angle of 90°, then they are known as C Nipple
a) Internal bevel gears b) Angular bevel gears D Union
c) Crown bevel gears d) Mitre gears

52 The accurate spacing of teeth in a gear blank

requires the use of ........
A dividing head B an index plate
pl
C a differential mechanism D universal table
65 Gears having their teeth element parallel to the rotating
53 Helical gears can be cut on which type milling machine? shafts are known as............
A Plain B Horizontal A worm gear B spur gear C helical gear D bevel gear
C Universal D Drum type
66 The fuels like wood, paper, cloth, solid materials etc.,
54 The carburizing is done on come under which class of fire?
A high carbon steel B medium carbon
arbon steel A Class A fire B Class D fire C Class B fire D Class C fire
C low carbon steel D high speed steel
67 Which metal is used for
fo coating galvanizing?
55 The standard pipe fittings are provided with
A Lead B Brass C Zinc D Aluminium
threads conforming with.......
A BA B BSW C BSP D Metric
68 Water flows from tap even when firmly closed, what is
56 Which clutch can be engaged progressively the reason?
when one or both the elements are rotating? A Defective washer B Spindle bent
A Single plate clutph C Retainer nut loose D Spindle thread worn out
B Cone clutch
C Centrifugal clutch 69 Aluminium is widely used in aircraft
airc industry because it
D Dog clutch is..................
A corrosion resistant B soft and ductile /
57 The included angle of a pipe thread is..........
.......... C light in weight D low tensile strength
A 60° B 47° C 55° D 45°
70 Which type of gas flame is most suitable for brazing?
58 The damaged external threads are rectified by...... A Oxy-LP
LP gas flame B Oxy-coal gas flame
A die nut B half die C Oxy-acetylene
acetylene gas flame D Oxy-hydrogen gas flame
C circular die D adjustable screw plate die
71 Bronze is an alloy of.
A copper and tin J B copper and
nd zinc 81 Which type off crow bar is easier to handle, and the point
C copper, zinc and tin D zinc and tin will fit into a narrow gap?
A Short crow bar B Long crow bar
72 The radial distance between the pitch circle C Single ended crow bar D Double ended crow bar
and the root circle is called...........
A dedendum B addendum 82 Which is usedsed to provide a decorative and corrosion
C working depth of the teeth D whole depth of the teeth resistant
istant coating on aluminium and its alloy?
A Galvanizing B Anodizing
73 Which one of the following is liquid lubricant? C Tinning D Cladding
A Grease
B Molybdenum disulphide 83 What is the function of Dog clutch?
C Synthetic oil A It can be engaged progressively when one or both the
D Wax elements are rotating
B It can only be engaged when two elements of the clutch
74 Name the lubricator shown in figure. are stationary
C When the speed is reduced the clutch opens
by itself
A Wick feed lubricator D Contact force is produced by springs
B Sight feed lubricator
C Force feed lubricator 84 The use of travelling wall crane is..............
D Ring oiling lubricator A itt allows the load to move horizontally to or from the box
B it allows the load to move in three directions^
C an endless chains
D two separate chains

85 The sensitiveness of the spirit level depends upon

the............
75 Drilling jigs are used for.......... A size of the bubble
A drilling operation only B length of the glass tube
B clamping the jobs while drilling C type of liquid filled in the glass tube
C drilling, reaming, tapping and other operations D curvature of the glass tube /
D sharpening drill to correct angle
86 In which clutch, the pressure plate is used?
76 Identify the foot print wrench shown in figure. A Multiple plate clutch B Dog
D clutch
C Over riding clutch D Centrifugal clutch

87 Name the belt drive shown in figure.

A Stepped drive
B Right angled drive
C Open belt drive
D Cross belt drive

77 The fire triangle in fire hazards is identified as..............

A fuel, oxygen and heat B fuel, oxygen and vapor
C fuel, burning and solid D fuel, oil and waste

78 A master gauge is........... 88 Generally solder is an alloy of.....

A used by masters A copper and tin B lead and tin
B a standard gauge for checking accuracy of gauges used C zinc and tin D antimony and tin
on shop floors
C used by all mechanics 89 Aluminium is extracted from the ore
D a gauge used by experienced technician A pyrite B bauxite
C aluminium oxide D magnetite
79 In a V belt the anglee between the side is....
A 10° B 20° C 30° D 40° 90 Best conductor of heat and (electricity is.............
A nickel B chromium C aluminium D copper
80 Name the fixed type foundation bolt that is
usually forged and filled up with lead and 91 Which of the following is the non-metallic
non anti corrosion
cement? treatment?
A Eye bolt B Rag bolt C Ordinary bolt D Bent type bolt A Enameling B Cladding C Sheradising D Calorising
Cal
 105 Brass is an alloy of
92 Which of the he following fire extinguishing agent is A copper and tin B lead and tin
suitable for a live electrical fire? C copper and zinc D copper and lead
A Water B Carbon dioxide
C Carbon tetrachloride D Foam 106 Aluminium is extracted
xtracted from the ore
A pyrites B bauxite
93 In braze welding, the filler rod melting point is........... C aluminium oxide D magnetite
A above 450°C B above 550X
C above 600°C D above 650°C 107 Electroplating
ating is done on jobs to resist corrosion.
Which pole of a D.C supply is connected to the work in
94 Which metal can be joined by soldering and electroplating process?
brazing easily than aluminium? A Positive pole C Positive terminal post
A Silver B Copper C Chromium D Zinc B Negative pole D Negative terminal post

95 Which pipe wrench is used for holding large 108 Generally underground telephone and power cable are
diameter of a pipe? protected formed corrosion
orrosion by using.........
A Chain wrench B Allen wrench A copper B lead C nickel D chromium
C Strap wrench D Pipe wrench
109 Name the part marked 'X' shown in figure.
96 The belt slips, due to
A less tension B misalignment
C pulsating load D high starting torque A Stuffing box
B Bonnet
97 Taper keys are rectangular cross section. C Gland nut
They have a taper of.......... D Metal disk holders
A 1 :100 on the thickness B 1 : 90 on the thickness
thic
C 1 :80 on the thickness D 1: 70 on the thickness

98 The standard size of V belt from section *D'

nominal top width is.........
A 22 mm B 32 mm C 38 mm D 17 mm

99 The error in squarenesss can be accurately determined by 110 What is the advantage of cast iron pipes?
using a................... A Less corrosion B Costly
A try square and slip gauge C Rarely available D Crack easily
B try square and feeler gauge
C cylinder square and slip gauge 111 Which pipe is used for interior work?
D beveled edge try square A Steel pipe B PVC pipe
C Wrought iron pipe D Lead pipe
100 The spirit level is used for checking the level of
machine when.......... 112 What pipe is generally used for carrying cold
A lifting the machine , B erecting the machine water?
C shifting the machine D grouting the machine A Steel pipe B Copper pipe C Lead pipe D PVC pipe

101 What is the function of a soldering iron in the soldering 113 What joint is used for temporary
temporar pipe line?
process? A Expansion joint B Flange joint
A Melt the metal B Melt the solder C Screwed joint D Collar joint
C Cool the solder D Cool the metal
114 Identify the part
art of a pipe wrench marked 'X' shown in
102 Which anticorrosive
rosive metal is widely used for surface figure.
coating on iron sheets for galvanizing?
A Zinc B tin C Copper D Brass
A Pivot
103 The brass used making the joint in brazing
zing for B Spring
soldering material is................. C Adjusting nut
A flux B borax C spelter D soft soldering D Movable jaw

104 Identify the coupling allows positive transmission of

power at larger angles.
A Plate coupling B Universal coupling
C Slip type coupling D Clamp coupling
115 idenefy the reducer T branch
 126 Which type of gear used in heavy power transmission?
A Hypoid gear B Helical
Hel gear
C Herring bone gear D Bevel gear

127 Identify the bevel gear shown in figure.

116 For case hart, ing the first stage is carburizing it is

meant.................
A increasing th. percentage of carbon of the steei piece
B increasing the percentage of carbon of the core of the
piece
C increasing the percentage of carbon on the surface 128 Name the foundation bolt
olt usually forged and filled up
D decreasing the percentage of carbon of the steel piece. with lead or cement.
A Ordinary foundation bolt B Rag bolt
117 The function of a washer is..... C Eye foundation bolt D Bent type bolt
A to fill the axial gap
B Id provide cushioning effect
C to absorb shock and vibrations 129 Name the rivet head used for heavy
D to provide bearing area fabrication work.
A Bat head B Fan head
118 Washers are generally specified by C Snap head D Mushroom
A thickness B outer diameter
C centre hole diameter D mean diameter 130 The main purpose of using a lubricant in machine tools
is to...................
119 In a vee belt the angle between the side is ................ A wet the mating parts for close contact
A 10 degree B 20 degree C 30 degree D 40 degree B prevent the machine tool from heating
C minimize the friction between the mating parts
120 A fixture is a device used for D to cool down the mating parts_
A holding the work piece B guiding the tool
to
C loosening the work piece D lightening too! 131 Identify which one is single strap butt joint
shown in figure.
121 A jig is a device used for..............
A holding the workpiece
B guiding the tool
C loosening the workpiece
D holding the workpiece and guide the tool

122 Which of the following can hold the work,

wo locate the
work and guide the drill at the desired position?
A Drill bush B Drill fixture C Drill jig D V- V block

123 Typicaf locating device for cylindrical job 132 Which one is stepped drive shown in figure?
used in jigs and fixtures are.................
A drill jigs B v- blocks C mandrels D angle plate

124 The fire triangle in fire hazards is identified as..........

A fuel, oxygen & heat B fuel, liquid and vapour
v
C fuel, burning and solid D fuel, oil and waste

125 To put off class *B' fire the type of fire extinguisher
used......................
A dry powder B foam type
C carbondioxide D jet of water
 A Bevel gear
B Spur gear
C Helical gear
D Worm gear

138 Name the coupling which allows positive

transmission of power at larger angles.
133 Belt slips reason is....... A Plate coupling B Universal coupling
A less tension B pulsating load C Slip type coupling D Clamp coupling
C high starting torque D shock load
139 What should be the diameter of the rivet?
134 Identify the oil cup shown in figure.

A 8.04 mm B 8.14 mm C 8.34 mm D 8.40 mm

140 Name the type of clutch can only be engaged when two
elements of the clutch are stationary.
A Dog clutch C Cone clutch
B Centrifugal clutch D Single plate clutch

141 Identify the centrifugal clutch shown in figure.

135 Which type of knot is used to joins two pieces of rope
of equal diameters?
A Slip knot c Bowline knot
B Square knot D Sheep shank knot

136 Name the belt fastener shown in figure?

142 The best example lubricant

bricant is for semi liquid
A grease B graphite C castor oil D lard oil

A Crescent plate C Wire type 143 Which non ferrous

rous metal tensile strength can be
B Jackson type D Alligator type increased by hammering c r rolling?
A Lead B Copper C Tin D Zinc
137 Name of the gear used in the given figure. 144 Name the tool which iss used for pulling big nails cut of
timber and move the heavy objects.
A Claw hammer C Cutting pliers
B Crowbar D Pincer

145 Gun metal is an alloy of.......

A Brass, Zinc and Lead B Copper, Lead and
a Zinc
C Copper, Tin and Zinc D Copper, Tin and White
Whi Metal
146 Which kind of material to be used for hard soldering
purpose?
A Copper B Tin C Lead D Iron

147 Soldering iron are made of copper because

A it is heavy
B it is a bad conductor of heat
G it is thermal expansion is more
D it is good conductor of heat

148 Which testing instrument is used for checking the

th
vertical horizontal levels of machines?
A Straight edge B Block spirit level
C Solid test mandrel D Try square

149 Identify the type of defect shown in figure.

figure

A Rivet not set correctly B Snap wrongly positioned

C Rivet length too long D Rivet too short

150 What is the standard taper of the pin?

A 1 :30 B 1:40 C 1:50 D 1 : SO

151 Name the type of jig in which a base plate is

not available.
A Plate jig B Box jig C Trunnion jig D Latch jig