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    This document provides details about the Workshop Practice course offered at BITS Pilani, including: 1) The course aims to impart theoretical and practical aspects of basic manufacturing techniques like casting, machining, forming, and joining processes. 2) Students will conduct lab exercises involving machining, welding, and other processes. 3) Evaluation includes a practical component, two closed-book comprehensive exams, and an open-book practical comprehensive exam.

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    Untitled 1

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    Aman
    55 views3 pages
    This document provides details about the Workshop Practice course offered at BITS Pilani, including: 1) The course aims to impart theoretical and practical aspects of basic manufacturing techniques like casting, machining, forming, and joining processes. 2) Students will conduct lab exercises involving machining, welding, and other processes. 3) Evaluation includes a practical component, two closed-book comprehensive exams, and an open-book practical comprehensive exam.

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    This document provides details about the Workshop Practice course offered at BITS Pilani, including: 1) The course aims to impart theoretical and practical aspects of basic manufacturing techniques like casting, machining, forming, and joining processes. 2) Students will conduct lab exercises involving machining, welding, and other processes. 3) Evaluation includes a practical component, two closed-book comprehensive exams, and an open-book practical comprehensive exam.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    55 views3 pages

    Untitled 1

    Uploaded by

    Aman
    This document provides details about the Workshop Practice course offered at BITS Pilani, including: 1) The course aims to impart theoretical and practical aspects of basic manufacturing techniques like casting, machining, forming, and joining processes. 2) Students will conduct lab exercises involving machining, welding, and other processes. 3) Evaluation includes a practical component, two closed-book comprehensive exams, and an open-book practical comprehensive exam.

    Copyright:

    © All Rights Reserved
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    of 3

    BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani

    Pilani Campus
    AUGS/ AGSR Division

    FIRST SEMESTER 2022-23


    COURSE HANDOUT
    17/10/2022
    In addition to Part-I (General Handout for all courses appended to the time table) this portion gives
    further specific details regarding the course.

    Course No. : ME F112


    Course name : Workshop Practice
    Credit : 2 (1 Lecture per week)
    Instructor-in-charge : Dr. Divyansh Patel (L1N)
    L2N : Dr. T. C. Bera
    Practical Instructors: Pronamika Borthakur, Abhishek Barwar, Chandra Shekhar Sharma, Sudhanshu
    Ranjan Singh, Md. Javed Iqbal, Vandana Vidyadhari, D Satya Omkar

    1. Course Description:
    Casting; metal forming; Joining Processes; metal cutting machines; e.g., Sand casting, rolling,
    extrusion, forging, arc welding, gas welding, lathe, shaper, drilling, milling and grinding;
    Engineering metrology and equipment. Overview of plastics processing and additive manufacturing.
    Laboratory exercise involving machining, joining and welding etc.
    2. Course Objectives:
    This course aims at imparting theoretical and practical aspects of the basic techniques and skills
    used to manufacture metal and wooden products. This course provides an overview of the basic
    manufacturing processes and allied processes used to produce finished products from raw materials.
    In addition to theory, demonstration of various basic manufacturing processes like sand casting,
    machining, forming, sheet metal working and joining processes using common machine tools and
    hand tools will be imparted.
    3. Text book
    (i) B S Nagendra Parashar and R K Mittal, Elements of Manufacturing Processes, Prentice Hall
    of India, 2006, 4th print.
    (ii) Sangwan, K. S. et. al, Workshop Practice Manual, BITS Pilani.
    4. References book Education, Serope Kalpakjian and Steven R. Schmid, “Manufacturing
    Engineering and Technology,” Pearson 4th edition, 2005, New Delhi

    Please Do Not Print Unless Necessary


    BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani
    Pilani Campus
    AUGS/ AGSR Division

    5. Course Plan (Practical)

    Practical Text Book-


    Practical Shop Learning Objective
    No. Chapter No.
    Machining of a cylindrical metal job using a
    1 Lathe machine
    center lathe
    Machining of a cylindrical and cubical
    2 Mini CNC machine
    acrylic job
    Machining of a cylindrical and cubical
    3 CNC machining center
    metallic job
    4 Carpentry To fabricate a wooden pen stand
    Determination of dovetail angle, taper angle
    5 Metrology
    using sine bar, Identify different types of fits
    6 Foundary Preparation of green sand mould Workshop
    7 Sheet metal Fabrication of a pen-stand using sheet metal Manual
    Welding Fabrication of various joints using arc
    8
    welding and gas welding
    9 Smithy Forging and shaping of small component
    Demonstration on processing of plastics
    10 Injection Moulding
    using injection moulding machine
    Demonstration on fabrication of plastic
    11 3D Printing
    component using 3D Printer
    Shaper, Planer and Demonstration on machining of a cubical
    12
    Grinding metal job using shaper, milling and grinding

    6. Course Plan (Theory)

    Lecture Learning Objectives Topics to be covered Text Book-


    No. Chapter No.
    1-4 Theory of Metal Mechanism of metal cutting, tool geometry,
    cutting/Machining operating conditions, machining time, type of T-4
    chips, tool life and machinability.
    5 Production of Lathe machine tool, operating conditions,
    T-5
    cylindrical surfaces various operations on a lathe and MRR.
    6 Production of Drilling machine, drill, operating conditions,
    T-6
    cylindrical holes and boring, reaming, and MRR.

    Please Do Not Print Unless Necessary


    BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani
    Pilani Campus
    AUGS/ AGSR Division

    allied operations
    Lecture Learning Objectives Topics to be covered Text Book-
    Chapter No.
    7 Production of flat and Shaping machines, operations on shapers,
    complex surfaces operating conditions and MRR. Milling machine T-7,8
    and operations, operating conditions and MRR.
    8 Obtaining surface Abrasive machine, abrasives, grinding, grinding
    T-9
    finish wheel and grinding machines.
    9-11 Production of parts Casting processes, pattern making, moulding
    by casting process sand, cores, gating system, solidification, casting T-11
    defects, advantages and disadvantages of casting
    12 Production of parts Metal forming processes, rolling, extrusion, and
    T-12
    by forming processes forging processes.
    13 Mechanical joining Mechanical joining, arc welding, gas welding,
    T-15
    processes soldering, brazing and mechanical fastening.

    7. Evaluation scheme

    Evaluation Duration Weightage Marks Nature of


    component (minutes) (%) component
    Practical Continuous 50 150 Open book
    Comprehensive Part - I 60 15 30 Closed book
    Comprehensive Part – II 120 35 120 Closed book

    8. Chamber consultation hour: Thursday 5 to 6 PM (6020Q)


    9. Notices: All the notices will be displayed on workshop notice board and Nalanda.
    10. Make-up policy: One make-up for practical class will be permitted in genuine cases with prior
    permission.

    Instructor-In-charge

    ME F112

    Please Do Not Print Unless Necessary

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