Calculation For Lifting Lug On Channel Shell: Provided Thickness Is More Than Required Thickness

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Calculation For Lifting Lug on Channel Shell

Ref. D.R. Moss Ed.2005


DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Allowable stress of Pad
Pad Length
Pad width
Pad thickness
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug

PL
PT

VALUE
1000
2
500
2
55
35
80
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
707.11
707.11

tL1

3.11

mm

tL2

2.46

mm

tL3

1.31

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

3.11

mm

Provided thickness
Provided thickness is more than required thickness
Pad plate tensile strength
Fp=(PL x 9.80665) /(Lp x tp)

tL

16
HENCE SAFE
3.83

mm

1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness


2.Fillet weld check.
(a)Shear stress in welds between pad & lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
(b)Shear stress in welds between pad & shell
Fillet size between pad & shell
Total length of weld
Lw=2x Lp
Max. of shear stress in weld
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]
Provided Pin diameter

Fp

Mpa

HENCE SAFE

L1
Lw
Fsw

10
160
6.13

mm
mm
Mpa

OK
L2
Lw1
Fsw1

10
260
3.77

mm
mm
Mpa

OK
Fy3
d
d

240
6.39
25.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

3.11 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

16

mm is OK

Calculation For Lifting Lug on Main Shell


Ref. D.R. Moss Ed.2005
DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Allowable stress of Pad
Pad Length
Pad width
Pad thickness
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug

PL
PT

VALUE
16500
4
4125
2
55
35
100
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
5833.63
5833.63

tL1

17.78

mm

tL2

13.00

mm

tL3

7.46

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

17.78

mm

Provided thickness
Provided thickness is more than required thickness
Pad plate tensile strength
Fp=(PL x 9.80665) /(Lp x tp)

tL

20
HENCE SAFE
31.63

mm

1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness


2.Fillet weld check.
(a)Shear stress in welds between pad & lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
(b)Shear stress in welds between pad & shell
Fillet size between pad & shell
Total length of weld
Lw=2x Lp
Max. of shear stress in weld
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]
Provided Pin diameter

Fp

Mpa

HENCE SAFE

L1
Lw
Fsw

10
200
40.46

mm
mm
Mpa

OK
L2
Lw1
Fsw1

10
260
31.12

mm
mm
Mpa

OK
Fy3
d
d

240
18.36
25.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

17.78 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

20

mm is OK

Calculation For Lifting Lug on Shell cover


Ref. D.R. Moss Ed.2005
DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Material of Pad
Yield stress of Pad
Allowable stress of Pad
Pad Length
Pad width
Pad thickness
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug

PL
PT

VALUE
900
2
450
2
55
35
80
SA 516 GR 60
220
118
99
82.86
145.2
SA 516 GR 60
220
118
130
65
14
45
636.40
636.40

tL1

2.80

mm

tL2

2.22

mm

tL3

1.18

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

2.80

mm

Provided thickness
Provided thickness is more than required thickness
Pad plate tensile strength
Fp=(PL x 9.80665) /(Lp x tp)

tL

16
HENCE SAFE
3.45

mm

1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb
Fy2
Ft2
Lp
wp
tp

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Mpa
Mpa
mm
mm
mm
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided thickness is more than required thickness


2.Fillet weld check.
(a)Shear stress in welds between pad & lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
(b)Shear stress in welds between pad & shell
Fillet size between pad & shell
Total length of weld
Lw=2x Lp
Max. of shear stress in weld
Fsw1=PT/(0.10197xL2 x Lw1x 0.707)
Fsw1<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]
Provided Pin diameter

Fp

Mpa

HENCE SAFE

L1
Lw
Fsw

10
160
5.52

mm
mm
Mpa

OK
L2
Lw1
Fsw1

10
260
3.40

mm
mm
Mpa

OK
Fy3
d
d

240
6.07
25.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

2.80 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

16

mm is OK

Calculation For Lifting Lug on Floating Flange


Ref. D.R. Moss Ed.2005
DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug
1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))

PL
PT

VALUE
900
1
900
2
50
30
70
SA 516 GR 60
220
118
99
82.86
145.2
45
1272.79
1272.79

tL1

6.30

mm

tL2

5.26

mm

tL3

2.64

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

6.30

mm

Provided thickness
Provided thickness is more than required thickness
Pad plate tensile strength
Fp=(PL x 9.80665) /(Lp x tp)
Provided thickness is more than required thickness
2.Fillet weld check.
Shear stress in welds between Floating Crown & Lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)

tL

14
HENCE SAFE
6.90

mm

Required thickness of lifting lug in bending


tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Fsw<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]
Provided Pin diameter

Fp

Mpa

HENCE SAFE

L1
Lw
Fsw

10
140
12.61

mm
mm
Mpa

OK
Fy3
d
d

240
8.58
20.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

6.30 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

14

mm is OK

Calculation For Lifting Lug on Channel Cover ( Item No:-15-E-267 )


Ref. D.R. Moss Ed.2005
DESIGN INPUT
Erection weight of vessel
No.of lifitng lug
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug

PL
PT

VALUE
3500
1
3500
2
100
50
125
SA 516 GR 60
220
118
99
82.86
145.2
45
4949.75
4949.75

tL1

13.07

mm

tL2

12.84

mm

tL3

5.48

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

13.07

mm

Provided thickness
Provided thickness is more than required thickness
2.Fillet weld check.
Shear stress in welds between Channel Shell & Lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]

tL

16
HENCE SAFE

mm

L1
Lw
Fsw

10
250
27.46

mm
mm
Mpa

1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided Pin diameter

OK
Fy3
d
d

240
16.92
40.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

13.07 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

16

mm is OK

Calculation For Lifting Lug on top shell( Item No:-110-CC-701 )


Ref. D.R. Moss Ed.2005
DESIGN INPUT
Erection weight of vessel
(Considered Higher segment )
s
Erection weight per lifting lug
Overall load factor (Impact + Safety)
Max. height of CL of hole to shell
Diameter of hole
Width of lifting lug at base (A=2*R),Where R is radius
Material of lifting lug
Yield stress of lifting lug
Allowable stress of lifting lug
Shear stress of lifting lug
Fs= 0.45xFy
Allowable load in weld (Ref Table 7-4 Below)
Bending stress of lifting lug
Fb=0.66xFy
Angle of force during lifting
PL=W sin 45 x KL
Longitudinal load per lifting lug
PT=W cos 45 x KL
Transverse load per lifting lug

PL
PT

VALUE
1515
2
757.5
2
180
50
120
SA 240 GR 304L
152
115
68.4
116
100.32
45
1071.27
1071.27

tL1

4.39

mm

tL2

7.85

mm

tL3

1.31

Min. required thickness


tL=Max (tL1,tL2,tL3)

tL

7.85

mm

Provided thickness
Provided thickness is more than required thickness
2.Fillet weld check.
Shear stress in welds between Channel Shell & Lug
Fillet size between lug & pad
Total length of weld
Lw=2xA
Max. of shear stress in weld
Fsw=PT/(0.10197xL1 x Lwx 0.707)
Fsw<Fs
3.Pin Diameter (take pin in double shear)
Yeild strength pin material
pin dia = Sqrt[PL/ (2*(Pi/4)*(0.45*Fy3))]

tL

12
HENCE SAFE

mm

L1
Lw
Fsw

12
200
6.19

mm
mm
Mpa

1.Thickness calculation
Required thickness of lifting lug in shear
tL1=PT/(0.5*(A-D1)x(Fsx0.1019716))
Required thickness of lifting lug in bending
tL2=6xPTxB/(A2xFbx0.1019716)
Required thickness of lifting lug in tension

SYMBOL

W
KL
B
D1
A
Fy1
Ft
Fs
FL
Fb

UNIT
kg
kg
mm
mm
mm
Mpa
Mpa
Mpa
kg/mm
Mpa
Degree
kg
kg

tL3=PL/((A-D1) x (Ft x 0.1019716))

Provided Pin diameter

OK
Fy3
d
d

240
7.87
40.00

Mpa
mm
mm

CONCLUSION : FROM ABOVE CALCULATION, THK. OF LIFTING LUG REQUIRED FOR BENDING IS

7.85 mm THEREFOR PROVIDED THICKNESS


SHEAR LOAD AND STRESS OF WELD ARE WITHIN ALLOWABLE LIMITS.
TABLE 7-4 (D.R. MOSS Ed.2005)
WELD SIZE
E 60XX*
E 70XX*

(in.) mm
(3/16) 5
(1/4) 6
(5/16) 8

(2.39) 42.68
(3.18) 56.79
(3.98) 71.07
(3/8) 10 (4.77) 85.18
(7/16) 11 (5.56) 99.29
* (kips/in.) kg/mm of weld.

(2.78) 49.65
(3.71) 66.25
(4.64) 82.86
(5.57) 99.47
(6.5) 116.08

12

mm is OK

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