8" (200A) SCH.80: A 106 Gr.B/EQ A 36 / EQ

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The document discusses lifting load calculations for pipes including material properties, applied loads, stresses at various points and their allowable limits.

The steps involve calculating the applied load considering dynamic effect, stresses at weld, lug and their allowable limits, stresses during lifting and their allowable limits.

The different types of stresses considered are shear stress, tension stress, bending stress and combined stress at various points like lug, weld etc.

*Lug material A 106 Gr.

B/EQ * Pad material A 36 / EQ


*Applied equipment 4000 4
Kg * Number of lifting lug, N=
weight, Wi=

Pipe size 8"(200A) * Angle of lifting, α= 75 o

* Pipe Schedule SCH.80 * Lug Length at Bottom, L 150 mm

* Pad diameter 240 mm * Weld Leg at lug to pad,V 9 mm

* Impact factor, Df 1.5 * Weld Leg at lug to Groove,U 9 mm

* Weld Leg at lug to shell,J 9 mm

RESULT OF CALCULATION
TRUNNION PROPORTIES
* Pipe O.D 219.1 mm * Pipe thickness 12.7 mm
8,235 * Section Modulus,Zx (* Z, 401,095
* Cross section area, A
mm^2 Section modulus, mm^3
((OD^2-ID^2)*3.14/4,)
(OD/2)^2*t*3.14)
MATERIAL PROPORTIES
* Lug Yield strength, 24.61 25.31
Kg/mm^2 * Pad Yield strength,Syb Kg/mm^2
Sya
* Lug Allowable stress, 14.76 * Pad Allowable stress, 15.19
Kg/mm^2 Kg/mm^2
Sa=Sya*0.6 Sb=Syb*0.6

* Allowable tension 14.76 * Allowable bending stress, 16.24


stress, St= the smaller of Kg/mm^2 Sb= the smaller of 1.5Sa or Kg/mm^2
1.5Sa or 0.6Sya 0.66Sya
* Allowable shear 9.84 * Allowable weld stress= 7.23
Kg/mm^2 Kg/mm^2
stress= Sya*0.4 St*0.49
A. CONSIDERING DYNAMIC EFFECT ON EQUIPMENT

* W=Wi*Df 6,000 Kg * Vertical Load per Lug, V=W/N 1,500 Kg

* Lifting Load per Lug, 5,796 * Horizontal Load per Lug, 5,598
KG Kg
We=V/cos(α) P=V*Tan(α)
B. STRESS AT LUG
1. Shear stress at Lug due to We : S1
* Shear stress, 1.41 9.84
kg/mm^2 * Allowable stress Kg/mm^2
S1=2*We/A
* Judgement O.K
2. Tension stress at top of Lug due to V : S2

* S2= V/A 0.18 Kg/mm^2 * Allowable stress 14.76 Kg/mm^2


* Judgement O.K
3. Bending stress at Lug due to P : S3
* Bending stress, 2.17 14.76
Kg/mm^2 * Allowable stress Kg/mm^2
S3=We*L/Zx
* Judgement O.K
4. Shear stress at top of Lug due to P : S4

* S4= P/A 0.68 Kg/mm^2 * Allowable stress 9.84 Kg/mm^2


* Judgement O.K
5. Combined stress at top of Lug
* C1 = ((S1+S4)^2 + S3^2)^0.5
=((1.41+0.68)^2+2.17^2)^0.5 3.01 Kg/mm^2
* Allowable stress 14.76 Kg/mm^2
* Judgement O.K
C. STRESS AT WELD
1. Shear stress in weld part at Lug to Pad : SW1

* SW1 ; 1.84 7.23


Kg/mm^2 * Allowable stress Kg/mm^2
We^0.5*L/(3.14*do*V)
* Judgement O.K
2. Shear stress in weld part at Shell to Pad : SW2

* SW2 ; 1.68 7.23


Kg/mm^2 * Allowable stress Kg/mm^2
We^0.5*L/(3.14*d1*J)
* Judgement O.K
3. Bending Stress in weld part at Lug to Pad : SW3

* SW3 ; We/(3.14*do*V) 1.84 Kg/mm^2 * Allowable stress 7.23 Kg/mm^2


* Judgement O.K
D. APPLIED LOAD DURING LIFTING
1,500 * Circumferential Momment, 869
* Radial Load, Pr=V Kgf Kgf-m
Mc=We*L

* Circumferential Shear, 5,796 * Longitudinal Momment, 840


Kgf Kgf-m
Vc=We ML=P*L
* Longitudinal Shear, 5,598 0
Kgf * Torsion Moment, Mt Kgf-m
VL=P

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