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    Ap P04 04L 01e - XPRD

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    The document provides instructions for operating and testing the Qualitrol Series XPRD00 Xtra Protection Relief Device. The PRD is designed to rapidly relieve pressure in a transformer when a preset limit is reached. It can be mounted like previous models for easy upgrade. Testing requires connecting the PRD to a pressure source and monitoring to ensure it activates as specified. Recommendations include horizontal mounting, allowing for pressure head effects, and securely attaching any vent piping with independent supports.

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    Ap P04 04L 01e - XPRD

    Uploaded by

    kjkljkljlkjljlk
    52 views2 pages
    The document provides instructions for operating and testing the Qualitrol Series XPRD00 Xtra Protection Relief Device. The PRD is designed to rapidly relieve pressure in a transformer when a preset limit is reached. It can be mounted like previous models for easy upgrade. Testing requires connecting the PRD to a pressure source and monitoring to ensure it activates as specified. Recommendations include horizontal mounting, allowing for pressure head effects, and securely attaching any vent piping with independent supports.

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    AP-P04-04L-01E_XPRD

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    The document provides instructions for operating and testing the Qualitrol Series XPRD00 Xtra Protection Relief Device. The PRD is designed to rapidly relieve pressure in a transformer when a preset limit is reached. It can be mounted like previous models for easy upgrade. Testing requires connecting the PRD to a pressure source and monitoring to ensure it activates as specified. Recommendations include horizontal mounting, allowing for pressure head effects, and securely attaching any vent piping with independent supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views2 pages

    Ap P04 04L 01e - XPRD

    Uploaded by

    kjkljkljlkjljlk
    The document provides instructions for operating and testing the Qualitrol Series XPRD00 Xtra Protection Relief Device. The PRD is designed to rapidly relieve pressure in a transformer when a preset limit is reached. It can be mounted like previous models for easy upgrade. Testing requires connecting the PRD to a pressure source and monitoring to ensure it activates as specified. Recommendations include horizontal mounting, allowing for pressure head effects, and securely attaching any vent piping with independent supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    INSTRUCTION SHEET

    IST-083-1

    Xtra Protection Relief Device


    Operating and Testing Instructions

    Background
    The Qualitrol Series XPRD00 Xtra Protection Relief Device (PRD) is designed to be able to relieve
    large volumes of gas or insulating fluid rapidly when the pressure inside a transformer reaches a
    pre-determined limit and to provide a means for controlling and collecting any effluent. It has the
    same mounting footprint as the LPRD00 Series for ease of upgrade and retrofit. The purpose of
    this specification sheet is to supply customers with a means of replicating the factory test
    procedure, and to offer recommendations for application.

    Operating Specifications (unless otherwise noted)


    *At rate of rise of 2 psi/sec [.14 bar/sec] or greater:
    Nominal Operating Pressure Tolerance
    4 PSI – 14 PSI [.28 BAR - .97 BAR] ±1 PSI [±.07 BAR]
    15 PSI – 20 PSI [1.03 BAR – 1.38 BAR] ±2 PSI [±.14 BAR]
    The unit will exhaust rapidly with a loud, percussive “bang” and reseal at approximately one half its normal
    operating pressure. When testing, allow at least one hour between operations; the PRD may operate at a
    lower pressure if re-tested earlier.
    *At rates of rise less than 2 psi/sec [.14 bar/sec] the tolerance on the operating pressure doubles and the
    unit may release pressure slowly (“hiss”) without actuating the indicator or optional alarm switch.

    Verification Testing
    The required testing apparatus is shown below.

    ECN-29167 Page 1 of 2 IST-083-1


    May 17, 2011
    INSTRUCTION SHEET
    IST-083-1

    Application Recommendations
    Qualitrol pressure relief devices are usually mounted in the horizontal position, topside up. Although
    the horizontal position is recommended, the device may be mounted on its side (vertical plane) –
    both the electrical connector and the large vent should point down, and the terminal box or standard
    shell connection styles must be used. Any pressure head due to side mounting or to conservator
    tanks (approximately 0.38 psi/foot [.086 bar/meter] for petroleum based insulating oils) should be
    taken into consideration when determining operating pressure and allowance should be made for the
    tolerances of the slower rate of pressure rise. A tank opening of 6.75 inches [171.5 mm] is
    recommended to maximize operational response. Airflow through an XPRD00 with an operating
    3
    pressure of 10 PSI [.69 bar] is approximately 12,600 SCFM [21,661 Nm /hr] at 15 PSIG [1.03 bar].
    The XPRDOO Series comes equipped with an integral shield which can be rotated 360 degrees. It is
    vented to prevent moisture build-up and during operation a small amount of fluid may exit through
    the vents and rotating assembly. The 8 inch [203mm] round vent may be mated inside standard 8
    inch [203mm] pipe, threaded or unthreaded. Fasten securely after assembly by drilling and then
    riveting, bolting, or screwing pipe and vent together. Any attached pipe must be independently
    supported. Verify that proper electrical clearances are obtained with associated pipe in place.
    When the PRD and optional switch have operated the indicator is raised up. The switch is reset by
    pushing the indicator back down. The switch may be tested after assembly by pulling up on the
    indicator. The indicator must be fully re-seated after test to reset PRD to the non-alarm
    condition. The PRD comes equipped with a semaphore. Mount with the supplied screw in the
    tapped hole next to the raised boss on the cover, making sure to center the semaphore over the
    yellow indicator. Tighten to approximately 30 in-lbs [3.4 N-m].

    Mounting the PRD


    The mounting gasket should be centered in the gasket recess. Gasket cement or similar adhesive is
    recommended. Tighten the bolts in an alternating pattern and repeat the pattern several times until
    the flange is seated to the tank, mounting flange or plate. It is important that the PRD be
    tightened in an even fashion to prevent the flange from cracking.

    XPRD: FASTENING THE OPTIONAL PIPING


    DRILL FOR #10 OR LARGER SELF TAPPING SCREWS DRILL FOR #10 OR LARGER SELF TAPPING SCREWS
    (MINIMUM 3 PLCS) (MINIMUM 3 PLCS)
    OR OR
    DRILL AND TAP FOR #10 OR LARGER SCREWS DRILL AND TAP FOR #10 OR LARGER SCREWS
    (MINIMUM 3 PLCS) (MINIMUM 3 PLCS)
    ELBOW FOR ADDITIONAL SEALING AFTER FASTENING:
    OPTIONAL PIPE
    CLAMP PROVIDES
    ADDITIONAL SEALING

    8.00 IN. I.D. 8.00 IN. I.D.


    FLEXIBLE PIPE NIPPLE
    CONNECTION OR
    8.00 IN. I.D.
    FLEXIBLE PIPE UNTHREADED PIPE
    TANK
    RIGID PIPE
    7.91 IN. O.D.
    OR NIPPLE
    XPRD VENT PIPE SUPPORT
    PIPE

    MATERIAL TO BE DETERMINED BY
    END-USER: 8 IN. PIPE IS WIDELY
    AVAILABLE IN STEEL AND PVC

    ECN-29167 Page 2 of 2 IST-083-1


    May 17, 2011

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