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    Chimney Design

    Uploaded by

    Troy Hooper
    1) The document discusses the design of a chimney stack according to Indian standards IS 6533 (Part 1 & 2) : 1989. It provides calculations to determine the required chimney height based on boiler capacity and sulfur dioxide emissions. 2) Structural details are analyzed, including thickness of the chimney wall at different heights, force on guy ropes, holding down bolts, and base plate design. Calculations are shown to check that stresses are within allowable limits. 3) The provided chimney design of 23 meters height with a 508mm diameter is determined to be safe based on the calculations for wind load capacity, guy rope anchoring, shear force, bolt strength, and bending stress.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Chimney Design

    Uploaded by

    Troy Hooper
    383 views8 pages
    1) The document discusses the design of a chimney stack according to Indian standards IS 6533 (Part 1 & 2) : 1989. It provides calculations to determine the required chimney height based on boiler capacity and sulfur dioxide emissions. 2) Structural details are analyzed, including thickness of the chimney wall at different heights, force on guy ropes, holding down bolts, and base plate design. Calculations are shown to check that stresses are within allowable limits. 3) The provided chimney design of 23 meters height with a 508mm diameter is determined to be safe based on the calculations for wind load capacity, guy rope anchoring, shear force, bolt strength, and bending stress.

    Original Description:

    excel spread sheet for chimney design according to IS6533,P2

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    1) The document discusses the design of a chimney stack according to Indian standards IS 6533 (Part 1 & 2) : 1989. It provides calculations to determine the required chimney height based on boiler capacity and sulfur dioxide emissions. 2) Structural details are analyzed, including thickness of the chimney wall at different heights, force on guy ropes, holding down bolts, and base plate design. Calculations are shown to check that stresses are within allowable limits. 3) The provided chimney design of 23 meters height with a 508mm diameter is determined to be safe based on the calculations for wind load capacity, guy rope anchoring, shear force, bolt strength, and bending stress.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    383 views8 pages

    Chimney Design

    Uploaded by

    Troy Hooper
    1) The document discusses the design of a chimney stack according to Indian standards IS 6533 (Part 1 & 2) : 1989. It provides calculations to determine the required chimney height based on boiler capacity and sulfur dioxide emissions. 2) Structural details are analyzed, including thickness of the chimney wall at different heights, force on guy ropes, holding down bolts, and base plate design. Calculations are shown to check that stresses are within allowable limits. 3) The provided chimney design of 23 meters height with a 508mm diameter is determined to be safe based on the calculations for wind load capacity, guy rope anchoring, shear force, bolt strength, and bending stress.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 8

    CHIMNEY DESIGN (As per IS 6533 (Part 1 & 2) : 1989)

    Size and Type of Chimney

    1
    2

    Chimney Height
    H = 14 (Q)0.3 where,
    Q = Surphurdioxide in kg/hr
    H = Stack height in meter
    Boiler Capacity

    Dia 500 x 23000 Ht, Guy Rop


    Suported

    2,000
    0.32

    Sulphur content
    in coal of 4500 kcal/kg
    Fuel consumption

    Sulphur Quantity

    1.28

    SO2 Quantity

    2.56

    Chimney height required

    Chimney height provided

    Provided height is

    ID Fan Capacity at 160 deg c

    400

    18.56
    23
    Safe

    140

    2.33
    1

    Chimney OD

    508

    Chimney thickness

    9.5

    Chimney ID

    Chimney inside area

    Velocity

    Calculated velocity is less than 15 m/sec, hence

    Chimney Structural Aspets (IS 6533, P2)

    489
    0.1878
    12.42
    Safe

    1
    2

    Corrosion Allowance
    From Table - 1
    Effective Height 'b' above guy rope

    Thickness above guy rope

    Height below guy rope 'a'

    15,400

    Effective Height below guy rope '0.85 x a'

    13,090

    Thickness below guy rope

    Shape factor for sircular cross section 'C'

    Mean diametre of Chimney 'D'

    Ratio He/D for portion above guy rope

    15.25

    10

    Ratio He/D for portion below guy rope

    30.89

    11

    Ratio 'D/t' for portion above guy rope

    99.70

    12

    Ratio 'D/t' for portion below guy rope

    99.70

    13

    Allowable stress for portion above guy rope

    7,600

    8
    0.7
    498.50

    126
    1284

    14

    Allowable stress for portion below guy rope

    15

    Total height of Chimney 'H'

    16

    Consider wind load

    17

    W, UDL due to wind load


    = C x D x wind load
    Total force on Chimney 'Q'
    WXH

    18
    19

    Bending moment at the place of fixing guy rope

    108
    1101
    23000
    150
    52.34
    1203.9
    151165.14

    M1 = Q(H-a)2/2H
    20

    Bending moment between guy rope clamping &


    base
    M2 = QH(H-2a)2/8a2

    88,791

    Force on Guy rope


    21

    No of guy ropes 'I'

    22

    Angle

    23

    1,798

    25

    Max force 'S'


    Q x H / 2 x a x sin(angle)
    Vertical pull of anchoring guy on Chimney shell
    'P'
    = S x cos (angle) / cos (180/I)
    Weight of chimney 'WS'

    26

    Total axial pull

    5,419

    27

    Chimney cross section area

    79.80

    28

    Shear force
    Total Pull / Chimney cross section area
    Design is

    67.92

    24

    29

    3
    30

    3,114
    2,305

    Safe

    Holding down bolts

    31

    The max force on one bolt for guy rope


    chimney 'P1'
    WS/n
    Number of bolts

    32

    Allowable stress for MS bolt 'st'

    7.85

    33

    6.84

    34

    Bolt diameter
    Square root of ( (P1/st) x (4/pi) )
    Bolt diameter used

    35

    Design is

    safe

    30

    288
    8

    16

    Base plate design

    36

    37

    Compressive force / unit length


    circumferentially (for chimney with guy rope)
    WS/(pi * D)
    Assume bearing stress of

    14.72

    30

    38

    Width of base plate

    0.491

    39

    0.71

    40

    Base plate thickness 't'


    (5/2) * sqrt (3*Fc/Fs)
    Base plate thickness provided

    41

    Design is

    Safe

    12

    Bending Stress
    42
    43

    Section Modulus of Chimney 'Z'


    0.77*D*D*T(1-0.65*A1/D)
    Breach of opening 'A1'

    44

    Mean diameter at bottom

    50.3

    45

    Thickness 't'

    0.50

    46

    Bending stress at portion above guy rope 'F1'


    M1/Z

    659.40
    25

    229.25

    & 2) : 1989)

    x 23000 Ht, Guy Rope

    kg/hr
    %
    kg/hr
    kg/hr
    kg/hr
    mtr
    mtr

    m3/min

    m3/sec
    mm
    mm
    mm
    sq mtr
    m/sec

    mm
    mm
    mm
    mm
    mm
    mm

    m/sec

    Mpa
    kg/cm2

    10.19365

    Mpa
    kg/cm2
    mm

    10.19365

    kg/sq met
    kg/met
    kg
    kg/cm

    kg/cm

    760

    (780)

    Nos
    deg
    0.5
    kg
    kg
    kg

    1.732051

    0.5

    cross area

    kg
    2,391
    kg/cm2

    kg/bolt
    Nos
    kg/mm2
    mm
    mm

    kg/cm

    kg/cm2

    148.84

    cm
    cm
    mm

    cm3
    cm
    cm
    cm
    kg/cm2

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