Wabco: Specification

Specification 2002-01
Class: Plastics Class No.:25
WABCO Thermoplastic Polymer on the Basis of

Polyphenylenesulphide (PPS), filled with Glass Fibers and JED
Mineral 682
Prev. Edition Abbreviated Title
2001-10 PPS, glass, mineral 852 006 820 4
1 Scope
This specification deals with polymeric materials with good mechanical properties for application at
higher temperatures.
There are the following types:
JED-682-0 with 65 % glass fibers and mineral, for parts that are not exposed to the outside
atmosphere, colour natural (if not indicated on the drawing);
JED-682-1 with 65 % glass fibers and mineral, for parts that are exposed to the outside atmosphere,
UV-resistant, colour black;
JED-682-2 with 40 % glass fibers and 25 % mineral, for parts that are not exposed to the outside
atmosphere, colour natural (if not indicated on the drawing);
JED-682-3 with 40 % glass fibers and 25 % mineral, for parts that are exposed to the outside
atmosphere, UV-resistant, colour black;
JED-682-4 with 40 % glass fibers and 10% PTFE, for parts with reduced friction and wear that are
not exposed to the outside atmosphere, colour natural (if not indicated on the drawing);
JED-682-5 with 40 % glass fibers and 10% PTFE, for parts with reduced friction and wear that are
exposed to the outside atmosphere, UV-resistant, colour black.
If JED-682 is indicated on the drawing, JED-682-0 shall be applied.
2 General requirements
The finished parts shall be homogeneous and free from pores, blisters, and other defects. The parts
must not show any defects such as cracks, voids etc. within their structure.
The requirements for finished parts can be taken from the drawing, the corresponding part specification
and the technical conditions of delivery JED-367 established by WABCO.
All materials, even ingredients in small quantities (e. g. cadmium), which are detrimental to health or to
the environment are banned from being used.
3 Thermal range of application

Continuous operational temperature range: -40 °C to +200 °C
Short-term exposure to heat: 1h at +250 °C
Continuation page 2 to 4
Group Standards Responsible for the Contents TRI: 002
Approved
by Doc. Code Rev.
408 B
JED-682 : 2002-01 Page 2
4 Physical properties
The nominal values given on the following sheets are to be determined according to the test methods
specified.
5 Initial sampling
At new presentation of a material according to this specification, its technical data must be indicated
(range and mean values according to ISO 2602).
20 test samples (type 1, ISO 527) have to be made available. Whenever possible, these test samples
should be produced by injection moulding into a tool of the appropriate shape.
The supplier guarantees the customer the indicated technical data for all deliveries according to this
specification.
6 Release of a material
After positive result of the test sample inspection, finished parts are ordered extra for the validation
tests (life tests). The release – which only refers to parts coming from this particular mould – is made in
case of positive result of these tests.
Any modification of the material, of its ingredients or of the manufacturing process parameters of
material or finished parts – no matter of which kind or for which reason – is only permissible after
previous release by the department which is responsible for the technical design.
7 Conditions of delivery
The material and the finished parts must correspond to the technical conditions of delivery specified in
JED-367.
WABCO Specification
JED-682 : 2002-01 Page 3
Ser. Properties Test Method Nominal values Unit

No. JED-682-0, -1 JED-682-2, -3 JED-682-4, -5
1 Plastics acc. to ISO 1043 – PPS –
2.1 Reinforcement, nature – GF + Min GF, Min GF, PTFE –
2.2 Reinforcement, average size – – – – µm
2.3 Reinforcement, content – 65 ± 5 40 ± 3, 25 ± 3 40 ± 3, 10 ± 3 %
3 Colour according to type –
4 Infrared spectrum – according to diagram to be delivered with samples –
5 Content of regenerated material – 0 %
6 Density ISO 1183 1,96 ± 0,02 1,98 ± 0,02 1,75 ± 0,02 g/cm³
7 Ball indentation hardness ISO 2039-1 – – – N/mm²
ISO 868 – – – Shore D
8 Melting point ISO 3146 285 ± 5 282 ± 5 °C
9 Melt flow index (230/2,16) ISO 1133 – g/10 min
10.1 Temperature of deflection under ISO 75-2
load °C
Method A (1,85 N/mm²) ≥ 260 °C
10.2 Method B (0,45 N/mm²) ISO 306 –
Vicat softening temperature °C
Method A – °C
Method B –
11 Coefficient of linear thermal ASTM D 696
expansion, average value
between
11.1 -40 °C and +80 °C
direction of reinforcement or flow 1,2 ± 0,3 1,5 ± 0,3 1,5 ± 0,3 10-5 K-1
11.2 perpendicular to direction of
reinforcement or flow 1,2 ± 0,3 3,0 ± 0,3 9,0 ± 0,3 10-5 K-1
12 Shrinkage at moulding ASTM D 955
12.1 in direction of flow 0,1 to 0,25 %
12.2 perpendicular to direction of flow 0,2 to 0,6 %
12.3 postshrinkage after moulding – %
1000 h at 80 °C
13.1 Water content at delivery ASTM D 570 ≤ 0,01 ≤ 0,01 %
13.2 water absorption in air at ASTM D 570 ≤ 0,01 *) ≤ 0,01 *) %
23 °C/50 % relative humidity
13.3 water absorption at 23 °C ISO 62 %
≤ 0,03 *) ≤ 0,05 *)
14 Yield stress ISO 527 – – N/mm²
Stress at break ≥ 160 ≥ 150 N/mm²
test speed – – mm/min
15 Strain at yield ISO 527 – – – %
Strain at break ≥ 1,2 ≥ 1,1 ≥ 1,4 %
test speed – – – mm/min
16 E-Modulus (bending test) ISO 178 ≥ 20000 ≥ 18000 ≥ 14000 N/mm²
17 E-Modulus (tensile test), ISO 527 – N/mm²
test speed – mm/min
18 Izod impact strength (notched) ISO 180
at +23 °C ≥5 kJ/m²
at 0 °C – kJ/m²
at -30 °C – kJ/m²
19 Flammability test UL-94 V -0
*) Saturation
WABCO Specification
JED-682 : 2002-01 Page 4
Change in physical properties ∆ Hardness ∆ Yield ∆ Tensile ∆ Volume

after ageing stress strain at yield
N/mm² N/mm² % %
20.1 Mineral Oil
70 h; °C – – – –
4 weeks; 150 °C – ± 10 ± 20 ±2
20.2 Distilled water
70 h; 90 °C – – – –
4 weeks; 95 °C – ± 10 ± 20 ±2
20.3 Grease according to JED-003 M
70 h; °C – – – –
4 weeks; 100 °C – ± 10 ± 20 ±2
20.4 Denatured ethyl alcohol
(≥ 94 Vol. % ethyl alcohol)
70 h; °C – – – –
4 weeks; 60 °C – ± 10 ± 20 ±2
20.5 Brake fluid according to ISO 4925
70 h; °C – – – –
4 weeks; 100 °C – 0 to - 25 – 0 to +2
WABCO Specification

Wabco: Specification

Uploaded by

Copyright:

Available Formats

Wabco: Specification

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Wabco: Specification

Uploaded by

Copyright:

Available Formats

Specification 2002-01

Class: Plastics Class No.:25

WABCO Thermoplastic Polymer on the Basis of

There are the following types:

If JED-682 is indicated on the drawing, JED-682-0 shall be applied.

3 Thermal range of application

Short-term exposure to heat: 1h at +250 °C

Ser. Properties Test Method Nominal values Unit

Change in physical properties ∆ Hardness ∆ Yield ∆ Tensile ∆ Volume

You might also like