Servocut 302
Servocut 302
Servocut 302
SERVOCUT
302
metkon.com
METALLOGRAPHIC
ABRASIVE CUTTING MACHINE
SERVOCUT
302
SERVOCUT 302 is an advanced universal metallographic
cutting machine used to cut a very wide range of materials.
DESIGN
Specimen integrity begins with high quality cutting. Perfectly cut
surfaces reduce the number of subsequent preparation stages and
shorten the total sample preparation time to the minimum.
SERVOCUT 302 offers the advantage of combining different cutting
techniques and methods into the same machine to obtain superior
cut surfaces for a broad range of heavy duty cutting applications.
Automatic cutting guarantees the highest level of reproducibility
through automatic processing of the specimen.
SERVOCUT 302 has a robust and reliable design with low noise and
emission levels. The modern and sturdy design with powerful 4 kW
cutting motor ensures fast and efficient cutting through the hardest
and complex materials with precise motor driven axis controls.
SERVOCUT 302 consists of a cast aluminium base on which the motor Extra large cutting chamber with easy access and handling.
and the working space are provided in the from of two separate Safety
housings. A large, T-slotted feed table located in the cutter’s generous
work area can accommodate a variety of different clamping devices SERVOCUT 302 automatic cutting machine has the highest safety
which need to be selected. The feed table provides a long travel standards. The interlocking safety device does not allow the motor to
depth making the SERVOCUT 302 ideal for cutting long or deep be started unless the sliding door or the side access ports are closed.
samples in a single pass. Stainless small parts tray to catch small The sliding door cannot be opened before the cutting motor is
specimens is supplied with the cutting table as standard. stopped. The electronic brake system, which is a standard feature,
brings the cutter to a quick full stop in seconds after it has been
The front sliding door and side cover can be completely opened for switched off. A two-hand control feature ensures that the operator’s
easy access and handling to all sides. Side access ports make it hands are completely out during positioning and prevented from
possible to make transverse sections on long specimens. A large reaching into the moving components with open sliding door. An
window of Lexan and a sealed LED lamp in the cutting chamber allow optional stack light is located on the top of the equipment to provide
precise observation of the cutting process at an optimum degree of visual and audible indication of machine status. Easily accessed and
safety. operated E-stop button ensures immediate shut down.
AUTOMATIC OPERATION
Cutting Methods
Table feed cutting Chop cutting Diagonal cutting
Chop cutting (Z-axis) and Table feed cutting (Y-axis) combined with
pulse cutting is standard. New cutting methods ensures easy cutting
of large and complex specimens.
Multi-Slice Cutting
Cutting Parameters
HMI touch screen controls with various cutting methods and database with
cutting programs and maintenance monitoring
Y X R
BACK BACK
0.0000mm -- --
FEEDRATE FORCE A
µm/s ENTER
2.50 5000
0.00
Database
Ergonomic Joystick Control Two Hand Control For Safety Operation
Easy Exchange of Cut Off Wheel FUMEFILTER, Fume and Mist Removing Unit
NEW CUTTING
FEATURES Instafeed Rapid Pulse
Quick Acting Clamping Spring Loaded Compact Angular Precision Vertical Clamping Height Block Fastener Vise for V-Block for holding
Vise Assembly Vise Assembly Clamping Device in Device with Longitudinal parts above table slots
3-Axis Direction clamping shoe Sectioning of Ball
Joints, 60-100 mm
GR 0615
GR 0616 GR 0453
Many sample preparations applications require the sectioning of a METKON offers a number of special clamping devices for use with
specimen from a small or irregularly shaped sample or component SERVOCUT abrasive cutters. METKON cut-off machines are equipped
part. The small size or irregular sample shape can create positioning with stainless T - slot clamping tables. All clamping devices are made
and clamping difficulties for the operator. To overcome these of stainless steel and can be attached to the cutters T - slot beds in
difficulties, seconds for fast and positive clamping of parts having virtually any
configuration.
ACCESSORIES
Manual/Automatic Table Drive System
T-table can be controlled both automatically and manually with a
hand-wheel.
FUMEFILTER
An advanced fume and mist removing unit that is optionally available
for SERVOCUT 302. Removes coolant mist for better illumination and
viewing with centrifugal separator.
For rapid and accurate positioning of the cut-off wheel and helps to
define the exact cutting line.
Coolant Level Sensor
Cooling System
Informs operator when coolant level is insufficient.
A closed loop recirculating cooling unit is a standard part of the
machine. The cutting surface is cooled by spray nozzles whose water Magnetic Collector Rod
jets hit both the cutting wheel and the specimen. This provides an
Collects the finest magnetic particles from the cooling liquid and keep
efficient cooling of the sample and prevents the overheating of the
it clean.
surface structure.
BANDCOOL
It is optionally available for cutting materials which generate a lot of
swarf or for higher volume usage. Band filter conveyor for the
automatic collection and disposal of swarf with large capacity of 115 lt.
for long continuous usage. It is environmentally friendly filtering the
coolant and depositing the swarf in a separate container for easy
disposal.
Max. Wheel Diameter Ø300 mm Ø300 mm Ø300 mm Ø300 mm Ø300 mm Ø300 mm Ø300 mm
Max. Cutting Capacity, Ø Ø110 mm Ø110 mm Ø110 mm Ø110 mm Ø110 mm Ø110 mm Ø110 mm
Max. Cutting Capacity, HxD #70x200 mm #70x200 mm #70x200 mm #70x200 mm #70x200 mm #70x200 mm #70x200 mm
Z-Axis Travel, (mm) 125 125 125 125 125 125 125
Y-Axis Travel, (mm) 220 220 220 220 220 220 220
T-Table Dimension, (mm) 495x275 495x275 495x275 495x275 495x275 495x275 495x275
Wheel Speed, RPM 600-4000 600-4000 600-4000 600-4000 600-4000 2800 2800
Chop Cutting, Z- Axis Auto Auto Manual Manual Manual Manual Manual
Table Feed Cutting, Y-Axis Auto Auto Auto Auto Auto Manual Manual
Size WxDxH, (cm) 94x99x76 94x99x76 94x99x76 94x99x76 94x99x76 94x99x76 94x99x76
Weight 250 kgs 250 kgs 250 kgs 250 kgs 250 kgs 250 kgs 250 kgs
GR 0925 Software package for optional cutting methods; GR 1553 BANDCOOL Band Filter Unit for SERVOCUT 502/402/302
• Diagonal Cut Band filter conveyor for the automatic collection and disposal
• Step Cut of swarf, with capacity of 115 lt., with fluid level indicator,
• Segment Cut complete system on wheels, with connection kit. 400V,
3phase,50Hz
15 56 SERVOCUT 302-MA YM 8877 Filter roll for BANDCOOL, 50 mt.
Automatic Abrasive Cutting Machine Programmable with 7"
HMI touch screen control, with Siemens PLC control unit, with Clamping Devices for SERVOCUT 302
handwheel driven chop cutting and automatic driven GR 0170 Quick Acting Clamping Vise Assembly, Left, for SRC 302
table-feed cutting systems, with various cutting methods, (Stainless Steel)
programmable with coloured LCD display of cutting GR 0172 Quick Acting Clamping Vise Assembly, Right, for SRC 302
parameters, accurate and motorized positioning of the (Stainless Steel)
specimen in X and Y axis (X-axis for plane parallel cutting is GR 0151 Compact Vise Assembly, Spring Loaded, for MTC 302/SRC 302
optional), ergonomic joystick with adjustable speed control, (Stainless Steel)
integrated feed path control, power dependent adjustable feed
15 01 MBU 1011 Vertical Clamping Device with clamping shoe,
rate, variable cutting force, pulse cutting mode, bar graph clamping height upto 90 mm.
overload display, compact cutting motor, with variable cutting 15 03 MK 10 21 Height Block, 60 mm
speed 600-4000 rpm, with electronic brake system, cutting GR 0453 Fastener vise for longitudinal sectioning of screws,fasteners
capacity upto 90/110 mm solid stock, with cut-off wheels upto tubes, etc. from 12 to 45 mm. in length
ø250/300mm, twin T-slotted table(Y-direction only) made of GR 0310 Fastener vise for longitudinal sectioning of screws,ball joint,
stainless steel, bottom part as rugged alloy base casting, tubes, etc. from 60 to 100 mm. in length
extraordinary access for easy handling with sliding door and
GR 0612 Angular Precision Clamping Device in 3-Axis Direction
side openings, with extra advanced cutting methods: "Rapid
15 00 V-Block for holding parts above table slots
Pulse Cutting, Instafeed Cutting, Automatic Chop Cutting,
GR 0615 Adjustable V-Support, Small (Height Range: 57-67mm )
Automatic Table Feed Cutting" Ready for operation. Without GR 0616 Adjustable V-Support, Medium(Height Range: 65-85mm )
clamping devices, without recirculating cooling unit.
Accessories for SERVOCUT 302
Includes a standard set of cutting consumables composed of; GR 1681 Cabinet for floor model - SRC 302/GEOCUT 302
• An assortement of 20 cut-off wheels with 300 mm dia. GR 1682 FUMEFILTER Centrifugal Separator for SRC 302/GEOCUT 302
• 5 lt of Metcool cooling fluid. Removes coolant mist for better illumination and viewing (To
400 V, 3 phase, 50/60 Hz. be ordered simultaneously together with the machine order)
GR 0125 Laser allignment unit (To be ordered simultaneously together
with the machine order)
15 56-MX SERVOCUT 302-MA-MX GR 0981 Protection box for left side opening, 50 cm, for cutting long parts
as above(15 56) and including a manually driven X-axis table
GR 1680 Manual/Auto Table drive system with electromagnetic
with 95 mm travel for plane parallel cutting.
clutch(y-axis) (To be ordered simultaneously together with the
machine order)
15 56-AX SERVOCUT 302-MA-AX GR 0991-01 Flange Set with larger diameter, Ø100 mm
as above(15 56) and including an automatically driven X-axis
table with 95 mm travel for programmable serial plane parallel
cutting.
* Other voltages and frequencies available upon request. Please state when
ordering. All specifications are subject to change without notice.
METKON Demirtas Dumlupinar Organize Sanayi Bolgesi Tel : +90 224 261 18 40 metkonsales@metkon.com
Instruments Inc. Ali Osman Sonmez Cd. No: 14 Bursa-TURKEY Fax : +90 224 261 18 44 metkon.com