Accutom 10 100

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Accutom-10/-100

High precision cut-off machines

Make the Cut!

MAKE
• World-class precision THE CUT
• Intuitive user interface

• Unique grinding function


2

EASY
POSITIONING
The Accutom cut-off machines are packed with
intuitive easy-to-use functions, enabling world-class
cutting precision with a minimum of effort.
3

Precision cutting and grinding with a smart and


intuitive user interface for higher productivity
Accutom comes in two models, depending on customer needs.

High precision and A smart turn/push knob enables fast Grinding mode with
easy positioning selection of settings and large icons perfect planeness
Positioning with fingertip precision is easy provide an easy-to-understand overview Available on Accutom-100, grinding mode
using the convenient operating keys on the of functions. can be used for all types of material using
control panel to move the specimen holder multiple bi-directional sweeps between
in the X-direction with 5 or 100 µm incre- Rotation and oscillation movements in the X-direction to ensure
ments and the cut-off/cup wheel motor in for shorter cutting time perfect planeness.
the Y-direction. Mounting the specimen Rotation of the workpiece significantly
holder directly on the X-movement arm reduces cutting time, for example for a To achieve the optimal preparation result,
ensures Accutom’s high level of precision tube or round workpiece, while oscillation two grinding modes are available to ac-
and parallelism. prevents overheating when cutting hard curately control material removal.
materials.
Intuitive user interface – easy Method database
to learn and use MultiCut for extra productivity The clear menu system enables easy input
An intuitive user interface provides a clear The MultiCut mode boosts productivity by and selection of up to 100 cutting and
overview of each method and related cut- enabling cutting of up to 10 identical or dif- 100 grinding methods that can be named
off wheels. ferent slices in a single workflow. MultiCut individually.
is available on Accutom-100.

World-class precision
makes Accutom ideal
for delicate applications
such as:

• Bone
• Teeth
• Otolith
• Solder ball
• PCB

HIGH
• Fibre
• Painted layer

PRECISION
• Minerals
• Concrete
4

Precision, reliability

Safety metal plate

Safety lock
complies with the latest safety standards Emergency stop
to ensure optimal safety for the operator

Flexible LED light


provides easy illumination of alignment
and the machine interior when flushing

Method database*
enables input and retrieval of up to Rotation of specimen holder
100 cutting and grinding methods on Accutom-100

Specimen holders
for any workpiece

Intuitive user interface


with a turn/push knob for easy navigation
and smart keys for easy positioning
5

and reproducibility

Built-in flushing gun


makes cleaning fast, easy and effective

Exhaust
MultiCut function*
provides extra productivity of up
to 10 slices in a single workflow

Rotation/oscillation
75-150 mm / 3"-6" dia. reduces cutting time and avoids
cut-off wheels overheating of hard materials

Tray for cut specimens

Hold-to-run button

Built-in recirculation cooling unit


no extra tank required – the built-in tank
has a capacity of 4.75 l.

*Accutom-100 only
6

TECHNICAL DATA - Accutom-10/-100


CUTTING CAPACITY
115 mm
160

30
140 40
195 mm

120 mm

90 mm
120

100
Height [mm]

80 270 mm

60

40

20

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Length [mm]

Subject Accutom-10 Accutom-100


Specimen holder rotation and oscillation Yes Yes
Automatic rotation of specimen holder No Yes
Motor rotation speed 300-3000 rpm 300-5000 rpm
adjustable in steps of 50 rpm adjustable in steps of 50 rpm
Grinding No Feed speed: 0.5 - 7.5 mm/s
adjustable in steps of 0.5 mm/s
Cutting Feed speed: 0.005 - 3 mm/s
adjustable in steps of 0.005 mm/s
Positioning speed Y= 13 mm/s
X= 10 mm/s
Positioning range X direction: 60 mm (precision 0.005 mm)
Y direction: 110 mm (precision 0.1 mm)

PHYSICAL SPECIFICATIONS
Cutting capacity*
Cut-off wheel: 75 mm (3") - 150 mm (6") dia. Arbor size: 12.7 mm
Length of cut-off specimen: 40 mm / 195 mm for 25 mm dia.
Length of workpiece to be clamped: 250 mm
Workpiece width and height: 50 x 130 mm
Workpiece cross section: 54 mm without rotation / 108 mm with rotation
Grinding capacity No
Cup wheel: 100 mm (4") - 150 mm (6") dia.
Arbor size: 12.7 mm
Sample: 95 x 95 mm (3.7" x 3.7")
Power
Nominal load 1080 W synchronous motor with high energy efficiency and constant torque in various rpm
Current max 7.2 A
Dimensions
Height: 44 cm (17.3”) cover closed
106 cm (42”) cover open
Width: 65 cm (25")
Depth: 71 cm (28”)
78 cm (30.9") with plug
Weight 68 kg
Software and electronics
Controls Touch pad and push/turn knob
Memory FLASH-ROM/RAM/NV-RAM
LC Display TFT-colour 320 x 240 dots with LED back light
Noise level LPA 67 dBA
Surrounding temperature 5 - 40 °C (41-104 °F)
Humidity 35 - 85 % RH, non condensing
Safety In compliance with all relevant EU directives
Recirculation cooling unit
Contents 4.75 l (1.25 gallon)
Flow 1.6 l/min. (0.4 gallon/min.)
* The actual cutting capacity depends on the specific workpiece dimensions, cut-off wheel and clamping technique.
7

FLEXIBLE
CLAMPING
8

Accessories and Consumables


A wide range of clamping tools and specimen holders for all shapes and sizes is available.

Accutom-10
Precision cut-off machine with variable speed Welch Vacuum Pump
Cat. no.:
(300 - 3000 rpm). Used on Discoplan-TS, CitoVac for external
06286227 pump and Accutom-100.
Variable automatic feed speed and motorized
positioning system with digital read-out. Built-in Vacuum: ~907 mbar.
specimen holder rotation and oscillation. Three Output: ~28 l/min. (06196133) ~34 l/min.
changeable cutting methods. Complete with recircula- (06196121).
tion cooling unit, flange set 50 mm dia. and tray for extra filter paper Dimensions L x W x H, cm (in):
and collection of cut specimens. Specimen holders, cut-off wheels 37.5 x 21 x 25.5 (14.8 x 8.3 x 10.0) Cat. no.:
and Corrozip (additive for cooling fluid) are ordered separately. 06196121
Voltage:
Voltage 200-240 V / 50-60 Hz 115 V / 60 Hz
Cat. no.:
230 V / 50-60 Hz 06196133
Accutom-100
Precision cut-off and grinding machine with variable
speed (300 - 5000 rpm). Variable automatic feed
speed and motorized positioning system with Cat. no.:
digital read-out with MultiCut function. Built-in 06176227
specimen holder rotation and oscillation and
vacuum pump connection for vacuum chuck. Cut-
off wheel, cup wheel and material database and 100
optional changeable methods included. Complete with recirculation
cooling unit, flange set 50 mm dia. and tray for extra filter paper
and collection of cut specimens. Specimen holders, vacuum pump,
cut-off wheels, cup wheels and Corrozip (additive for cooling fluid)
are ordered separately.
Voltage 200-240 V / 50-60 Hz

Cat. no.: Cat. no.:


04276911 04276915

Specimen holder CATAN, for small workpieces


Specimen holder CATNI, with goniometer Max. opening: 10 mm.

Cat. no.: Cat. no.:


04946904 04946903

Specimen holder CATSI, for general use


Specimen holder CATFF, teardrop type with opening Max. opening: 60 mm. To be used with a fixed stand, manual
For workpieces 15 - 40 mm dia. X-stand, or a rotary stand.
9

Cat. no.: Cat. no.:


04946909 05036919

Specimen holder CATAL, for long workpieces Three-jaw chuck


With a double parallel vice. For centering and clamping cylindrical workpieces up to 65 mm dia.

Cat. no.: Cat. no.:


04946906 04946908

Tilting joint CATJO, to be mounted between the dovetail


and the specimen holder.
The specimen holder can then be angled ± 10°. Angling joint CATJA, to be mounted between the dovetail
and the specimen holder.
The specimen holder can then be angled 30° to one side and 90°
to the other side.

Cat. no.:
04946907
Cat. no.:
04276913
Specimen holder CATRE, for cylindrical workpieces
Max. opening 40 mm dia.

Cat. no.:
04276912
Specimen holder CATAP
with ceramic vacuum chuck for thin sections.
For one 27 x 46 / 28 x 48 mm glass slide.

Specimen holder CATPE, for adhering workpiece Cat. no.:


06176901

Cat. no.:
04946905

Vacuum chuck *
For thin sections. With three separate ceramic vacuum chucks with
individual valves. Choose between one to three of 27 x 46 or 28 x
48 mm / two 25 x 75 mm (1 x 3") / one 50 x 75 mm (2 x 3") glass
slides. To be used on Accutom-100. Vacuum pump with vacuum of
Specimen holder CATTY, with seven screws for irregular workpieces minimum 900 mBar and approx. 30 l/min is recommended to secure
Max. 40 mm width. the glass slide.
10

Flange set
Cat. no.:
Different flanges can be used to achieve the highest
precision or the biggest cutting capacity.
05036901

42 mm dia. flange set (max. 168 mm /


6.6" cut-off wheel) Cat. no.:
05996919
65 mm dia. flange set

110 mm dia. flange set Cat. no.:


05036902

Cat. no.: Cat. no.:


06176902 05996918

Flange Set for cup wheels on Accutom-100


For use with cup wheels on Accutom-100

Kit for an external recirculation tank


To be used if you do not want to clean the included tank, or where
4.75 liter cooling fluid is not enough. Can also be used if you want
to filter the fluid to ensure that the fluid is as clean as possible.
Includes 2 x 2 m hoses and a frontplate to be placed instead of the
recirculation tank front.

Cut-off wheels
All types of cut-off wheels from the size of 76 - 152 mm / 3 - 6",
including abrasive wheels, can be used on Accutom-10/-100. Struers Cup wheel
offer a large variety of diamond, CBN, Al2O3 and SiC cut-off wheels Struers offers several cup wheels for grinding of a wide range of
covering all possible applications. See special brochure for more materials on Accutom-100. See Struers e-shop on struers.com for
information about cut-off wheels. more information.

Cat. no.:
49900060

Filter paper, 100 pcs.


For Accutom-10/-100, size 240 x 130 mm (9.4” x 5.1”)
11

Additive for cooling


To protect the machine from corrosion and to improve the cutting/grinding process and cooling quality.
See Struers e-shop on struers.com for more information.

Cat. no.: Cat. no.:


49900046 49900040

Cat. no.:
49900045

Unitclean
For cleaning of Recirculation Cooling Units to stop attack of
micro-organisms and remove unpleasant odours.

Corrozip
To protect the machine from corrosion and to improve cutting
and cooling qualities. For Recirculation Cooling Unit.
Corrozip-Cu Cat. no.:
Additive for use in recirculation cooling units, 49900068
in particular for machines which mainly
cut copper and copper alloys. The formula
Water-free Cutting Fluid protects the machine from corrosion while Cat. no.:
Cat. no.:
For cutting of water-sensitive materials. improving cutting and cooling qualities. 49900069
Special pump tube required.
49900070

Struers’ equipment conforms with the provisions of the applicable International Directives
and their appurtenant Standards. (Please contact your local supplier for details)

Struers’ products are subject to constant product development. Therefore, we reserve the
right to introduce changes in our products without notice.

*Special order item, please contact your local sales


representative for more information before ordering.
Struers ApS
Pederstrupvej 84
DK-2750 Ballerup, Denmark

Phone +45 44 600 800


Fax +45 44 600 801
[email protected]
www.struers.com

AUSTRALIA & NEW ZEALAND GERMANY NETHERLANDS SINGAPORE


Struers Australia Struers GmbH Struers GmbH Nederland Struers Singapore
27 Mayneview Street Carl-Friedrich-Benz-Straße 5 Zomerdijk 34 A 627A Aljunied Road,
Milton QLD 4064 D- 47877 Willich 3143 CT Maassluis #07-08 BizTech Centre
Australia Tel.: +49 (0) 2154 486-0 Tel.: +31 (10) 599 7209 Singapore 389842
Tel.: +61 7 3512 9600 Fax: +49 (0) 2154 486-222 Fax: +31 (10) 5997201 Tel.: +65 6299 2268
Fax: +61 7 3369 8200 [email protected] [email protected] Fax: +65 6299 2661
[email protected] [email protected]
FRANCE NORWAY
BELGIUM (Wallonie) Struers S.A.S. Struers ApS, Norge SPAIN
Struers S.A.S. 370, rue du Marché Rollay Sjøskogenveien 44C Struers España
370, rue du Marché Rollay F-94507 Champigny 1407 Vinterbro Camino Cerro de los Gamos 1
F- 94507 Champigny sur Marne Cedex Tel.: +47 970 94 285 Building 1 - Pozuelo de Alarcón
sur Marne Cedex Tel.: +33 1 5509 1430 [email protected] CP 28224 Madrid
Tel.: +33 1 5509 1430 Fax: +33 1 5509 1449 Tel.: +34 917 901 204
Fax: +33 1 5509 1449 [email protected] AUSTRIA Fax: +34 917 901 112
[email protected] Struers GmbH [email protected]
HUNGARY Zweigniederlassung Österreich
BELGIUM (Flanders) Struers GmbH Betriebsgebiet Puch Nord 8 FINLAND
Struers GmbH Nederland Magyarországi Fióktelepe 5412 Puch Struers ApS, Suomi
Zomerdijk 34 A 2040 Budaörs Tel.: +43 6245 70567 Hietalahdenranta 13
3143 CT Maassluis Szabadság utca 117 Fax: +43 6245 70567-78 00180 Helsinki
Tel.: +31 (10) 599 7209 Tel.: +36 (23) 80 60 90 [email protected] Tel.: +358 (0)207 919 430
Fax: +31 (10) 5997201 Fax: +36 (23) 80 60 91 Fax: +358 (0)207 919 431
[email protected] Email: [email protected] POLAND [email protected]
Struers Sp. z o.o.
CANADA IRELAND Oddział w Polsce SWEDEN
Struers Ltd. Struers Ltd. ul. Jasnogórska 44 Struers Sverige
7275 West Credit Avenue Unit 11 Evolution@ AMP 31-358 Kraków Box 20038
Mississauga, Ontario L5N 5M9 Whittle Way, Catcliffe Tel.: +48 12 661 20 60 161 02 Bromma
Tel.: +1 905-814-8855 Rotherham S60 5BL Fax: +48 12 626 01 46 Tel.: +46 (0)8 447 53 90
Fax: +1 905-814-1440 Tel.: +44 0845 604 6664 [email protected] Fax: +46 (0)8 447 53 99
[email protected] Fax: +44 0845 604 6651 [email protected]
[email protected] ROMANIA
CHINA Struers GmbH, Sucursala Bucuresti UNITED KINGDOM
Struers Ltd. ITALY Str. Preciziei nr. 6R Struers Ltd.
No. 1696 Zhang Heng Road Struers Italia 062203 sector 6, Bucuresti Unit 11 Evolution @ AMP
Zhang Jiang Hi-Tech Park Via Monte Grappa 80/4 Tel.: +40 (31) 101 9548 Whittle Way, Catcliffe
Shanghai 201203, P.R. China 20020 Arese (MI) Fax: +40 (31) 101 9549 Rotherham S60 5BL
Tel.: +86 (21) 6035 3900 Tel.: +39-02/38236281 [email protected] Tel.: +44 0845 604 6664
Fax: +86 (21) 6035 3999 Fax: +39-02/38236274 Fax: +44 0845 604 6651
[email protected] [email protected] SWITZERLAND [email protected]
Struers GmbH
CZECH REPUBLIC & SLOVAKIA JAPAN Zweigniederlassung Schweiz USA
Struers GmbH Organizační složka Struers K.K Weissenbrunnenstraße 41 Struers Inc.
vědeckotechnický park Takanawa Muse Bldg. 1F CH-8903 Birmensdorf 24766 Detroit Road
Přílepská 1920, 3-14-13 Higashi-Gotanda, Tel.: +41 44 777 63 07 Westlake, OH 44145-1598
CZ-252 63 Roztoky u Prahy Shinagawa Fax: +41 44 777 63 09 Tel.: +1 440 871 0071
Tel.: +420 233 312 625 Tokyo [email protected] Fax: +1 440 871 8188
Fax: +420 233 312 640 141-0022 Japan [email protected]
[email protected] Tel.: +81 3 5488 6207
[email protected] Fax: +81 3 5488 6237
[email protected]

Ensuring Certainty
With offices and affiliates in 24 countries and a presence in more than 50 countries worldwide,
Struers is the world’s leading materialographic solution supplier. We are dedicated to enabling
our customers to ensure certainty in all aspects of materialographic preparation and testing as
well as material hardness testing - wherever they are in the world. Struers offers a complete
15.05.2019 R02 / 62110617

range of equipment, consumables, service and training programmes – all supported by the most
comprehensive knowledge base, global applications support and a certified global service set-up. Buy your consumables
in Struers e-Shop!
Learn more e-shop.struers.com
Contact a Struers sales representative today or visit www.struers.com

You might also like