Alloys Handout 1 PDF
Alloys Handout 1 PDF
Alloys Handout 1 PDF
• What is “high performance”? Light weight, stiff, high strength, toughness, high-
temperature capability.
• The basics revisited.
– Mechanical properties of materials, Hardening mechanisms,
– Alloy structures, Phase diagrams, Microstructural development.
• Aluminium alloys. Types of Al-alloys. 5000 series, 2000 series, 7000 series. Al-Li alloys
• Magnesium alloys. Cast and wrought alloys.
• Titanium alloys. Types of Ti-alloys. “Single phase” alloys, α/β alloys.
• High performance steels. Types of steels. Simple steels revisited. Alloy steels, stainless
steels, tool steels, maraging steels.
• Nickel based alloys. Ni3Al. Superalloys.
W alloys
400
Young’s Modulus (GPa)
Mo alloys
200 Ti alloys
Be alloys
100 Ti alloys
Young’s Modulus / Density
Mo alloys
Mg alloys
(GPa Mg-1 m3)
Bronzes
10
W alloys
Ni alloys Fe alloys
(Cast Irons,
Steels)
Pb alloys
Many metals, including most structural engineering alloys, have the same
ratio of modulus (E) to density (ρ).
For many structures (e.g. tensile struts, simple beams) the optimum
operational stiffness to weight ratio is given by E / ρ....
s
Limit of
odulu
Proportionality
Fracture Energy
Elastic
stic M
N.B. - this is a typical
“engineering stress” vs
“engineering strain”
= Ela
curve.
τmax
τmax = G/10
τmax
Formation & motion of dislocations was
postulated to explain this.
3) Shear stress continues. Dislocation has moved 4) Dislocation line has emerged at right hand
further in from left. Amount of sheared material (to side. Whole crystal has sheared on the slip
left of dislocation line) has increased plane by one atomic spacing.
Engineering “C” – High Perfomance Alloys: HT 2000 S.G. Roberts 1: 9
Why are dislocations easy to move ?
We have a new model for how slip occurs,
but we still have to show why this gives flow stresses of ~G/1000.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A B A B
Dislocation
moved by one
atomic spacing
y
x
Slip planes in both grains have common line in g.b.
x
(may happen at twin boundaries)
z
y
x x
z
Most general case - most likely case !
b2
b
1 Direct transmission of dislocations
almost impossible.
Shear Stress τ
app
dislocation
source
dislocation
source
tress es
back-s
τ blocked dislocation
app
d
Ndis is the number of dislocations in the pile-up;
τg.b.
τdis is the stress each "passes on" to the next one in τapp
the array.
τdis = τapp - τfrict For slip to be passed from one grain to the
next, the source must be activated at some
τfrict is the minimum stress to move dislocations within critical τ∗source. Applied stress needed:
the grain. 1
τ*source 2
The number of dislocations in the pile up is: τ*app = τfrict +
α′′d
Ndis = (π/Gb) d` τdis
where d' is equal to d, or d/2 - exact value not The Hall-Petch equation.
important.
so: 1
−
τg.b. = αd (τapp – τfrict )2 σ y = σi + k d 2
Note:
300 ! range of grain sizes – typical for an
engineering alloy
! (martensites may have interfaces
spaced by only a few 10’s of nm)
! (in pearlite, interfaces may be a
200 few µm apart).
! ~3x range in yield strength over this
grain size range
! variation of strength with temperature
100 !relatively high σi:
due to strengthening mechanisms other
than grain size.
1mm 100µm 10µm
0 2 4 6 8 10
d-1/2 (mm-1/2)
compression tension
Engineering “C” – High Perfomance Alloys: HT 2000 S.G. Roberts 1: 17
If we move the dislocation…
Since
Dislocation dE
F=
Position dx
Minimum energy
configurations of dislocations
2 are a compromise between
“line tension” (energy /
length) and attraction to /
1 repulsion from solute atoms.
30
4
20
2
10
0 0
Ag Au Al 1 2 3 %Cu
A limited number of cases, The atoms here are shown smaller than they
but of great importance: actually are relative to the b.c.c. unit cell.
C, N in Iron (body centred cubic) The A-A spacing is smaller than the B-B spacing,
(and other b.c.c. metals) and determines the size of interstitial atom that
will “fit”.
O in Titanium (close packed hexagonal)
rint.
A < 0.29
rhost
c B
Actual radius ratios:
B
rnitrogen rcarbon
I = 0.44 = 0.46
B B riron riron
A
b Result: each interstitial atom has a large and
non-spherically symmetric stress field around it
High Stress
applied
Upper Yield
500hr Stress
4hr
300 0.5hr
Lower Yield
Stress
U.Y.S.
200
Ageing
unload –
L.Y.S. age -
reload
0 5 10
Strain (%)
Strain fields
around very fine
precipitates of
copper in
aluminium
(“G.P. zones”)
Precipitates on
dislocation’s
slip plane
Dislocation line
Dislocations can cut through the precipitates (and their stress fields):
but the bigger and more “compound-like” they are, the more difficult
this is.
Note that the precipitates get “chopped up” with increasing strain.
Affects work-hardening rate.
Precipitates on
dislocation’s
slip plane
Dislocation line
Gb 2
τ.b =
2R
τ.b = Gb2 / 2R
or if we only take component of τ
2R τ in direction of b:
τ = Gb / 2R
2R (µm) τ (MPa)
Typically (Steels),
0.01 2250 feasible?
G = ~ 90 GPa
0.1 225 useful
b = ~ 0.25 nm
1 22.5 Not a useful
strength
10 2.25 increase
ate
g r
nin iron
r d e
k- Ha
Wor
e = ε = 20%
p
Slo ast
ic
Pl 1012
Stress
ε = 0%
106
Strain 1
stress ∝
disln. spacing
Most dislocations are not mobile –
they are just obstacles to the few that are. = (disln. density)
A B C D
A B C D
σ,ε
e ”:
Tru
“ e
g”, s,
in
i neer
g
“En
Stress
dσ
Critical point at C is when =σ
dε
εψπ
Engineering “C” – High Perfomance Alloys: HT 2000 S.G. Roberts 1: 53
“Two-phase field”: Making Microstructures
for any average
composition in here, a Basics of ….. Phase diagrams Liquid in which A atoms
mixture of α phase and and B atoms can dissolve
liquid is most stable. in any proportions at
(almost) any temperature.
Temperature
α+β
Solubility Limit
Solubility Limit for A in B
for B in A
It decomposes into:
Liquid
amount fα of α phase of composition xα;
α+L
α+
β+L + amount fβ of β phase of composition xβ.
β+
α β
xβ − x 0
fα =
α+β
xβ − x α
x0
T1 x0 − xα
fβ =
xα xβ xβ − x α
0% B 20% B 40% B 60% B 80% B 100% B fα x β − x 0
100% A 80% A 60% A 40% A 20% A 0% A =
Composition fβ x 0 − x α
fβ
fα
α+β
xα
xβ
More rapid cooling can “overshoot” Te and
give slightly different xα and xβ, but more
0% B 20% B 40% B 60% B 80% B 100% B importantly, a finer microstructure.
100% A 80% A 60% A 40% A 20% A 0% A
Two reasons:
Composition
1. Temperature is lower so diffusion is
slower
2. Undercooling gives higher t’dynamic
driving force ∆G needed to “pay for”
the extra interfaces.
Engineering “C” – High Perfomance Alloys: HT 2000 S.G. Roberts 1: 56
Simple eutectoid
α+β
xα
xβ
Diffusion is very slow, as the “reject” atoms
are diffusing through a solid.
0% B 20% B 40% B 60% B 80% B 100% B
100% A 80% A 60% A 40% A 20% A 0% A
Again, rapid cooling can “overshoot” Te
Composition and give slightly different xα and xβ, but
and a finer microstructure.
fcc only
Allotropy bcc ⇒ fcc ⇒ bcc with rising T fcc only