Energies: Progress in Modeling and Control of Gas Turbine Power Generation Systems: A Survey

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energies

Review
Progress in Modeling and Control of Gas Turbine
Power Generation Systems: A Survey
Omar Mohamed 1, * and Ashraf Khalil 2
1 King Abdullah II School of Engineering, Princess Sumaya University for Technology, Amman 11941, Jordan
2 Electrical and Electronic Engineering Department, Universiti Teknologi Brunei, Jalan Tungku Link,
Gadong BE1410, Brunei Darussalam; [email protected]
* Correspondence: [email protected]

Received: 18 April 2020; Accepted: 6 May 2020; Published: 8 May 2020 

Abstract: This paper reviews the modeling techniques and control strategies applied to gas turbine
power generation plants. Recent modeling philosophies are discussed and the state-of-the-art
feasible strategies for control are shown. Research conducted in the field of modeling, simulation,
and control of gas turbine power plants has led to notable advancements in gas turbines’ operation
and energy efficiency. Tracking recent achievements and trends that have been made is essential for
further development and future research. A comprehensive survey is presented here that covers
the outdated attempts toward the up-to-date techniques with emphasis on different issues and
turbines’ characteristics. Critical review of the various published methodologies is very useful in
showing the importance of this research area in practical and technical terms. The different modeling
approaches are classified and each category is individually investigated by reviewing a considerable
number of research articles. Then, the main features of each category or approach is reported.
The modern multi-variable control strategies that have been published for gas turbines are also
reviewed. Moreover, future trends are proposed as recommendations for planned research.

Keywords: gas turbine; power plant; mathematical modeling; intelligent modeling; system identification;
predictive control; intelligent control

1. Introduction
Modeling and control of gas turbine (GT) power generation systems are very important and are
interrelated disciplines to study and improve the GT performance and efficiency. Understanding
GT dynamics before actual installation or existing GT units cannot be achieved without sufficiently
accurate models. GTs have occupied a privileged position among other power generation technologies
for many reasons, including: high reliability; higher efficiency, especially when integrated with
combined cycle; flexible operation; and regular availability [1,2]. The advances in GT operation and
efficiency have occurred either from progress in GT control system philosophies [3] or introducing
new designs [4]. GTs can be found in applications including engines used in aircraft and gas turbines
used in power generation plants [5,6]. Due to the differences in the practical objectives between
aircraft gas turbines and power generation gas turbines, the review presented here is dedicated to gas
turbine power generation plants (GTPGP) used in power systems, whether they are studied on their
own open cycle or as a part integrated to steam cycle in combined cycle gas turbine (CCGT) power
plants. Therefore, for organizational and directive research reasons, the models for aircraft gas turbines
are not included in this survey. Throughout our reading of the published research in this research
area, the survey papers were found to be too general, and more specific review is needed [7–10].
The reviews in [7,8] summarized the GT modeling up to 2008 and 2011, respectively, with rather short
explanations, whereas the survey in [9] is a general survey of thermal power plant simulations. Recent

Energies 2020, 13, 2358; doi:10.3390/en13092358 www.mdpi.com/journal/energies


Energies 2020, 13, 2358 2 of 26

reviews on gas turbines diagnostics have been published in [10,11], however, those surveys have
reported the methods of GT diagnosis and do not focus on modeling-based control theory and dynamic
performance studies. The survey in this paper rather focuses on the models-based control and dynamic
performance studies for gas turbine generation units. There is an urgent demand to reorganize the most
recent and state-of-the-art methods of developments in GTPGP modeling and control, classify them
properly, and discuss how they are cognitively connected with what had been previously published.
The contribution of this paper is then to provide a more updated and a comprehensive survey about
dynamical modeling of GTPGP from control point of view and the feasible methods of control that can
be integrated to the GT unit with compliance of operational restrictions. The survey is beneficial for
reporting the state-of-the-art techniques and attempting to extract future trends in the field. The survey
is organized as follows: The modeling part has been divided according to the modeling philosophy
and compared against each other. Moreover, the study outlines the feasible control strategies of gas
turbine generation systems and discusses the future opportunities in the field. The survey offered in
this paper shall be confined to GTs used in power generation or GTPGP for two main reasons: firstly,
to understand and justify the dramatic growth of GTs in electricity sector as a power system resource
and its positive influences on the power grid performance, such as grid stability and continuity of
service; and secondly, the survey will simplify the way to investigate more feasible and safe operation
strategies for compliance of grid codes specified by the system authority in different countries, which is
a very specialized requirement in power plant engineering. The rest of the paper is organized as follows.
Section 2 shows the fundamentals of gas turbine power generation systems and some principles of their
modeling. The survey of dynamic modeling of gas turbines from control point of view is presented
in Section 3. Section 4 reveals the survey of the different control strategies of the relevant validated
control systems of gas turbine power plants. Section 5 discusses the possible future trends in the field,
and finally Section 6 provides the conclusion of the paper.

2. An Overview on Gas Turbines Power Plants and the Purposes of Their Dynamical Modeling
Gas turbines are widely used for propulsion and power production applications [12–14].
Consequently, for all industrial applications of GTs, modeling procedures and control methodologies
are widely reported in the literature. Proper operation strategies are the key objectives to be fulfilled
by process simulation and control. The essential parts of a typical gas turbine are shown in Figure 1,
which are a compressor, a combustor or combustion chamber, and the turbine. Figure 2 shows the
entropy–temperature (T–S) diagram of a typical GT unit. The air that is necessary for firing is fed
by the compressor (control volume 1–2). In the firing chamber, the fuel/air mixture is combusted
(control volume 2–3). Ideally, the control volume 1–2 contains isentropic process whereas control
volume 2–3 is an isobaric process. The burnt gases are expanded in the turbine as an isentropic process
(control volume 3–4) which produces the required mechanical work which is sufficient to drive the
rotor of the synchronous generator (SG). Finally, in (1–4), the heat is rejected with fixed pressure. Gas
turbine usually exists as a part of combined cycle unit in which the gas exhausted from the gas turbine
is harnessed by the heat recovery steam generator (HRSG) to supply a high energy steam to the steam
turbine (ST). The electrical power is delivered by the synchronous generator.
There are many goals and objectives for the modeling of GT or CCGT, including:
1. Simulators for training purposes [15–18].
2. Conditions monitoring and fault diagnosis [11,19–21].
3. Upgrading the performance by control system analysis [3,22–40].
4. Stability Studies (large signal and small signal stabilities) [22–26].
Apart from these modeling objectives, and to grasp the trends of the modeling literature of GTs,
the modeling survey can be classified in a better and clearer manner as follows:
1. Physical models based on the physical laws and parameters identification by data sets.
2. Empirical models with predefined structure, which are based on operational data sets.
Energies 2020, 13, 2358 3 of 26

Energies 2020, 13, x FOR PEER REVIEW 3 of 26


Energies 2020, 13, x FOR PEER REVIEW 3 of 26
3. Simplified mathematical models which are mostly transfer functions derived from system physics
3.
3. Simplified
and identified to fitmathematical
Simplified models
models which
the plant manufacturer
mathematical are
are mostly
mostly transfer
responses.
which transfer functions
functions derived
derived from
from system
system
physics
physics and
and identified
identified to
to fit
fit the
the plant
plant manufacturer
manufacturer responses.
responses.
The next section reveals the significant differences between the models within each sorting.
The
The next section reveals the significant differences between
next section reveals the significant differences between the
the models
models within
within each
each sorting.
sorting.
Fuel Combustion
Combustion
Fuel
chamber
chamber
22 33
Gas
Gas
Compressor
Compressor Turbine
Turbine
Air
Air 1 44
inlet 1
inlet
Figure 1. Main components of gas turbine unit.
Figure
Figure 1. 1. Maincomponents
Main components of
of gas
gas turbine
turbineunit.
unit.

Figure 2. 2.Temperature–Entropy
Figure (orT–S)
Temperature–Entropy (or T–S)diagram.
diagram.
Figure 2. Temperature–Entropy (or T–S) diagram.
3. Modeling Approaches for Gas Turbine Power Generation Plants
3.
3. Modeling
Modeling Approaches
Approaches for for Gas
Gas Turbine
Turbine Power
Power Generation
Generation Plants
Plants
In this
In section, the major gas turbine modeling methods will be reviewed. Our review starts with
In this section, the major gas turbine modeling methods will
this section, the major gas turbine modeling methods will be
be reviewed.
reviewed. OurOur review
review starts
starts
old techniques
with and model versions up to recent developments and achievements by 2020. It is It
perhaps
with old techniques and model versions up to recent developments and achievements by 2020. It is
old techniques and model versions up to recent developments and achievements by 2020. is
necessary to
perhaps classify
necessary thetoreported
classify models
the as
reported in the
models previous
as in the section
previous to deduce
section to the significant
deduce
perhaps necessary to classify the reported models as in the previous section to deduce the significant the differences
significant
differences
between the models
differences between
between the
the models
within the same
models within the
the same
same classification
classification
within and
and also
and also to compare
classification also to compare
one
to one
one classification
classification
compare to another in
classification
termstoof another
accuracy in terms
and of accuracy
computation and computation
capability requirements.capability
This requirements.
qualitative
to another in terms of accuracy and computation capability requirements. This qualitative This qualitative
comparison provides
comparison
meaningful survey
comparison provides
where the
provides meaningful survey
suitability
meaningful where
of each
survey the
category
where suitability of
for a specific
the suitability each category
application
of each for
categorywill a
for be specific
realized.
a specific
application
application will
will be
be realized.
realized.
3.1. Physical Modeling
3.1.
3.1. Physical
Physical Modeling
Modeling
Physical principles modeling, and sometimes referred to as first principles modeling, is the most
Physical
Physical principles
principles modeling,
modeling, and
and sometimes
sometimes referred to to asas first
first principles modeling,
modeling, is is the
sophisticated
most
method
sophisticated
of modeling
method
dynamic
of modeling
systems;dynamic
itreferred
provides
systems;
physical
it
principles
processphysical
provides
interpretation the
process
in the
most sophisticated
form interpretation
of mathematical method
equations, of modeling
algebraic and dynamic
differential systems;
equations, it provides
to describe physical
the system process
behavior.
interpretation in in the
the form
form of of mathematical
mathematical equations,
equations, algebraicalgebraic and and differential
differential equations,
equations, to to
For GTPGP,
describe the principles of mass For andGTPGP,
energy conservation are commonly used. conservation
Energy is converted
describe the system behavior. For GTPGP, the principles of mass and energy conservation are
the system behavior. the principles of mass and energy are
into many
commonlyforms in GTPGP before it is intoreleased as electricity to the grid. Mathematically speaking,
commonly used.used. Energy
Energy is
is converted
converted into many many formsforms in in GTPGP
GTPGP before
before itit is
is released
released asas electricity
electricity to
to
it canthe
be grid.
writtenMathematically
as speaking, it can be
the grid. Mathematically speaking, it can be written written as
as
dEsys . .
dE = Ein − Eout
dEsys = E − E
sys
(1)
dt (1)
dt = Ein − Eout
in out (1)
The concept of energy conservation is explained dt in words, which states that the net energy transfer
rate by heat,
Thework
The conceptand
concept ofmass
of energy
energyequals to the rate
conservation
conservation is of change
is explained
explained ininof the energy
words,
words, which inside
which states a control
states that
that the netvolume
the net energy or a
energy
systemtransfer
or rate
subsystem, by heat,
which work
is and
the mass
rate of equals
change tointhe
the rate of
internal, change of
kinetic,
transfer rate by heat, work and mass equals to the rate of change of the energy inside a control the
andenergy inside
potential a control
energies inside
volume
the control
volume or a
volume. system or
However,
or a system subsystem, which
in casewhich
or subsystem, is the
of steady-flow rate of
is the rate process, change
of changethe in the internal,
energy
in the kinetic,
balance
internal, and
forand
kinetic, potential
the potential
cycle can be
given as:
. .
Ein = Eout (2)
Energies 2020, 13, x FOR PEER REVIEW 4 of 26

Energies 2020, 13, 2358 4 of 26


energies inside the control volume. However, in case of steady-flow process, the energy balance for
the cycle can be given as:
Similarly, the mass balance equation is described
  as: Ein = Eout (2)
dm
Similarly, the mass balance equation issys
described
. as:.
= min − mout (3)
dt
dmsys
Equations (1)–(3) can be found in all textbooks = mofin thermodynamics.
− m out GTPGP simulations based (3)
on
dt
physical principles are dated back to several decades using digital or even analog computers [23,24].
Equations (1)–(3) can be found in all textbooks of thermodynamics. GTPGP simulations based
Nevertheless, it has been still in use up to recent research and development with the same
on physical principles are dated back to several decades using digital or even analog computers
principles, but with different assumptions, different parameters’ identification techniques, and different
[23,24]. Nevertheless, it has been still in use up to recent research and development with the same
purposes [25–28]. However, there has been a systematic procedure used in all modeling studies
principles, but with different assumptions, different parameters' identification techniques, and
reported in this survey that starts from derivation of the equations that govern the system physics,
different purposes [25–28]. However, there has been a systematic procedure used in all modeling
identify
studiesits reported
parameters, upsurvey
in this to computer verified
that starts from simulations.
derivation of the These steps are
equations applicable
that govern thefor all cited
system
articles.
physics,The processes
identify are described
its parameters, up toin the flowverified
computer diagram shown inThese
simulations. Figure 3, in
steps arewhich the upper
applicable for
dashed
all cited articles. The processes are described in the flow diagram shown in Figure 3, in which the red
red box contains the mathematical derivation phase of the research and the lower dashed
rectangular
upper dashedembedsred thebox
computer implementation
contains and derivation
the mathematical model verification.
phase of the research and the
lower dashed red rec
Mathematical Derivation phase

Derivation of the physical


model via thermodynamics and
other engineering principles
(The detailed version)

Simplify the system structure


and coefficients via reasonable
assumptions

Computer
implementation phase

calculate the parameters either


Simulate the
from the thermodynamic
mathematical model with
properties or the from on-site
the first set of Revise the Model
data with multi-objective
on-site data assumptions and
optimization parameters

No
Verify the model with a The model is
different set of on-site data reasonably accurate

Yes

Stop and save

Figure
Figure 3. The
3. The general
general systematicapproach
systematic approachto
to develop
develop physical
physicalmodels
modelsorormathematical
mathematicalmodels thatthat
models
are rooted
are rooted fromfrom system
system physics.
physics.

SomeSome basic
basic principles
principles forformodeling
modelingare
areintroduced
introduced under
under commonly
commonlyusedusedassumptions.
assumptions.When
When
changes in kinetic and potential energies are ignored, the aforementioned energy balance
changes in kinetic and potential energies are ignored, the aforementioned energy balance equation, equation,
for steady
for steady flowflow process,
process, andbybyreferring
and referringto
to Figures
Figures 11 and
and 2,
2, can
canbe
bealternatively
alternativelyinterpreted by by
interpreted the the
following equations that depict the compressor and turbine processes [22,29,41–43].
following equations that depict the compressor and turbine processes [22,29,41–43].
( qin − qout ) + ( win − wout ) = hext − hint (4)
(qin − qout ) + (win − wout ) = hext − hint (4)
qin = h3 − h2 = c p (T3 − T2 ) (5)
qin = h3 − h2 = cp (T3 − T2 ) (5)
qout = h4 − h1 = c p (T4 − T1 ) (6)
qout = h4 − h1 = cp (T4 − T1 ) (6)
. .
Qin = mFU cp (T3 − T2 ) (7)
Energies
Energies 2020,2020, 13, x FOR PEER REVIEW
13, 2358 5 of 526of 26

. Q = m c (T − T ) (7)
in . FU p 3 2
Qout = mFU cp (T4 − T1 ) (8)
Q out = m FU c p (Tk−1
4 − T1 ) (8)
!
T2 p2 k −1k
= (9)
T1 T2 =  pp12  k (9)
 
T1  p1 ! k−1
T3 p3 k
T
=  p  kk−1 (10)
T4 3 =  p43  (10)
T
.4  p4  .
W net Qout
ηth = . W = 1 −Q . (11)
ηth Q
= net = 1 − out (11)
Qin
in QinQin
. . .
Wnet==QQinin −
W net −QQoutout (12) (12)
where qin and
where qin qand
out are
qoutthe
areinput and output
the input and outputheat heat
transfer, respectively.
transfer, respectively. win wand woutware
in and out the
are works
the
doneworks
by the compressor
done and the turbine,
by the compressor respectively.
and the turbine, p is theppressure
respectively. h is thehenthalpy
is the pressure and Tand
is the enthalpy is the
.
temperature of the relevant system point
T is the temperature of the relevant system pointdetermined by the subscript and by referring to
determined by the subscript and by referring to Figure 2. mFU
.
is theFigure
gas flow
2. m FU kisisthe
rate, thegas
specific heat ratio and W net is net work rate, which  results from the difference
. flow rate,
. k is the specific heat ratio and Wnet is net work rate, which
between heat transfer rates
results from the difference in Q and Q
between out . The turbine and  compressor
heat transfer rates Qin and Qout . The turbine described
are ideally through
and compressor
Equations (4)–(12).
are ideally The through
described combustion chamber
Equations is also
(4)–(12). Thegoverned
combustion bychamber
the first islawalsoofgoverned
thermodynamics.
by the
The first
combustion can also be related directly to the changes in the control
law of thermodynamics. The combustion can also be related directly to the changes valve and pilot valve byinsecond
the
ordercontrol valve and pilot valve by second order transfer function that visualize the physical combined on
transfer function that visualize the physical combined effect of these actuators’ adjustment
the combustion
effect of these stability.
actuators'Theadjustment
valve actuators
on theare usually modeled
combustion stability. by
Thefirst order
valve lag transfer
actuators function
are usually
thatmodeled
representsby the
firsttime
orderconstant for the
lag transfer actuators
function that followed
representsby therate
timelimiter, if known
constant for the by the plant
actuators
followed byThey
manufacturer. rate are
limiter, if known
direct by the
inputs to the plant,
plant manufacturer.
named in Figure They4. are direct inputs to the plant,
named in Figure 4.

Figure 4. Typical
Figure process
4. Typical inputs–outputs
process inputs–outputsfor
forthe
thecombined cycle gas
combined cycle gasturbine
turbine(CCGT)
(CCGT) process
process model.
model.

It isItmore realistic
is more to to
realistic integrate
integratethe
theGTGTcycle
cyclemodel
model toto aa synchronous generatormodel.
synchronous generator model.In In
thatthat
case,case,
a carea must
care bemust be for
taken taken forconvenient.
units units convenient. Most synchronous
Most synchronous generatorgenerator
models havemodels have
normalized
normalized
per-unit per-unit (pu)Inparameters.
(pu) parameters. such casesInthe such
netcases
workthe netor
rate work rateẆ
power ornet
power Ẇnet is multiplied
is multiplied by unknownby
unknown
parameters parameters
(say K1 ) to get(say
theKnormalized
1) to get themechanical
normalizedinput mechanical
power.input power. Bythe
By modeling modeling the
GT–generator
unitGT–generator
together, someunit together,interactions
important some important
with the interactions
grid, suchwith the grid, such situation,
as undefrequency as undefrequency
that can be
situation, that can be simulated and its effect on the mechanical stresses
simulated and its effect on the mechanical stresses on the GT can be studied. The following on the GT can be studied.
synchronous
The following synchronous generator model is suggested [44]:
generator model is suggested [44]:
.
δ= δ =∆ω
Δω (13) (13)

= Γ=aΓ=
.J Δω
a =ΓΓ mech −
− Γ − D·Δω (14) (14)
J∆ω mech Γee − D·∆ω
.0 ' 1 1
EFD−−ee0q' −
eq =eq =0 t(' E(FD − ( x − x ' )0·i )
q (xdd − dxd )d·id ) (15) (15)
tdo do
Γmech ( p.)u) ≈ Pmech( GT ) ((p.u)) (16) (16)
Γmech (p.u ≈ Pmech(GT) p.u

V 0 V2 1 1
Γe (p.u) ≈ Pe (p.u) ≈ 0 eq . sin δ + ( − ) sin 2δ (17)
xd 2 xq xd
Energies 2020, 13, 2358 6 of 26

0
eq − V cos δ
id = 0 (18)
xd
where Γmech and Γe are the mechanical and electro-magnetic torques respectively. We have given this
symbol to the torque to give it distinct meaning from the temperature. δ is the voltage angle and ∆ω
is the frequency deviation. EFD is the equivalent coil Electromotive force (EMF) and it is reasonable
to treat it as overexcited and constant, which is likely. eq ’ is the generator internal voltage and xd
and xq are the generator direct and quadrature reactances, respectively. id is the direct current in the
stator, V is the terminal voltage and finally Pmech(GT) and Pe are the generator mechanical and electrical
powers, respectively.
If the GT is a part of CCGT unit, the HRSG model should be considered, especially for control and
energy efficiency purposes. The modeling principles of HRSG are the same that of heat exchanger,
whether it is subcritical or supercritical. The features of the HRSG are described by the following two
equations of the heat exchanger model in [45]:
∂h ∂h

. ρhx ∂Thx ρhx ∂Thx
. . hx p . hx p
Qhx + m i (hi − hhx − ∂ρhx ) − mo (ho − hhx − ∂ρhx )

. ∂Thx p ∂Thx p
phx = ∂ρ ∂h

ρhx ∂phx . ∂Thx
∂hhx

hx T hx p
Vhx ( ρhx ∂p − ∂ρhx
− 1)
hx T
∂T hx p

where subscript hx means heat exchanger. ρ is the density and V is the volume. The pressure state
equation can be further reduced to
. . .
. Q + Ii2 mi − Io2 mo
phx = hx
Chx
∂h ∂h

ρhx ∂Thx ρhx ∂Thx
hx p hx p
where Chx , Ii = (hi − hhx − )
∂ρhx and Io = (ho − hhx − )
∂ρhx are unknown parameters, which can
∂T
hx p ∂T
hx p
be considered as fixed unknown parameter to be identified by optimization algorithm, or distributed
parameter computed by look-up tables. The final format of nonlinear state equation for the pressure
inside the HRSG can written as
. √ K p u
.
Qhx + Ii2 pinlet − pxh − Io2 3 √hxT SCV
hx
phx = (19)
Chx

where K3 is an unknown parameter to be identified and uSCV is the main steam valve position, which
appears as direct input to the plant in Figure 4. The temperature state equation can be given as [45]:
. . .  .
Thx = A mi − mo − B.phx (20)

where
1
A= ∂ρ
Vhx ∂Thx
hx p
∂ρhx

∂phx T
B= ∂ρhx

∂T
hx p

The steam turbine power is the represented by the steam flow rate multiplied by the enthalpy drop:
.
Pmech(ST) = ∆hmo (21)
Energies 2020, 13, 2358 7 of 26

To track the detailed derivation of the heat exchanger model that can be considered as the
same as the HRSG model, refer to [45]. The model contains many dynamic states; it is preferred
to represent the whole model as components to know the physical interpretation of these equation.
The model equations from (4) to (20) is in nonlinear dynamic states format and embedded with
some algebraic equations. The heat transfer to the HRSG can be coupled to the rest of model
components by any appropriate relationship between the exhaust temperature and the heat transfer rate
(convection or combined heat transfer of convection and conduction) or by direct gain relationship.
The GT exhaust temperature is normally governed by conventional controller that modulates the
turbine exhaust temperature in-line with the effective temperature set-point. This controller can be
assumed to be PI controller with unknown parameters included in the model. This is because the
modeling and identification procedures are done on the closed loop system with the classical controllers
embedded to the system. The typical inputs and outputs of CCGT process model are shown in Figure 4,
which comply with the aforementioned mathematical and wordy descriptions. The choice of inputs
and outputs is arbitrary and depends on the study objectives. We normally add the inlet guide vane
(IGV) of the compressor as additional actuating input for better compression ratio, and it can be related
to equation (9) via basic actuator model. The usual outputs are the power, temperature and frequency
to gain the duel objectives of frequency regulations and higher energy efficiency.
The inputs vector is [uGCV uPILOT IGV uSCV uFW ] and the output vector is [∆f Pmech(GT) T4 Pmech(ST) ].
The operational constraints of the inputs vary from one CCGT to another, which includes the valve
movements and the rates of those movements. An overview about how to create a model for GTPGP
has been given.
The literature review has given many strong candidates of models with the common
aforementioned strategy of modeling, and it is not the target of this paper to repeat all equations and
derivations here. Therefore, an informative discussion will be adequate for each individual study to
describe the scientific contribution of each one selected with some remarks on the relevant results.
The survey covers open cycle and combined cycle gas turbines’ generation systems. It might be
unfair, or even unnecessary, to compare the models’ performance quantitatively with emphasis only,
for instance, on the numeric level of the accuracy, because that depends on factors other than the model
structure, such as the field data and the level of variations in that set of data. Overall comparison goes
beyond that, especially when it is known that all published models have been extensively verified
by such a way or another, and thus they are sufficiently accurate from an engineering expertise
perspective. It is also important to mention that the physical modeling concepts have remained
unchanged for many years, so the novelty that has been noticed recently is found to be in the method
of parameters identification, as well as some successful assumptions for the sake of simplicity and
feasible applications of new control strategies.
For example, Schobeiri et al. [25] have developed what they have called “GETRAN”, which is a
generic computer code for simulating the gas turbine dynamic behavior. The modularly structured
simulation code has been developed and the nonlinear behavior of the GT has been simulated through
solving several partial differential equations that govern the dynamics of the individual subsystems
or control volumes. Every component has been described via the partial differential equations that
have been based on the thermo-fluid mechanics’ laws of conservation. Some parameters have been
determined from steady state conditions and other correlation means. The GT power generation model
has been validated by 30 MW load rejection and adverse to 8 MW load application after 6 s of the load
rejection. There was a close agreement, but with an unavoidable deviation between the load schedule
and the shaft response that has been reflected eventually on the shaft speed response. However, the
simulator is capable of accurately following the main variation trends of the real system. The model
was created as simulation library that contains graphical symbols representing each process, these
graphical symbols include components such as compressor, turbine and so on [25].
Hussien et al. [26] derived a simplified version of single-shaft gas turbine physical model.
The model has been rooted from thermodynamic principles of mass and energy conservation, with
Energies 2020, 13, 2358 8 of 26

some simplifying assumptions, to have lumped parameter model. Mainly, the specific heat ratio
has been chosen through observations to match the plant manufacturer data to enhance the derived
model capability to simulate the real system responses. The results of the simplified model have been
promising compared with the manufacturer’s model for changes of 2 MW, 4 MW, and 5.8 MW.
Recently, Chaibakhsh et al. [27] have developed an analytical model of heavy-duty GTs. Mass and
energy conservation principles have been used mainly to build the model. Some other semi-empirical
correlations that are newly introduced to the system to reflect the dynamic behavior of the compressor
pressure ratio (CPR) and other major dynamical variables. The model parameters of the model have
been identified using constrained nonlinear optimization technique, which is the genetic algorithm
(GA). Detailed model accuracy has been confirmed through wide range of simulations for a 72 hour
time window and power variations from 145 MW to 160 MW.
More recently, Mohamed et al. [22] have developed a simplified physical model for a gas turbine
generation system as a part of comparative study with other approaches of modeling. The model
equations are based on thermodynamic principles and have subjected to some assumptions for the
sake of simple structure. The GT model has been linked to the synchronous generator model in the
q–d frame that facilitates the stability studies of the whole unit. The fuel flow has been presented as a
combination between the pilot valve and control valve actions with some fixed parameters. The unit
model has been implemented in the MATLAB/SIMULINK environment and the model parameters,
such as specific heats, unit convenient parameters, and generator coefficients, have been identified via
GA technique to match a gas turbine in a CCGT unit. Accurate results have been depicted that show
agreement between the physical model and real data trends for the responses of power, exhausted
temperature and frequency deviation. However, the maximum normalized root mean squared error
(NRMSE) for the simulator responses is 13.7% for power response that varies from 120 MW to 240 MW
while other percentage errors have been relatively very small. It has been proved that physics-based
models preserve their physical insight more than other data-driven models despite the fact that it is
less accurate in identification phase of the simulation. The suitability of the various models for control
system upgrades has been justified.
MATLAB hasn’t been the only choice of computer implementation. El Hefni et al. [28,29] have
modelled GT and CCGT using an object-oriented modeling (OMM) approach in the Modelica simulation
environment. The simulation package contains a group of sub-libraries, each sub-library has a number
of icons that represents the individual components of the system (e.g. the compressor, the turbine,
etc.). Some static and dynamic results have been reported, such as generated power reduction and
GT trip [28]. The results of power reduction scenario have been consistent. In the GT trip scenario,
the evaporator recirculation flows haven’t quite settled down to the zero level as expected and there
are no clear reasons that have been given to explain this. However, two reasons may be suggested
here to explain that one reason may be that the governing equations of the GT in shut-down mode
are slightly different from normal mode grid-connected operations for power production. Another
possible reason states that the thermal inertia goes beyond the simulation time window and if the time
window is extended, then the evaporation recirculation flows settlement can be observed.
Casella et al. [30] have used Thermo-Power Library of Modelica for simulation of startup process
for CCGT with GT unit capacity of 250 MW and their associated controllers. The main operational
objective of that research was to obtain faster startup process of the CCGT, which is very beneficial for
improvement of the quality of power or electricity market.
Reddy et al. [31] have shown different shutdown simulation and thermal via 2-D axisymmetric
fully featured turbine model and detailed computational fluid dynamics (CFD) studies. In comparison
with experimental results, the model has been promising of prediction of GT shutdown behavior of
the GT. Prediction of shutdown consequences is very useful to enhance the operator decisions before
actual emergency shutdown or intended shutdown.
J. H. Kim et al. [32] have used one-dimensional unsteady conservation laws to develop a physical
model for 150 MW GT with very accurate results to simulate the GT power behavior from 150 MW to
Energies 2020, 13, 2358 9 of 26

120 MW. However, some unavoidable mismatches are clearly noticed in responses of the exhausted
temperature that changed abruptly from 600 ◦ C to 620 ◦ C and the speed or frequency deviation response.
The aforementioned work in [32] has been extended in [33] for the whole combined cycle unit.
Shin et al. [33] reported an analysis of the dynamic characteristic of CCGT. The transient form of the
energy and mass conservations have been used to construct the model. Some coefficients have been
determined using correlation equations and others determined from the thermodynamic properties for
the HRSG. Rapid increase, rapid decrease, and periodic oscillation of the GT load were simulated and
it was found that the thermal inertia of the steam cycle is much larger than GT cycle.
Oyedepo et al. [34] have presented a thermodynamic model for a 33.5 MW gas turbine with
focus on the evaporator cooler. The component-wise modeling was conducted using the mass and
energy conservation laws and the coefficients were evaluated using some polynomial equations. Some
parameters, such as specific heat capacity of air and combustion product have been considered to be a
function of the temperature and embedded to the model via polynomial equation in the temperature
that is valid within specific temperature range. It has been proved that when the evaporation cooler is
employed to the system, it improves the overall GT thermal efficiency. However, this model embeds
high nonlinearity in the temperature variable and it may not be preferred for control system synthesis
over other reported candidate models. Nevertheless, the significance of the model brings out the
possible study of evaporation cooler influences on GT efficiency.
T. S. Kim et al. [35] have modeled the startup process of CCGT using thermodynamic principles,
and the various parameters are either determined using empirical equations or from the properties of
exhausted gas and water in the CCGT. Since this model is dedicated to the startup process, it can be
more beneficial for conditions monitoring to assure the readiness of the plant for grid integration.
Mohammadian et al. [36] have developed a contemporary simulator for thr GT startup process.
The advances that have been added to this modernistic research is that CFD simulation tool have
been used to produce the GT characteristic curves and the air-cooling has been modeled by novel
approach that takes into account the effect of mainstream chocking position on the turbine performance.
Moreover, some blocks and look-up tables have been added to simulate load-following mode. Some
model parameters have been found using thermodynamic or thermos-physical properties of the system,
and others, like convection heat transfer coefficient, have been adopted from previous research.
Yee et al. [37] have presented a validated model of GT based on thermodynamic relationships.
Some parameters are calculated by the temperature differences in the power turbine and the compressor
as have been given by the data in steady state to represent the highly nonlinear changes in gas properties,
whereas heat capacity ratio has been regarded as constant. Simulation results have been validated for
small and large disturbances for performance comparison of the major types of GTs, which are the
twin shaft and the single shaft GTs.
Rashid et al. [38] have reported dynamic simulations of hybrid GT–solar power plant with
its associated controls for techno-economic analysis of the hybrid unit. The solar component is a
concentrated solar power (CSP) structure. The model is based on thermodynamic principles and
the model coefficients have been calculated via thermodynamic and heat transfer empirical relations.
The work has been intended to show the effectiveness of hybrid power plants with energy storage for
cleaner power production, and in that sense, the power simulations generated have been depicted as
varied from 80 MW to 140 MW with distinct contributions as figure legends for the gas and solar power.
Other simplified versions have been shown for analogues objectives of simulation and optimization
purposes [39,40]. In summary, it is found that general principles for model formulation are very
systematic and can be readily derived with the basic background of thermodynamics and mathematical
analysis. The differences have been in the method of parameter identification, the simulation tool,
the model size, and the flexibility to upgrade the control systems. Table 1 summarizes this diversity with
reciting the relevant references that have been used to write this sub-review with some relevant remarks.
Energies 2020, 13, 2358 10 of 26

Table 1. Summary of gas turbine (GT) physical modeling reviewed references.

Parameters Feasibility for Control System


Philosophy: Detailed/Simplified Operation Mode
Determinations Design/Expansion
Parameters identified by Detailed Simplified Start-up Shutdown or Load following
Multi–Objectives [22–42]
[30,35,36] trip-out [28,31] [22–29,32–34,36–40]
[23,25,27,30,32,35–38,41,42] [22,26,39,40]
Optimization [22,27].
Remark: The control systems are easier to
implement for the simplified models. This is
Parameters calculated from Remark: The detailed models are generally more
mainly due to the large computation burden Remark: some models can be applicable to simulate two
Thermodynamic Properties accurate than simplified models from wide
behind the simulation of detailed models that modes of operation. For instance, reference [28] presents
in gas and water and /or observation of the results. However, the
embed high nonlinearity, such as CFD models. the results for load reduction and GT trip-out. Then it can
Thermo-Physical Properties computation demands for the simplified ones
However, proper design of control systems be regarded as multi-process GT model.
in the system [23–26,28–42]. are less.
result in successful application on both, detailed
and simplified.
Energies 2020, 13, 2358 11 of 26

Energies 2020, 13, x FOR PEER REVIEW 12 of 26

3.2. Empirical (Black-Box and Grey-Box) Modeling


3.2. Empirical (Black-Box and Grey-Box) Modeling
Empirical models depend heavily on system data and the researcher has some choices to construct
Empirical
the model and fit models depend
it directly heavily
to the field data.on system
Unlike firstdata and the
principles researcher
modeling, therehas some
are no choices to
mathematical
construct the model and fit it directly to the field data. Unlike first principles
derivations rooted in the physical laws involved in developing empirical models and all procedures modeling, there are no
mathematical
are done in the derivations rooted in the physical
computer implementation laws involved
stage. Therefore, in developing
the selected data sets empirical models
are imported and
to the
computer, the pre-defined model structure is chosen, and the identification or training algorithm are
all procedures are done in the computer implementation stage. Therefore, the selected data sets is
imported to the computer, the pre-defined model structure is chosen, and
executed. The next subsection reviews the main achievements in system identification of gas turbine the identification or
training algorithm
generation units. is executed. The next subsection reviews the main achievements in system
identification of gas turbine generation units.
3.2.1. System Identification Techniques
3.2.1. System Identification Techniques
Again, it is important to emphasize that the overall review and this sub-review support the dynamic
Again,
modeling it is turbine
of gas importantpower to emphasize
generationthat the overall
systems, not forreview
aircraftandgasthis sub-review
turbines. support the
This sub-review
dynamic modeling of gas turbine power generation systems, not for aircraft
classifies the reported models according to the models’ structure and the identification algorithms. gas turbines. This
sub-review classifies the reported models according to the models’ structure
The general system identification (SI) loop is shown in Figure 5. Generally, the theory and research and the identification
ofalgorithms. The generalbegan
system identification system inidentification
mid-60s on state(SI) variables
loop is shown in Figure
and transfer 5. Generally,
function formats the[46–48].
theory
and research of system identification began in mid-60s on state variables
Among numerous papers that have reported system identification applications in industrial systems, and transfer function
formats
the [46–48].
SI models Amongare
for GTPGP numerous
reportedpapers that have
in this survey. reported
Many system
articles identification
have been publishedapplications
on linear andin
industrialidentification
nonlinear systems, the of SIgas
models for GTPGP are reported in this survey. Many articles have been
turbines.
published on linear and nonlinear identification of gas turbines.

On-site Data or data


obtained designed Choose model structure
experiment

Revise the model


structure
Compute model Or preprocess the
parameters imported data

Verify Model
NO

YES

Stop and Save

Figure5.5.The
Figure Theempirical
empiricalmodeling
modelingprocedure.
procedure.

Basso
Bassoetetal.al.[49]
[49]have
havereported
reportedresults
resultsthat
thatprove
provethethecapability
capabilityofofthe
thenonlinear
nonlinearautoregressive
autoregressive
(NARX)
(NARX) for GTPGP made by General Electric–Nuovo Pignone. The Gram–Schmidt procedurehas
for GTPGP made by General Electric–Nuovo Pignone. The Gram–Schmidt procedure has
been
beenused
usedtotoidentify
identifythetheGT
GTmodel
modelininisolated
isolatedand
andgrid-connected
grid-connectedmodes.
modes.The Thepower
powerplant
planthashasbeen
been
divided
dividedintointothree
threemain
main subsystems:
subsystems: thethe
gasgas
preparation system,
preparation the turbine,
system, and the
the turbine, andload. Isolated
the load. and
Isolated
non-isolated operations have been considered. The model parameters have
and non-isolated operations have been considered. The model parameters have been identifiedbeen identified using the
least squares method (LSM) and the NARX model has been extensively validated with
using the least squares method (LSM) and the NARX model has been extensively validated with real real observation
ofobservation
the power of output and correlations
the power or residualsortests.
output and correlations The NARX
residuals model
tests. The NARX responses and relative
model responses and
error
relative error variations have indicated the nonlinear model superiority over the (ARX)
variations have indicated the nonlinear model superiority over the linear autoregressive linear
model for power(ARX)
autoregressive variations
modelfrom 3 MW up
for power to 10 MW.
variations fromThrough
3 MW up investigation
to 10 MW. of the variation
Through of the
investigation
varied percentage errors, the maximum error attained by ARX is around 12%, whereas
of the variation of the varied percentage errors, the maximum error attained by ARX is around 12%, the NARX is
around 6%.
whereas the NARX is around 6%.
Jurado et al. [50] have proposed Hammerstein models for micro-gas-turbines to support the
dynamic performance of micro-GT in distributed generation. The proposed nonlinear identification
Energies 2020, 13, 2358 12 of 26

Jurado et al. [50] have proposed Hammerstein models for micro-gas-turbines to support the
dynamic performance of micro-GT in distributed generation. The proposed nonlinear identification
has been divided into linear part of the model and nonlinear part of the model. The linear part is a
rational transfer function with unknown parameters and the nonlinear functions are polynomials with
a known order and unknown parameters to be estimated. The model parameters are identified through
comparison with experimental data and simulations of a physical model. Time-based simulations and
Bode plots have confirmed the model validity.
Mohammadi et al. [51] have introduced a new method for the gray-box identification of enhanced
Wiener models (EWM) for GT. It has been shown that Wiener models embed very low computation
burden while preserve high accuracy. This is a very hard duel advantage to be achieved by other models
and the depicted results in the paper have clearly shown the superiority of gray-box identification of
Wiener models over other identification techniques, such as NARX and the adaptive network-based
fuzzy inference system (AFINS). The least squares method (LSM) has been used to optimize the model
parameters. The reference frame responses for this comparison hasn’t been adopted from the real
measurements, instead, it has been extracted from the detailed thermodynamic model. The proposed
identified Wiener models have given satisfactory agreement with the smallest percentage errors and
tracking of the variation trends of the power generation GT. The nonlinearity has been introduced
static element interconnected with linear dynamic systems in order to relate the fuel flow rate to the
exhausted temperature and other variables of the system, and the unknown parameters of the whole
system have been identified using the black-box technique.
Abdollahi et al. [52] have proposed multi-linear ARX model to compensate the nonlinearity nature
of V94.2 gas turbine and the model parameters have been identified using the LSM. The model structure
has been eventually presented as 6 rational transfer functions in z-domain that covers 6 operating
regions of the GT from 20 MW to 160 MW, where each region is responsible for capturing a 20 MW
range of operation. Moreover, the multi-linear model has been compared with another nonlinear
simulator for time-based dynamic responses with reasonable agreement that confirms the success of
the proposed technique. The adoption of multi-linear models has been additionally justified through
Bode plot results
Mohamed et al. [53] have presented linear system identification approaches for constructing
GTPGP state-space models. Two methods have been used and compared, which are the numerical
subspace state-space system identification (N4SID) method and the prediction error method (PEM).
The N4SID is found to be faster in identification procedure, which indicates the suitability for on-line
identification of the process. N4SID is mainly based on advanced concepts of linear algebra, mainly
the singular value decomposition and oblique projection of system matrices. On the other hand, PEM
is an iterative optimization technique that minimizes the error between the measured and simulated
responses and produces the solution of identification in at least 20 iterations. This iterative nature
of PEM makes not comparatively slower than N4SID. Nevertheless, it has been proved that the
PEM-developed model is more accurate through observation of simulations and residual correlation
tests of both models. Both models have been validated by comparing them with real GT data record
and by residual analysis. The same GT in [53], with a different set of data, has been used by the
same primary author and other co-workers to develop another linear identified model using the
canonical variate algorithm (CVA) based subspace identification, with more inputs and outputs [2].
Again, the time-based simulation results depicted have indicated the model validity as the load varies
from 120 MW to 240 MW. The models in [2] and [53] are combined (deterministic/stochastic) on the
generalized form state-space equations. In order to satisfy the various noises in the turbine and its
measurement devices, the implication on the stochastic part of modeling gas turbine power plants has
been justified [2,53].
Holcomb et al. [54] proposed subspace identification for GTPGP with its associated control
system, closed loop identification, using covariance-based subspace identification for the purpose
of disturbance rejection control. The data has been gathered from another simulator based on first
Energies 2020, 13, 2358 13 of 26

principles or physical principles. The model has been validated over a specified operating range using
step responses, which are the shaft speed, the turbine inlet temperature and the compressor outlet
temperature. The measurement noises have been incorporated as Gaussian noises with zero-mean.
More recently, Pandey et al. [55] has extended the work in [54] to perform multi-stage cascaded
subspace identification, in which the output of the first stage has been used as input for the second
stage. The model has been validated over wide operation range using residual analysis, Bode plots,
and time simulations with accuracy of 86.34% for the temperature signal.
Xu et al. [56] have introduced three-stage identification procedure to capture the behavior of a
micro-GT with saturation effects. The focus of this study elaborates into the effect of micro-turbine
on the distribution network. The three stages involve: (1) preprocessing of data and estimating
the state-space model order; (2) model identification via N4SID technique; and (3) incorporation of
saturation effect, if exists, and add it as upper bound incorporation to the sequence of states. Simulations
have indicated promising performance of this method as it is mixed between linear state-space models
in addition to the nonlinearity effect of the saturation. The saturation has been included as a nonlinear
expansion of the piece-wise linear models of the micro-turbine.
Kulikov et al. [57] have introduced a Markov stochastic model for a gas turbine power plant
for the purpose of energy efficient control. The data set has been extracted from a gas turbine test
rig. The concept of final phase trajectory of Markov Chain has been used to construct the model.
The fuel flow is regarded as an input and the shaft speed or frequency is regarded to be the system
state. Other external influences are regarded to be a random disturbance.
The main aspects of each identification and model structure are fairly justified for each group of
models, both linear and nonlinear. While more accuracy can be obtained from nonlinear identified
models, the linear identified models have broader control system applications [58]. Simplicity of linear
SI has paved the way to more practical achievements in control industry. The adopted reported models
have been widely considered and accepted to be compliment to each other. Table 2 summarizes the
identified models of gas turbine generation systems. In the next section, the artificial neural networks
(ANN) models are investigated.

Table 2. Summary of GT SI models.

Category Model structure Identification Algorithm References


Wiener and Enhanced Wiener Models Least Square Method (LSM) [51]
NARX model (LSM) [49,51]
Nonlinear
State space model incorporated with
Subspace Identification (N4SID) [56]
saturation effect
Not mentioned: It was reported that the
Hammerstein Models parameters found by comparison with [50]
physical simulator
Subspace Identification Algorithm
Linear Discrete-time state [2,53–55]
(mainly N4SID)
space models
Prediction Error Method (PEM) [53]
Linear
ARX and z-domain transfer functions Least Square Method (LSM) [52]
Moore-Penrose Pseudo-Inverse in least
Markov Modeling [57]
square sense

3.2.2. Artificial Intelligence (AI) and Machine Learning Modeling


Artificial intelligence applications have proposed many solutions for gas power plants’ problems
concerning monitoring, predictions, fault diagnosis, and control [59–65]. The most popular approach
of AI in this field of study has been the ANN. There is a variety of methods within ANN
Energies 2020, 13, 2358 14 of 26

classification and they have been applied to GTPGP with emphasis on different practical problems and
turbine characteristics.
Asgari et al. [59,60] have constructed another different NARX–ANN based model for capturing
the startup process for a General Electric PG 9351FA GT. Neural Networks Toolbox has been utilized to
build-up the NARX model. The time-series data has been divided into six subsets, in which three of them
have been used for training and the other three sets have been employed for validation. The capability
of ANN has been proved to capture the whole process of startup of the practical GT. The model has been
tested to capture four important outputs, which are the rotational speed, the compressor pressure ratio,
the compressor outlet temperature, and the turbine exhausted temperature. The maximum percentage
root mean squared error (RMSE) is around 7.4% for the compressor pressure ratio [59]. The results
in [60] have proved better of NARX–ANN model than physics-based model for simulated outputs.
Elashmawi et al. [61] have presented multi-layer feed-forward ANN to capture the process of GT
for detecting the degradation in the efficiencies in the major components of the power plant. The ANN
has been implemented as a graphical user interface (GUI). The performance of ANN for tracking
turbine deteriorations has been proved with around 99% accuracy.
Mohamed et al. [22] have shown the capability of back-propagation (PB) feed-forward ANN
to predict three significant variables in the GT, which are the exhausted temperature, the output
power, and the power system frequency. The hyper-parameters of the ANN have been manipulated
to ensure the best performance. It has been proved that the ANN is generally more accurate than
other approaches, which are the physical model and subspace-based SI model, because it has the
ability to depict the nonlinear nature of the turbine. The maximum NRMSE has been noticed to be
3.9% for the power response. Despite the ANN superiority of accuracy in power signal, it hasn’t
been efficiently capable to depict the small excursions of the output frequency with the same accuracy
of other modeling approaches because the ANN have naturally rounded up and down these small
variations and rapidly stagnated for the frequency excursion responses.
Rashid et al. [62] have proposed a novel technique for training the feed-forward ANN by particle
swarm optimization (PSO). The purpose of that study has been to predict the energy production from
a CCGT. Enormous sets of data have been used, in which 70% of them for training and 30% of them
for validation purposes. Promising results have been attained for the power response, which has
been the only output in that research, with a mean squared error (MSE) of 0.005. However, some
meteorological variables have been considered as inputs instead of some significant control inputs the
CCGT such as the control valve position or the fuel flow. This confines the model application into
long-term prediction and reduces its suitability for control applications.
Talaat et al. [63] have published feed-forward ANN for prediction of a 125 MW GT power plant
performance deterioration. For unrelated reasons, the deterioration in efficiency may happen in the
main components of the gas generation plant, such as the compressor, the combustion, the turbine,
and the air capacity efficiencies. That paper offers the two successful structures of ANN, with single
and multi-layered ANNs. The degradation data sets for the training the ANN has been generated by
thermodynamic model. In the validation phase, the maximum error noticed has been for emulation
of the axial compressor efficiency deterioration, which was just 5.02 × 10−4 . However, the model is
suitable for dynamical performance evaluation rather than control system design.
Boccaletti et al. [64] have proved the suitability of BP feed-forward ANN for on-line control of
gas turbines through their fast computational nature and proper selection of the output variables.
That research has been carried out on a practical co-generation plant, but the training data sets were
collected from detailed physical simulator. Wide range simulations confirmed the capability of the
structured ANN to compute the outputs in with high accuracy and very short time.
It can be deduced that the tendency of researchers and experts in the field is towards the
feed-forward ANNs due to their simplicity. Different architectures of ANN, such as radial basis
networks (RBN) has been proposed for GTPGP diagnostics and fault identification and compared
with feed-forward BP ANN [65,66]. However, it has been concluded that it is not quite necessary to
Energies 2020, 13, 2358 15 of 26

change from feed-forward BP ANN to RBN [66]. The adoption feed-forward BP ANN for modeling
GTs has been then justified by tracking their performance over the selected articles as some of them
were published recently and others published several years ago.
Further investigations of the literature have brought another machine learning approach, which is
found to be very useful for condition monitoring of GTs. In this context, other representative method is
discussed. Enríquez-Zárate et al. [67] have presented modern and contemporary genetic programming
(GP) methods for automatic modeling of Mitsubishi single shaft Turbo-Generator. GP is presented
in such a way to automatically derive the GT model structure. Local search mechanism has been
integrated with genetic programming that lead symbolic models, which evolve in the search process,
for fuel flow and exhausted temperature, with 33 identified parameters for the fuel flow model
and 38 indentified parameters for the exhausted temperature model. The proposed approach has
been compared with other machine learning methods in order to show its superiority. However,
the generated power simulations are not provided in that paper.
In the next sub-section, the classical simplified mathematical models that were developed many
years ago are discussed.

3.3. Simplified Mathematical Models


The most popular heavy-duty GT model is the well-known Rowen’s model presented in 1983 [68].
The model represents the General Electric (GE) GT for the purpose of power system stability studies.
Simple representation of the model in blocks’ diagram, with its associated controllers, and the
availability of all its parameters have given the simplicity feature that further stimulates the GTPGP to
be an active research area for GT control system development and power system dynamic performance
studies. The fuel preparation system has been considered as two cascaded first-order transfer functions
with internal loop gain and its output is linked to classical complex exponential function in s-domain to
emulate the combustor time delay. The model consists of constant gains, limiters, integrators, summing
nodes, and transfer functions. The model coefficients are found through comparison with steady
state practical operation and have been given as English and metric units. However, the model is
modifiable and the parameters can be normalized for pu system representation with other off-line tests
to find the governor droop [69]. Other versions of simplified representations can be found in [13,70],
which implicate some thermodynamic equations and different controls to formulate a hybrid version
known as the IEEE model. These simplified models are very suitable for dynamic performance studies
and control development and the other candidates of models in Sections 3.2 and 3.3 are developed
with emphasis on improvement of GT by other influencers/inputs that may not exist in these simplified
versions. For example, the pilot-valve can be included as an additional input that can be manipulated
with the natural gas (NG) valve to stabilize the combustion in the premix and ensure. Moreover,
the assumption of fixed compressor pressure ratio in the simplified versions of IEEE models [7,70]
cannot be feasible when the control system objectives are elaborated to include optimum energy
efficiency objective. One of the best ways to attain higher GT efficiency is through achieving higher
compression ratios, and consequently it cannot be regarded as constant for modeling-based efficiency
improvements. The diversity of modeling gas turbine power plants can be appreciated through
investigation of the research objective and the latest operational requirements for achieving higher GT
efficiencies and optimal dynamic behavior. In summary, a critical review for modeling has been briefly
given and the next two sections discuss the review of control strategies of GTPGP and the proposed
new trends, respectively. The most cited model among all other models is Rowan’s model, which
contains some processes graphically represented as blocks’ diagram in Reference [68].
The author’s research article [22] summarizes a preference comparison that has resulted from
research simulation results, which result in an independent qualitative comparison between the three
approaches. The simulation results have been reported as an independent study between the main
modeling approaches for different significant variables of the various power plants in descending
order. As stated earlier, the comparison between models in the published papers will not be reasonable
Energies 2020, 13, 2358 16 of 26

enough due to the difference in the operating data that heavily influence the accuracy of the models.
Because the data in [22] is for a specific GT, the comparison in this way becomes rational.
The model outputs will be individually discussed. It is important to mention that, the generated
power simulation is best depicted by the feed-forward ANN and other machine learning techniques in
general, as they are more capable of handling the large variations of the plant operation, in which the
system is likely to be operated. On the other hand, frequency variations have shown superiority of the
physical models due to their physical insight and SI techniques due to their appropriate mathematical
structure for simulating frequency excursions over the feed-forward ANN that stagnated around the
nominal frequency. The deeper reason behind this is revealed, it is well-known that the frequency
changes affect the turbine more than the generator dynamics because of the turbine mechanical
resonant tenseness that may happen as a result of deviations from synchronous speed, especially
during underfrequency situation, such physical interactions are better to be represented by physical
models and SI techniques. In the validation phase of frequency simulations, physical models usually
outperform the other two approaches as it preserves its thermodynamic and mechanical nature for
effective emulation of the frequency changes. The exhaust temperature is better represented by physical
model tuned by optimization algorithm because the variations in temperature around the set point are
small, these variations have been automatically rounded up or down by the feed-forward ANN as the
case of frequency small variations.
However, this comparison in has been for the feed-forward ANN. It is important to mention
that, the performance of the recurrent NARX ANN models have shown better performance than
physics-based models for simulations of the rotational speed of the turbine (i.e., the frequency) and
also the exhaust temperature of industrial power gas turbine [60]. The last category of simplified
mathematical models is not intended for this comparison because there is no yet reported research
article has brought them in the same time window with other techniques for the selected variables in
the same system.
In summary, a critical review for modeling has been briefly given and the next two sections discuss
the review of control strategies of GTPGP and the proposed new trends, respectively.

4. Control Strategies for Gas Turbines Power Generation


The design of control strategies for GT power generation systems has many objectives that cover
control theory requirements and other industrial requirements. This paper offers a survey for some
significant achievements in the field with considerations of the control hierarchical structure and the
resultant operational improvements. Digital control systems have grown rapidly in recent decades,
which are generally based on closed loop modeling and identification and subsequent two main levels
of control: supervisory and regulatory levels. The most popular technology found in the literature that
provided feasible results are the model predictive control strategies [71,72]. Model predictive control
(MPC) has become a dominant approach for modern control of power plants because it naturally
handles the practical operation restrictions or constrains and apply the mathematical optimization of
the future signal to fed it to the plant at the earliest possible time. Thereby, the closed loop system
exhibits more kinetic energy to release quicker responses in the outputs. Two common configurations
are found in the literature to apply the multivariable modern control on the plant with its existing local
controllers, which are the reference correction (RC) and action correction (AC) configurations shown in
Figures 6 and 7, respectively. This classification is mandatory in order to have sufficient philosophy to
suggest novel trends in the field.
because it naturally handles the practical operation restrictions or constrains and apply the
mathematical optimization of the future signal to fed it to the plant at the earliest possible time.
Thereby, the closed loop system exhibits more kinetic energy to release quicker responses in the
outputs. Two common configurations are found in the literature to apply the multivariable modern
control on the plant with its existing local controllers, which are the reference correction (RC) and
Energies 2020, 13, 2358 17 of 26
action correction (AC) configurations shown in Figure 6 and Figure 7, respectively. This
classification is mandatory in order to have sufficient philosophy to suggest novel trends in the field.
Unmeasured
Plant Disturbance
Outputs
Set-point
signals

Local control The local - MIMO controller MIMO


Process signals controllers signals Coordinate
of
GT or
of GT or + Computer
CCGT Control
CCGT

Model developed with closed loop


identification
Energies 2020, 13, x FOR PEER REVIEW Supervisorycontrol
Figure6.6.Supervisory
Figure controlwith referenceadjustment.
withreference adjustment. 18 of 26

Plant
Outputs

Unmeasured
Disturbance
Model developed with closed loop
identification
Set-point
The local - signals MIMO
Process
of
+ controllers Coordinate
of GT or Computer
GT or
CCGT + Local control CCGT + Control
signals

MIMO controller
signals

Figure 7. Supervisory control with action adjustment.

In
In discussion
discussion of of the
the scientific
scientific papers
papers published, many strategies
published, many were found
strategies were found to to be
be useful
useful toto
optimize
optimize the
the behavior
behavior of of GT
GT oror CCGT
CCGT during
during startup
startup and
and load-following
load-following operating
operating modes.
modes.
Tica
Tica et
et al.
al. [73]
[73] have
have presented
presented hierarchical
hierarchical nonlinear
nonlinear model
model predictive
predictive control
control (HNMPC)
(HNMPC) for for
optimization of the startup process of CCGT. The control strategy configuration
optimization of the startup process of CCGT. The control strategy configuration contains two contains two layers:
layers:
optimization problem in
optimization problem inthe
thehigh
highlevel
levelthat
that optimally
optimally hashas computed
computed thethe
loadload profile
profile for GT
for the the and
GT
and another low optimization level that is concerned with the MPC problem,
another low optimization level that is concerned with the MPC problem, which is based on receding which is based on
receding horizon principles to refine the load profile. The predictive
horizon principles to refine the load profile. The predictive nature of the NMPC for the processnature of the NMPC for the
process
variablesvariables
is a keyisaspect
a key to aspect
speedto up
speed
theup the process,
process, because because the signals
the signals can becan be in
sent sent in advance.
advance. The
The differences between NMPC and HNMPC were noted to be small in
differences between NMPC and HNMPC were noted to be small in the load profiles, but apparent the load profiles, but apparent in
in
thethe computation
computation timethat
time thathas
hasproved
provedthethe capability
capability ofof HNMPC
HNMPCover overMPC,
MPC,with withdifferent
differenthorizons
horizons of
control and prediction, for optimizing the startup process time while
of control and prediction, for optimizing the startup process time while keeping reasonablekeeping reasonable computation
time on a PC with
computation time on 2 GHz
a PCCPU.with 2 GHz CPU.
Jurado
Jurado et etal.
al.[74]
[74]have
have designed
designedMPC MPC for for
enhancing
enhancingthe stability of theofpower
the stability system.system.
the power The model
The
that has been discussed in 3.1, which is in [50], has been used as a plant to
model that has been discussed in 3.1, which is in [50], has been used as a plant to design the MPC design the MPC with RC
configuration. The whole system has been integrated with an IEEE 13 node
with RC configuration. The whole system has been integrated with an IEEE 13 node test electrical test electrical network to
illustrate
network the positive effect
to illustrate of MPC effect
the positive on enhancing
of MPCthe on system
enhancingstability. The MPC
the system has gained
stability. The simplified
MPC has
linearized internal models, whereas the plant is nonlinear. This has led to very
gained simplified linearized internal models, whereas the plant is nonlinear. This has led to very small improvements in
the responses
small with andinwithout
improvements MPC because
the responses with and the capability
without MPC of linearized
because discrete-time
the capabilityMPC is limited
of linearized
discrete-time MPC is limited to the linear operating region whether it is linearized by Jacobian
matrix or identified from operation data set.
Sáez et al. [75] have proposed a fuzzy predictive control strategy that is based on genetic
algorithms to control a GT of a CCGT. In the initial design, the parameters are regarded to be
constant, then updated in the second design for each prediction and GA has been used to solve the
Energies 2020, 13, 2358 18 of 26

to the linear operating region whether it is linearized by Jacobian matrix or identified from operation
data set.
Sáez et al. [75] have proposed a fuzzy predictive control strategy that is based on genetic algorithms
to control a GT of a CCGT. In the initial design, the parameters are regarded to be constant, then updated
in the second design for each prediction and GA has been used to solve the nonlinear optimization
problem. This strategy is to provide the optimal set-point adjustment, so it has been of RC type and
has given promising results for regulation performance. Sáez et al. [76] have used both strategies AC
and RC with different names, centralized and decentralized, respectively, again for CCGT. The results
have been highly satisfactory, which show the physical performance of both strategies. However,
from technical view-points, the decentralized, or RC is safer and more flexible for the plant operator
where the regulatory level controller are maintained, which are well-known operators, and the AC
strategy is more complex as seen from that side.
Poncia et al. [77] have applied the AC configuration using linear model predictive control to CCGT.
The linear model is state-space combined (deterministic/stochastic) identified using the subspace
identification technique with highly accurate results. No mathematical details have been given about
the subspace method, and the MPC has been applied to the model that includes the plant with its built-in
classical regulators. Significant improvements have been observed when adding the MPC, and the
structure of the controller seems quite flexible. However, the argument of practical flexibility disagrees
with has been discussed in [76], which have given advantageous conclusions for the decentralized
or RC strategy, instead of the AC strategy. However, the arguments for trade-off between AC and
RC strategies for practical issues, especially safety and simplicity to operators, can be confirmed only
during practical commissioning tests of the strategy and the off-line simulations are capable only of
guessing the control performance to the electric grid obligations.
Hou et al. [78] have presented another novel Fuzzy predictive control strategy applied for a gas
turbine in CCGT. The Fuzzy strategy has been based fuzzy selection mechanism and simultaneous
heat transfer search (SHTS). The system provides the optimal set-points for the inlet guide vane (IGV)
and the optimal fuel flow, which can be considered as RC strategy as in the classification adopted in
this survey. Wide range comparative analysis has been provided with other technique in order to
justify the usage of SHTS based fuzzy predictive strategy. The model format is discrete time identified
state space model.
Mohamed et al. [3] proposed a linear MPC applied on a subspace state space model of GT
operation as a part of CCGT. The philosophy of the control system is that if the optimal reference
position for the compressor pressure ratio is predicted in advance, the whole system will exhibit higher
kinetic energy to release faster responses on the output, which in turn will enhance the energy efficiency
of the CCGT. The strategy has three inputs including the reference corrections (i.e., RC strategy) for the
compressor pressure ratio, the natural gas (NG) control valve position, and the pilot valve position,
whereas the outputs were the exhausted temperature, the frequency, and the power. The system format
has been state-space with stochastic part. N4SID has been used with rather complete mathematical
details. The target is to regulate the power according to the demand with maintaining high pressure
ratio for the compressor. The energy efficiency of the CCGT has been compared with and without MPC
and an improvement of 1.1% in the overall plant efficiency has been attained. However, despite the
industrial value of the controller, more accurate results could be attained if nonlinear MPC is utilized.
Rosini et al. [79] have applied MPC on a nonlinear heavy-duty GT model and have resolved the
issue of nonlinearity by successive linearization. The control actions have been applied directly on the
plant as two signals, the air flow and fuel flow. It can be readily ranked with the AC category of control
strategies. The trade-off between MPC, PID, and feed-back linearization (FBL) techniques has been
investigated by the time-based dynamic simulations with extensive variations of the external set-points.
The results have indicated the superiority of MPC over PID and others, with faster responses and
therefore higher energy efficiency with larger areas under the power-time curves. Other interesting
Energies 2020, 13, 2358 19 of 26

contributions for predictive control are applied on a large-scale GT and micro GT [80–82]. Although it
is clear that the dominant approach for GT control is MPC, some other algorithms have been proposed.
Bonfiglio et al. [83] have rather used sliding mode control (SMC), in which the signals of the
control law are applied directly to the GT system and the results have been obtained from the model
of heavy duty Ansaldo Gas Turbine model (AE94.3A4). The control system has shown promising
performance for load following from 150 MW to 250 MW as faster response than feedback linearization
(FBL) controller and conventional PID controllers. The controller has shown effectiveness also for load
reduction from 150 MW to 50 MW.
Smith et al. [84] have introduced adaptive fuzzy control for optimizing the startup process time of
CCGT. The objective is to achieve the rated output in the shortest possible time by optimal scheduling
of the GT and steam turbine ST in the plant. However, due to the physical restrictions on the variables
of the unit, the problem can be mathematically translated to be a constrained optimization problem.
Using Fuzzy Logic-based decision-making with adaptive thresholds to ensure optimum startup for the
given load-rate alert. This system falls into the RC category of control. 20 startup processes have been
simulated, but few simulations have been depicted and very brief mathematical analysis has been
presented for description of the model and the control strategy.
Casella et al. [85] have presented different optimization algorithm for the startup process of CCGT.
Two dynamic models are implemented and one detailed in the Modelica language, and the other
simplified in MATLAB/SIMULINK. The former has been used to produce the identification data for
the later one. The later simplified model has been used in solving the optimization problem. Again
the problem is to satisfy the load profile, or as it has been called in that article, the GTLoad signal,
which results in the shortest process time, subject to physical operational constraints. The optimization
algorithm has given optimal load profile that reaches 90% of the load in only one hour. Moreover,
the procedure is applied on both, the detailed and simplified models with promising results for the
constrained variables, mainly the pressure and temperature.
Camporeale et al. [86] have demonstrated the performance of the one-step-ahead adaptive (OSAA)
control technique for gas turbine power plants. This controller is based on an updated linear model
developed each time step t, then the control law has been derived by rearrangement of state variables’
equation followed by least squares estimation of the system parameters to obtain the control signal
that minimizes the error between set-point and actual signal. The adaptive nature of the linearized
model resolves the issue of excess computation demands. Through observing the proposed scheme in
that article, it can be clearly seen that this controller is of the RC or reference adjustment type for two
main variables, which are the inlet guide vane (IGV) positioner of the compressor and the other is sent
to the fuel preparation system, whereas the output variables have been the exhausted temperature
and the rotor speed or frequency. Nevertheless, for complete process control, the system should be
upgraded with one more significant output, which is the real power output; however, this requires the
addition of one more input to make the control system viable.
Oland et al. [87] have used nonlinear backstepping controller for GT control with relatively smaller
load variations in load following mode.
In summary, the output faster response is found to be key feature for MPC because of its predictive
nature and execution of optimal future signals and time delays associated with the system can be
compensated. The applications of MPC are justified due to its promising performance as linear MPC
or NMPC. However, trade-off between both of the algorithms depends on two mandatory features,
which are: the accuracy and the computation requirements. It is widely recognized that the linear MPC
has lower computation demand than NMPC, whereas the NMPC covers wider range of operation.
However, with the advent in computing, automation, and machine learning techniques; the issue of
the computation burden becomes solvable, and thus advantages of NMPC overcome its drawbacks.
The linear MPC is also viable due to its simple structure and lower computation requirements, but
methods are needed to compensate the nonlinearity and noises in the plant, these methods include
multi-linear local models, linear models embedded with unmeasured disturbances, or using on-line
Energies 2020, 13, 2358 20 of 26

identification of the process output. It is also important to mention that, the tests that have been
made on the various control approaches, in all aforementioned contributions, have been apparently
constrained to simulation studies. There is a lack of experimental validations in the literature of
the control methods, which can be done either on a laboratory testbed or on a GT used in practice.
However, since the applications are made as simulations on validated models of large-scale GT units,
the extension to practical applications is limited due to economical constraints. However, a control
system feasibility study can be sufficiently confirmed through application in verified models as stated
above, which have given promising simulation results. The practical applications in laboratory testbeds
seem to be an additional validation procedure for the perfection of control strategies for gas turbines.

5. The Proposed New Trends


Because of the dramatic growth of GTPGP in recent decades there are still many opportunities to
carry out research with the aim of improving the performance of GTs. These are some points to be
suggested as future work and recommendations for researchers who are working in the area, which
are as follows:

1. For instance, for first-principle models, there are many of these models that have distributed
parameter models, lumped parameters, or mixed lumped/distributed according to the model
reported assumptions, and some of these physical-based models have lumped parameters tuned
by multi-objective optimization. Our suggestion is to employ other state-of-the-art optimization
techniques that haven’t been applied before, such as: ant colony optimization (ACO), artificial
bee colony (ABC) optimization, PSO, the gravitational search algorithm (GSA), and so on.
These techniques can be used to revisit the model lumped parameters to attain more accurate
results. Some of these techniques are defined as follows:

• Ant Colony Optimization: ACO is a population-based meta-heuristic algorithm that


was inspired by and stimulated through consideration of ant colonies. It has a world-side
promising performance for industrial systems and can be efficiently applied to tune the model
parameters and investigate its optimization performance in comparison with GA. A relevant
suggested textbook for ACO for preliminary researchers is suggested [88]. Some successful
recent industrial applications can be found [89,90]. Henceforth, it is expected that ACO is
capable of making significant improvements in GTPGP model parameter identification.
• Artificial Bee Colony Optimization: this is another population-based optimization
algorithm, which is based on the intelligent behaviour of honey bees. Both the ACO
and ABC algorithms are related to heuristic methods, but they have some differences in
velocity of computation and accuracy depending upon the application. This issue can be
further investigated by one of them, or both can be used then in refining the simplified GT
model parameters.
• Particle Swarm Optimization: although it has been proved that GA is more robust than PSO
for identification of coal mill model parameters [91], further investigations are required on
GTPGP models because coal mills are slower in dynamics than GTPGP. Because the GTPGP
models embed much faster dynamics and time variations than coal mill models, the PSO is
expected to outperform GA in case of GTPGP model identification. This major difference in
the responses between dynamical systems opens the way for further investigations between
GA and PSO to discover which is truly more robust for parameter identification problem
of GTPGP models. This highly interdisciplinary research combines between two different
experiences in intelligent computing and power generation disciplines and allow extracting
some advantages and drawbacks for each method.
• Gravitational Search Algorithm: this method is based on Newton’s theory of gravity
between masses. It has been recently used for identification of unknown parameters of
induction motors and proved to be much better than other evolutionary computation
Energies 2020, 13, 2358 21 of 26

techniques [92]. It could be an interesting research area for GTPGP model parameter
identification. It is still unclear whether the GSA method will outperform other evolutionary
techniques for identifying the parameters of thermodynamic systems like GTPGP.
2. For the empirical techniques of modelling, deep neural networks (DNNs) can be a future research
area to pursue and overcome some of the limitations in the conventional ANN. DNN has more
multiple layers between the input and output layers, which are expected to computationally
handle a wider range of data analysis in the training and validation phases.
3. There is a lack of models describing the startup and shutdown processes. The applications
of control in load-following mode are far more than startup process. The starting and forced
outage shall be optimized with the shortest possible time form safe, economical, and commercial
operation. Data-driven models with advanced SI techniques can be very useful in this task as they
have natural suitability for control implementation and can be incorporated with uncertainties
with ease. The optimization of the startup process can be either linear or nonlinear. At the
beginning of the startup process, under assumption that the system is still not driven enough into
the nonlinear region of operation, the startup process can be optimized via linear MPC to gain
faster computation demand than the NMPC. This is another significant point to be considered
as a future research opportunity, and the whole implementation procedure can be easily done
by MATLAB. Two startup process sets of data are needed for the same GTPGP to identify and
validate the model, and then optimize the process via classical discrete-time MPC to integrate the
GT into the grid at the earliest possible time. The HNMPC proposed in [73] is nonlinear, so the
alternative suggestion to attain a lower computational burden is either to use classical MPC and
linear subspace identification of the internal model or trying other algorithms of MPC, such as
explicit MPC.
4. For deep technical analysis of the control system in load-following mode, some algorithms can
be suggested. Intelligent nonlinear controls, like ANN, have indicated lower optimization time
when they act as NMPC. However, the small variation trends of some variables, such as the grid
frequency, cannot be precisely captured by ANN due to rounding-down and -up of these small
variations with the corresponding values of the training data during computation of other set of
data. However, the state-space based MPC has considerable capability to handle this problem
and other modern control techniques are available. In control theory, the linearized states-space
model and the robust control theory are used to derive a stabilising controller to handle the
nonlinearity and the uncertainty. H2 and H∞ can be applied to derive stability conditions in the
form linear matrix inequalities (LMIs). NMPC based on the extended Kalman filter (EKF) has
been applied previously in an oil-fired power plant [93]. Moreover, comparative study of SMC
and MPC in GT control seems to be a possible forthcoming research proposal.

6. Conclusions
This paper presented a critical review in the form of a comprehensive survey of GTPGP modeling,
identification, and control. Great effort has been expended to report the proper classifications of
modeling approaches and categorize them within these classifications. The various system identification
techniques applied to GTPGP are discussed in detail and the features of each method have been
shown. Both linear and nonlinear SI models were found to be promising in capturing the main
dynamical variations of the GTPGP. Furthermore, a separate subsection has been devoted to neural
network models, as a class of empirical models, due to their computational differences with SI
techniques. Simplified mathematical models are also discussed that have been repeatedly used for
stability studies. The feasible control strategies have been reviewed and all were found to fall in
two classifications that are both promising to the future industry of GTs. Both the theoretical and
philosophical contributions have been discussed with regard to many significant objectives. The GTPGP
is an important component of the power system, and the essential reasons for their primary position
in power generation technologies are the advancements in its modeling and control methodologies,
Energies 2020, 13, 2358 22 of 26

which in turn lead to higher efficiencies of GT and more flexible operation. Future research directions
have been suggested that pave the way for future researchers to continue progress and development in
this field. Future trends are divided into points and sub-points and discussed in detail, which suggests
the future challenges for research in this field.

Author Contributions: O.M. reviewed the articles, organized the survey and wrote the paper. A.K. revised and
refined the paper. All authors have read and agreed to the published version of the manuscript.
Funding: This research received no external funding.
Conflicts of Interest: The authors declare no conflict of interest.

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