INSTALLATION PROCESS

BSNL C PAN INSTALLATION

GUIDE

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 Installation Flow

Operation procedure Start

Reference information

Page
Page 1 Installation Tools

Installation
Page 2 Safety Precautions preparation

Card Operation
Page 3 Specifications and
Precautions

Introduction to
Page 4
Subrack

Installing the Subrack

Page 5 in 19-inch Cabinet
Pages 4 Installing the Subrack
Installing the Subrack in
to 7
Page 6 21-inch Cabinet with Front
Vertical Mounting Flanges

Installing the Subrack in

Page 7 21-inch Cabinet with Rear
Vertical Mounting Flanges

Preparation Before
Page 8 Installing Cables

Installing the PDP /

Pages 9
Subrack Power
to 10
Cable

Installing the Alarm

Page 11 Ca线 缆f布
ble or 放
the图Head of
Row Cabinet/Subrack

Installing the E1 Pages 8 Installing and

Page 12 to 15 Arranging Cables
Cable
Checking the Layout
Page 15
of Wires and Cables
Installing the
Page 12
Network Cable
Checking Before
Page 15
Power-on
Installing the Clock Pages 15 Post Installation
Page 13 to 16 Inspection
Cable
Power-on Test on
Page 16
the Equipment
Laying out the
Pages 13
Internal Optical
to 15
Fiber Jumper Checking the Card
Page 16
Indicators
End
1 Introduction to Installation Tools

Long tape Marker pen Spirit level File

Electric drill Claw hammer Cross screwdriver Flat screwdriver

Crimping and peeling pliers Sharp nose pliers Diagonal pliers Wire stripper

Multimeter Optical power meter Network cable tester Error detector

Spanner Protective gloves ESD protection gloves ESD protection wrist strap

1
2 Safety Precautions

Warning
High optical power can cause bodily harm, especially to eyes. Never look directly into the end of the optical
transmitter fiber jumper or the end of its active connector.

Caution
Do not touch any components or wires on cards, or metal conductors in sockets. ESD protection measures
Should be taken if it is necessary to touch the card during maintenance.

Caution
Wear protective gloves when carrying cabinet so as to prevent cabinet and hands from being scratched.

Caution
Carpets or other materials that easily generate static electricity should not be used on the floor of
equipment room.

Warning
Optical communication equipment must be protected from electrical surges, thunder and lightning.

Caution
Exercise care if you must bend fibers. If bends are necessary, the fiber bending radius should never
be less than 38mm.

Caution
Installers should bind all wires and cables used in onsite installation. Each cable type should be bound
separately. For example, power cables, alarm cables and optical fibers should be laid out independently
and bound separately. Note that optical fibers cannot be bound with typical wire binder.

2
3 Card Operation Specifications and Precautions

Caution
Do not touch the card with bare hands. Wear ESD protection gloves or ESD protection wrist strap when
operating on the card.

Caution
When carrying the card, hold the handles with both hands; otherwise, the card may fail.

Caution
The vacant slots on the subrack must be installed with dummy panels to prevent foreign objects from
entering the NE or system cooling duct, which may cause NE failure.
The cards belongs to fragile valuable. Users should treat them with great care. When carrying or placing
the card, the card must be put in dedicated packing case to avoid damaging the card.
During transport of cards, the original packing materials must be used. If the original packing materials
are lost, contact FiberHome Engineers for help.

3
 4 Installing the Subrack

4.1 Introduction to Subrack

Unit: mm

Tips
When installing the subrack in cabinet, comply with the following principles when planning the layout:

◆ The space used for cooling the equipment cannot be occupied.

◆ In a 19-inch cabinet: reserve a height of at least 1.5U to 2U (1U=44.45mm) between the subrack and the
cabinet top.

◆ In a 21-inch cabinet: reserve a height of at least 75mm between the subrack and the cabinet top.

◆ Ensure that the environment temperature is lower than 55℃ on a short term basis, and should not exceed

50℃ in a long term.

4
4.2 Installing the Subrack in 19-inch Cabinet with Front Vertical Mounting Flanges

a Installing the Slide Rails 2 Lift the subrack onto the slide rails, and push it in slowly till
the mounting holes on the mounting ear align with the
1 Install the floating nuts into the corresponding square installed floating nuts.
mounting holes on the vertical mounting flanges at both Secure the subrack using a screwdriver to tighten the
sides of the cabinet according to the installation position screws in a clockwise direction.
of the slide rails.
2 Install the slide rails on the vertical mounting flanges and
secure the slide rails with Phillips screws.

b Securing the Subrack

Install the floating nuts into the corresponding square
1 mounting holes on the vertical mounting flanges at both
sides of the cabinet according to the installation position
of the subrack.

c Installing the Subrack Protection Earth Ground Cable

Subrack protection
earth ground cable

Uninsulated ring tongue Uninsulated ring tongue

crimped terminal crimped terminal

Press the uninsulated ring tongue crimped terminal on one end of

the protection earth ground cable to the earth ground hole on the
subrack, and fix it with a screw.

Install the floating nut, and press the uninsulated ring tongue
crimped terminal on the other end to the determined mounting hole
on the vertical mounting flange (Installers may select a convenient
installation hole on the vertical mounting flange to account for
distance and position). Fix it with a screw.
1

5
4.3 Installing the Subrack in 21-inch Cabinet with Front Vertical Mounting Flanges

a Installing the Bent Angle Bracket c Securing the Subrack

Install the floating nuts into the corresponding square mounting
holes on the vertical mounting flanges at both sides of the cabinet Caution
according to the installation position of the bent angle bracket.
The sequence of installing the subrack in a 21-inch cabinet
Fit the bent angle bracket snugly into the vertical mounting flange
with front vertical mounting flanges is as follows: Install the
and secure it with screws.
adapter mounting ear on the cabinet vertical mounting
flanges and then install the subrack into the cabinet.
Lift the subrack onto the bent angle bracket, and push it in
slowly till the mounting holes on the mounting ear align with
those on the adapter mounting ear.
Secure the subrack using a screwdriver to tighten the screws
in a clockwise direction.

b Installing the Adapter Mounting Ear

Install the floating nuts into the corresponding square mounting holes
on the vertical mounting flanges at both sides of the cabinet
according to the installation position of the adapter mounting ear.

Secure the adapter mounting ear using a screwdriver to tighten the

screws in a clockwise direction. The figure takes the vertical
mounting flange on the right side as an example.

d Installing the Subrack Protection Earth Ground Cable

Subrack protection
earth ground cable

Uninsulated ring tongue Uninsulated ring tongue

crimped terminal crimped terminal

Press the uninsulated ring tongue crimped terminal on one end

of the protection earth ground cable to the earth ground hole
on the subrack, and fix it with a screw.

Install the floating nut, and press the uninsulated ring tongue
crimped terminal on the other end to the determined mounting
hole (Installers may select a convenient installation hole to
account for distance and position). Fix it with a screw.

6
4.4 Installing the Subrack in 21-inch Cabinet with Rear Vertical Mounting Flanges
a Installing the Bent Angle Bracket c Securing the Subrack
Install the floating nuts into the corresponding square Install the floating nuts into the corresponding square
mounting holes on the vertical mounting flanges at both sides mounting holes on the vertical mounting flanges at both
of the cabinet according to the installation position of the bent sides of the cabinet according to the installation position of
angle bracket. the subrack.
Fit the bent angle bracket snugly into the vertical mounting
flange and secure it with screws.

Lift the subrack onto the bent angle bracket, and push it in
slowly till the spring screws on the mounting ear align with
the floating nuts.
Secure the subrack using a screwdriver to tighten the spring
screws in a clockwise direction.

b Installing the Mounting Ear

Install the mounting ears on both sides of the subrack.

d Installing the Subrack Protection Earth Ground Cable

Subrack protection
earth ground cable

Uninsulated ring tongue Uninsulated ring tongue

crimped terminal crimped terminal

Press the uninsulated ring tongue crimped terminal on one end

of the protection earth ground cable to the earth ground hole
on the subrack, and fix it with a screw.

Install the floating nut, and press the uninsulated ring tongue
crimped terminal on the other end to the determined mounting
hole (Installers may select a convenient installation hole to
account for distance and position). Fix it with a screw.

Caution
Ensure the earth ground point is clean without paint or other
Insulating objects.

7
5 Preparation Before Installing Cables

Tips
Installers need to remove the front panel of the PDP and process the wiring holes before laying out cables.

Removing the Front Panel of the PDP

Screwdriver

1 Loosen the screws on the front panel.

Remove the front panel.

Processing Wire Holes

Tips
◆ When arranging external cables into the cabinet, if the bottom or top of the cabinet is installed with a cover plate,
installers need to remove the plastic cover plate and puncture the plastic mesh with a sharp object according to
the position of layout.
◆ The following figure takes the processing of the wiring holes on the cabinet top as an example.

Puncture the plastic

mesh of the wiring
Use a flat screwdriver to pry one hole with a sharp object.
end of the plastic cover strip with
nylon rivet.
Pull out the plastic cover strip
In the direction as shown in the
figure.

8
 6 Installing the Power Cables

6.1 Installing the PDP Power Cable

Caution
◆ With the premise that the cables must be arranged in compliance with the route, the power cables (including
ground cables) should be processed on site according to the shortest route principle.

◆ The power cables should be made of a continuous segment of copper core with no intermediate connectors.

Tips

The power ground (GND) and protection ground (PE) of the PDP should be connected with the power ground
and protection ground in the equipment room respectively.

Connect the -48V power cable to the PDP. Loosen the screw on the connector marked as -48V_A or -48V_B
on the PDP. Insert the M6 terminal of the -48V power cable into the connector and tighten the screw.

Connect the power ground cable. Loosen the screw on the connector marked as 0V_A or 0V_B on the PDP.
Insert the M6 terminal on the GND power ground cable into the connector and tighten the screw.
Connect the protection ground cable. Loosen the screw on the PE connector of XS4 on the PDP. Insert the M6
terminal on the PE protection ground cable into the connector and tighten the screw.

• -48V (blue): power cables

• GND (black): power ground cables

• PE (yellow- / green): protection

ground cable

9
6.2 Installing the Subrack Power Cable

1 Make sure the corresponding ACBs on the PDP are placed in the OFF position.

2 Insert the two-pin Profile Plus plug of the subrack power cable into the socket on the power card, and tighten the stop screw.

3 At the PDP side, loosen the screw on the connector corresponding to -48V_A_1 to -48V_A_3 or -48V_B_1 to -48V_B_3,
insert the cord end terminal (-48V, blue) of the subrack power cable and tighten the screw.

4 At the PDP side, loosen the screw on the connector corresponding to 0V_A_1 to 0V_A_3 or 0V_B_1 to 0V_B_3, insert
the cord end terminal (0V, black) of the subrack power cable and tighten the screw.

10
 7 Installing the Alarm Cables

7.1 Installing the Alarm Cable for the Head of Row Cabinet
Tips
Installers need to make plugs for the head of row cabinet by
themselves according to the situation of the head of row cabinet
in the equipment room. Keep a proper space between the alarm
cable and the power able for the head of row cabinet according
to the onsite situation.
Lead the alarm cable for the head of row cabinet through
the wiring hole on the cabinet top and route it down to the
PDP along the wiring channel on the left side of the cabinet,
passing through the wiring hole on the left side of the PDP.
Insert the D-type connector of the alarm cable for the
head of row cabinet into the XP1 socket on the PDP.

3 Arrange the alarm cable for the head of row cabinet,

binding the cable on the side of the cabinet onto the
vertical mounting flange of the same side. Connect the
other end of the alarm cable to the head of row cabinet.

7.2 Installing the Subrack Alarm Cable

Insert the RJ-45 connector of the subrack alarm Insert the RJ-45 connector on the other end of the subrack alarm
cable into the ALM interface on the SNCV1 card. cable into any socket on the alarm convergence connectors AlmIn1
to AlmIn3 on the PDP.

11
8 Installing the E1 Cable

Tips

The following takes the connection of E1 cable to the E1 interface of the E1V1/E1V3 card in slot 10 as an example for
introduction.
Insert the plug of the E1 cable into the corresponding E1 interface on the E1V1/E1V3 card.

9 Installing the Network Cable

Tips

The network cables shipped with this equipment are general ones including both straight-through and cross-over types. The
network cable used for F/SIG/COM/ETH/SIG/COM interface is cross-over cable, and that used for MON/TOD interface is
straight-through cable. Both ends of the network cable are installed with the RJ-45 plugs (also known as the crystal head).

Insert the RJ-45 plug of the network cable into the network interface of the SNCV1 card. Arrange and secure the network cable.

12
 10 Installing the Clock Cable

Tips

The SNCV1 card provides the CKIO interface.

11 Laying out the Optical Fiber Jumper

11.1 Laying out the Internal Optical Fiber Jumper

Tips
LC/PC type fiber connector
Select the optical fiber jumpers according to the types of the
optical interfaces on the equipment at both local and far end.
All optical interfaces on the CiTRANS 650 U3 side are the
FC/PC type fiber connector
LC/PC type.
The optical fibers on the ODF side usually use the FC/PC type
or SC/PC type interface according to the type of the ODF side
optical interface. SC/PC type fiber connector
Note
The LC/PC-LC/PC fiber connector is used to connect optical interfaces
inside the cabinet.
The LC/PC-FC/PC fiber connector and LC/PC-SC/PC fiber connector are
used to connect the equipment and the optical interface of the ODF.

11.1.1 Preparation Before Layout

Tips
Installers should prepare the following items before the layout.

Make and attach temporary labels on both sides of the optical fiber to be arranged. Arrange the optical fiber in order and
lay them straight. Please note that the fiber should be arranged in pairs for transmitting and receiving.
Cut out an appropriate length of corrugated conduit according to the length of optical fiber (the fiber between the cabinet
on the local end and the cabinet / ODF on the far end should be protected by the corrugated conduit).
Adjust the length of optical fiber outside the corrugated conduit: If there is a redundant length of the fibers at the client
side and line side, installers should reserve the redundant parts of the fibers at the ODF side, so as to ensure that the
fibers access the cabinet from the client and line sides without redundancy.
Route the optical fiber with the corrugated conduit from other cabinet or ODF to the cabinet via the upper support channel,
and lead the fiber into the cabinet via the wiring hole.

13
11.1.2 Layout Procedures
Caution
Exercise care if you must bend fibers. If bends are necessary, 1 Connect the optical fiber to the corresponding optical interface
the fiber bending radius should never be less than 40mm. on the card.

2 Lead the optical fiber through the fiber guide unit of the
subrack and route it along the wiring channel on the cabinet
to the fiber passage area of the subrack (The top access
wiring mode is taken as an example for introduction).
Top access wiring mode: Lead the optical fiber into the
cabinet through the cabinet-top wiring holes and route the
fiber downward.
Floor access wiring mode: Lead the optical fiber into the
1 cabinet through the cabinet-bottom wiring holes and route
the fiber upward.

Caution
Installers should bind all wires and cables used in onsite installation.
Each cable type should be bound separately. For example, power
cables, alarm cables and optical fibers should be laid out independently
and bound separately. Note that optical fibers should be bound with
dedicated cable ties.

14
11.2 Arranging the Optical Fiber Jumper

After completing the connection of the optical fibers, installers should bind the optical fibers at the entrance of the
cabinet and at the point near to the fiber passage area with cable ties to secure them.
Connect the optical fiber at the ODF side.

Make and attach labels to both ends of the optical fiber.

Tips
The interval of binding cables should be three or four times the diameter of the cable bundles, and make sure that
intervals are equal.

12 Post Installation Inspection

12.1 Checking the Layout of Wires and Cables
Caution
When the connection and layout of the wires and cables are completed, installers should conduct the connectivity test and
ensure that the signals are transmitted effectively.
No. Checking Content Method

The specifications, routes, cross-sectional area, and position of the cable arrangements are compliant
Visual
1 with the construction plan drawing. The cables are arranged in good order, without damage to their
inspection
sheath.

The plugs of the cables are clean and intact; and the plugs made onsite are up to standard. The plugs Visual
2
are all connected correctly and firmly. inspection

When cables must be arranged along the upper part of the cabinet, the distance between them and the
Visual
3 ventilation hole on the cabinet top should be no less than 10cm. If the distance between the cabling rack
inspection
and the cabinet is larger than 0.8m, installers should set up a cabling ladder.

When the cables are arranged under the floor, the height of the cable bundles should not be higher than
Visual
4 3/4 of the net height from the ground to the ESD protection raised floor or the ventilation and air cooling
inspection
may be hindered.

Layout of the fiber pigtails:

1. The fiber pigtails are not arranged too closely with each other or intertwined at the turning points.
The paired fiber pigtails are bound after being arranged in order. Do not bind with too much force Visual
5 and leave pressure marks on the fiber pigtails. inspection
2. Fiber pigtails can move forward or backward freely in the fiber fastener but cannot bend in right
angle.
3. After the fiber pigtails are arranged, do not put any cable or other objects upon them.

12.2 Checking Before Power-on

Caution

The CiTRANS 650 U3 utilizes a -48V DC power supply with an acceptable voltage range from -38.4V to -57.6V.

Before turning on the power for the cabinet, installers should check the following items:

Confirm that the PDP power cables are correctly connected with the external power supply equipment.

Confirm that the wires and cables at all levels are connected correctly.

Place all power control switches on the PDP in the OFF position.

Unplug the power cable plugs of all subracks.

Disconnect all cards inside the subrack but leave them on their slots.

All the unused slots in the subrack are installed with dummy panels.

15
12.3 Power-on Test on the Equipment
Checking
1 Measure thethe Card
voltage Indicators
between the -48V and the GND connectors on the external power supply area of the PDP,
whose normal value should be between -38.4V and -57.6V.

Place each switch on the PDP in the ON position.

Caution
3 Measure
The indicatorsthe
onvoltage between
the card the -48V
panel indicate and
the the 0V connectors
operating on each of
and alarm statuses subrack power cable’s plugs respectively;
the card.
the measured value should be between -38.4V and -57.6V.
After the equipment is powered on, if the card indicators are in specific abnormal statuses, handling must be made on site.
Place each switch on the PDP front panel in the OFF position.
Description of Indicators on Interface Card
5 Insert the plugs of the subrack power cables into the subrack power interfaces.

6 Place each switch on the PDP front panel in the ON position.

Confirm that the subrack has no abnormal sound or smell.

Plug in the fan unit first. The fan unit will start running as soon as it is plugged and air movement will begin.

9 Place
the cards into the subrack in sequence and the cards will be electrified normally in two or three minutes.
Then the indicator LEDs of all cards on the subrack should be in normal working status.
Tips
Description of Indicators
The power-off on SNCV1
procedures forCard
the CiTRANS 650 U3 are in reverse order of the power-on procedures.

12.4

Description of Indicator on PWR Card

Indicator Normal Status Abnormal Status

ACT Blinking quickly OFF/ON

UA OFF ON (red)

NUA OFF ON (yellow)

Indicator Normal Status Abnormal Status

ACT Blinking slowly with a frequency Blinking quickly, OFF or ON

of once per second

UA OFF ON (red)

NUA OFF ON (yellow)

Indicator Normal Status Abnormal Status

ACT ON (green) OFF

ALM OFF ON (red)

16