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The document provides detailed specifications and features of an electric drive mining truck.

The truck has a maximum gross vehicle weight of 385848 kg and 1865 kW of gross horsepower. It uses a Komatsu SDA16V160 diesel engine and GEB25 wheel motors.

Safety features include ROPS/FOPS level 2 cab protection, seat belts, braking systems, alarms and indicators for various systems, and fire extinguisher.

MAXIMUM GVW

385848 kg 850,650 lb
GROSS HORSEPOWER
1865 kW 2,500 HP

830E-AC
830E

ELECTRIC DRIVE TRUCK

Photo may include optional equipment.


830E-AC ELECTRIC DRIVE TRUCK

SPECIFICATIONS
ENGINE FRAME

*Make and model . . . . . . . . . . . . . . . . . . . . . . Komatsu SDA16V160 Advanced technology, full butt-welded box-sectional ladder-type
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel frame with integral ROPS supports, integral front bumper, rear
Number of cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 tubular cross members, steel castings at all critical stress transition
Operating cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle zones, rugged continuous horsecollar.
**Rated brake power . . . . . . . . . . . 1865 kW 2,500 HP @ 1900 rpm Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 mPa 70,000 psi
***Flywheel power . . . . . . . . . . . . . 1761 kW 2,360 HP @ 1900 rpm tensile strength steel
Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9608 kg 21,182 lb Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 mPa 90,000 psi
* Tier 2 emissions certified. Tier 1 emissions engine is optional outside of North America. tensile strength steel
** Rated brake power is the output of the engine as installed in this machine, at governed rpm and
with engine manufacturers approved fuel setting. Accessory losses included are water pump, fuel
Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12''
pump and oil pump Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34''
***Flywheel power is the rated power at the engine flywheel minus the average accessory losses.
Accessories include fan and charging alternator. Rating(s) represent gross engine performance in Top and bottom plate thickness . . . . . . . . . . . . . . . . . 32 mm 1.25''
accordance with SAE J1349 conditions.
Side plate thickness . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.62''
Drive axle mounting . . . . . . . . . . . . . . . . Pin and spherical bushing
Drive axle alignment . . . . . . . . . . . Swing link between frame and axle
ELECTRIC DRIVE

AC/DC CURRENT
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.E. GTA-41 BRAKING SYSTEM
Dual impeller in-line blower . . . . . . . . . . . . 255 m3/min 9,000 cfm System meets ISO 3450/1996.
Control. . . . . . . . . . . . . . . . . . . . . . . . . . AC torque control system Service brakes: all-hydraulic actuated.
*Motorized wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEB25 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wheel speed disc.
*Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.875:1 Three calipers on a 1213 mm 47.75" O.D. disc.
Speed (maximum). . . . . . . . . . . . . . . . . . . . . . . . . 64 kph 40 mph Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual disc armature speed.
Two 635 mm 25" O.D. discs per side.
* Wheel motor application depends upon gross vehicle weight, haul road grade, haul road length,
rolling resistance and other parameters. Komatsu and G.E. must analyze each job condition to One caliper per disc.
assure proper application. Emergency brakes . . . . . . . . . . . . . . . . . . .Automatically applied prior
to hydraulic system pressure dropping below level
required to meet secondary stopping requirements.
TIRES AND RIMS Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . . . .Switch-activated
Rock service, tubeless, tires (bias ply or radial) Parking brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spring-applied,
Standard tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40.00R57 hydraulically released, with speed application protection.
*Optional tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46/90R57 Electric dynamic retarder (max.) . . . . . . . . . . . . . . .2983 kW 4000 hp
Standard five (5) piece rim Continuously rated high-density blown grids w/retard at engine idle
737 mm x 1488 mm x 152 mm 29'' x 57'' x 6'' rims.
and retard in reverse propulsion.
Typical tire weight . . . . . . . . . . . . . . . . . . . . . . .21081 kg 46,476 lbs
* Fitment of optional 46/90R57 tire shall increase nominal GVW rating to 392357 kg 865,000 lbs
Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or
equivalent, etc. SUSPENSION

HYDRAIR II
BODY Variable rate hydro-pneumatic with integral rebound control.
All-welded steel flat floor body with horizontal bolsters and full canopy. Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 mm 13.2''
Rear wheel rock ejectors, body up sling and rubber mounts on frame Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 mm 11.0''
are standard. Pivot exhaust heating optional. Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
Floor sheet . . . . . . . . . . . . . . 19 mm 0.75'' 1379 mPa 200,000 psi
tensile strength steel (two-piece)
Front sheet . . . . . . . . . . . . . . 12 mm 0.47'' 1379 mPa 200,000 psi
COOLING SYSTEM
tensile strength steel
Side sheet . . . . . . . . . . . . . . . 8 mm 0.31'' 1379 mPa 200,000 psi L&M radiator assembly, split-flow, with deareation-type top tank.
tensile strength steel Radiator frontal area ..................................................6.24 m2 67.2 ft2
Canopy sheet . . . . . . . . . . . . . . 5 mm 0.19'' 690 mPa 100,000 psi
Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 m3 153 yd3
Standard SAE heaped 2:1 . . . . . . . . . . . . . . . . . . . 147 m3 193 yd3
Standard Komatsu body weight . . . . . . . . . . 27669 kg 61,000 lbs
SERVICE CAPACITIES

Cooling system . . . . . . . . . . . . . . . . . . . . . . .568 L 150 U.S. gal


CAB *Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . .280 L 74 U.S. gal
Advanced Operator Environment with integral 4-post ROPS/FOPS Hydraulic system . . . . . . . . . . . . . . . . . . . . . .946 L 250 U.S. gal
Level 2, (SAE J1040/ISO 3449) adjustable air suspension seat Motor gear box . . . . . . . . . . . . . . . . . . . . . . . . .38 L 10 U.S. gal
w/lumbar support and arm rests, passenger seat, maximum R-value Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4542 L 1200 U.S. gal
* Includes lube oil filters
insulation, tilt and telescoping steering wheel, electric windshield
wipers w/washer, tinted glass, power windows, Komatsu Payload
Weighing System, 55,000 Btu/hr heater and defroster, 21,600 Btu/hr
air conditioning (HFC - 134A refrigerant).
ELECTRIC DRIVE TRUCK
830E-AC
DIMENSIONS

8.87 m 29'1" 3.83 m 12'6"


830E-AC
13.41 m
44'0"
6.88 m
RAISED
2.79 m 22'7"
9'2'' EMPTY

2.97 m
6.71 m
9'9"
22'0''
EMPTY

45
1.84 m
6'0"
1.28 m 4'2"

3.99 m 13'1" 6.35 m 20'10" 4.06 m 13'4"


14.4 m 47'3"

All dimensions are with 147 m3 193 yd3 body.

Body Struck 2:1 Heap Loading


Height*
Standard 117 m3 153 yd3 147 m3 193 yd3 6.71 m 22'
* Exact load may vary due to tire make, type and inflation pressure.

HYDRAULIC SYSTEM

Steering . . . . . . . . . . . . Accumulator-assisted twin cylinders provide


constant rate steering. Emergency steering
automatically supplied by accumulator.
Turning circle diameter (SAE). . . . . . . . . . . . . . . . . . . . . 28.4 m 93 ft
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901 L 238 U.S. gal
Filtration. . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable elements
Suction . . . . . . . . . . . . . . . . . . . . . . . . . Single, full-flow, 100 mesh
Hoist and steering . . . . . . . . . . . . . . . Dual, in-line, high-pressure. ELECTRICAL SYSTEM
Brake component cabinet . . . . . . . . . . Above-deck, easily accessible
with diagnostic test connections. 4 x 8D 1450 CCA, 12 volt batteries, in series/parallel, bumper
Hoist . . . . . . . . . . . . . . . Two 3-stage dual-acting outboard cylinders, mounted with disconnect switch.
internal cushion valve, over-center damping. Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt, 140 amp
Hoist times Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt
Power-up loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 sec Cranking motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . two/24 volt
Power-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 sec
Float-down empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 sec
Pumps WEIGHT DISTRIBUTION
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tandem gear-type pump
with output of 851 lpm 225 gpm@1900 rpm
Empty Vehicle Weight kg lb %
and 17240 kPa 2,500 psi (Wet, 100% fuel, no options, standard Komatsu body, standard tires)
Front axle . . . . . . . . . . . . . . . . . . . . . . . 81279 179,190 50
Steering and brake . . . . . . . Pressure compensating piston pump Rear axle . . . . . . . . . . . . . . . . . . . . . . . .82921 182,810 50
with output of 246 lpm 65 gpm Total EVW . . . . . . . . . . . . . . . . . . . . . .164200 362,000
@ 1900 rpm and 18961 kPa 2,750 psi
Gross Vehicle Weight (Nominal)
System relief pressures
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17240 kPa 2,500 psi Front axle . . . . . . . . . . . . . . . . . . . . . . .127330 280,715 33
Steering and Brake . . . . . . . . . . . . . . . . . . . . 27580 kPa 4,000 psi Rear axle . . . . . . . . . . . . . . . . . . . . . . .258519 569,936 67
Quick disconnects standard for powering disabled truck and for Total . . . . . . . . . . . . . . . . . . . . . . . . . . .385848 850,650
system diagnostics. Nominal Payload* . . . . . . . . . . . . . . . .221648 488,650
244 U.S. ton
*Nominal payload is as defined within Komatsu America Corporations payload policy documentation. In
general, the nominal payload must be adjusted for the specific vehicle configuration and site application. The
figures above are provided for basic product description purposes. Please contact your Komatsu Corp.
distributor for specific application requirements.
STANDARD EQUIPMENT

Air cleaners, Donaldson SSG with dust Horns (electric, center of steering wheel) High beam selector and indicator
evacuators Integral roll-over protection ROPS/FOPS Indicator lights (amber):
Alternator (24 volt/140A) Level 2 - 5-minute idler timer
Auto lubrication system 90 lbs. Maintenance & power lock-out - Auto lube alarm
Batteries (4 x 8D, 1450 CCA 12 volt) Parking brake with warning light and speed - Check engine w/alarm
Battery charging receptacle, 24 V application protection - Circuit breaker tripped
Body down indicator/body up buzzer Power steering w/auto emergency steering - Dynamic retarding
Body over center device Protective deck rails - Dump body up
Brakes: Front: Wheel speed disc; Rear: Pump drive guard - Hydraulic oil filter
dual disc armature speed Radiator fan guard - Low fuel level
Electric start Seat belts 76 mm 3" wide retractable - Manual back-up lights
Filters, high pressure hydraulic Skid-resistant coating on walkways - Park brakes applied
Gate valves on hydraulic tank STANDARD HIGH VISIBILITY DELUXE - Retard speed control
Komatsu IGBT control cabinet CAB: - Service brakes
Komatsu Payload Weighing System-PLM III - Starter circuit
Instrumentation
Mirrors, LH flat and RH rectangular convex Insulation (Max R-Value)
Alarm System warning lights (red)
Mud flaps Oil pressure gauge (engine)
- Accumulator pre-charge
Muffled exhaust, deck-mounted Operator seat, adjustable w/air
- Coolant low level w/alarm
On-board load box suspension, lumbar support and arm rests
- Coolant high temperature w/alarm
Quick disconnects (steering and hoist) Panel lighting (adjustable)
- Electric drive system cooling blower
Radiator sight gauge Passenger seat
w/alarm
Removable power module unit (radiator, Power windows
- Electric system fault w/alarm
engine, alternator, blower) Pressurized cab air system
- Engine coolant temperature gauge
Retard grids, continuous rated, 14 element RS232 portPLM III
- Hydraulic oil level w/alarm
Retard speed control Starter key switch
- Hydraulic oil temperature w/alarm
Reverse retarding Steering system warning light and buzzer
- Low engine oil pressure w/alarm
Rock ejectors Sunvisor (adjustable)
- Low brake pressure w/alarm
Thermostatic Fan Clutch Tilt and telescoping steering wheel
- Motorized wheel temperature stop
Fast-Fill Fuel System (in-tank) Komtrax Plus
engine w/alarm
Service Center (radiator, engine, Windshield (tinted)
- Steering pressure w/alarm
hydraulics) Windshield wipers and washer (electric)
Air cleaner vacuum indicators
Air conditioner HFC 134a LIGHTING:
OPERATOR ENVIRONMENT AND
CONTROL: AM/FM cassette radio, CD player Back-up lights (2)
Blower pressure indicator light Brake and retard lights on top of cab
All-hydraulic service brakes with
Digital tachometer and speedometer Clearance lights
emergency auto apply
Dome light Control cabinet service light
Battery disconnect switch
Engine hourmeter Dynamic retarding, rear (2)
Body up cable
Engine shutdown Headlights(4) halogen
Brake lock and drive system interlock
Floor mat Ladder lights
Circuit breakers, 24 volt
Fuel gauge in cab and on tank Manual back-up light, switch and indicator
Diagonal staircase across grill
Fuel low level warning Service light in rear axle
Dynamic retarding with continuous
Gauges (backlighted) Stop and tail lights (2)
rated grids
Headlight switch Turn signals
Engine shutdown at ground level
Heater and defroster (heavy-duty) Under-hood service lights
Hoist interlock
Heater switch

OPTIONAL EQUIPMENT

(Optional equipment may change operating weight).


Additional high-mounted headlights Fire extinguisher 9 kg 20 lb PLM Scoreboard Display (RH and LH)
Arctic protection package (suspensions, Fog lights Pressure fueling remote LH
antifreeze/lube below -40 C) Hot starts (engine oil, coolant, hydraulic tank) Radiator shutters
Back-up lights, deck-mounted Hubodometer Special language decals
Body liners* Mufflers between frame rails Tires 46/90R57
Eliminator, Centinel, Reserve Pivot exhaust (heated body)

*Available factory installed or non-installed. All other options and accessories listed are available factory installed only.

AESS672-05 2012 Komatsu America Corp. Printed in USA AD06(500)C 06/12 (EV-1)

www.KomatsuAmerica.com Komatsu America Corp. is an authorized licensee of Komatsu Ltd.


Materials and specifications are subject to change without notice
is a registered trademark of Komatsu Ltd., Japan

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