HD465-7
HD465-7
HD465-7
STANDARD EQUIPMENT FOR BASE MACHINE ENGINE: AISS (Automatic Idling Setting System) Alternator, 75A/24V Batteries, 2 x 12V/200Ah Engine, Komatsu SAA6D170E-3 Mode-changing system Starting motor, 2 x 7.5 kW CAB: Ashtray Cigarette lighter Cup holder Electronic hoist control system Electronic maintenance display/monitoring system Operator seat, reclining, suspension type with retractable 50 mm 2" width seat belt Passenger seat Power windows ROPS cab with FOPS, sound suppression type Space for lunch box Steering wheel, tilt and telescopic Sunvisor Tinted glass Two doors, left and right Windshield washer and wiper (with intermittent feature) LIGHTING SYSTEM: Back-up light Hazard lights Headlights with dimmer switch Indicator, stop and tail lights GUARD AND COVERS: Exhaust thermal guard Fire protective covers SAFETY EQUIPMENT: Alarm, backup ARSC (Auto Retard Speed Control) Coolant temperature alarm and light Front brake cut-off system Hand rails for platform Horn, electric Ladders, left and right hand side Overrun warning system Rearview mirrors Supplementary steering OTHER: Centralized greasing Electric circuit breaker, 24V Mud guards BODY: Body exhaust heating Cab guard, left hand side Spill guard, 150mm 6" TIRES: 24.00-35-36PR(E3)
HD465-7
HD
465
OFF-HIGHWAY TRUCK
OPTIONAL EQUIPMENT CAB: Air conditioner Heater and defroster Operator seat, air suspension type Radio, AM/FM with cassette Seat belt, 78 mm 3" width for operator seat Seat belt, 50 mm 2" width for passenger seat Seat belt, 78 mm 3" width for passenger seat Sunvisor, additional BODY: Body liner Platform guard, right hand side Rock body Upper side extension, 200 mm 8" Without body heating (with muffler) LIGHTING SYSTEM: Back work lights, left and right side Fog lights Yellow beacon SAFETY: ABS (Anti-lock Braking System) ASR (Automatic Spin Regulator) Automatic supplementary steering Rear view camera and monitor Under view mirrors ARRANGEMENT: Batteries for cold area arrangement Cold area arrangement (from 30C 22F to 40C 40F) Poor fuel (contained water) arrangement Sandy and dusty area arrangement OTHER: Autogreasing system Drive shaft guard Engine coolant heater Engine oilpan heater Engine side cover Engine underguard Fire extinguisher Fuel quick charge Payload meter II Muffler (no body heating type) Radiator shutter, canvas type Spare parts for first service Three-mode hydropneumatic suspension Tool kit Transmission underguard Vandalism protection VHMS (Vehicle Health Monitoring System) VHMS with satellite communication kit TIRES: 24.00 R35
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment that are not available in your area. Please consult your Komatsu distributor for detailed information.
www.Komatsu.com
CEN00037-02
Materials and specifications are subject to change without notice is a trademark of Komatsu Ltd. Japan
HD465-7
OFF-HIGHWAY TRUCK
WALK-AROUND WALK-AROUND
Komatsu is committed to building dump trucks that offer maximum productivity, a comfortable ride, and hassle-free operation and maintenance. This commitment, combined with our many years of experience, has produced the HD465-7 off-highway truck. Harness the full capabilities of the HD465-7 anywhere you use it. Operator Environment
Wide, Spacious Cab with Excellent Visibility Ergonomically Designed Cab Easy-to-See Instrument Panel Suspension Seat Tiltable,Telescoping Steering Wheel and Low Effort Pedals Electric Body Dump Control Lever K-ATOMiCS with Skip-Shift Function Hydropneumatic Suspension for All Terrains Viscous Cab Mounts Built-in ROPS/FOPS Supplementary Steering and Secondary Brakes Three-Mode Hydropneumatic Suspension (Auto-Suspension) (Option) See page 6 and 7.
GROSS HORSEPOWER 551 kW 739 HP @ 2000 rpm NET HORSEPOWER 533 kW 715 HP @ 2000 rpm MAXIMUM GVW 98800 kg 217,820 lb
Productivity Features
High Performance SAA6D170E-3 Komatsu Engine Automatic Idling Setting System (AISS) Mode-Changing System Hydraulically Controlled Wet Multiple-Disc Brakes and Retarder Auto Retard Speed Control (ARSC) High Strength Body Small Turning Radius ABS (Anti-Lock Braking System) (Option) ASR (Automatic Spin Regulator) (Option) PLM II (Memory Card Type Payload Meter) (Option) See page 4 and 5.
Reliability Features
Fully Hydraulic Braking System Reliable Komatsu Manufactured Major Components High-Rigidity Frames Wet Multiple-Disc Brakes Flat Face-to-Face O-Ring Seals Sealed DT Connectors Highly Reliable Hydraulic System See page 8.
Easy Maintenance
Extended Oil Change Interval Centralized Greasing Points Centralized Arrangement of Filters Flanged Type Rim Vehicle Health Monitoring System (VHMS) (Option) See page 9.
HD465-7
OFF-HIGHWAY TRUCK
Auto Retard Speed Control (ARSC) Automatic Idling Setting System (AISS) This system facilitates quick engine warm-up and cab cooling/warming. When setting the system ON, engine idle speed is kept at 945 rpm when coolant temperature is 50C 122F or lower. Speed automatically returns to 750 rpm when coolant temperature reaches 50C 122F.
ARSC allows the operator to simply set the downhill travel speed and go down slopes at a constant speed. As a result, the operator can concentrate on steering. The speed can be set at increments of 1 km/h 0.6 MPH per click (5 km/h 3.1 MPH of maximum speed adjustment) to match the optimum speed for the slope. Also, since the retarder cooling oil temperature is always monitored, the speed is automatically lowered.
Mode-Changing System Electronic engine control provides superior climbing ability and outstanding fuel economy. High power mode with superior operating power is suited to job sites where more time is spent working on inclines. Economy mode with reduced fuel consumption and operating noise should be used when working on level sites or under conditions where machine load is lighter.
AUTO RETARD SPEED CONTROL
UP
In Cab
Laptop
In Office
Memory card reader
SET
CANCEL
DOWN
RS232C
Memory card
PLM II
Daily report
Note) The memory card, card reader and software for data processing are available as options.
HD465-7
OFF-HIGHWAY TRUCK
Current
Shift down Shift down
Shift down
F2
F1
F3
F2
F4 F4
F3
HD465-7
OFF-HIGHWAY TRUCK
have been extended: Engine oil 500 hours Hydraulic oil 4000 hours
High-Rigidity Frames
Cast-steel components are used in the main frame for high-stress areas where loads and shocks are most concentrated.
Sealed DT Connectors
Main harnesses and controller connectors are equipped with sealed DT connectors providing high reliability, water resistance and dust resistance.
Reliable Hydraulic System Wet Multiple-Disc Brakes and Fully Hydraulic Braking System mean lower maintenance costs and
higher reliability. Wet disc brakes are fully sealed. Contaminants are kept out, reducing wear and maintenance. Brakes require no adjustments for wear, meaning even lower maintenance. The new parking brake is also an adjustmentfree, wet multiple-disc for high reliability and long life. Added reliability is designed into the braking system by the use of three independent hydraulic circuits. Provides hydraulic backup should one of the circuits fail. Fully hydraulic brakes system means no air system to bleed, or condensation of water that can lead to contamination, corrosion, and freezing. A large capacity oil cooler is installed in each hydraulic circuit, improving the reliability of the hydraulic units during sudden temperature rises. Further, in addition to the main filter, a 52-micron line filter is located at the entrance to the transmission control valve. This system helps prevent secondary faults.
Komatsu distributors WebCARE Server Personal computer terminal (for downloading data)
HD465-7
SPECIFICATIONS SPECIFICATIONS
DIMENSIONS ENGINE Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D170E-3 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle Aspiration . . . . . . . . . . . . . . Turbo-charged and air-to-air after-cooled Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 mm 6.69" Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 mm 6.69" Piston displacement . . . . . . . . . . . . . . . . . . . . . . . 23.15 ltr 1,413 in3 Performance: Gross horsepower . . . . . . . . . . . . . . . . . . . . . . . . 551 kW 739 HP Flywheel horsepower . . . . . . . . . . . . . . . . . . . . . . 533 kW 715 HP Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 rpm Maximum torque . . . . . . . . . . . . . . . . . . . . . . . 332 kgm 2,401 lb. ft Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically controlled Lubrication system Method . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force-lubrication Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow type Air cleaner. . . . . . . . . . . . . . . . . . Dry type with double elements and precleaner (cyclonpack type), plus dust indicator BRAKES Brakes meet ISO 3450 standard. Service brakes: Front . . . . . . . . . . . . . . . . . Full-hydraulic control, caliper disc type Rear . . . . . . . . . Full-hydraulic control, oil-cooled multiple-disc type Parking brake . . . . . . . . . . . . . . . . . . Spring applied, multiple-disc type Retarder. . . . . . . . Oil-cooled, multiple-disc rear brakes act as retarder. Secondary brake . . . . . . . . . . . . . . . . . . . . . . Manual pedal operation. When hydraulic pressure drops below the rated level, parking brake is automatically actuated. Brake surface Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1936 cm2 300 in2 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64230 cm2 9,956 in2
5395 mm 17'8" 4170 mm 13'8" 8710 mm 28'7" 6450 mm 21'2" 4400 mm 14'5" 4065 mm 13'4" 3600 mm 11'10"
OFF-HIGHWAY TRUCK
3870 mm 12'8"
24
.0 0-3 5
24
. 0- 5
1985 mm 6'6"
3070 mm 10'1"
BODY Capacity: Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.0 m3 32.7 yd3 Heaped (2:1, SAE) . . . . . . . . . . . . . . . . . . . . . . 34.2 m3 44.7 yd3 Payload . . . . . . . . . . . . . . . . . . . . . . . . . 55 metric tons 61 U.S. tons Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 kg/mm2 184,900 psi high tensile strength steel Structure . . . . . . . . . . . . . . . . . . . . . . . . V-shape body with V-bottom Material thickness: Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75" Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm 0.47" Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 mm 0.35" Target area (inside length x width) . . . . . . . 6450 mm x 3870 mm 21'2" x 12'8" Dumping angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Height at full dump . . . . . . . . . . . . . . . . . . . . . . . . . 8800 mm 28'10" Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating
TRAVEL PERFORMANCE
To determine travel performance: Read from gross weight down to the percent of total resistance. From this weight-resistance point, read horizontally to the curve with the highest obtainable speed range, then down to maximum speed. Usable rimpull depends upon traction available and weight on drive wheels.
20.0
TRANSMISSION Torque converter . . . . . . . . . . . . . . . . . 3-elements, 1-stage, 2-phase Transmission . . . . . . . . . . . . . . . . . . . . Full-automatic, planetary type Speed range . . . . . . . . . . . . . . . . . . 7 speeds forward and 1 reverse Lockup clutch . . . . . . . . . . . . . . . . . . . . . . . Wet, multiple-disc clutch Forward . . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear, direct drive in 1st lockup and all higher gears Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter drive Shift control . . . . . . . . . . . . . . . Electronic shift control with automatic clutch modulation in all gears Maximum travel speed . . . . . . . . . . . . . . . . . . 70.0 km/h 43.5 mph
HYDRAULIC SYSTEM AXLES Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-floating Final drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear Ratios: Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.538 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.737 Hoist cylinder . . . . . . . . . . . . . . . . . . . . Twin, 2-stage telescopic type Relief pressure . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2 2,990 psi Hoist time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 sec
BRAKE PERFORMANCE
To determine brake performance: These curves are provided to establish the maximum speed and gearshift position for safer descents on roads with a given distance. Read from gross weight down to the percent of total resistance. From this weight resistance point, read horizontally to the curve with the highest obtainable speed range, then down to maximum descent speed the brakes can safely handle without exceeding cooling capacity.
150 60
200 80
250
300
350
400
x 103 lb
150 60
200 80
x 103 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg
-25
-25
WEIGHT (APPROXIMATE) SUSPENSION SYSTEM Independent, hydropneumatic suspension cylinder with fixed throttle to dampen vibration. Effective cylinder stroke (front suspension) . . . . . . . . . . 303 mm 11.9" Rear axle oscillation: Oil stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8 Mechanical stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7 Empty weight . . . . . . . . . . . . . . . . . . . . . . . . . . 42800 kg 94,360 lb Max. gross vehicle weight: Standard tire . . . . . . . . . . . . . . . . . . . . . . . . 98800 kg 217,820 lb Optional tire . . . . . . . . . . . . . . . . . . . . . . . . 102600 kg 226,190 lb Not to exceed max. gross vehicle weight, including options, fuel and payload. Weight distribution: Empty: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47% Rear axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53% Loaded: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32% Rear axles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68%
-15
F1
-15
F1
F2 F3 F4 F5 F6 F7
-5 -10
F2 F3 F4 F5 F6 F7
-10
-5
0 0
10
20 10
30 20
40
50 30
60 40
70
80 50
90
0 0
10
20 10
30 20
40
50 30
60 40
70
80 50
90
TRAVEL SPEED
TRAVEL SPEED
STEERING SYSTEM Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fully hydraulic power steering with two double-acting cylinders Supplementary steering . . . . . . . . . . . . . . . . . . . . . Manually controlled (meets ISO 5010 and SAE J1511) Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 m 27'11" Maximum steering angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
GROSS WEIGHT
150 60 200 80 0
x 10 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg
-25
150 60
200 80
x 10 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg
-25
150 60
200 80
x 103 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg
-25
SERVICE REFILL CAPACITIES CAB Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Structure) standard. Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 780 ltr. 206.1 U.S. Gal Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 ltr. 15.1 U.S. Gal Torque converter, transmission and retarder cooling . . . . . . . . . . . . . . . . . . . . . . 190 ltr. 50.2 U.S. Gal Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 ltr.25.1 U.S. Gal Final drives (total). . . . . . . . . . . . . . . . . . . . . . . . 42 ltr. 11.1 U.S. Gal Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . 122 ltr. 32.2 U.S. Gal Suspension (total) . . . . . . . . . . . . . . . . . . . . . . 55.6 ltr. 14.7 U.S. Gal
0 10 0
F1
-15
F1
-15
-15
F1
F2
-10
F2
-10
F2 F3 F4 F5 F6 F7
-10
F3 F4 F5 F6 F7
-5
F3 F4 F5 F6 F7
-5
-5
20 10
30 20
40
50 30
60 40
70
80 50
90
0 0
10
20 10
30 20
40
50 30
60 40
70
80 50
90
0 0
10
20 10
30 20
40
50 30
60 40
70
80 50
90
TRAVEL SPEED
TRAVEL SPEED
TRAVEL SPEED
10
-20
-20
-20
-20
-20
645 mm 2'1"
11