The Indian Institute of Welding
The Indian Institute of Welding
The Indian Institute of Welding
AM - IIW Degree - Course Curriculam & Syllabi for Associate Membership (AMIIW)
General Info
Examination
AM - IIW Degree
Eligibility Criteria
The Indian Institute of Welding
Course Structure (A Member Society of The International Institute of Welding)
Course Curriculam & Syllabi MAYUR APARTMENT, Flat No. 4 B/ N,
3A, Dr. U. N. Brahmachari Street, Kolkata - 700 017, INDIA
Reference Books Phone: 91 33 2281 3208 | Telefax: 91 33 2287 1350
Examination Schedules E-mail: [email protected] | Website: http://www.iiwindia.com
Course Fees
Result
AMIIW EXAMINATION
Download Forms (w.e.f. December 2007)
National Welders Training &
REVISED CURRICULUM & SYLLABI
Certification Scheme
Modular Employable Skills - Skill PART A PREPARATORY COURSE Marks
Development Initiative AME-1: Elementary Mathematics 100
Other Courses AME-2: Physics 100
AME-3: Chemistry 100
AME-4: General English 100
AME-5: Applied Mechanics 100
AME-6: Industrial Sociology 100
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components, unit vectors, vector representation in three dimensions, scalar and vector product
of two vectors.
Determinants: Determinants; properties, solution of a system of linear equations by
Cramers rule.
Complex numbers: Complex Numbers, De Moivers theorem, exponential values of
sines and cosines, hyperbolic functions.
Differential Calculus: Differentiation and integration of hyperbolic functions. Rolles
theorem, mean Value theorem, Taylors and Maclaurins series. Maxima and Minima of function
of one variable.
Integral Calculus: Properties of Definite Integrals. Fundamental theorem of integral
calculus. Arc length and surface areas of plane curves. Volume and Surface Area of Solids of
revolution. Centre of gravity.
Differential Calculus, Dhami H.S., 1998, New Age International (P) Ltd.
Integral Calculus, Dhami H.S., 2001, New Age International (P) Ltd.
Textbook of Engineering Mathematics, Debashis Datta, 2002, New Age International (P) Ltd.
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2. AME-2: PHYSICS
Geometrical Optics: Lens aberrations; longitudinal chromatic aberration, lateral
chromatic aberration, two lenses in contact, two lenses separated by a distance;
Monochromatic aberration; spherical aberration, coma, oblique astigmatism, curvature and field
of distortion.
Interference: Relation between phase and path difference; coherent sources; Youngs
Double slit, Fresnels Biprism, Lloyds single mirror; position of Bright and Dark fringes, fringe
width. Displacement of fringes; Newtons rings.
Diffraction: Fresnel and Fraunhofer diffraction, single slit and double slit diffraction,
diffraction grating; introduction to reflection and transmission, resolution and Raleigh criterion,
resolving power of grating.
Polarisation: Concepts, Brewesters law, double refraction, optic axis; Nicol prism.
Laurents and Bi-quartzs polarimeter.
Fibre Optics: Basic principle and application of optical fibres.
Introduction to Lasers: Stimulated absorption, spontaneous emission and stimulated
emission. Characteristics of Laser light. Einsteins A and B coefficients. Population inversion
Ruby laser, helium-neon laser, argon ion laser, CO2 laser, semi conductor lasers.
Acoustics: Simple harmonic motion, free and damped vibration, analogy with electric
circuits, forced vibration, Resonance; amplitude resonance and velocity resonance and energy
intake, absorption of sound; Sabines formula (statement only), acoustic properties of buildings,
production and application of ultrasonics.
Magnetism & Electricity: Biot-Savart law; magnetic fields due to a long straight
conductor, a narrow circular coil, on the axis of a solenoid. Magnetic circuits, magnetomotive
force, reluctance. Alternative current; r.m.s. value, mean value of an a.c. current. Applications of
a.c. to (i) a pure resistance, (ii) a pure inductance, (iii) a capacitor, (iv) an L-R circuit. Impedence
triangle and power triangle. Application of a.c. to (i) a C-R circuit and (ii) an L-C-R circuit in
series.
Engineering Physics, by Srivastava S.K., and Yadav R.A., New Age International (P) Ltd.,
Fourth Edition, 2006.
Physics for Engineers, by Srinivasan M.R., New Age International (P) Ltd., 1996.
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3. AME-3: CHEMISTRY
Chemical Bonds: Types of chemical bonds; ionic, covalent, coordination bonds. Theory
of bonding in metals; free electron theory, valence bond theory, molecular orbital theory.
Hydrogen bonding; intermolecular and intramolecular hydrogen bonding. Solid state chemistry;
laws of crystallography, laws of constancy of interfacial angle, law of rationality of indices, Weiss
and Miller indices, law of symmetry; plane of symmetry, axis of symmetry, centre of symmetry.
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Crystal lattice and unit cell. Examples of cubic, tetragonal, orthorhombic, monoclinic, triclinic,
hexagonal and rhombohedral crystals. Body centered and face centred lattices.
Polymer Chemistry: Natural and synthetic polymers, Organic and inorganic polymers,
thermoplastic and thermosetting polymers, plastics, elastones, fibres and liquid resins. Addition
and condensation polymers. Structure of polymers.
Chemical Kinetics: Reaction rate and rate laws, rate constant, order of a chemical
reaction; zero, first and second order reaction.
Corrosion: Types of corrosion, theories of corrosion, factors affecting corrosion, protection
from corrosion.
Water Treatment: Types and degrees of hardness, softening of water; lime soda
process, treatment of boiler feed water.
Fuel and Combustion: Calorific value, determination of calorific value, analysis of
coal.
Environmental protection: Types and sources of air pollutants, pollution control
techniques. Smog formation, acid rain, depletion of ozone layer.
Fundamentals of Engineering Chemistry, Singh S.K., New Age International (P) Ltd., Third
Edition, 2005.
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Engineering Mechanics, Bhavikatti S.S., and Rajasjekarappa K.G., New Age International
(P) Ltd.
Engineering Mechanics, Irving H. Sharnes, Prentice Hall of India Pvt. Ltd., 1998.
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Stratification, status and role. Functionalist conflict and elitist perspectives on social
stratification.
Culture; elements of culture, cultural systems and sub-systems. Social changes in
modern India.
Impact of science and technology on culture and civilization. The post industrial society.
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Labour in India: Wage regulation; contract labour, women workers, bonded labour, child
labour. Workers adjustment and maladjustment. Incentives and disincentives.
Industrial Relations: Workers participation in management. Grievance redressal.
Industrial disputes, trade unionism in India, arbitration.
Industrial Sociology; Dr. Kumar Narains series, Lakshmi Narain Agrawal, Agra.
Industrial Sociology; Dr. Vatsyayan Sirth & enlarged Edition; Kedarnath Nath Ram Nath,
Meerut & Delhi.
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Electrical Engineering and Electronics, Theraja B.L., 1998, S. Chand & Co. Ltd.
Basic Electronic Principles, Millman and Halkias
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Atomic structure and types of bonding between atoms: Bohrs atomic
model electronic configuration of atoms, periodic classification of elements. Binding energy;
ionic bonds, covalent bonds, material properties having these bonds. Electro negativity. Metallic
bond materials properties having this bond. Intermolecular forces.
Concepts of crystal geometry: space lattice cubic, tetragonal, orthorhombic,
rhombohedral, hexagonal, monoclinic and triclinic. Unit cell parameters to specify each crystal
system. Crystal directions and planes, Miller indices.
Binding in solids: covalent, ionic, metallic and molecular bonding. Crystal symmetry and
structure. Crystalline imperfections. Point imperfections and line imperfections or dislocations,
edge and screw dislocations, slip planes. Surface imperfections. Structure in silica and silicates;
polymorphism in metals and ceramics; Amorphous materials glass and polymer.
Alloys: binary phase diagrams of important alloy systems, dendrite structure, lever rule, solid
solutions, eutectic, peritectic, eutectoid and peritectoid reactions. Intermetallic compounds,
sigma & other phases.
Mechanical deformation of materials: elastic and anealstic; plastic deformation
and creep, slip and twin, dislocation theory, critical resolved sheer stress, deformation in
polycrystalline material. Bauschinges effect and elastic after effect. Work hardening; recovery,
recrystalisation and grain growth, preferred orientation.
Fracture in metals and alloys: ductile and brittle fracture, Griffiths theory, fracture
toughness, ductile-brittle transition, fatigue fracture. Mechanical testing of metals.
Ceramic Materials: the structure of silica and silicates, polymorphism, fracture in glass,
electrical properties of ceramic phases, refractories.
Polymers: classification, degree of polymerization. Formability; addition polymerization,
copolymerization, condensation polymerization. Molecular structure; linear, branched, cross
linked polymers. Thermoplastic and thermosettling polymers. Structure-property correlation,
crystallinity, mechanical properties, applications.
Composites: General characteristics, dispersion / particulate strengthened composites,
fibre reinforced composites, fabrication.
Material Science, S. L. Kakani and Amit Kakani, First Edition, New Age International (P) Ltd.
Principles of Engineering Metallurgy, L. Krishna Reddy, 1996, New Age International (P) Ltd.
Material Science and Engineering, 7th Edition, by William D. Callister Jr., John Willey &
Sons Inc (2006).
Material Science and Engineering a First Course, by V. Raghavan, 4th Edition, Prentice
Hall of India Pvt. Ltd., New delhi (2004)
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A Text Book of Production Engineering, Pandey P.C., Singh C.K., and Balbir Singh
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Engineering Drawing, Bhatt N.D., Panchal V.M., 1998, Charbotar Publishing House.
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Textbook of Engineering Mathematics, Debashis Datta, 2002, New Age International (P) Ltd.
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Metallurgy of Welding J. L. Lancaster, Woodhead Publishing Ltd. (Website:
www.woodheadpublishing.com)
Metals and their Weldability, Welding Handbook, Part-4, American Welding Society
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Heat and Mass Transfer by Nag P.K., Tata McGraw Hill & Co., Second Edition, 2007.
Fundamentals of Heat and Mass Transfer by Kothandaraman C.P., New Age International
(P) Ltd., Third Edition, 2006.
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Welding Engineering and Technology R. S. Parmar, M/s. Khanna Publishers, 2-B Nath
Market, Nai Sarak, Delhi 110006
A Textbook of Welding Technology O. P. Khanna
Welding Handbook, American Welding Society, Section-II: Gas Arc and Resistance.
The Science and Practice of Welding, Vol-1: Welding Science and Technology.
The Science and Practice of Welding, Vol-2: The Practice of Welding: A. C. Davies,
Cambridge University Press (Website: www.cambridge.org).
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demand price elasticity, income elasticity, cross elasticity; demand forecasting, methods of
demand forecasting.
Production functions: product function, period in production; total, average and
marginal product, types of production function; laws of increasing, constant and diminishing
returns, economies of scale.
Cost analysis: opportunity cost, past and future cost, avoidable and unavoidable cost,
replacement cost, historical cost, incremental and sunk cost, controllable cost, production and
short run cost, relationship between various costs.
Break even analysis: limitations, formulae for break even analysis.
Markets: classification on the basis of competition, perfect competition, monopoly, bilateral
monopoly, forms of price discrimination, imperfect competition, monopolistic competition,
oligopoly, duopoly; determination of equilibrium price, price control, price support and minimum
price fixation, pricing strategy.
Sources of finance: financial accounts and management of finance; cost of capital,
working capital management, capital market and money market.
Managerial Economics and Financial Analysis, Siddiqui S. A., and Siddiqui A.S., 2005, new
Age International (P) Ltd.
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Programming in C, Balaguruswamy.
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Specification, Welding Procedure Qualification. Welder qualification, Welding Operator
qualification.
Weldign procedures for manual, semi-automatic and automatic welding by MMAW, TIG, MIG,
SAW processes for materials such as carbon steel, cast iron, low alloy steels, stainless steel,
aluminium.
Introduction to ASME Section IX. Procedures for cutting by gas and plasma. Procedure for pre-
heating and post weld heat treatment of weldments.
Welding Technology and Design V. M. Radhakrishnan, Revised Second Ed., New Age
International Publishers.
A Guide to Designing Welds J. G. Hicks, Woodhead Publishing Ltd. (Website:
www.woodheadpublishing.com)
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Statistical Quality Control; X and R charts, p and c charts; sampling plans, single and
double sampling, O.C. curves.
Quality assurance and quality control in welded fabrication; quality manual, quality plan,
personnel and equipment.
Documentation to national, regional and international standards.
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Welding Technology and Design, Revised 2nd Ed., V. M. Radhakrishnan; New Age
International Publishers (Website: www.newagepublishers.com)
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Welding Engineering and Technology R. S. Parmar, M/s. Khanna Publishers, 2-B Nath
Market, Nai Sarak, Delhi 110006.
A Textbook of Welding Technology O. P. Khanna
Welding Handbook, American Welding Society, Section-II: Gas Arc and Resistance.
The Science and Practice of Welding, Vol-1: Welding Science and Technology.
The Science and Practice of Welding, Vol-2: The Practice of Welding: A. C. Davies,
Cambridge University Press (Website: www.cambridge.org).
Messler R.W., Principles of Welding, John Wiley & Sons, 1999.
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processes such as MMAW, TIG, MIG & MAG, SAW.
Selection criteria for welding power source and auxiliary requipment.
Welding Automation including positioners & manipulators and robots etc.
Metal cutting equipment flame & plasma; profile-following systems- magnetic, optical, NC.
Welding Consumables Welding Consumables for various welding processes, e.g. (a) Gas
Welding & Brazing, (b) Manual Metal Arc Welding, (c) Inert gas, (d) Shielded Tungsten Arc
Welding (MIG & MAG), (e) Submerged Arc Welding, (f) Surfacing, Cladding and Hardfacing
Purposes.
Assessment of quality of welding consumables, e.g. Wire Products Solid, Flux Cored, Metal
Spraying Powder Products, Wire-flux Combinations, Wire-gas Combinations, Flux-Coated
Products Solid & Tubular. Introduction to relevant national and international standards.
Selection criteria for welding consumables for (a) Welding Dissimilar Metals Processwise &
Applicationwise, (b) Surfacing & Hardfacing Processwise & Applicationwise, (c) Aluminium
Alloys Processwise & Applicationwise, (d) Welding of Constructional Steels Processwise &
Applicationwise.
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