Service Manual Argon Coagulation Unit: Blockschaltbild

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SERVICE MANUAL

ARGON COAGULATION UNIT


900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 3
Key

Key

Front ARC PLUS


Pos. Symbol Description
1 - LuerLock gas connector
1 2 3 4 5
Only for use with argon instruments!
2 - Display of operational status
Orange Sleep mode
Green device active
3 Purge function / Purge key

4 - Active status display


5 Error indicator
(Error message is fully displayed on the ARC 400s screen)

Rear ARC PLUS


Pos. Symbol Description
6 Optical communication interface for BOWA electrosurgical devices
Signal output
7 Optical communication interface for BOWA electrosurgical devices
6 7 8 9 10
Signal input
8 - Connection for potential equalisation
9 Ventilation bolt for argon tube pressure regulator

10 - Mains connection for IEC connector


11 Bottle pressure sensor connector from pressure regulator 1

12 Gas canister connector 1

13 Bottle pressure sensor connector from pressure regulator 2

14 Gas canister connector 2

11 12 13 14 15 16 17 18 15 UART communication interface (for service use only!)

16 - Mains switch
17 - Mains fuse (2x 250V/1A T)
18 - Rating plate

4 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


Key

Possible operating states of the ARC PLUS user interface

Ready for operation

CUT active

COAG active

Purge function active

Purge function active and purge button activated

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 5


Key

No gas canister connected or canister pressure too low (only at system startup)

Internal error

Self-test

Service mode

Sleep mode

6 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


Table of Contents

Table of contents
1. Using this Service Manual ............................................................................................. 9
1.1. Index of revisions ............................................................................................... 9
1.2. Validity................................................................................................................ 9
1.3. Other applicable documents ............................................................................... 9
1.4. Symbols and markings ......................................................................................10
1.4.1. Structure of warnings ...........................................................................10
1.4.2. Risk levels in warnings.........................................................................10
1.4.3. Information ...........................................................................................10
1.4.4. Other symbols and markings ...............................................................11
1.4.5. Symbols for monopolar argon CUT / COAG Modes .............................12
1.4.6. Argon group icons ................................................................................12
1.4.7. Argon Icons .........................................................................................12
2. Safety information for service technicians .................................................................13
2.1. Safety information .............................................................................................13
2.2. Warnings and safety instructions .......................................................................13
2.2.1. General instructions .............................................................................13
2.2.2. Special instructions ..............................................................................14
2.2.3. Working with the unit switched on ........................................................14
2.2.4. Working with the unit switched off ........................................................15
3. Deploying the argon coagulation unit .........................................................................16
4. Gas supply.....................................................................................................................19
5. Design and operating principle of ARC PLUS.............................................................21
5.1. Front panel unit, complete (70319) ....................................................................22
5.2. Control board (70304) .......................................................................................23
5.3. Sensor board (70097)........................................................................................25
5.4. Pneumatic block (70096) ...................................................................................26
5.5. Low voltage power supply (10971) ....................................................................28
5.6. Optical link board (70305)..................................................................................29
6. Maintenance ..................................................................................................................30
6.1. Technical safety inspection (TSI) .......................................................................30
6.1.1. Carrying out the TSI .............................................................................30
7. Problem solving ............................................................................................................31
7.1. Functional test of boards ...................................................................................31
7.1.1. Dealing with a board fault.....................................................................31

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Table of Contents

7.2. Information messages displayed on ARC PLUS ................................................32


7.2.1. Procedure to be followed when information messages appear ............32
7.3. Reading out the fault memory ............................................................................33
7.3.1. Installation of the ARC PLUS-LogFile software ....................................33
7.3.2. Transmission cable (70278) driver installation .....................................34
7.3.3. Using the ARC PLUS-LogFile.exe software .........................................35
7.4. Troubleshooting .................................................................................................37
7.4.1. Dealing with a board fault.....................................................................37
7.4.2. Start-up faults ......................................................................................38
7.4.3. Display faults .......................................................................................39
8. Repairs...........................................................................................................................40
8.1. Repair on site ....................................................................................................40
8.1.1. Ordering of spares ...............................................................................40
8.2. Repair in the factory ..........................................................................................41
8.2.1. Warranty / Defects report .....................................................................42
9. Removal and installation of parts ................................................................................43
9.1. Mains fuse .........................................................................................................44
9.2. Opening / closing the ARC PLUS ......................................................................45
9.3. Control board.....................................................................................................46
9.4. Low voltage power supply .................................................................................47
9.5. Sensor board .....................................................................................................48
9.6. Pneumatic Block ................................................................................................49
9.7. Front panel unit .................................................................................................51
9.8. Front side gas connector ...................................................................................52
9.9. Optical link board ...............................................................................................53
9.10. Potential equalisation connection ......................................................................54
9.11. Connector socket / Mains filter...........................................................................55
10. Parts list .........................................................................................................................56
11. Technical specifications ...............................................................................................58
12. Test instructions for TSI ...............................................................................................61
12.1. Visual inspection ...............................................................................................61
12.2. Electrical safety test...........................................................................................62
12.3. Functional test ...................................................................................................65
12.4. Measuring the argon gas flow rate.....................................................................67
13. Appendix .......................................................................................................................71

8 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


1 Using this Service Manual

1. Using this Service Manual


This Service Manual is an integral part of the product.
BOWA electronic GmbH & Co KG will neither accept any liability nor
provide any warranty in the event of direct or consequential damage
arising as a result of non-compliance with the Service Manual.
Carefully read through the Service Manual before using the unit.
Keep the Service Manual in a safe place throughout the lifetime
of the product.
Make sure the Service Manual is also available to service tech-
nicians.
Pass on the Service Manual to all subsequent owners/users of
the product.
Update the Service Manual by adding supplementary information
provided by the manufacturer.

1.1. Index of revisions


ARC PLUS unit version Revision status
Valid from Version 1.0 2013 / 01

The revision index is as follows:

ARC PLUS unit version


V 1.0

ARC PLUS generation


software version

1.2. Validity
This Service Manual applies only to the product indicated on the title
page.

1.3. Other applicable documents


Observe the other applicable documents in the appendix or in
the other information.

Other applicable documents are:


Appendix (optional)
User Manual

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 9


1 Using this Service Manual

1.4. Symbols and markings

1.4.1. Structure of warnings

SIGNAL WORD
Type, source and consequences of danger (physical injury)!
Measure for avoiding the danger.

NOTE
Type, source and consequences of danger (damage to property)!
Measure for avoiding the danger.

1.4.2. Risk levels in warnings

Symbol Risk level Probability of Consequences of


occurrence non-compliance
DANGER Immediate danger Death, serious
physical injury
WARNING Possible risk Death, serious
physical injury
CAUTION Possible risk Minor physical
injury
NOTE Possible risk Damage to
property

1.4.3. Information

Additional information provided to facilitate working with the argon


coagulation unit.

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1 Using this Service Manual

1.4.4. Other symbols and markings

Symbol / Marking Meaning


Prerequisite for an action
Action with one step
1. Action comprising several steps
2. that must be carried out in a certain
order
3.
Result of preceding action
List (first level)
List (second level)
Highlighting Highlighting
... (see Section xxx, Cross reference
p. xxx)
... Socket 11 Numbers in bold type (here: 11)
refer to the photos of the unit and
the corresponding key

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1 Using this Service Manual

1.4.5. Symbols for monopolar argon CUT / COAG Modes

Symbol Symbol name Symbol Symbol name


Argon Argon open

Argon Flex

Argon Flex
Pulsed

1.4.6. Argon group icons

Symbol Symbol name Symbol Symbol name


Argon modes

1.4.7. Argon Icons

Symbol Symbol name Symbol Symbol name


Main canister Spare canister
empty empty

Main canister full Spare canister


full

12 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


2 Safety information for service technicians

2. Safety information for service technicians


BOWA-electronic places great emphasis on safety when working with
electrosurgical equipment. This section contains information on:
Safety instructions
Warnings

The safety instructions in the User Manual contain information


relevant to correct handling of the argon coagulation unit.

2.1. Safety information


Argon coagulation units are subject to rigorous inspections by spe-
cially trained personnel.
Only experienced and trained personnel may work with the argon
coagulation unit.

BOWA assumes that the argon coagulation unit will be maintained


by qualified or authorised personnel. Service technicians must be
trained and familiar with the basic principles, rules of maintenance
and risks posed by the argon coagulation unit in order to ensure
that patients, personnel and equipment are never put in danger.

2.2. Warnings and safety instructions


2.2.1. General instructions

Only use the argon coagulation unit after correctly performing the
self-test (see User Manual).
Position the argon coagulation unit safely; do not place it on top
of electrical equipment.
Do not place any objects (e.g. tools) on the argon coagulation
unit.
Avoid harmful interference effects by placing the argon coagula-
tion unit as far away as possible from other electrical equipment.
Take suitable safety precautions before working on the argon
coagulation unit, use isolating transformers, insulated tools and
materials.
Connect the accessories only to the sockets provided.

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2 Safety information for service technicians

2.2.2. Special instructions

Replace sub-assemblies only with sub-assemblies of the same


type and quality.
Use antistatic containers to transport components that could be
damaged by static electricity.

2.2.3. Working with the unit switched on

DANGER
Since the unit's components are not insulated against con-
tact with foreign objects, there is high risk of electric shock
with potentially fatal consequences!
Work must only be carried out by qualified or authorised per-
sonnel.

Connect the argon coagulation unit directly to an earthed socket.


Do not use mains extension cables, adapters or multi-way sock-
ets.
Use a 1000 VA isolating transformer if you are working on the
unit when it is open.
Ensure that the argon coagulation unit and all of its accessory
parts are operated in dry conditions.
Do not touch any unprotected cables or PCBs.
Do not use any earthing straps when working on a live argon
coagulation unit.

Overheated or unsuitable components and inflammable materials


pose the risk of fire or explosion.
Ensure that the argon coagulation unit has sufficient cooling.
Do not use any inflammable materials, such as anaesthetics,
gases or fluids, around the argon coagulation unit.
If accessories are overheated, remove them from the argon co-
agulation unit and keep them away from the unit and personnel.

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2 Safety information for service technicians

2.2.4. Working with the unit switched off

The components are not insulated against contact with foreign ob-
jects. There is a risk of electric shock from electrically charged com-
ponents even after the unit is switched off.
Switch off the argon coagulation unit and pull out the plug at
least 5 minutes before commencing any service work.
Use an electrostatic discharge wrist strap and ESD mats, in or-
der to prevent damage to the electronic components.

The argon coagulation unit can be damaged by incorrect use of tools


and associated materials.
Do not clean the argon coagulation unit with cleaning agents
which could cause damage or scratching.
Follow the cleaning instructions in the User Manual.
When carrying out maintenance work, also observe the warnings
and safety instructions in the User Manual.

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3 Deploying the argon coagulation unit

3. Deploying the argon coagulation unit

HINWEIS
Electromagnetic interference fields are produced when the
argon and electrosurgical units are used in accordance with
the instructions.
Make sure that no electronic devices are used in the envi-
ronment of the argon unit that can be adversely affected by
electromagnetic interference fields.

Argon coagulation units and electrosurgical units may only be


operated in rooms for medical use which fulfil the requirements of
DIN VDE 0100-710.

If the argon coagulation unit has been stored or transported at


temperatures below +10C, it requires at least 3 hours to acclima-
tise.

When used for the first time, it must be ensured that the argon coagu-
lation unit is subjected to a functional check in combination with the
electrosurgical unit and that the person responsible for operation has
been instructed by the manufacturer or supplier.

Electrosurgical unit, argon coagulation unit and argon canisters


are normally installed on the ARC CART equipment trolley with
gas canister mounting:

Figure 3-1: ARC CART

16 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


3 Deploying the argon coagulation unit

Secure the Argon tank by fixing it with the synthetic band provid-
ed for the purpose.
The argon coagulation unit must always be placed under the
electrosurgical unit.
The equipment trolley must be positioned outside the zone of the
operating theatre that is at risk of explosion.
Free circulation of air around the units must be guaranteed.
Maintain room temperatures between +10 C and + 40 C and a
relative humidity between 30 and 75 %.
To achieve full proportioning precision of the argon coagulation
unit, it should be switched on approx. 10 minutes before use.
The argon coagulation unit can also be connected to the central
argon supply as long as the degree of purity for argon gas and
the requirements for maximum supply pressure are complied
with. In this case, the responsibility for making the proper con-
nection lies with the hospital.
Use separate power cords and potential equalisation cords re-
spectively for the electrosurgical unit and the argon coagulation
unit.
Use either the included power cord or one that is of the same
quality and has the required national safety certificate

NOTE
Check that the mains voltage concurs with the mains voltage
specified on the argon coagulation unit.

Connect both optical links to the corresponding sockets 6 and 7


on the argon coagulation unit and the electrosurgical device.

ARC PLUS optical ARC 350/400 opti-


socket cal socket

When using the Argon Flex mode, a foot switch is required. It has to
be connected to the corresponding socket on the rear of the electro-
surgical unit.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 17


3 Deploying the argon coagulation unit

Up to two gas canisters can be connected via pressure regula-


tors.
Connect argon canisters with built-in pressure regulators (e.g.
900-906) either at socket 12 or 14 of the argon coagulation unit.
The electronic pressure sensor of socket 12 must be connected
to socket 11, and socket 14 corresponding to socket 13.

Fogure 3-2: Example of two connected argon canisters

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4 Gas supply

4. Gas supply
Use of argon gas canisters
Following points must be observed when using argon gas canisters:

Observe the gas suppliers security notes. Only staff trained for
handling pressurised gas containers may handle them.
Only transport gas canisters with valve protectors and do not use
force on the canister or pressure reducer.
Only argon with a purity of 4.8 or better may be used.
Damaged canisters must not be used.
In the appropriate concentration, Argon gas, which escapes un-
controlled into the atmosphere, can lead to shortage of oxygen
and the associated consequences for the system. Therefore al-
ways pay attention to audible leaks with extended hissing noises
when connecting.
Use only the pressure reducers and pressure lines provided by
BOWA, see following table:

Interface for
Item no. Item detecting canister
fill level
900-901 Pressure reducer, DIN 477 Nr. 6 No
900-902 Pressure reducer, DIN 477 Nr. 10 No
900-903 Pressure reducer, CGA 580 No
900-904 Pressure reducer, BS 341 Nr. 3 No
900-906 Pressure reducer, DIN 477 Nr. 6 (only combined with ARC 400) Yes
900-907 Pressure reducer, DIN 477 Nr. 10 (only combined with ARC 400) Yes
900-908 Pressure reducer, CGA 580 (only combined with ARC 400) Yes
900-909 Pressure reducer, BS 341 Nr. 3 (only combined with ARC 400) Yes

The input pressure for the ARC plus unit must not exceed 4.5
bar.
Observe the operating instructions of the pressure reducer.
Leaking canisters, pressure reducers and pressure lines must
not be used.
Do not use any lubricants with the pressure reducer and do not
use tools for fitting.

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4 Gas supply

Up to two gas canisters can be connected via pressure reducers.


Only use one variety of pressure reducers, i.e. two pressure re-
ducers without electronic fill level sensors OR two pressure re-
ducers with electronic fill level sensors.
Connecting one pressure reducer with and one without electronic
fill level sensor is not intended.

3
1

Figure 4-1: Pressure reducer with fill level sensor interface

1 Quick coupling gas connector to argon coagulation unit


2 Electronic fill level sensor plug
3 Gas canister connector
4 Manometer for checking the gas canisters pressure / filling level

Centralised gas supply


The maximum applicable gas input pressure to gas connectors 12
and 14 is 4.5bar and may not be exceeded.
Because the working pressure of a centralised gas supply is higher
than the allowed pressure (approx. 5bar), the argon coagulation unit
must be fitted with an internal pressure reducer. These may only be
fitted by authorised BOWA service dealers.

20 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


5 Design and operating principle of ARC PLUS

5. Design and operating principle of ARC


PLUS
The argon coagulation unit consists of several sub-assemblies con-
nected together as blocks or modules:
Front panel unit, complete (70319)
Control board (70304)
Sensor board (70097)
Gas block (70097)
Low voltage power supply unit (10971)
Optical connector board (70329)

The block diagram in chapter 13 gives an overview of the compo-


nents and their functions.

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5 Design and operating principle of ARC PLUS

5.1. Front panel unit, complete (70319)


The complete front panel unit comprises the following compo-
nents:
- Glass touch interface
- RGB LED display
- Plastic front frame

It is not possible to separate these components.

The connection between front panel and control board is created by


the connectors JP1, JP2 and JP3.

Figure 5-1: Front panel unit, front view

JP2

JP1 JP3

Figure 5-2: Front panel unit, rear view

Following connectors are present:


Front panel Function Objective
connector nr.
Data bus (SPI) and glass front power supply Socket JP20
JP1
control board
Glass front status LED control Socket JP1
JP2
control board
RESET line to control board JP1 Socket JP20
JP3
control board

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5 Design and operating principle of ARC PLUS

5.2. Control board (70304)


The control board is the main control centre of the argon coagulation
unit. Here, all sensor signals are processed and the set output pa-
rameters are controlled
On this board, the front panel unit is connected to the micro pro-
cessing unit via JP20. Measurement readings are sent via the ribbon
cable connected to JP6 to the processing unit. The valves V1 V6
are operated directly from the control board. Additionally, the optical
links, gas canister pressure sensors and the communication interface
are connected to the control board.

Figure 5-3: Control board

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5 Design and operating principle of ARC PLUS

D10
D103
D104
D106
D107

D19
D15
D16
D18
D17
Figure 5-4: Overview of the connectors on the control board

The following interfaces are provided:

Plug nr. Function


JP1 Glass front status LED control
JP2 24VDC power supply from the low voltage power supply unit [10971]
JP4 Gas outlet connector illumination
JP6 Input for analog pressure sensor signals from the control board [70097]
JP8 UART interface
JP10 Valve control V1 V6
JP12 Gas canister pressure sensor, canister 2
JP13 Gas canister pressure sensor, canister 1
JP14 Optical interface connector
JP20 Data bus (SPI) and glass front power supply

Meaning of active LED indicators:

LED RED Meaning LED GREEN Meaning


D10 +5,0V OK D19 Valve V1 open
D103 +3,3V OK D15 Valve V5 open
D104 +3,0V OK D16 Valve V6 open
D106 -12V OK D18 Valve V2 open
D107 +12V OK D17 Valve V3 open

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5 Design and operating principle of ARC PLUS

5.3. Sensor board (70097)


The sensor board is equipped with 3 pressure sensors and a pres-
sure differential sensor for gas flow measurement.
Each gas canister connector requires a pressure sensor to monitor
the gas input pressure. Output pressure to the instrument is moni-
tored by a separate sensor.

Figure 5-5: Sensor board (70097)

Figure 5-6: Sensor board, component side

The following interfaces are provided:


Plug nr. Function
JP2 Output for analog pressure sensor values to control board [70304]

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5 Design and operating principle of ARC PLUS

5.4. Pneumatic block (70096)


The pneumatic block is composed of 6 magnetic valves and an alu-
minium routing block. The sensor board, magnetic valves and the gas
canister inlets are linked via the routing block. The gas output is con-
trolled by the valves according to the settings made in the user inter-
face of electrosurgical unit.

Figure 5-7: Pneumatic block (70096)

Figure 5-8: Pneumatic block drawing

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5 Design and operating principle of ARC PLUS

Pneumatic block flow diagram:

200bar 2-4 bar

Exit valve
Poutput
4,5 bar over- Pdiff V5
pressure valve LuerLock output

Pressure line
Nozzle
Pinput 1 Sterile filter

Pressure line from


ARGON 200bar pressure reducer
Filter 1

Input valve
Bypass Proportional Self check
V1
valve V3 valve V4 valve V6
Pinput 2

Filter 1 Input valve


V2 Pneumatic block

ARC PLUS

ARGON 200bar

Figure 5-9: Pneumatic block flow diagram

The function of each valve on the pressure block is as follows:

Valve Function Connecting line colour


V1 Input valve gas canister 1 purple
V2 Input valve gas canister 2 grey
V3 Bypass valve brown
V4 Proportional valve red
V5 Output valve white
V6 Self-check valve yellow

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5 Design and operating principle of ARC PLUS

5.5. Low voltage power supply (10971)


The low voltage power supply provides the required low voltage for
the control board.
From its wide range mains input of 100 V 240 V AC it produces a
DC voltage of +24 V.

Figure 5-10: low voltage power supply

1 Mains input 100-240 V AC (2-pin)


2 Low voltage DC output 24 V DC (4-pin)
3 PE connector (6.3mm)
4 Potentiometer for adjusting the output voltage +/-10%

Figure 5-11: Low voltage power supply component side

Layout of low voltage connector 2:

Pin Voltage
1+2 +24 V
3+4 GND

Output values of the low voltage power supply

Voltage Max. current Max. power


+24 V +/-5% 4.2 A 100 W

28 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


5 Design and operating principle of ARC PLUS

5.6. Optical link board (70305)


The optical link board serves as communication interface the argon
coagulation unit to BOWA electrosurgical units

Figure 5-12: Optical link board

The following interfaces are provided:

Label Symbol Function


Signal output of the optical link interface
--- to BOWA electrosurgical units

Signal input of the optical link interface


--- from BOWA electrosurgical units

Connection between optical link board and


JP1 ---
control board

1 2

TORX 1952 TOTX 1952

JP1

Figure 5-13: Optical link board, component side

1 Signal output (sending), glowing red


2 Signal input (receiving)

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6 Maintenance

6. Maintenance
6.1. Technical safety inspection (TSI)
During the technical safety inspection, the safety and functionality of
the argon coagulation unit, accessories and, if used, the equipment
trolley is checked. It must be carried out in order to detect equipment
defects and verify the safety of the medical device.

Technical safety inspections must be carried out:


once a year
after every time that the argon coagulation unit is opened

The product and accessories may only be inspected by persons


who have the required training, knowledge or experience and
who can perform the inspection independently.
When carrying out the technical safety inspection, observe the
rules and regulations that apply in the relevant country.
If necessary, refer to IEC 62353 for assistance when carrying out
the inspection.
Document the results of the technical safety inspection and keep
this record in the medical device logbook for the argon coagula-
tion unit.

6.1.1. Carrying out the TSI

Prescribed checks:
Visual inspection
Functional test
Electrical tests
Argon gas flow measurement

The TSI test record can be found in Section 13, on page 71.
The TSI test instructions can be found in Section 12, on
page 61.

If the results deviate from the values shown in the test record or are
outside the stated maximum values, the argon coagulation unit must
be calibrated and the technical safety inspection carried out once
again. If this does not remedy the situation, contact the Technical
Service at BOWA-electronic GmbH & Co. KG.
In doing so, observe the procedures described in section 8.2, on
page 41.

30 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


7 Problem solving

7. Problem solving
If the argon coagulation unit is not working properly, use this section
to rectify faults.

7.1. Functional test of boards


The boards and their functions can be checked with the aid of the
information provided in chapter 5.
For rapid and efficient troubleshooting, please contact the BOWA
service department.

7.1.1. Dealing with a board fault

If the functional test is unsuccessful, there is a fault in one of the


components of the board that has been tested. In this event, proceed
as follows:
1. Change the entire board.

Removal and installation of boards is described in Section 9, page


43.

2. Carry out a technical safety inspection (see Section 12,


page 61).

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 31


7 Problem solving

7.2. Information messages displayed on ARC


PLUS
7.2.1. Procedure to be followed when information messages
appear

The argon coagulation unit continuously runs a self-test, as indicated


by information messages on the display of the connected ARC 400
electrosurgical unit.

If short information messages repeatedly appear, the unit's ac-


cessories and settings must be checked.

If the information messages persist after the argon coagulation


unit has been switched off and back on or after correcting the
fault, contact the Technical Service department at
BOWA-electronic.

Information messages
The argon coagulation unit generates information messages in the
form of:
An audible alarm (ARC 400)
Information message displayed on ARC 400 electrosurgical unit

If faults appear during the self-test that might cause an accident, the
argon coagulation unit switches itself off until the fault is repaired.
A list of the faults that have occurred is stored in the unit and can be
called up as required (see section 7.3, page 33).

32 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


7 Problem solving

7.3. Reading out the fault memory


The fault memory can be read out using the ARC400-LogFile.exe
software. The data from the fault memory can only be evaluated by
the BOWA service department. This data may enable the cause of
the fault to be identified more precisely, so for various fault symptoms
it is necessary to read out this data and forward it to the BOWA ser-
vice department.

The following materials are required:


- Laptop/PC

- ARC PLUS-LogFile.exe software

- BOWA transmission cable (Item no.: 70278)

System requirements:
Microsoft Windows XP (32 and 64 bit)
Microsoft Windows Vista (32 and 64 bit)
Microsoft Windows 7 (32 and 64 bit)

1 GHz or larger Pentium-compatible processor


512 megabytes (MB) RAM
10 MB free hard drive space

7.3.1. Installation of the ARC PLUS-LogFile software

1. Launch the Setup.exe file

2. Click on [Next].

Figure 7-1: Installation Wizard

3. Select the destination folder.


Default folder: C:\Programs\ARC PLUS-LogFile\

4. Click on [Next] to confirm your selection.

Figure 7-2: Destination folder

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 33


7 Problem solving

5. Click on [Next] to start the installation.

Figure 7-3: Installation confirmation 1. The software is installed.


The installation status is indicated by the green progress bar.

6. Click on [Next] to confirm that the installation has been suc-


cessfully completed.

Figure 7-4: Installation complete

7. Restart your computer to apply all system settings.

Figure 7-5: System restart

7.3.2. Transmission cable (70278) driver installation

1. Connect the transmission cable to your PC's USB port.

2. Depending on your operating system, installation of the de-


vice driver for the transmission cable may start automatically
or may have to be performed manually. The device driver is
installed automatically as part of a Windows update when in-
Figure 7-6: Driver installation
stalling manually.

3. Once the driver has been successfully installed, the transmis-


sion cable can be used.
Figure 7-7: Installation successful

34 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


7 Problem solving

7.3.3. Using the ARC PLUS-LogFile.exe software

1. Connect transmission cable 70278 to the USB port of the


PC/laptop.

Figure 7-8: Transmission cable [70278]

2. Connect the transmission cable (Item no.: 70278) to the ARC


PLUS communication interface 15.

Figure 7-9: Transmission cable [70278]

3. Connect the ARC PLUS and the ARC 400 using the optical fi-
bre cables plugged in sockets 6 and 7.

Figure 7-10: Communication interface

4. Turn on the ARC PLUS and ARC 400 with the corresponding
mains switches.

5. Choose an argon program on the ARC 400 to start up the


ARC PLUS.

6. Now start the installed program ARC PLUS-LogFile.exe from


the standard folder: C:\Programs\ARC PLUS-LogFile

Figure 7-11: ARC PLUS-LogFile.exe


7. Click on [START] to begin the transfer.

8. The data is transferred.


The download status is indicated by the blue progress bar.

Figure 7-12: Transfer status

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 35


7 Problem solving

9. Once the log file has been successfully transmitted, the name
and storage location for this file must be specified.
The log file should have a logical name, e.g.:
ARC_PLUS_SN90100020_18.12.2012

Figure 7-13: Saving the log file

10. Send this file to: [email protected] for analysis.

36 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


7 Problem solving

7.4. Troubleshooting
Faults may be classified as follows:
Start-up faults
Display faults
Functional faults

The ARC PLUS constantly monitors all relevant unit functions. If a


serious error occurs, all display elements are glowing red.

Figure 7-14: Internal error

Optical and audible signals in the instance of an error


Error messages are displayed as text messages on the electrosurgi-
cal unit, accompanied by optical and audible signals. Additionally, the
electrosurgical unit cancels activation on certain errors.
Optical and audible signals:
Output error display is glowing red
Audible warning sign is sounded

7.4.1. Dealing with a board fault

If the measures carried out do not remedy the fault, you must fit a
new board.
Refer to Section 9 when replacing boards.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 37


7 Problem solving

7.4.2. Start-up faults

Argon coagulation unit will not switch on

Possible cause Action


Plug in the power plug.
Power plug disconnected
Check that the power cable is properly
Faulty power cable
connected and making contact.
Mains switch 16 is not switched on
Turn on mains switch 16.
Check the supply voltage.
Incorrect, inadequate supply voltage to the
Connect the argon coagulation unit to a
argon coagulation unit
different socket outlet.
Faulty / damaged fuses Change the fuses.
Cables inside the argon coagulation unit are Check that all connecting cables are
loose or disconnected properly connected and making contact.
Malfunction of parts of front unit Change the front unit.

Argon coagulation unit does not perform a self-test, or does not complete it

Possible cause Action


Check the electrosurgical units main
Information message was generated display for an information message.

Cables inside the electrosurgical unit are Check that all connecting cables are
loose or disconnected properly connected and making contact.
Check the supply voltage.
Incorrect, inadequate supply voltage to the
electrosurgical unit Connect the electrosurgical unit to a
different socket outlet.
Switch the electrosurgical unit off and
Software malfunction
back on.

Argon coagulation unit does not start or activate

Possible cause Action


Foot switch signal is not being processed by Check that all cables are properly con-
the control board. nected and making contact.
Defective foot switch Exchange the foot switch.
Defective argon finger switch Exchange the argon finger switch.
Argon mode at electrosurgical unit not se- Select Argon mode
lected.

38 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


7 Problem solving

7.4.3. Display faults

No display; partial or incorrect display

Possible cause Action


Check that the cables between the front
Cable between front panel unit and control panel unit and the control board are
board (front panel power supply) is damaged properly connected and making contact.
or not connected. Check the supply voltages on the front
panel. (see page 23)

Malfunction of parts of front panel unit Change the entire front panel unit.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 39


8 Repairs

8. Repairs
BOWA-electronic GmbH & Co. accepts liability for the safety, reliabil-
ity and performance of the argon coagulation unit subject to the fol-
lowing conditions:
All instructions for installation and correct usage in accordance
with the User Manual and the Service Manual have been pre-
cisely followed.
Changes, repairs, new settings and similar procedures have
been carried out only by persons authorised by BOWA to do this
work.
The electrical installation in the relevant room complies with local
regulations and legal requirements.

8.1. Repair on site


Repairs to the ARC PLUS may only be carried out on the circuit
boards. When carrying out these repairs, refer to Sections 9 and 10.
Carry out a technical safety inspection on the argon coagulation
unit if you have opened it (see Section 12, page 61).
Dispose of faulty parts properly.

8.1.1. Ordering of spares

Faulty boards may only be replaced by complete original BOWA sub-


assemblies.

Details
Have the following details ready:
Item no. of the argon coagulation unit
Serial no. of the argon coagulation unit
Spare part number

40 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


8 Repairs

8.2. Repair in the factory


If your argon coagulation unit develops a fault that necessitates re-
pair in BOWAs main plant, proceed as follows:

Details
Have the following details ready:
Your full address
Item no. of the argon coagulation unit
Serial no. of the argon coagulation unit
Software version
A detailed description of the problem or the repair to be carried
out

Send in the argon coagulation unit


1. Disinfect your argon coagulation unit.
2. Fill out the warranty / defects report (see Section 13, page 71).
3. Send your argon coagulation unit in its original packaging to the
address provided.
You will receive your argon coagulation unit back when it has
been successfully repaired.

Address
Send your argon coagulation unit, including temporary replacement,
to the following address:
BOWA-electronic GmbH & Co. KG
Service
Heinrich-Hertz-Strasse 410
D-72810 Gomaringen

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 41


8 Repairs

8.2.1. Warranty / Defects report

In order to offer you the necessary technical support quickly and ef-
fectively in service situations, it is essential that we are given as
much information as possible about your faulty argon coagulation
unit.
For this reason, a warranty / defects report that gives our service de-
partment important initial information about your problem is provided
in the appendix (see Section 13, page 71)
For a more comprehensive fault analysis, it is necessary to measure
the output flow when the various modes are running (see instructions
on the technical safety inspection in Section 12, page 61).
1. Please fill in the warranty / defects report as completely as pos-
sible.
2. Send the completed warranty / defects report to the technical
service department at BOWA-electronic GmbH & Co. KG:
Telefax: +49 (0) 7072-6002-33
E-Mail: [email protected]

42 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9. Removal and installation of parts

CAUTION
Risk of injury due to electric shock. The components are not
protected against contact with foreign objects!
Pull out the power plug.
Switch off the argon coagulation unit at least 5 minutes be-
fore commencing any service work.
Use an earthing strap and an ESD mat for protection against
electrostatic discharge.

Read the notes in Section 2 and follow the instructions in this


section.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 43


9 Removal and installation of parts

9.1. Mains fuse

Tools required:
- Flat screwdriver

Removing:
- Operate the locking mechanism on both sides of the fuse holder
using a screwdriver and pull it out of the connector socket.

- Take the 2 fuses out of the fuse holder.

Assembly:
- Insert the new fuses into the fuse holder.

- Insert the fuse holder into the connector socket until you feel it
click into position.
Figure 9-1: Mains fuse

Supply Mains fuse


voltages to be used
100 240 V 2x T, 1 A

NOTE
Incorrect mains fuse rating may damage the unit!
When replacing the fuse, be sure to use the correct fuse type.

44 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.2. Opening / closing the ARC PLUS

Tools required:
- Torx Screwdriver, size T10
- Torx Screwdriver, size T20

Removing:

- Remove the 6 screws (M3x6 mm) shown in


Figure 9-2 using the T10 Torx screwdriver.

Figure 9-2: Bodenplatte

- Turn the 2 screws shown in Figure 9-3 using the T10 Torx
screwdriver.

Figure 9-3: Rear

- Turn the 4 screws (M4x6mm) shown in Figure 9-4 using the T20
Torx screwdriver and remove the plate discs

- Remove the cover from the unit.

Assembly:
Reassemble by reversing the steps described above for dismantling.

Figure 9-4: Housing cover

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 45


9 Removal and installation of parts

9.3. Control board

Tools required:
- Torx screwdriver, size T10

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the cable connections to the control board marked
green in Figure 9-5.
Use pointed pliers for this if necessary. Avoid pulling on the cable
when removing the connector!
- Remove the screws (M3x5mm) marked orange in Figure 9-5 us-
ing the size T10 Torx screwdriver.
- The control board can now be removed.
Figure 9-5: Control board
Assembly:
Reassemble by reversing the steps described above for dismantling.

Following plugs have to be reconnected:

Plug nr. Function


JP1 Glass front status LED control
JP2 24VDC power supply from the low voltage power supply unit [10971]
JP4 Gas connector illumination
JP6 Input for analog pressure sensor signals from the control board [70097]
JP8 UART interface
JP10 Valve control V1 V6
JP12 Gas canister pressure sensor, canister 2
JP13 Gas canister pressure sensor, canister 1
JP14 Optical interface connector
JP20 Data bus (SPI) and glass front power supply

CAUTION
After changing the component, out a complete calibration must
be performed of the unit! This calibration can be performed only
from the BOWA-service.

46 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.4. Low voltage power supply

The low voltage power supply unit is located on the left in the rear
section of the ARC PLUS.

Tools required:
- Torx screwdriver, size T10

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the cable connections marked green in Figure 9-6 from
the low voltage power supply.
Use pointed pliers for this if necessary. Avoid pulling on the cable
when removing the connector!

- Remove the screws (M3x5mm) marked orange in Figure 9-6 us-


ing the size T10 Torx screwdriver.

- You can now remove the low voltage power supply unit.

Figure 9-6: Low voltage power supply

Assembly:
Reassemble by reversing the steps described above for dismantling.

NOTE
A calibration of ARC PLUS after exchange of low voltage
power supply is not necessary!
During assembly, make sure that the protective film is rein-
stalled.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 47


9 Removal and installation of parts

9.5. Sensor board

Tools required:
- Torx screwdriver, size T10
- Philips screwdriver size PH1
- 2x flat screwdriver

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove the control board cable connection marked green in


Figure 9-7.
The latches marked by arrows have to be opened for this pur-
pose.

- Remove the screws (M3x20mm) marked red in Figure 9-7 using


the Philips size PH1 screwdriver.

Figure 9-7: Sensor board screws - Remove the screws (M3x5mm) marked orange in Figure 9-7 us-
ing the size T10 Torx screwdriver.

- Remove the flow sensor by applying levers with the flat screw-
drivers on the points marked in the picture.
Now the sensor board can be removed.

Assembly:
Reassemble by reversing the steps described above for
dismantling.

Figure 9-8: Flow sensor

CAUTION
After changing the component, out a complete calibration must
be performed of the unit! This calibration can be performed only
from the BOWA-service.

48 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.6. Pneumatic Block

Tools required:
- Torx screwdriver, size T20

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove the control board cable connection marked green in


Figure 9-9.
The latches marked by arrows have to be opened for this pur-
pose.

Figure 9-9: Pneumatic block ribbon cable

- Remove the valve connections to valves V1 to V6 which are


marked green in Figure 9-10.

- Open the cable clamp marked red in Figure 9-10.

- Unfasten the gas tube connectors on the pneumatic block


marked yellow in Figure 9-10.

Figure 9-10: Pneumatic block valves

NOTE
Danger of mix-ups!
Label the gas tubes and their connectors so tubes cannot be
accidentally swapped round during assembly.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 49


9 Removal and installation of parts

- Remove the screws (M4x35mm) marked orange in Figure 9-11


using the Torx size T20 screwdriver.

- The pneumatic block can now be removed.

Assembly:
Reassemble by reversing the steps described above for
dismantling.
Check to correct connection of the gas tubes before starting up.
Figure 9-11: Pneumatic block screws

The gas tube connectors of the pneumatic block must be connected


as follows:
1
(1) Gas canister 1 connection
(2) Gas canister 2 connection
4 3
2
(3) Front side gas plug connector
(4) Not used

Figure 9-12: Pneumatic block connectors

CAUTION
After changing the component, carry out a complete func-
tional and activation test.

50 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.7. Front panel unit

Tools required:
- Torx screwdriver, size T20

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove the plugs JP1 to JP3 from the front panel unit.

- Remove the screws (M4x8mm) marked orange in Figure 9-13


using the Torx size T20 screwdriver.

Figure 9-13: Front panel fixation left

- Remove the plugs marked yellow in Figure 9-14 from the bottom
housing.

- Remove the tube connector marked green in Figure 9-14 from


the pneumatic block.

Figure 9-14: Front panel fixation right

- Remove the screws (M4x8mm) marked orange in Figure 9-14


using the Torx size T20 screwdriver.
Figure 9-15: Front panel screws

- Remove the front panel.

Assembly:
Reassemble by reversing the steps described above for
dismantling.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 51


9 Removal and installation of parts

9.8. Front side gas connector

Tools required:
- Torx screwdriver, size T20

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove the front panel unit as described in section 9.7, page 51.

Figure 9-16: Front panel unit

- Remove the screws (M4x8mm) marked orange in Figure 9-17


using the Torx size T20 screwdriver.

Figure 9-17: Gas connector screws

- Remove the gas connector as displayed in Figure 9-18.

Assembly:
Reassemble by reversing the steps described above for
dismantling.
Figure 9-18: Front gas connector

52 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.9. Optical link board

Tools required:
- Torx screwdriver, size T10

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove the control board connector plug marked by an arrow in


Figure 9-19.

- Remove the screws (M3x5mm) marked orange in Figure 9-19


using the size T10 Torx screwdriver.

- The optical link board can now be removed.


Figure 9-19: Optical link board

Assembly:
Reassemble by reversing the steps described above for
dismantling.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 53


9 Removal and installation of parts

9.10. Potential equalisation connection

Tools required:

- Open-ended spanner, size 10


- Socket wrench, size 10

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Remove nut 1 shown in Figure 9-20 using the size 10 open-


1 ended spanner.

- Remove the serrated lock washer and spacer washer.


2
- Remove the 3 protective earth cables.
Figure 9-20: Potential equalisation bolt

- Remove the spacer washer.

- Remove nut 2 shown in Figure 9-20 using the size 10 open-


ended spanner, while holding the potential equalisation connec-
tion tightly with the size 10 socket wrench.

- Remove the potential equalisation connection shown in Figure


9-21 from the housing.

Figure 9-21: Potential equalisation


connection Assembly:
Reassemble by reversing the steps described above for
dismantling.

54 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


9 Removal and installation of parts

9.11. Connector socket / Mains filter

Tools required:
- Socket wrench size 5.5

Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.

- Detach the cable connections marked red in Figure 9-22 from the
mains filter.
To do this, pull off the plug-in connectors while gently pressing
together the plastic cover.

- Remove the M3 nut marked orange in Figure 9-22 using the size
5.5 socket wrench.
Figure 9-22: Mains filter connection

- Remove the second nut through the hole in the bottom housing
as displayed in Figure 9-23.

- Take the connector socket out of the housing.

Assembly:
Reassemble by reversing the steps described above for
dismantling.
Figure 9-23: Connector socket screws

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 55


10 Parts list

10. Parts list

Item no. Component


70304 Control board

70305 Optical link board

10971 Low voltage power


supply ECS100US24

70097 Pressure sensor board

10593 Differential pressure


sensor RCOP001DP

70096 Pneumatic block


PB-003-B

56 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


10 Parts list

Item no. Component


70319 Front panel unit

70311 Pressure sensor con-


nection socket 3-pin

11061 Ferrite suppressor with


security locking

10893 Potential equalisation


contact pin
10896 Potential equalisation
colour marking washer
11128 Mains connector
socket with mains filter
and switch

10633 Mains fuse 1 A, T

MN605- Housing foot black,


058 self-adhesive

11125 Bottom housing case

11126 Top housing case

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 57


11 Technical specifications

11. Technical specifications

Compatibility
BOWA electrosurgical units ARC 400
from V1.0.0.4.16.8
(Item no.: 900-400),
ARC 350
(Item no.: 900-351)
BOWA pressure reducer Item no.:
900-901, 900-902,
900-903, 900-904,
900-906, 900-907,
900-908, 900-909

Argon functions
Argon plasma coagulation
Argon assisted cutting
Gas flow control
Flow settings (on BOWA electrosurgical unit)

Flow display ( on BOWA electrosurgical unit )

Max. flow 10.0 l/min.


Min. flow 0.1 l/min.
Manual Purge

Gas supply
Gas type Argon 4.8 (99,998 %)
Gas connector, input 2x
Gas input pressure with gas canisters Max. 4.5 bar
Gas input pressure with centralised gas Max. 6.0 bar
supply (optional)

Electronic determination of gas canister


fill level, electronic (with 4-20mA current interface)
Only in connection with 900-906,
900-907, 900-908, 900-909.

Gas output pressure Max. 2 bar


Switching of gas canisters / (manually with
automatic / manually BOWA electrosurgical unit)

Display of gas canister fill level


(by BOWA electrosurgical unit)

Warning of gas shortage


optical / audible /

58 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


11 Technical specifications

Handling / display
One capacitive key (backlit) Manual Purge
Status LED
Activation display optical / audible /
(by BOWA electrosurgical unit)

Error display optical / audible /

Documentation
Logging and saving data in the unit (System information with
time stamp)

Error states
Handling error
Display of data by BOWA electrosurgical
unit (Text message with additional
information)

Communication
External interface for communication
with BOWA electrosurgical unit (optical
link)
External PC interface, CAN / UART,
using BOWA software

Service support
Interface for service support,
CAN / UART, using BOWA software

Safety features
ISSys: Integral Safety System
Continuous flow monitoring
Continuous self-test
Continuous status indication on the
display
Detection of tube blockings
Warning sound
Error display on the ARC PLUS and de-
tailed error description by BOWA elec-
trosurgical unit

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 59


11 Technical specifications

Insulation type / Classification


EMC IEC 60601-1-2:
2007 + Cor. (2010)
Level of protection provided by housing IP 22
Protection class as per EN 60601-1 I
Compliance with standards IEC 60601-1:
2005 + Cor.1 (2006) +
Cor.2 (2007)
IEC 60601-1-2: 2007
IEC 60601-2-2: 2009
IEC 62366:2007
ISO 14971: 2007

ISO 13485: 2003 +


Cor.1 (2009)
Classification as per EC Directive IIa
93/42/EEC

Mains connection
Power consumption in sleep mode 1 W / 20 VA
Power consumption in standby mode 5 W / 25 VA
Maximum power consumption 32 W / 65 VA
Max. current intake 0.6 A
Input voltage range 100 V - 240 V (+/-10%)
Mains frequency 50/60 Hz
Mains fuse 2 x 1 A slow-blow
Connector for potential equalisation

Dimensions and weight


External dimensions: width x height x 433 x 97 x 489
depth (mm)
Weight approx. 7.7 kg

60 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


12 Test instructions for TSI

12. Test instructions for TSI


Required equipment:
Safety analyser, e.g. Metron QA 90MK II Safety Analyser
Argon flow meter Vgtlin red-y compact
Electrosurgical unit with foot switch and finger switch
Manometer with T-piece and pressure connectors

Key to symbols

~ Mains voltage Earth

Protective earth ter-


L, N Mains connection PE
minal

Power supply unit Applied part


(MAINS PART) (Applied Part)

Applied part AP1 Applied part with


type F AP2 different functions

Internal resistance Optional


safety tester . connection
(Measuring Device)
Insulation
Ohmmeter
M resistance meter

Casing with no Connection to


protective earth con- electrically
nection conductive parts
Figure 12-1: Symbols

12.1. Visual inspection


1. Check the argon coagulation unit and accessories for visible ex-
ternal damage.
2. Check the pressure limiters for visible external damage and cor-
rect fitting

3. Check legibility of labels, CE marks and rating plate 18.

Figure 12-2: Rating plate 4. Make sure that the fuses in the power input socket 10 corre-
spond to the prescribed rating on the rating plate 18.
5. Ensure that potential equalisation cable and connection 8 are in
place and operational.
6. Ensure that the User Manual is at hand.

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12 Test instructions for TSI

12.2. Electrical safety test


Measuring protective earth conductor resistance

CAUTION
Risk of injury due to electric shock!
For this measurement, disconnect the argon coagulation unit
from the power supply

Figure 12-3: Measuring the PE conductor resistance as per IEC 601-1 / IEC 62353:2007

1. Measure the PE conductor resistance between the power ca-


ble and the potential equalisation connection 8.
2. Record the measured value in the TSI report.
3. Measure the PE conductor resistance between the power ca-
ble and the housing.
4. Record the measured value in the TSI report.
5. Measure the PE conductor resistance between the power ca-
ble and the LuerLock gas socket 1 on the device front.
6. Record the measured value in the TSI report.
7. Measure the PE conductor resistance between the power ca-
ble and the gas connectors 12 and 14 on the device rear.
8. Record the measured value in the TSI report.

62 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


12 Test instructions for TSI

Insulation resistance

CAUTION
Risk of injury due to electric shock!
For this measurement, disconnect the argon coagulation unit
from the power supply

R
M
500V
DC

Figure 12-4: Measuring the insulation resistance

1. Measure the insulation resistance of the mains connector.


2. Record the measured value in the TSI report.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 63


12 Test instructions for TSI

Measuring contact current (equipment leakage current)

CAUTION
Risk of injury due to electric shock!
Insulate the argon coagulation unit.

If measurement is possible in both positions of the power plug,


record the higher value.

LuerLock
gas socket

Figure 12-5: Circuit for measuring the units leakage current as per IEC 62353:2007

1. Connect the LuerLock gas socket 1 on the device front and


the potential equalisation socket 8 on the device rear and
measure the units leakage or contact current.
2. Record the measured value in the TSI report.

64 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


12 Test instructions for TSI

12.3. Functional test


Handling and display elements
1. Check the mains switch 16 for smooth operation.

2. All display elements are glowing white during self-test and the
purge key flashes.

Figure 12-6: Self-test display

3. The internal beeper should sound audibly when the purge key
is activated and the display glows green.

Figure 12-7: Purge activation display

4. The light ring should glow orange when an argon mode is se-
lected.
If the Argon parameters window is open, the light ring should
flash.

Figure 12-8: Gas socket light ring

5. Check the sleep mode by selecting a non-argon mode on the


ARC 400.
The ARC PLUS should recognize that no argon mode is ac-
tive and switch to sleep mode within 3 seconds.

Figure 12-9: Sleep mode

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 65


12 Test instructions for TSI

Checking inbound gas pressure


1. Remove the connector of the gas canister 1 pressure reducer
from its gas input of the ARC PLUS.

2. Insert the T-piece with manometer between pressure reduc-


ers and the gas input 12 of the ARC PLUS.

3. Record the pressure value in the TSI report.

4. Repeat this procedure for gas canister 2 (if present)


Figure 12-10: Inbound gas pressure
manometer

Checking gas canister fill level sensors


1. Open and close the valve of gas canister 1 so that the highest
possible pressure is displayed on the manometer of the pres-
sure reducer on gas canister 1.

2. The display of the properly connected ARC 400 will now show
the gas canister fill level depending on the gas canister pres-
sure:
200-130 bar: Canister filled blue (full)

130-50 bar: Canister filled blue for 2/3

50-20 bar: Canister filled blue for 1/3

Figure 12-11: ARC 400 fill level display 20-0 bar: Canister nearly completely white

3. Empty the gas buffer remaining in the argon coagulation unit


slowly via finger switch, foot switch or purge key. The fill level
displayed on the ARC 400 should decrease, and on reaching
the minimum the main display will show a warning about the
gas pressure being too low.

4. Record the result in the TSI report.

5. Repeat this procedure for gas canister 2 (if present)

66 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


12 Test instructions for TSI

12.4. Measuring the argon gas flow rate


Equipment required:
Argon flow meter Vgtlin red-y compact with power supply
2x gas tubes (6mm diameter)
Finger switch
Neutral electrode cable with shortening connector
ARC 400 electrosurgical unit
Argon Gas canister with pressure reducer

Argon flow meter Vgtlin red-y compact

The argon flow meter Vgtlin red-y compact is a flow meter sole-
ly calibrated for argon. The included power supply has ex-
changeable mains socket for different international standards.

Figure 12-12: Argon flow meter

The direction of the gas flow through the gas flow meter must be
observed or no measurement is possible; the arrow on the back
of the meter marked orange in Figure 12-13 marks the direction.

Figure 12-13: Flow direction

In delivery condition, the gas sockets on the flow meter are


sealed with protecting plugs to stop particles from entering; these
must always be applied when the device is stored.

Figure 12-14: Sealing plug

The pneumatic tubes must be pushed in the sockets as deep as


possible (about 15 mm) to ensure a proper connection.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 67


12 Test instructions for TSI

Gas flow measurement in the range 0.3 0.9 l/min


1. Connect the gas canister and the optical link cable to the ar-
gon coagulation unit.

2. Activate the Argon Flex mode


on the ARC 400s display.

3. Set the corresponding gas flow rates in the Argon Parameter


window as shown in Figure 12-15.

Figure 12-15: Setting a gas flow


4. Connect the finger switch and neutral electrode cable as
shown in Figure 12-16.

5. Connect the gas flow meter to the included power supply and
the power supply to a mains socket.

6. Connect the argon flow meter as shown in Figure 12-16 to the


LuerLock gas socket 1 of the ARC PLUS.

0,30 l/min

Shortening
connector Figure 12-16: Gas flow measurement in Argon Flex mode

68 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


12 Test instructions for TSI

7. Start the flow measurement with the blue finger switch. The
activation has to last at least 10 seconds for the flow to stabi-
lise.

Following values are to be measured:

Set flow Activated mode in the Measured value


[l/min] electrosurgical unit [l/min]
0.3 Argon Flex
0.6 Argon Flex
0.9 Argon Flex

8. Record the measured values in the TSI report.

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 69


12 Test instructions for TSI

Gas flow measurement in the range 2.0 5.0 l/min


1. Activate the Argon Open mode
on the ARC 400s display.

2. Set the corresponding gas flow rates in the


Argon Parameter window.

Figure 12-17: Setting a gas flow

3. Start the flow measurement with the yellow finger switch. The
activation has to last at least 10 seconds for the flow to stabi-
lise.

2,00 l/min

Shortening
connector
Figure 12-18: Gas flow measurement in Argon Open mode

Activated mode in the Measured value


Set flow [l/min]
electrosurgical unit [l/min]
2.0 Argon Open
3.5 Argon Open
5.0 Argon Open

4. Record the measured values in the TSI report.

70 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


13 Appendix

13. Appendix

The appendix contains the following documents and forms:

1. Warranty and defects report


2. Service Report ARC PLUS
3. Overview of the wiring diagram

900-001_SM_1.0_11284_S0_20130125-EN ARC PLUS Service Manual 71


13 Appendix

72 ARC PLUS Service Manual 900-001_SM_1.0_11284_S0_20130125-EN


BOWA-electronic GmbH & Co. KG
Heinrich-Hertz-Strasse 4-10 Tel +49 (0) 7072-6002-0
72810 Gomaringen Fax +49 (0) 7072-6002-33
Deutschland E-Mail [email protected]

Warranty Service Number:


WARRANTY / DEFECTS REPORT
Repair Completed by
BOWA-electronic GmbH & Co. KG

Warranty claims will only be recognised if the defective part is returned with the fully completed warranty
report to BOWA-electronic GmbH & Co. KG, 72810 Gomaringen, Germany.
Date:
PROCESSED BY: C U S T O M E R / H O S P I T A L:

Name: Name:

Street:
Address:

Postcode /
Contact
Town:
person:

Country:
Country:

E-mail /
E-mail /
Telephone:
Telephone:

UNIT / ACCESSORY DETAILS


Unit / Accessory type: Serial no. / LOT no.: Installation date: Start of warranty: Contact person at agency:

DESCRIPTION OF FAULT

ACCESSORIES INCLUDED

Danger of infection!
Electrosurgical devices / accessories:
Carry out a surface disinfection and package the unit in addition to the shipping packaging before it
leaves the hospital/practice environment in order to avoid transmission of germs and infections.
Instruments:
Clean and sterilise the instrument before it leaves the hospital / practice environment to avoid transmis-
sion of germs and infections.
BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 2 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Test record for technical safety inspection
BOWA argon coagulation unit type ARC PLUS
Hospital: Date:
Department: Contact person:

Unit type: ARC PLUS Software version: Protection class (IEC): I


Serial no.: Item no.: 900-001
Comments
pass

fail

Visual inspection
Equipment and accessories with no detectable damage
Pressure reducer with no detectable damage
All labels, CE marks and rating plate legible
Mains fuses are of the prescribed rating
Potential equalisation cable & connection available, in working order and undamaged
User Manual present

Electrical safety test


Comments

1)
= Test performed according to IEC 62353 with power cable, resistance of power cable < 100 m, resistance of unit < 200 m.
pass

2)
= Test performed according to IEC 62353.
fail

1)
Protective earth conductor test Limit value Measured value
Earthing contact potential equalisation max. 0.3 []
Earthing contact housing max. 0.3 []
Earthing contact power cable LuerLock max. 0.3 []
Earthing contact power cable rear gas connector max. 0.3 []
1)
Insulation resistance test Limit value Measured value
Mains connector potential equalisation min. 70 M [M]
2)
Leakage current test
Leakage current N.C. max. 500 A [A]
Leakage current S.F.C. max. 1000 A [A]
Comments

Functional test
pass

fail

Display and operating elements


Mains switch smooth operation
All display elements glow white and the purge key flashes during self-test.
The internal beeper sounds audibly when the purge key is activated
LuerLock gas socket light ring glows
Sleep mode test
Inbound pressure test
Inbound pressure after pressure reducer from gas canister 1 between 2.3 and 3.5 bar
Inbound pressure after pressure reducer from gas canister 2 between 2.3 and 3.5 bar
Gas canister 1 fill level detection
Gas canister 2 fill level detection

BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 1 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Unit type: ARC PLUS Software version: Protection class (IEC): I
Serial no.: Item no.: 900-001

Measuring the argon gas flow rate


Argon gas inbound pressure from 2.5 to 3.5bar.
Comments

Measured using argon gas flow meter BOWA item no.: 11322

Activated mode in the Acceptable limits Measured value


pass

Set flow [l/min]


fail

electrosurgical unit [l/min] [l/min]


0.3 Argon Flex 0.24 0.36
0.6 Argon Flex 0.48 0.72
0.9 Argon Flex 0.72 1.08
2.0 Argon Open 1.6 2.4
3.5 Argon Open 2.8 4.2
5.0 Argon Open 4.0 6.0

Final activities
Log-Files read out from memory and sent to [email protected]
Replacement of inspection sticker
Customer advised to save this protocol until next inspection.

Test devices used


Modell Seriennummer Kalibrierung gltig bis
Argon gas flow meter Vgtlin GCM-B9SA-FN00
Safety tester

Final assessment
Test sticker issued
Argon coagulation unit has no safety-relevant defects and can continue to be used.

Argon coagulation unit poses no direct risks; identified defects should be remedied without delay.
Test badge not issued
Argon coagulation unit must not be used until identified defects are corrected!

Comments

Acceptance

Tester: Date, signature: Customer: Date, signature:

BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 2 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Block wiring diagram ARC PLUS item no. 900-001

JP2
JP1
Front panel unit
(rear view) Gas output

JP3 70319 Light


ring

[70062]
[70313]
[70312]

Upper

[70316]
housing [70062]

Double blade

ARGON output
connector

JPS7 JP20 JP1


JPS1
V2 V1
JP4

JP9 Control board


70304
[70050]
JP6
JP5
JP100

JP2
Sensor board
70097
JP101

JP8

V3

Pneumatic block
N.C.
V4 70096
[70309]
JP10

V5 V6

JP2
JP13 JP12 JP14

[70308]
[70336]
[70315]
[70311]

[70311]

1 GND
GND
+24V
+24V

Gas canister 1
ARGON input

Power
supply
10971
Gas canister 2
ARGON input

N L
2

J1
1

[70064]
[70307]

JP1
Optical link board 70305
[70064]

Manometer Manometer Optical sockets Interface


gas canister 1 gas canister 2 Potential
Gas Gas
equalisation bolt
canister 1 canister 2
Unit rear panel Mains socket
with switch
Copyright by BOWA-electronic, Gomaringen Germany
Subject to technical and design changes
900-001_SM_1.0_11284_S0_20130125-EN

0123

BOWA-electronic GmbH & Co. KG CE mark in accordance with


Heinrich-Hertz-Strasse 410 Directive 93/42/EEC
D-72810 Gomaringen Germany
Printed in Germany

Phone: +49 (0) 7072-6002-0


Fax: +49 (0) 7072-6002-33
[email protected] www.bowa.de

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