Service Manual Argon Coagulation Unit: Blockschaltbild
Service Manual Argon Coagulation Unit: Blockschaltbild
Service Manual Argon Coagulation Unit: Blockschaltbild
Key
16 - Mains switch
17 - Mains fuse (2x 250V/1A T)
18 - Rating plate
CUT active
COAG active
No gas canister connected or canister pressure too low (only at system startup)
Internal error
Self-test
Service mode
Sleep mode
Table of contents
1. Using this Service Manual ............................................................................................. 9
1.1. Index of revisions ............................................................................................... 9
1.2. Validity................................................................................................................ 9
1.3. Other applicable documents ............................................................................... 9
1.4. Symbols and markings ......................................................................................10
1.4.1. Structure of warnings ...........................................................................10
1.4.2. Risk levels in warnings.........................................................................10
1.4.3. Information ...........................................................................................10
1.4.4. Other symbols and markings ...............................................................11
1.4.5. Symbols for monopolar argon CUT / COAG Modes .............................12
1.4.6. Argon group icons ................................................................................12
1.4.7. Argon Icons .........................................................................................12
2. Safety information for service technicians .................................................................13
2.1. Safety information .............................................................................................13
2.2. Warnings and safety instructions .......................................................................13
2.2.1. General instructions .............................................................................13
2.2.2. Special instructions ..............................................................................14
2.2.3. Working with the unit switched on ........................................................14
2.2.4. Working with the unit switched off ........................................................15
3. Deploying the argon coagulation unit .........................................................................16
4. Gas supply.....................................................................................................................19
5. Design and operating principle of ARC PLUS.............................................................21
5.1. Front panel unit, complete (70319) ....................................................................22
5.2. Control board (70304) .......................................................................................23
5.3. Sensor board (70097)........................................................................................25
5.4. Pneumatic block (70096) ...................................................................................26
5.5. Low voltage power supply (10971) ....................................................................28
5.6. Optical link board (70305)..................................................................................29
6. Maintenance ..................................................................................................................30
6.1. Technical safety inspection (TSI) .......................................................................30
6.1.1. Carrying out the TSI .............................................................................30
7. Problem solving ............................................................................................................31
7.1. Functional test of boards ...................................................................................31
7.1.1. Dealing with a board fault.....................................................................31
1.2. Validity
This Service Manual applies only to the product indicated on the title
page.
SIGNAL WORD
Type, source and consequences of danger (physical injury)!
Measure for avoiding the danger.
NOTE
Type, source and consequences of danger (damage to property)!
Measure for avoiding the danger.
1.4.3. Information
Argon Flex
Argon Flex
Pulsed
Only use the argon coagulation unit after correctly performing the
self-test (see User Manual).
Position the argon coagulation unit safely; do not place it on top
of electrical equipment.
Do not place any objects (e.g. tools) on the argon coagulation
unit.
Avoid harmful interference effects by placing the argon coagula-
tion unit as far away as possible from other electrical equipment.
Take suitable safety precautions before working on the argon
coagulation unit, use isolating transformers, insulated tools and
materials.
Connect the accessories only to the sockets provided.
DANGER
Since the unit's components are not insulated against con-
tact with foreign objects, there is high risk of electric shock
with potentially fatal consequences!
Work must only be carried out by qualified or authorised per-
sonnel.
The components are not insulated against contact with foreign ob-
jects. There is a risk of electric shock from electrically charged com-
ponents even after the unit is switched off.
Switch off the argon coagulation unit and pull out the plug at
least 5 minutes before commencing any service work.
Use an electrostatic discharge wrist strap and ESD mats, in or-
der to prevent damage to the electronic components.
HINWEIS
Electromagnetic interference fields are produced when the
argon and electrosurgical units are used in accordance with
the instructions.
Make sure that no electronic devices are used in the envi-
ronment of the argon unit that can be adversely affected by
electromagnetic interference fields.
When used for the first time, it must be ensured that the argon coagu-
lation unit is subjected to a functional check in combination with the
electrosurgical unit and that the person responsible for operation has
been instructed by the manufacturer or supplier.
Secure the Argon tank by fixing it with the synthetic band provid-
ed for the purpose.
The argon coagulation unit must always be placed under the
electrosurgical unit.
The equipment trolley must be positioned outside the zone of the
operating theatre that is at risk of explosion.
Free circulation of air around the units must be guaranteed.
Maintain room temperatures between +10 C and + 40 C and a
relative humidity between 30 and 75 %.
To achieve full proportioning precision of the argon coagulation
unit, it should be switched on approx. 10 minutes before use.
The argon coagulation unit can also be connected to the central
argon supply as long as the degree of purity for argon gas and
the requirements for maximum supply pressure are complied
with. In this case, the responsibility for making the proper con-
nection lies with the hospital.
Use separate power cords and potential equalisation cords re-
spectively for the electrosurgical unit and the argon coagulation
unit.
Use either the included power cord or one that is of the same
quality and has the required national safety certificate
NOTE
Check that the mains voltage concurs with the mains voltage
specified on the argon coagulation unit.
When using the Argon Flex mode, a foot switch is required. It has to
be connected to the corresponding socket on the rear of the electro-
surgical unit.
4. Gas supply
Use of argon gas canisters
Following points must be observed when using argon gas canisters:
Observe the gas suppliers security notes. Only staff trained for
handling pressurised gas containers may handle them.
Only transport gas canisters with valve protectors and do not use
force on the canister or pressure reducer.
Only argon with a purity of 4.8 or better may be used.
Damaged canisters must not be used.
In the appropriate concentration, Argon gas, which escapes un-
controlled into the atmosphere, can lead to shortage of oxygen
and the associated consequences for the system. Therefore al-
ways pay attention to audible leaks with extended hissing noises
when connecting.
Use only the pressure reducers and pressure lines provided by
BOWA, see following table:
Interface for
Item no. Item detecting canister
fill level
900-901 Pressure reducer, DIN 477 Nr. 6 No
900-902 Pressure reducer, DIN 477 Nr. 10 No
900-903 Pressure reducer, CGA 580 No
900-904 Pressure reducer, BS 341 Nr. 3 No
900-906 Pressure reducer, DIN 477 Nr. 6 (only combined with ARC 400) Yes
900-907 Pressure reducer, DIN 477 Nr. 10 (only combined with ARC 400) Yes
900-908 Pressure reducer, CGA 580 (only combined with ARC 400) Yes
900-909 Pressure reducer, BS 341 Nr. 3 (only combined with ARC 400) Yes
The input pressure for the ARC plus unit must not exceed 4.5
bar.
Observe the operating instructions of the pressure reducer.
Leaking canisters, pressure reducers and pressure lines must
not be used.
Do not use any lubricants with the pressure reducer and do not
use tools for fitting.
3
1
JP2
JP1 JP3
D10
D103
D104
D106
D107
D19
D15
D16
D18
D17
Figure 5-4: Overview of the connectors on the control board
Exit valve
Poutput
4,5 bar over- Pdiff V5
pressure valve LuerLock output
Pressure line
Nozzle
Pinput 1 Sterile filter
Input valve
Bypass Proportional Self check
V1
valve V3 valve V4 valve V6
Pinput 2
ARC PLUS
ARGON 200bar
Pin Voltage
1+2 +24 V
3+4 GND
1 2
JP1
6. Maintenance
6.1. Technical safety inspection (TSI)
During the technical safety inspection, the safety and functionality of
the argon coagulation unit, accessories and, if used, the equipment
trolley is checked. It must be carried out in order to detect equipment
defects and verify the safety of the medical device.
Prescribed checks:
Visual inspection
Functional test
Electrical tests
Argon gas flow measurement
The TSI test record can be found in Section 13, on page 71.
The TSI test instructions can be found in Section 12, on
page 61.
If the results deviate from the values shown in the test record or are
outside the stated maximum values, the argon coagulation unit must
be calibrated and the technical safety inspection carried out once
again. If this does not remedy the situation, contact the Technical
Service at BOWA-electronic GmbH & Co. KG.
In doing so, observe the procedures described in section 8.2, on
page 41.
7. Problem solving
If the argon coagulation unit is not working properly, use this section
to rectify faults.
Information messages
The argon coagulation unit generates information messages in the
form of:
An audible alarm (ARC 400)
Information message displayed on ARC 400 electrosurgical unit
If faults appear during the self-test that might cause an accident, the
argon coagulation unit switches itself off until the fault is repaired.
A list of the faults that have occurred is stored in the unit and can be
called up as required (see section 7.3, page 33).
System requirements:
Microsoft Windows XP (32 and 64 bit)
Microsoft Windows Vista (32 and 64 bit)
Microsoft Windows 7 (32 and 64 bit)
2. Click on [Next].
3. Connect the ARC PLUS and the ARC 400 using the optical fi-
bre cables plugged in sockets 6 and 7.
4. Turn on the ARC PLUS and ARC 400 with the corresponding
mains switches.
9. Once the log file has been successfully transmitted, the name
and storage location for this file must be specified.
The log file should have a logical name, e.g.:
ARC_PLUS_SN90100020_18.12.2012
7.4. Troubleshooting
Faults may be classified as follows:
Start-up faults
Display faults
Functional faults
If the measures carried out do not remedy the fault, you must fit a
new board.
Refer to Section 9 when replacing boards.
Argon coagulation unit does not perform a self-test, or does not complete it
Cables inside the electrosurgical unit are Check that all connecting cables are
loose or disconnected properly connected and making contact.
Check the supply voltage.
Incorrect, inadequate supply voltage to the
electrosurgical unit Connect the electrosurgical unit to a
different socket outlet.
Switch the electrosurgical unit off and
Software malfunction
back on.
Malfunction of parts of front panel unit Change the entire front panel unit.
8. Repairs
BOWA-electronic GmbH & Co. accepts liability for the safety, reliabil-
ity and performance of the argon coagulation unit subject to the fol-
lowing conditions:
All instructions for installation and correct usage in accordance
with the User Manual and the Service Manual have been pre-
cisely followed.
Changes, repairs, new settings and similar procedures have
been carried out only by persons authorised by BOWA to do this
work.
The electrical installation in the relevant room complies with local
regulations and legal requirements.
Details
Have the following details ready:
Item no. of the argon coagulation unit
Serial no. of the argon coagulation unit
Spare part number
Details
Have the following details ready:
Your full address
Item no. of the argon coagulation unit
Serial no. of the argon coagulation unit
Software version
A detailed description of the problem or the repair to be carried
out
Address
Send your argon coagulation unit, including temporary replacement,
to the following address:
BOWA-electronic GmbH & Co. KG
Service
Heinrich-Hertz-Strasse 410
D-72810 Gomaringen
In order to offer you the necessary technical support quickly and ef-
fectively in service situations, it is essential that we are given as
much information as possible about your faulty argon coagulation
unit.
For this reason, a warranty / defects report that gives our service de-
partment important initial information about your problem is provided
in the appendix (see Section 13, page 71)
For a more comprehensive fault analysis, it is necessary to measure
the output flow when the various modes are running (see instructions
on the technical safety inspection in Section 12, page 61).
1. Please fill in the warranty / defects report as completely as pos-
sible.
2. Send the completed warranty / defects report to the technical
service department at BOWA-electronic GmbH & Co. KG:
Telefax: +49 (0) 7072-6002-33
E-Mail: [email protected]
CAUTION
Risk of injury due to electric shock. The components are not
protected against contact with foreign objects!
Pull out the power plug.
Switch off the argon coagulation unit at least 5 minutes be-
fore commencing any service work.
Use an earthing strap and an ESD mat for protection against
electrostatic discharge.
Tools required:
- Flat screwdriver
Removing:
- Operate the locking mechanism on both sides of the fuse holder
using a screwdriver and pull it out of the connector socket.
Assembly:
- Insert the new fuses into the fuse holder.
- Insert the fuse holder into the connector socket until you feel it
click into position.
Figure 9-1: Mains fuse
NOTE
Incorrect mains fuse rating may damage the unit!
When replacing the fuse, be sure to use the correct fuse type.
Tools required:
- Torx Screwdriver, size T10
- Torx Screwdriver, size T20
Removing:
- Turn the 2 screws shown in Figure 9-3 using the T10 Torx
screwdriver.
- Turn the 4 screws (M4x6mm) shown in Figure 9-4 using the T20
Torx screwdriver and remove the plate discs
Assembly:
Reassemble by reversing the steps described above for dismantling.
Tools required:
- Torx screwdriver, size T10
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the cable connections to the control board marked
green in Figure 9-5.
Use pointed pliers for this if necessary. Avoid pulling on the cable
when removing the connector!
- Remove the screws (M3x5mm) marked orange in Figure 9-5 us-
ing the size T10 Torx screwdriver.
- The control board can now be removed.
Figure 9-5: Control board
Assembly:
Reassemble by reversing the steps described above for dismantling.
CAUTION
After changing the component, out a complete calibration must
be performed of the unit! This calibration can be performed only
from the BOWA-service.
The low voltage power supply unit is located on the left in the rear
section of the ARC PLUS.
Tools required:
- Torx screwdriver, size T10
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the cable connections marked green in Figure 9-6 from
the low voltage power supply.
Use pointed pliers for this if necessary. Avoid pulling on the cable
when removing the connector!
- You can now remove the low voltage power supply unit.
Assembly:
Reassemble by reversing the steps described above for dismantling.
NOTE
A calibration of ARC PLUS after exchange of low voltage
power supply is not necessary!
During assembly, make sure that the protective film is rein-
stalled.
Tools required:
- Torx screwdriver, size T10
- Philips screwdriver size PH1
- 2x flat screwdriver
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
Figure 9-7: Sensor board screws - Remove the screws (M3x5mm) marked orange in Figure 9-7 us-
ing the size T10 Torx screwdriver.
- Remove the flow sensor by applying levers with the flat screw-
drivers on the points marked in the picture.
Now the sensor board can be removed.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
CAUTION
After changing the component, out a complete calibration must
be performed of the unit! This calibration can be performed only
from the BOWA-service.
Tools required:
- Torx screwdriver, size T20
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
NOTE
Danger of mix-ups!
Label the gas tubes and their connectors so tubes cannot be
accidentally swapped round during assembly.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
Check to correct connection of the gas tubes before starting up.
Figure 9-11: Pneumatic block screws
CAUTION
After changing the component, carry out a complete func-
tional and activation test.
Tools required:
- Torx screwdriver, size T20
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the plugs JP1 to JP3 from the front panel unit.
- Remove the plugs marked yellow in Figure 9-14 from the bottom
housing.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
Tools required:
- Torx screwdriver, size T20
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Remove the front panel unit as described in section 9.7, page 51.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
Figure 9-18: Front gas connector
Tools required:
- Torx screwdriver, size T10
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
Tools required:
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
Tools required:
- Socket wrench size 5.5
Removing:
- Open the argon coagulation unit as described in section 9.2,
page 45.
- Detach the cable connections marked red in Figure 9-22 from the
mains filter.
To do this, pull off the plug-in connectors while gently pressing
together the plastic cover.
- Remove the M3 nut marked orange in Figure 9-22 using the size
5.5 socket wrench.
Figure 9-22: Mains filter connection
- Remove the second nut through the hole in the bottom housing
as displayed in Figure 9-23.
Assembly:
Reassemble by reversing the steps described above for
dismantling.
Figure 9-23: Connector socket screws
Compatibility
BOWA electrosurgical units ARC 400
from V1.0.0.4.16.8
(Item no.: 900-400),
ARC 350
(Item no.: 900-351)
BOWA pressure reducer Item no.:
900-901, 900-902,
900-903, 900-904,
900-906, 900-907,
900-908, 900-909
Argon functions
Argon plasma coagulation
Argon assisted cutting
Gas flow control
Flow settings (on BOWA electrosurgical unit)
Gas supply
Gas type Argon 4.8 (99,998 %)
Gas connector, input 2x
Gas input pressure with gas canisters Max. 4.5 bar
Gas input pressure with centralised gas Max. 6.0 bar
supply (optional)
Handling / display
One capacitive key (backlit) Manual Purge
Status LED
Activation display optical / audible /
(by BOWA electrosurgical unit)
Documentation
Logging and saving data in the unit (System information with
time stamp)
Error states
Handling error
Display of data by BOWA electrosurgical
unit (Text message with additional
information)
Communication
External interface for communication
with BOWA electrosurgical unit (optical
link)
External PC interface, CAN / UART,
using BOWA software
Service support
Interface for service support,
CAN / UART, using BOWA software
Safety features
ISSys: Integral Safety System
Continuous flow monitoring
Continuous self-test
Continuous status indication on the
display
Detection of tube blockings
Warning sound
Error display on the ARC PLUS and de-
tailed error description by BOWA elec-
trosurgical unit
Mains connection
Power consumption in sleep mode 1 W / 20 VA
Power consumption in standby mode 5 W / 25 VA
Maximum power consumption 32 W / 65 VA
Max. current intake 0.6 A
Input voltage range 100 V - 240 V (+/-10%)
Mains frequency 50/60 Hz
Mains fuse 2 x 1 A slow-blow
Connector for potential equalisation
Key to symbols
Figure 12-2: Rating plate 4. Make sure that the fuses in the power input socket 10 corre-
spond to the prescribed rating on the rating plate 18.
5. Ensure that potential equalisation cable and connection 8 are in
place and operational.
6. Ensure that the User Manual is at hand.
CAUTION
Risk of injury due to electric shock!
For this measurement, disconnect the argon coagulation unit
from the power supply
Figure 12-3: Measuring the PE conductor resistance as per IEC 601-1 / IEC 62353:2007
Insulation resistance
CAUTION
Risk of injury due to electric shock!
For this measurement, disconnect the argon coagulation unit
from the power supply
R
M
500V
DC
CAUTION
Risk of injury due to electric shock!
Insulate the argon coagulation unit.
LuerLock
gas socket
Figure 12-5: Circuit for measuring the units leakage current as per IEC 62353:2007
2. All display elements are glowing white during self-test and the
purge key flashes.
3. The internal beeper should sound audibly when the purge key
is activated and the display glows green.
4. The light ring should glow orange when an argon mode is se-
lected.
If the Argon parameters window is open, the light ring should
flash.
2. The display of the properly connected ARC 400 will now show
the gas canister fill level depending on the gas canister pres-
sure:
200-130 bar: Canister filled blue (full)
Figure 12-11: ARC 400 fill level display 20-0 bar: Canister nearly completely white
The argon flow meter Vgtlin red-y compact is a flow meter sole-
ly calibrated for argon. The included power supply has ex-
changeable mains socket for different international standards.
The direction of the gas flow through the gas flow meter must be
observed or no measurement is possible; the arrow on the back
of the meter marked orange in Figure 12-13 marks the direction.
5. Connect the gas flow meter to the included power supply and
the power supply to a mains socket.
0,30 l/min
Shortening
connector Figure 12-16: Gas flow measurement in Argon Flex mode
7. Start the flow measurement with the blue finger switch. The
activation has to last at least 10 seconds for the flow to stabi-
lise.
3. Start the flow measurement with the yellow finger switch. The
activation has to last at least 10 seconds for the flow to stabi-
lise.
2,00 l/min
Shortening
connector
Figure 12-18: Gas flow measurement in Argon Open mode
13. Appendix
Warranty claims will only be recognised if the defective part is returned with the fully completed warranty
report to BOWA-electronic GmbH & Co. KG, 72810 Gomaringen, Germany.
Date:
PROCESSED BY: C U S T O M E R / H O S P I T A L:
Name: Name:
Street:
Address:
Postcode /
Contact
Town:
person:
Country:
Country:
E-mail /
E-mail /
Telephone:
Telephone:
DESCRIPTION OF FAULT
ACCESSORIES INCLUDED
Danger of infection!
Electrosurgical devices / accessories:
Carry out a surface disinfection and package the unit in addition to the shipping packaging before it
leaves the hospital/practice environment in order to avoid transmission of germs and infections.
Instruments:
Clean and sterilise the instrument before it leaves the hospital / practice environment to avoid transmis-
sion of germs and infections.
BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 2 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Test record for technical safety inspection
BOWA argon coagulation unit type ARC PLUS
Hospital: Date:
Department: Contact person:
fail
Visual inspection
Equipment and accessories with no detectable damage
Pressure reducer with no detectable damage
All labels, CE marks and rating plate legible
Mains fuses are of the prescribed rating
Potential equalisation cable & connection available, in working order and undamaged
User Manual present
1)
= Test performed according to IEC 62353 with power cable, resistance of power cable < 100 m, resistance of unit < 200 m.
pass
2)
= Test performed according to IEC 62353.
fail
1)
Protective earth conductor test Limit value Measured value
Earthing contact potential equalisation max. 0.3 []
Earthing contact housing max. 0.3 []
Earthing contact power cable LuerLock max. 0.3 []
Earthing contact power cable rear gas connector max. 0.3 []
1)
Insulation resistance test Limit value Measured value
Mains connector potential equalisation min. 70 M [M]
2)
Leakage current test
Leakage current N.C. max. 500 A [A]
Leakage current S.F.C. max. 1000 A [A]
Comments
Functional test
pass
fail
BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 1 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Unit type: ARC PLUS Software version: Protection class (IEC): I
Serial no.: Item no.: 900-001
Measured using argon gas flow meter BOWA item no.: 11322
Final activities
Log-Files read out from memory and sent to [email protected]
Replacement of inspection sticker
Customer advised to save this protocol until next inspection.
Final assessment
Test sticker issued
Argon coagulation unit has no safety-relevant defects and can continue to be used.
Argon coagulation unit poses no direct risks; identified defects should be remedied without delay.
Test badge not issued
Argon coagulation unit must not be used until identified defects are corrected!
Comments
Acceptance
BOWA-electronic GmbH & Co. KG This test record refers to the Service Manual
Heinrich-Hertz-Strasse 4-10, 72810 Gomaringen, Germany Page 2 of 2 900-001_SM_1.0_11284_S0_20130125-EN
Block wiring diagram ARC PLUS item no. 900-001
JP2
JP1
Front panel unit
(rear view) Gas output
[70062]
[70313]
[70312]
Upper
[70316]
housing [70062]
Double blade
ARGON output
connector
JP2
Sensor board
70097
JP101
JP8
V3
Pneumatic block
N.C.
V4 70096
[70309]
JP10
V5 V6
JP2
JP13 JP12 JP14
[70308]
[70336]
[70315]
[70311]
[70311]
1 GND
GND
+24V
+24V
Gas canister 1
ARGON input
Power
supply
10971
Gas canister 2
ARGON input
N L
2
J1
1
[70064]
[70307]
JP1
Optical link board 70305
[70064]
0123