Comatom 2007
Comatom 2007
Comatom 2007
Troubleshooting Guide
System
Instructions for Troubleshooting
Document Version
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In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed. Please contact your local Siemens
office to order a current version or refer to our website http://www.health‐
care.siemens.com.
Disclaimer
Siemens provides this documentation “as is” without the assumption of any liability under
any theory of law.
The content described herein shall be used by qualified personnel who are employed by
Siemens or one of its affiliates or who are otherwise authorized by Siemens or its affiliates
to use such documents.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are not entitled to use this documen‐
tation without prior written authority.
Copyright
“© Siemens, 2012” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
1 General 6
2 Generator (XRS) 12
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 Generator Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 HV_Drop Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Important Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 UTact and ITact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 X-Ray Timeout Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Rotating Anode Test RAC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6 Filament Test FiL01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.7 High Voltage Test HVC01 (without rotation) . . . . . . . . . . . . . . . . . . . . . . . . 19
2.7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.7.2 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.7.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.8 High Voltage Test HVC03 (Single Pulse Test) . . . . . . . . . . . . . . . . . . . . . . . . 21
2.8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.8.2 Single pulse examples: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 DMS 26
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.2 Data Measurement System (DMS) Function Description . . . . . . . 26
3.2 Disk Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3 Offset Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Mean and Standard Deviation Measurement without X-Rays. . . . . . . . . . . . 29
3.4.1 Measurement without X-Rays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4 DMS - Tests 32
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.2 Data Measurement System (DMS) Function Description . . . . . . . 32
4.1.3 Guided DMS Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2 ROI/Ring Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3 Band Assessment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.4 Disk Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5 Offset Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.6 Popcorn Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.6.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7 Offset Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.7.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.8 Base Calibration Stability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.8.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.9 Signal Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.9.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.10 Spectral Linearity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.10.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.11 Signal Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.11.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.12 Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.12.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.13 Data link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.13.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.13.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.14 X-ray Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.14.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.14.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.15 Module Z alignment (beginning with VB40). . . . . . . . . . . . . . . . . . . . . . . . . 52
4.15.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.15.2 How to find it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.15.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.16 Analyze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.16.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.16.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.17 Sinogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.17.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.17.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6 Intercom System 58
7 PHS System 59
1.1.1 General
Only qualified and trained personnel are allowed to perform CT system installation, serv‐
ice, maintenance, and quality assurance.
To avoid any risk of injury to persons or damage to the system, the safety instructions in
the:
General Safety Notes (TD00-000.860.01.xx.xx)
and
Product-specific safety notes (CT02-025.860.02.xx.xx) must be read and observed.
The product-specific safety notes contain important information about:
n General safety information about the gantry, patient table, and laser products.
n Attachment of screws and nuts, adjustment instructions for torque wrench, and the
use of Loctite.
n Safety advice (Hazard keys)
Switch off the main power supply before working on the system and secure the system
against unintended switch on.
Allow for at least two minutes discharge time after switching off the system. Prior to
starting work on the components indicated below, measure the voltage level in the PDS
(right gantry stand) between D450 X7 and X9 for Spirit / Spirit Power, or between fuse
holder F3.2(+) and F4.2(-) for Emotion 6/16 (2007). The voltage must be below 40 V DC.
Do not leave the system unattended when a program is running with automatic move‐
ments or automatic radiation.
(1) Tube
(2) Oil expansion vessel
(3) Detector power supply (PCU)
(4) Power supply, rotating
(5) Data brushes & holder
(6) Power distribution, rotating
(7) Power brushes & holder
(8) Generator electronics box
(9) Power box
(10) HV tank
A new PDR (P/N: 10414583) was introduced around June 2010. It differs slightly from the
above component Pos. 4 PSR (P/N 3064441) and Pos. 6 PDR (P/N 3806036).
(1) Tube
(2) Collimator box
(3) HV tank
(4) DMS
(5) Idle axle
(6) Connect board D553
(7) MAR & FOC board
(8) Cooling unit
(1) Tube
(2) Collimator box
(3) Idle axle
(4) HV tank
(5) Connect board D553
(6) DMS
(7) MAR+ board
(8) Cooling unit
(1) Tube
(2) Oil expansion vessel
(3) Power supply, rotating
(4) Power distribution, rotating
(5) Generator electronics box
(6) Power box
(7) Data brushes & holder
(8) HV tank
(9) Power brushes & holder
2.1 General
Read and observe the safety information contained in the "Safety information" section of
this document. ( Safety Information / Page 6)
The HV_drop is recorded in the tube history, but the HV_drop alone CANNOT be used to
evaluate tube performance.
The HV_drop is transmitted to the MAR. The MAR marks the readings in which the
HV_drop was active to allow the IRS to interpolate these readings.
In addition, the firmware counts the number of HV_drops within 300 msec. If there are
too many HV_drops within 300 ms, an error is generated.
The oscillogram shows the generation of the HV_drop signal. The key point is when
HV_drop is active for 1.25 msec. During this period, the high voltage drops and is re‐
stored, allowing the scan to continue without errors.
Fig. 7: Channel 1 = UTact, Channel 2 = HV_drop
UTact
HV_drop
2.4.1 General
The timeout test is used to check the automatic supervision of the total radiation duration
in the customer modes TOPO, SEQUENCE, and SPIRAL. A longer radiation duration than
given by the rated value of the loaded mode is attempted. The scan has to be canceled
after 110% of the rated value and the scanner has to switch to the ABORT state.
For the TOPO and SEQUENCE modes, all selectable scan times may be checked. For the
SPIRAL mode, a rotation time and three different lengths of spiral ("min.", "medium" and
"max.") can be selected.
2.4.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Controller.
n Select X-ray timeout.
n Select Topo, Sequence or Spiral.
(For each mode, different parameter selections are possible.)
n Select Go.
n Press START.
An abort is expected when radiation duration supervision is active.
The test is finished when the message "X-Ray Timeout test succeeded" appears.
2.5.1 General
RAC01 tests the rotating anode. The user can select a rotating frequency of 60Hz / 150Hz
for Spirit/Spirit Power, or 150Hz only for Emotion 6/16. When the test is finished, the
measured values for the rotating anode are displayed.
Example:
IRAC last acceleration 26A, IRAC actual 6A
(retrieved from table T50)
The rotating anode test runs only while the gantry is rotating. Otherwise, the test will
not pass.
2.5.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Controller.
n Select XRS.
n Select RAC01.
n Select 150 Hz (or 60 Hz).
n Select Go.
n Press START.
The test is finished when the message “Test passed” is displayed.
2.6.1 General
This test checks the function of the filament current regulator with standby and exposure
heating (7000 mA). No radiation is released during this test procedure. When the scan is
finished, the measured value for the filament current is displayed.
Example: Filament current of last FiL01 test scan: 6997mA (retrieved from table T5E)
Scope example:
Test points on Main Control Board D400:
n I_Fact X110, ANA_GND X110, Trigger: Start_Inv X260, GND X270, for D400 (P/N:
7462380).
n I_F_ACT_POS X17, ANA_GND X18; Trigger: Start_Inv X52, GND X50, for D400 (P/N:
10513270).
Fig. 9: Filament test
I_Fact
2.6.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Controller.
n Select XRS.
n Select Fil01.
n Select Go.
n Press START.
2.7.1 General
The test HVC01 checks the high tension path without tube current and without rotation.
To isolate a high tension fault to either the tube or HV tank, the test plugs (16 21 791)
have to be used. When the scan is finished, the measured values are displayed.
Example:
Results of last HVC01 test scan: UT_act:130.000KV, IT_act: 0 mA
(retrieved from table T5E)
The HVC01 test should not be performed with the tube connected, because this can lead
to misdiagnosis of failures.
Before replacing the tube, try gettering to re-establish stable operation!
dummy
P_UTact
plugs
XRS
Generator Electronic HV-Tank tube
box dummy
N_UTact
plugs
2.7.2 Prerequisites
The dummy plugs (16 21 791) have to be connected to the HV tank.
2.7.3 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Controller.
n Select XRS.
n Select HVC01.
n Select 130 kV (range: 120 kV - 130 kV available)
n Select Go.
n Press START.
(The scan takes approximately 80 sec.)
The test is finished when the message "XRS HVC01 Test completed" is displayed.
No error must appear in the logbook. Otherwise, a high tension problem has to be inves‐
tigated.
2.8.1 General
The single pulse test allows you to isolate a fault between the inverter (Power Box) and
the HV_Tank by triggering the inverters for a single pulse.
Please use an oscilloscope to measure the output from the single pulse test. Both the neg‐
ative and the positive pulse should be evaluated.
Expected values:
Tab. 1 Single Pulse Test for Spirit / Spirit Power
If the single pulse is equal in each direction, the main inverter is o.k., and the error is
located in the HV-Tank.
Fig. 11: Positive single pulse for Spirit with D400 (P/N: 7462380)
The single pulse width is 10.18 microseconds, the current peak is approximately 170A.
Fig. 12: Negative single pulse for Spirit with D400 (P/N: 7462380)
The single pulse width is 10.18 microseconds, the current peak is approximately 170A.
Fig. 13: Positive single pulse for Emotion with D400 (P/N: 7462380)
The single pulse width is 6.86 microseconds, the current peak is approximately 208A.
Fig. 14: Negative single pulse for Emotion with D400 (P/N: 7462380)
The single pulse width is 6.86 microseconds, the current peak is approximately 208A
Fig. 15: Positive single pulse for Spirit with D400 (P/N: 10513270)
The single pulse width is 10.92 microseconds, the current peak is approximately 152A.
Fig. 16: Negative single pulse for Spirit with D400 (P/N: 10513270)
The single pulse width is 10.92 microseconds, the current peak is approximately 152A.
Fig. 17: Positive single pulse for Emotion with D400 (P/N: 10513270)
The single pulse width is 7.14 microseconds, the current peak is approximately 202A
Fig. 18: Negative single pulse for Emotion with D400 (10513270)
The single pulse width is 7.14 microseconds, the current peak is approximately 202A
3.1 General
3.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document. ( Safety Information / Page 6)
3.2.1 General
The disk test checks the data transfer from the transmitter to the receiver and image pro‐
cessing. The raw data for the “synthetic” disk is stored in the transmitter and in the receiv‐
er. The data source of the raw data on the disk may be selected for troubleshooting.
3.2.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select IRS/ICS.
n Select IRS Disk Test.
n Select Data Source:
Transmitter with rotation
or
Transmitter without rotation
or
Receiver
n Select Go.
n Press START.
3.3.1 General
The offset image is used to see the image relevance of artifacts due to electronic, electro-
mechanical, and data transmission defects.
3.3.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select DMS - Test.
n Select Offset Image.
n Select Rotation on.
n Select Scantime 1.
n Select Go.
n Press START.
Evaluation:
The calculated offset image has to be free of rings or stripe artifacts.
3.4.2.1 Example:
3.4.3 Preparing the Raw Data File for the Analyze Function
Preparing the raw data file:
n Select Load > ICS - Raw Data.
n Select rotstatic.raw.
n Select Go.
Message: Creating plot...
The mean value curve will be displayed by default.
The default setting can be changed individually for each row.
4.1 General
4.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document. ( Safety Information / Page 6)
- Offset Value
- Signal Value
- BasCal Stab
- Signal Lin
- Assignment (only for Emotion 6/16 (2007) systems)
- Data Link
- X-ray Path
4.2.1 General
The ROI function (region of interest) is used to calculate the mean value and the standard
deviation of a user-defined area.
The Ring function shows the possible channel numbers that can cause the ring artifact.
4.2.2 Procedure
n Change to service mode Options > Service > Local Service.
n Call up the desired image.
n Select TestTools.
n Select ROI/RING.
n Select (ring) Image.
n Select Go.
n Select Ring.
n Position the ring over the ring structure in the image (with the mouse).
The possible channel numbers (Channel1/Channel2) that can cause the ring artifact
are displayed.
Example:
4.3.1 General
This test is normally used in the factory only. The evaluation of this test should be
done with support from the factory.
The test performs automatic test scans and runs an algorithm to find ring structures in
water phantom images.
The prerequisite is a phantom assembly of:
20 cm body
20 cm head
30 cm body
(The phantoms are not delivered with the system).
The “band assessment test” can be performed with the 20cm quality phantom as
well. In this case the test does not cover the 30cm body section!
4.3.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Band Assessment.
n Insert phantom.
n Select Go.
n Press START.
4.4.1 General
The disk test checks the data transfer from the transmitter to the receiver and image pro‐
cessing. The raw data for the "synthetic" disk are stored in the transmitter and in the re‐
ceiver. For troubleshooting, the data source of the raw data disk can be selected.
Note: If the data source receiver is selected, the optical input of the receiver board will
not be checked.
4.4.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select IRS/ICS.
n Select IRS Disk Test.
n Select Data Source:
Transmitter with rotation
or
Transmitter without rotation
or
Receiver
n Insert Number of Measurements.
n Select Go.
n Press START.
4.5.1 General
Offset image is used to see the image relevance of artifacts due to electronic, electro-me‐
chanical, and data transmission defects.
4.5.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Offset Image.
n Select Rotation on.
n Select Scantime 1s.
n Select Go.
n Press START.
(for example, 16 offset images are calculated on Emotion 16.)
Evaluation:
The offset image must be free of rings and stripes
Example: Offset Image
Fig. 24: Offset image
4.6.1 General
The principle of the popcorn noise test (spike test) is to monitor a number of offset scans
to find unstable channels. As a result, ppm thresholds are defined for the values. If these
thresholds are exceeded several times (e.g. max. number of spikes), the test identifies the
corresponding channels.
It is difficult to find suitable tolerances for this test. If necessary, the test should be evalu‐
ated with support from the factory.
4.6.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test
n Select Popcorn Noise.
n Insert Max. Number of Spikes.
n Insert Lower Threshold.
n Insert Upper Threshold.
n Insert Measurements.
n Select Rotation
n Select Go.
n Press START.
4.7.1 General
This test is used to check the offset values and offset noise of the detector channels with‐
out X-ray.
The complete procedure is performed automatically. At the end of the procedure, the re‐
sult window is shown.
4.7.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Offset Value.
n Select Mode.
n Select Go.
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
n Extract to file:
The Extract to file button is used to store the test results to a file.
4.8.1 General
The main function of the BaseCal stability test is to subtract the last two BaseCals of one
given mode in order to find unstable channels.
4.8.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select BasCal Stability.
n Select Mode.
n Select Go.
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
4.9.1 General
This test is used to check the relative signal values, the absolute signal values, and the
relative standard deviation values of the detector channels with X-ray.
The complete procedure is performed automatically. At the end of the procedure, the re‐
sult window is shown.
4.9.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Signal Value.
n Mode loading...
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
n Extract to file:
The Extract to file button is used to store the test results to a file.
4.10.1 General
The test performs scans with different tube voltages. Subtracting the mean values of
these scans shows the deviation caused by spectral non-linearity.
4.10.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Spectral Lin.
n Mode loading...
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
4.11.1 General
This test performs scans with different tube currents. Subtracting the mean values of
these scans shows the deviation caused by the signal non-linearity.
4.11.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Signal Lin.
n Mode loading...
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
4.12 Assignment
4.12.1 General
This test is only available for Emotion 6/16 (2007) systems. The assignment test is an ad‐
dressing test of the controller board.
4.12.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Assignment.
n Mode loading...
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
4.13.1 General
This test checks the physical link level of the data link. For this purpose, test data packets
are sent from the DMS to the IRS. The packets received are checked by performing a CRC
(cycling redundancy check)
4.13.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select Data Link.
n Select Mode.
n Select Go.
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
n Tolerance:
The display of the tolerances in the plot may be switched on or off (default: on).
n Y-Auto Scale:
The Y-Auto Scale can be switched on or off (default: on)
n Statistics:
The Statistic button shows for all slices: Minimum, Maximum, Mean, and StdDev val‐
ues.
n Extract to file:
The Extract to file button is used to store the test results to a file.
4.14.1 General
This test is used to find any “contamination” in the X-ray path. A scan is performed and
the 2 focal spots are subtracted.
The plot's appearance will vary depending on the position of an object in the X-ray path. If
the object is near the detector, the contamination covers only a few channels (contami‐
nation through contrast media).
A peak at one channel is most likely a damaged detector collimator.
If the object is near the tube (or tube collimator), the plot will cover a lot of channels and
the deviation in the plot looks “weak”.
4.14.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select Test Tools.
n Select DMS - Test.
n Select X-ray Path.
n Mode loading...
n Press START.
At the end of the procedure, the result window is shown.
Values inside the tolerance margin are highlighted in green. Values outside the toler‐
ance margin are highlighted in red. For detailed information, select the “Show Plot”
button.
n Statistics:
The Statistic button shows for all slices: Minimum, Maximum, Mean, and StdDev val‐
ues.
n Extract to file:
The Extract to file button is used to store the test results to a file.
4.15.1 General
It is possible to locate the modules in the wrong position during replacement. An auto‐
matic module position check is implemented in guided tours. Follow the software instruc‐
tions in this case.
The Z-alignment of the modules is tested by evaluating 4 air scans with different tube col‐
limator positions.
4.15.3 Procedure
n Select Test tools
n Select DMS Test
n Select Module Z-Align
n Wait for the Press START button to appear and then press the Start button
The test result page is displayed
n Press Show Plot
n Check if there is a drop of 16 channels (use the Zoom function), especially at the posi‐
tion where you performed repairs.
If yes, loosen the module exchanged previously and press it toward the rotating plane
while you are correcting the situation. Repeat the test.
4.16 Analyze
4.16.1 General
Analyze is used here to check the header data of a raw data set.
(Useful header data are, e.g.: Integration time, Dose monitor, DMS temperatures)
4.16.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Analyze.
n Select ICS RawData.
n Select the raw data set.
n Select Go.
n Select Special.
n Select the subject to be evaluated:
- ReadingNo
- TubeAngle
- MaximumValue
- ErrorInfo
- CRC Error
- IntegrationTime
- Dose monitor
- DMS -Temperature 1 (degrees Celsius)
- DMS -Temperature 2 (degrees Celsius)
- DMS -Temperature 3 (degrees Celsius)
n Select Go.
4.17 Sinogram
4.17.1 General
The output of the sinogram is an image showing all channels at the X-axis as well as all
frames (projections) at the Y-axis.
Raw data sets of air scans and of scans made with a homogeneous absorber can be evalu‐
ated.
The sinogram is a useful tool for locating weak rings.
4.17.2 Procedure
n Change to service mode Options > Service > Local Service.
n Select TestTools.
n Select Sinogram.
n Select raw data file.
n Select Go.
At the end of the procedure, the sinogram window is shown:
Example:
5.1.1 Safety
Read and observe the safety information contained in the "Safety information" section of
this document. ( Safety Information / Page 6)
5.1.2.3 Cleaning the Data Slip Rings with the Slip Ring Cleaner (part no. 73 95 440)
Fig. 26: Data slip ring n Press the slip ring cleaner onto the sur‐
face of the control data slip rings and
rotate the gantry manually by 360 de‐
grees in counterclockwise direction.
If oil is present, clean first with a dry paper towel and then with an alcohol-soaked paper
towel.
The following troubleshooting guide is valid only for PHS (material no. 8596566).
n Measuring the voltage
n Replacing the metal sheet
n Cleaning the horizontal spindle drive
1
2
2
1
7.1.3 Preparations
n Move the table into the uppermost position, and power off the system.
n Remove the back cap and front cap.
1
1
n Remove the 4 nuts on the back basin and remove the back basin.
Fig. 31: PHS
Do not loosen any screws in back at bottom cover 1. Otherwise, the mechanical adjust‐
ment of the horizontal spindle will be lost.
n Remove the related PHS covers on the left side so that you have access to the X4 port
under the PHS.
Fig. 33: Under PHS
(1) X4 port
(2) Power cable from gantry
(1) Adapter
n Inside the adapter, there are two hooks. Attach the probe to the two hooks. The oscil‐
loscope below is only an example:
Please connect signal+ to channel 1, signal- to channel 2, and the chassis to the
ground pin. Perform the settings on the oscilloscope:
- Channel 1 plus Channel 2
- Channel 2 invert
- Trigger on channel 1
1 2
(1) Channel 1
(2) Channel 2
(3) Ground
n Power on the CT system and wait until the system is in standby.
n Push the control buttons on the GPC to move the tabletop back and forth across the
whole range. During tabletop movement, measure the horizontal motor voltage and
waveform.
If the voltage value is below 800mv, and shows no sharp gradients, it means the sit‐
uation of the PHS is normal. Otherwise, it is abnormal.
Record the oscillogram for comparing it with the measurement after the mechanical
work is completed.
Fig. 36: Good example
(1) 0 mV
(2) 800 mV
(1) 0 mV
(2) 800 mV
(3) Sharp gradients
Because the horizontal table movement is interrupted occasionally during spiral scans
with slow speed, you still have to replace the metal sheet even though the voltage is be‐
low 800mv and there are no sharp gradients.
However, in a few cases, the size of the old left/right dog brackets is different from the
new parts in service kit 10634172. If so, please skip the left/right dog bracket replace‐
ment.
n Move the tabletop halfway into the gantry, disengage the tabletop from the magnetic
coupling, and manually move it backwards to the mechanical end stop.
n Switch off the system.
n Under the tabletop, there are two dog brackets on the left and right side. Please re‐
place the right side bracket first.
Before removing the old dog bracket, mark its position with a pen. This makes it easier to
install the new one
Fig. 38: Under tabletop Fig. 39: Dog bracket -- under tabletop
1 2
2
a) Remove 2 screws for the right dog bracket, loosen the cable, and remove the old
bracket.
b) Install a new dog bracket. Do not tighten these 2 screws.
c) Disengage and reengage the tabletop several times from the magnet coupling and
check to see if the coupling works properly.
d) Engage the tabletop with the magnet coupling again, and tighten these 2 screws
with 10 Nm.
e) Secure the cable.
n Replace the left dog bracket following the steps above.
n Power on the CT system and wait until the system is in standby.
n Move the tabletop slowly toward the back and completely remove the tabletop
( Fig. 41 Page 66) .
(1) Belt
n Push the complete spindle nut ( Fig. 43 Page 66) toward the gantry. If necessary,
rotate the spindle by hand. Also, please try to move the spindle nut in the other direc‐
tion.
Fig. 43: Spindle nut
3
2
n Place the connection piece of the grease gun with lubricant Isoflex Topas NCA52 on
the lubricating nipple ( 2/Fig. 43 Page 66) of the spindle nut.
n Squeeze lubricant into the spindle nut until the new lubricant appears at both ends of
the spindle nut.
n Remove the yellow paint ( 3/Fig. 43 Page 66) with a sharp needle.
Newer spindles use Torx T10 screws to secure the 2 ball deflection plates. Before open‐
ing those screws, please remove the yellow paint with a sharp needle. Otherwise the
Torx T10 screws might be damaged when loosened with a screwdriver.
n Remove the 2 ball deflection plates( Fig. 44 Page 67) from the spindle nut very
carefully. Do not lose any balls from the bearing.
n Slowly rotate the spindle by hand in both directions to remove all bearing balls.
n Use a small cable tie to remove the balls from the connection duct. There are total of
about 77-80 balls inside the spindle nut, the connection duct, and the 2 ball deflec‐
tion plates.
n It should now be possible to move the spindle nut by hand very easily. While doing so,
be careful not to mechanically damage the spindle.
n Clean the spindle, the spindle nut, the connection duct, the 2 ball deflection plates,
and the balls of all lubricant and dirt.
If necessary, use the grease gun to wash out dirt from the spindle nut with lubricant.
n Insert 2 bearing balls into each ball deflection plate ( Fig. 44 Page 67), 6 balls into
the connection duct ( 1/Fig. 45 Page 67), and the rest into the spindle nut. Ensure
they are inserted in the correct direction ( Fig. 46 Page 68).
Fig. 46: Insert direction of bearing balls
n Install the 2 ball deflection plates on the spindle nut. Ensure that no bearing balls are
shifted to the outside direction while installing the plates.
n Squeeze lubricant into the spindle nut until the new lubricant appears at both ends of
the spindle nut.
n Remove old lubricant from the spindle nut and the spindle with a soft cloth.
n Reinstall the toothed belt ( 1/Fig. 42 Page 66), the spindle cover, and the tabletop.
n Perform the voltage measurement again( Measuring the Voltage / Page 62). Now,
the voltage value should be below 800 mv with no sharp gradients.
n Install all related covers.
The following Troubleshooting Guide is only valid for PHS1A (material no. 10355389 ),
SN range spans from 10110 to 11301 and from 12021 to 12705.
n Cleaning the magnet block
n Replace the manual clutch assembly
n Replacing the new belt pulley assembly
Fig. 47: Manual clutch assembly Fig. 48: The new Belt Pulley Assembly
7.2.3 Preparations
n Move the table to the uppermost position and move the table fully into the gantry.
n Switch off the system.
n Remove the front end cover, back end cover, back basin cover and middle cover.
Fig. 49: PHS1 back view Fig. 50: Cover for PHS1 stand - front view
2 3 10
9
3
8 1
7 4 4
5
6 2
n Remove the white screws from the metal sheets and metal bracket. Then remove two
metal sheets. See the Replacement of Parts Gantry/PHS-> PHS1A -> Metal Sheets Re‐
moving and Installation (CT02-025.841.03).
Fig. 51: Remove the left metal sheet Fig. 52: Remove the right metal sheet
n Remove two nuts in the front, and remove the metal bracket of the belt.
Fig. 53: Bottom view of the table front side
2
1
n Drive the tabletop to a position roughly 350mm away from the rear side of the table
frame using the GPC.
Fig. 55: Move the table back
n Inspect the surface of the drive block and clean it with alcohol.
Fig. 57: Clean the drive block
n Verify the correct horizontal movement of the table in and out several times using the
GPC.
n If there is horizontal vibration, perform the next step to replace a new manual clutch
assembly.
Fig. 58: Clutch support bracket Fig. 59: Manual clutch with 4 screws
n Remove the manual clutch assembly by removing 4 screws from the table frame.
n Inspect the surface of the table frame and remove any burrs or dirt from the surface.
Fig. 60: Surface of the table frame
n Hold the drive block with two hands and push the manual clutch assembly toward the
magnet block as shown below.
Fig. 61: Hold the drive block and move it Fig. 62: Connect the drive block to the magnet part
n When the two parts fit together tightly, move the table frame inward a little until
switch S6 is enabled. When S6 is enabled, the LED on the GPC will stop flashing.
Fig. 63: S6, invisible from bottom side of the table
n Hold the table frame to keep switch S6 enabled and fasten the 4 screws with the 6
Nm torque wrench one by one in the order shown.
Fig. 64: Fastening order for the 4 screws
3 2
1 4
n Install the clutch support bracket with 2 screws. Adjust the bracket position and en‐
sure that the clutch handle will not contact the support bracket when the manual
clutch is connected to the magnet.
Fig. 65: Install the bracket support
The new belt pulley assembly was developed for the PHS1A table, which is helpful for
solving the horizontal vibration problem.
n Loosen the nut with a 13 mm wrench and release the rear adjustment screw.
Fig. 66: Loosen the adjustment screw
2 1
1
2
Fig. 70: Put the belt in the center in the rear of the pulley Fig. 71: Bottom view of the table front
1 2
(1) Belt
(2) Horizontal encoder
(3) Horizontal driver
During the belt connector installation, it is sometimes hard to connect the belt to the
connector due to the short length of the belt. You can release the belt pulley to make it
longer by removing two screws.
Adjust the belt to the center position and fix the 4 screws.
Fig. 72: Install the belt connector Fig. 73: Adjust the belt to the center position
n Move the table forward 940 +/- 10 mm so that the distance between the tension ad‐
juster and the connection joint is 1000 +/- 10 mm.
Fig. 75: Measure front point Fig. 76: Measure rear point
2
1
n Hook a spring scale into the position which is in the center of the tension adjuster and
the connection joint (1000mm/2 = 500mm).
Fig. 77: Spring scale measure position
n Position a ruler or measuring tape in the vertical position between two edges of the
belt.
n Pull the spring scale in the vertical direction with a tension of 25 +/- 1 N and measure
the vertical belt distance (see the above illustration).
The vertical belt distance must be 70+/-1 mm (at 25 +/- 1 N).
3 1
2 1
(1) Nut
(2) Adjustment screw
n Switch on the system.
During the belt pulley position adjustment, there may be a CT_GPC 6066 error caused by
'system resume'. The root cause is the table horziontal position changed during the belt
pulley replacement.Click “Continue“ and reset the system to solve the problem.
n Run the horizontal table motion fully in and out 3 times, adjust the belt pulley direc‐
tion until the belt and wheel do not contact each other as shown in the figure below.
Fig. 80: Adjust the pulley direction to the left Fig. 81: Adjust the pulley direction to the right
1
1 2
1
2
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