MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSETe/M2-152

SUBJECT: DAVIT CALC.

ISO 9001:2000 REF: 4.0

1.0 MOMENT AND FORCES IN DAVIT AND VESSEL

(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.1 Load on davit

Weight of Blind, WL : 1542.08 Kg
Weight of Davit (Boom + Brace), W1 : 44.6 Kg
Axial Load, P = WL + W1 = 1586.7 kg

Vertical Impact Factor, Cv : 1.5

Horizontal Impact Factor, Ch : 0.5

Vertical Force, fv = Cv x P = 23348.39095 N

Horizontal Force, fh = Ch x P = 7782.796984 N

1.2 Bending Moment in Davit Mast, M1

Length of Boom, L1 = 997 mm
Length of Mast, L2 = 889 mm
Length L5 = 462 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 30415490.2 Nmm

Figure 1: Davit
2.0 STRESS IN DAVIT

2.1 Mast Properties

Mast Material : SA 106B SCH 160
Yield Stress, Fy = 241.317 N/mm2
Allowable Axial Stress, Fa = 0.6Fy = 144.8 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 159.3 N/mm2
Outside Diameter, Do = 168.3 mm
Outside Radius, a = 84.15 mm
Wall Thickness of Davit, tp = 18.26 mm
Inside Diameter, Di = 131.78 mm
Cross Sectional Area, A1 = /4 x(Do2-Di2) = 8607.1 mm2
Section Modulus, Z1 = (/32Do)x (Do4-Di4) = 292087.5 mm3
Moment Inertia, I = /64 x(Do4-Di4) = 24579160.0 mm4
Radius of Gyration, r = Sqrt(I/A) = 53.4 mm

Axial Stress at Mast, fa = P/A = 1.81 N/mm2

Bending Stress at Mast, fb = M1/Z1 = 104.1 N/mm2
Combined Stress, fa/Fa + fb/Fb 1
Calculate Combined Stress = 0.666

Since Calculate Combined Stress <1 , Stress on Mast is

2.2 Boom Properties

Boom Material : SA 36
Boom Size : I Beam 152 x 152 x 37.2 kg/m
Yield Stress, Fy = 248.22 N/mm2
Allowable Axial Stress, Fa = 0.6Fy = 148.9 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 163.8 N/mm2
Cross Sectional Area, A2 = 4735 mm2
Section Modulus, Z2 = 91899 mm3

Axial Stress at Boom, fa = P/A = 3.29 N/mm2

Bending Stress at Boom, fb = (fv xL5)/Z2 = 117.4 N/mm2
Combined Stress, fa/Fa + fb/Fb 1
Calculate Combined Stress = 0.739

Since Calculate Combined Stress <1 , Stress on Boom is

3.0 WELDED DESIGN JOINT
(Ref:Pressure Vessel Handbook 12th Edition by Eugene F. Megyesy Page 459)

3.1 Davit Arm Bracket

Vertical Shear, V = 15128 N

Bending Moment, M = lV = 20180492 Nmm

Horizontal Weld Length,b = 224 mm

Vertical Weld Length,d = 257 mm
Length of Weld, Aw = 962 mm
Fillet Weld Used = 12 mm

Section Modulus (Bending Moment),S w : bd +(d2 /3)

= 79584.3 mm2

Allowable load on weld,f = 9600 psi

= 66.19 N/mm2

Vertical Shear Forces,Ws =V/Aw = 15.73 N/mm

Bending Forces, Wb = M/Sw = 253.57 N/mm

Resultant Force, W =(Wb2 + Ws2)1/2 = 254.06 N/mm

Fillet Weld Leg Size,w =W/f = 3.84 mm

Since Calc. weld size > Weld used = Satisfactory

4.0 DESIGN OF LOCAL STRESS IN CYLINDRICAL SHELL
(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 255~290)

4.1 Radial Load for Shell attachment

Half side vertical attachment, Cx =d/2 = 128.5 mm

Half side horizontal attachment, C =b/2 = 112.0 mm

Mean Radius, Rm = 620.6 mm

Shell thickness,t = 22.2 mm

Cx/Rm = 0.21
C/Rm = 0.18

Load on attachment, F = 15128 N

Kx from fig 5.13

Kfrom fig 5.13
N SDN BHD
DATE : 22/02/2010

ISSUE : 1

REVISION: 2

PAGE : 115 of 117

ge 291~295)

= 15127.8048 N
= 437.79 N
= 15565.59 N
 Satisfactory

52 x 152 x 37.2 kg/m

Satisfactory
ge 255~290)
 MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSETe/M2-134

SUBJECT: PROPERTIES OF SECTION

ISO 9001:2000 REF: 4.0

PROPERTIES OF SECTION
(Ref:Pressure Vessel Handbook 10th Edition by Paul Buthod Page 450 & 451)
This table provides formula for calculating section Area, Moment of Inertia, Polar moment of
inertia, Section Modulus, Radius of gyration and Centroidal distance for various cross sectio
shapes.

Nomenclature :
A = Area mm2
I = Moment of inertia mm4
J = Polar moment of inertia mm4
Z = Section modulus mm3 = I/y
r = Radius of gyration mm = Sqrt (I/A)
y = Centriodal distance mm

a) Rectangular relationships:

A=bxh
I = (b x h3)/12
Z = (b x h2)/6
r = 0.289 x h
y = h/2

b) Triangular relationships:

A = b x h/2
I = (b x h3)/36
Z = (b x h2)/24
r = 0.236 x h
y = h/3
c) Circle relationships:

A = /4 x d2
I = /64 x d4
Z = /32 x d3
J = ( x d4) /32
r = d/4
y = d/2

d) Hollow circle relationships:

A = /4 x( d2 - di2)
I = /64 x( d4 - di4)
Z = /(32 x d) x (d4 - di4)
J = ( x d4) /32 x (d4 - di4)
r = sqrt ((d2 - di2) /16) wro
y = d/2

e) Half- Circle relationships:

A = x d2 /8
I = 0.007 d4
Z = 0.024 d3
r = 0.132 d
y = 0.288 d

f) Half-Hollow Circle relationships:

A = 1.5708 (Ro2-ri2)
I = 0.1098(Ro4-ri4) -
[0.283Ro2ri2 (Ro-
Z = I/y
r = Sqrt (I/A)
y = 0.424(Ro3-ri3)/(R
g) Ellipse relationships:

A = x ab
I = 0.7854 a3b
Z = 0.7854 a2b
r = a/2
y=a

h) T-Shape relationships:

A = bs + ht
I = 1/3{[ty3 + b(d-y)3] -[(b-t)(d-y-s
Z = I/y
r = Sqrt (I/A)
y = d - {[d2t + s2(b-t)]/2(bs +ht)}

i) L-Shape(equal angle) relationships:

A = t(2a - t)
I = 1/3{[ty3 + a(a-y)3]-[(a-t)(a-y-t)
Z = I/y
r = Sqrt (I/A)
y = a - {[a2 + at-t2]/2(2a-t)}
j) L-Shape(unqual angle) relationships:

A = t(a + b - t)
I = 1/3{[ty3 + a(b-y)3]-[(a-t)(b-y-t)
Z = I/y
r = Sqrt (I/A)
y = a - {[t(2d + a) + d3]/2(d+a)}

k) I-Shape relationships:

A = bd-h(b-t)
I = [bd3 -h3(b-t)]/12
Z= [bd3 -h3(b-t)]/6d
r = Sqrt (I/A)
y = d/2
N SDN BHD
DATE : 31/03/2009

ISSUE :

REVISION:

PAGE : of

ertia, Polar moment of

r various cross section

b x h2)/24
 x d4) /32

/4 x( d2 - di2)
/64 x( d4 - di4)
/(32 x d) x (d4 - di4)
x d4) /32 x (d4 - di4)
qrt ((d2 - di2) /16) wrong-to be check

A = x d2 /8
I = 0.007 d4
Z = 0.024 d3
r = 0.132 d
y = 0.288 d

A = 1.5708 (Ro2-ri2)
I = 0.1098(Ro4-ri4) -
[0.283Ro2ri2 (Ro-ri)/(Ro+ri)]
r = Sqrt (I/A)
y = 0.424(Ro3-ri3)/(Ro2-ri2)
+ b(d-y)3] -[(b-t)(d-y-s)3]}

+ s2(b-t)]/2(bs +ht)}

+ a(a-y)3]-[(a-t)(a-y-t)3]}

+ at-t2]/2(2a-t)}
+ a(b-y)3]-[(a-t)(b-y-t)3]}

d + a) + d3]/2(d+a)}
 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2

DESIGN OF DAVIT
In accordance with pressure vessel design manual by Dennis Moss

Notation : -
P Axial Load 335 kg =
A Cross-sectional area 19.458 cm =
Z Section modulus 36.46 cm =
r Radius of gyration 2.885 cm =
tp Wall thickness of pipe davit 7.62 mm =
a Outside radius of pipe 44.45 mm =
L1 Length of davit 562 mm =
L2 Height of pipe from support 375 mm =
fa Axial Stress 17.22 kg/cm =
fb Bending stress
Fa Allowable axial stress 13250 psi
Fb Allowable bending stress 21000 psi
K Stress coefficients
R Radius of bent of davit 305 mm =
M1 Bending moment in davit at top support
M2 Maximum bending moment in curved davit
I Moment of Inertia 162.09 cm4 =
Fy Minimum specified yield stress 35000 psi
fv Vertical force 335 kg =
fh Horizontal force 335 kg =
W1 Weight of davit 16 kg =

Size of davit pipe used - OD 88.9mm * 7.62mm thk

Weight of blind flange - 293.00 kg
Weight of nozzle N2 - 24.00 kg
Weight of nozzle N5 - 5.8 kg
Miscellaneous weight - 10 kg
Hence Total weight of the blind flange is 332.8 kg ~ 335 kg

Material Specification of davit pipe - SA-106 Gr B

Yield strength of pipe = Fy = 35000 psi
Allowable bending stress Fb = 0.6*Fy = 21000 psi
Allowable axial stress Fa = 13250 psi (From sec VIII Div 1 Appendix-L, Ed 2007
allowable compressive stress for columns)

Axial Stress fa = P = 17.22 kg/cm2 = 244.78 lb/in

A

Bending moment in davit pipe at top support M1

 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2

M1 = fv*L1 + 0.5*W1*L1 + fh*L2

= 27641.42 in-lb

Maximum bending moment incured at davit M2

M2 = M1 (L2 - R)
L2
= 5168.72 in-lb

Coefficients
= tp* R= 1.176
a

= 6 = 0.45
5+6*

K= 1- 9 0.6617
10+12

Bending Stress at
M1, fb = M1 12423.11011 psi
Z

M2, fb = M2 * a * 2
I (3K 3*)
= 2011.68 psi

Combined stress
fa + fb = <1
Fa Fb

Hence combined stress at M1

0.61 <1

Hence combined stress at M2

0.11 <1

Thus we can conclude that the provided davit pipe is adequate as the combined stress is
Lesser than 1.
 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2

Page 97

739 lbs
3.016 in
2.225 in
1.136 in
0.3 in
1.75 in
22.12 in
14.76 in
244.78 lb/in

12 in

3.8943 in4

739 lbs
739 lbs
35 lbs

dix-L, Ed 2007
ss for columns)

Page 98
 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2

2
 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2
 V-2251 B
Doc No JI-191-030020-DM05-013 - Rev B2