Vaporizers

Direct-Fired LPG Vaporizer

RH Series
•M  echanical liquid inlet valve provides positive control of LP Gas liquid level on all RH 50, 80, and
RH 120 sizes. Larger sizes use reliable float switch and electronic inlet valve to prevent liquid
carryover.
•M  illivolt-powered gas control system maintains consistent vapor temperature under changing
load conditions.
•M  odular design provides maximum capacity in a compact, rectangular unit.
• All sizes are capable of infinite turndown and maintain a ready supply of vapor from zero load to
full capacity. At no load, only enough heat will be generated to maintain vapor temperature and
prevent condensation.
• “E” option available for electronic ignition.

Models are available in a complete range of sizes from 50 GPH to 1,000 GPH propane capacity.

Vaporizers
Millions of Shipping Inlet Outlet
Part # GPH Propane CF/hr.
BTU/hr. Weight (lbs.) Connection Connection
RH50 50 1,823 4.58 205 3/4” FNPT 1” FNPT
RH80 80 2,916 7.32 245 3/4” FNPT 1” FNPT
RH120 120 4,374 10.98 285 3/4” FNPT 1” FNPT
RH200 200 7,290 18.30 380 1” FNPT 1” FNPT
RH400 400 14,580 36.60 920 1” FNPT 2” FNPT
RH600 600 21,870 54.90 1,380 1” FNPT 2” FNPT
RH800 800 29,160 73.20 1,820 1” FNPT 2” FNPT
RH1000 1000 36,450 91.50 2,300 1” FNPT 2” FNPT
Common Repair Parts

Common Repair Parts - RH Series

Part # Description
HW-Q313A Thermal Generator
HW-VS820A Burner Gas Control Valve
JC-KIT Pilot Assembly Complete
KF-PRLW* Lead Wire for Relighter
KF-120F Vapor Temperature Switch
CP-PR120V* Pilot Relighter
*For units equipped with and “E” option only.

Direct-Fired LPG Vaporizer

RH Series - 240 Gallon
• Introducing the Newly Designed Ransome RH240 Direct-Fired LP-Gas Vaporizer.
•R  ansome’s RH240 Series provides an economical, dependable source of Liquefied Petroleum
(LP) gas vapor for a wide range of applications uf to 240 gallons per hour.
• The RH240 (240 gallon capacity) is one of the nine different size options to choose from in our
Direct-Fired Series line of Vaporizers.
• RH240 units are completely self-contained and require no outside power source.
• Installed optionally, the Ransome 9V Relight System protects against pilot outage to unusually
turbulent atmospheric conditions. Unit operated by four 9V batteries and two Solar Panels.
• The 9V Relight System option is for use in the field where 110V line power is unavailable.

Shipping
GPH Millions of
Part # CF/hr. Weight Inlet Outlet
Propane BTU/hr.
(lbs.)
RH240 240 8748 21.96 640 1” FNPT 1” FNPT

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 Vaporizers
Direct-Fired LPG Vaporizer-Mixers
PAM Series - Ransome
PAM Series Direct-Fired Vaporizer-Mixers provide an economical, dependable source of pro-
pane-air mixture to replace natural gas for any industrial or commercial use up to 73,500 SCFH at
as high as 30 PSI.
Applications include factories, hospitals, schools, office buildings, small utilities and many others.
They are individually factory-tested and calibrated on propane and shipped ready for use.

Why a Mixer?
LP-Gas is a highly concentrated source of energy, with 2516 BTU's per cubic foot gross heat con-
tent. It is too rich to use as a substitute for natural gas without dilution. The Ransome mixer blends
in just the right amount of air for an equivalent
mixture. A mixture with specific gravity of 1.31 (1480 BTU/Cu. Ft.) will approximately match 0.6
specific gravity natural gas with 1000 BTU/Cu. Ft. gross heat content.

If your Peak Load Requirements are up to 1 Vaporization

Air Required
Capacity
Vaporizers

Thousands of Thousands of SCFM (for

Part # Mixer Only Millions of Required (for
SCFH Natural SCFH Mixed 10 - 30 PSI
BTU/hr. M Series Only)
Gas2 Gas3 Only
GPM Propane
PAM200-10 M10 14.75 14.75 10 75 180
PAM400-20 M20 29.50 29.50 20 150 360
PAM600-30 M30 44.25 44.25 30 225 540
PAM800-40 M40 59.00 59.00 40 300 720
PAM1000-50 M50 73.75 73.75 50 375 500
1. Units maybe paralleled to achieve greater capacities.
2. Natural Gas; S.G.U. = .6 Gross Heat content 1000 BTU/Cu.Ft.
3. Mixed Gas; Propane-Air, S.G.U. = Gross Heat content 1450 BTU/Cu.Ft.

Waterbath Vaporizer
RW Series - Ransome
The RW Series vaporizer consists of a vertical ASME rated pressure vessel which is submerged in
a water bath. The water is heated by a gas fired burner which consumes a small amount of vapor
from the vessel to develop the heat required for vaporization.
As liquid enters the vessel, it begins to vaporize, absorbing the heat stored in the water causing its
temperature to decrease.
The operating temperature switch monitors water temperature and signals the gas control valve to
fire the burner when water temperature drops below set point (175° F).
The circulating pump keeps the water and glycol properly mixed and assists in heat transfer by
circulating the water throughout the tube, eliminating hot spots.
Ransome Model RW100 uses a mechanical liquid inlet valve that is actuated by a stainless steel
ball located inside the vessel. If the liquid level rises above the inlet connection, the float will lift
off the inlet valve allowing it to close, stopping the liquid flow. Once the liquid drops, the valve will
re-open.
Ransome Models RW180 thru RW900 use an external float switch and electrically operated sole-
noid valve to stop the liquid flow. Once the liquid drops to a safe level, the float switch will reopen
the valve.
Part # Gallon/hr CF/hr. Millions of BTU/hr. Shipping Weight (lbs.)
RW100 100 3645 9.16 450
RW180 180 6561 16.49 750
RW360 350 13122 32.98 1390
RW540 540 19683 49.46 1950
RW720 720 26244 65.95 2510
RW900 900 32805 82.44 3070
Units maybe parralled to achieve greater capacities.

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 Vaporizers
Waterbath Vaporizer - Horizontal
ID Series - Ransome
The industry’s most complete line of large-capacity LP-Gas vaporizers combine safely and reliabil-
ity. Ransome ID Series water-bath immersion tube vaporizers range in size from 500 to 10,000
gallons per hour propane capacity to produce the precise amount of vapor for your industrial or
commercial LP-Gas requirement.

Ransome ID Series vaporizers are ideally suited for lumber kilns, aggregate and gravel or grain
dryers, heat treating furnaces, industrial boilers and heating equipment, stand-by fuel systems,
peak shaving plants, food drying and processing plants, and any operation requiring an uninter-
rupted, reliable supply of LP-Gas vapor. All models are fully automatic, designed for unattended
use in all climates.

Part # Gallon/hr CF/hr. Millions of BTU/hr. Shipping Weight (lbs.)

ID500

Vaporizers
500 18.3 45.8 4,500
ID750 750 27.5 68.8 5,800
ID1000 1,000 36.6 91.7 6,450
ID1500 1,500 54.9 138 9,200
ID2000 2,000 73.3 183 15,000
ID2500 2,500 91.6 229 17,000

Direct-Fired LPG Vaporizer

DF Series - Algas-SDI
• Simple to Install - small & lightweight with only two piping connections required for installation.
• No electricity required.
• Steady gas supply over a broad temperature range.
• Sturdy all weather construction provides for maximum durability and resistance to the elements
and eliminates the need for a shelter.
• Easy access to operating controls.
• Capacity control valve included on standard unit.
• Versatile modular construction allows additional vaporizers to be added to the system as de-
mand grows.
• Operates at low temperatures.
• Capacity remains the same for propane or any LPG Supply.
• Complete with all operating and safety controls.
• Includes 3/4" inlet strainer with all models.
• Design pressure 250 psig.

Millions of BTU/ Shipping Weight

Part # GPH Propane Inlet Connection Outlet Connection
hr. (lbs.)
40/40H 40 3.6 170 3/4” FNPT 1” FNPT
80/40H 80 7.2 250 3/4” FNPT 1” FNPT
Common Repair Parts

Common Repair Parts - Algas Direct Gas-Fired LP Gas Vaporizer

Part # Description
ALG-41073 Thermostat Control Valve 9 Volt
60681 Knurled Screw 6-32 x 1/2”
40449 Pilot Assembly Kit for 160H
ALG-3-0013 Pilot Orifice and Thermocouple Kit
37503 Re-Igniter 9 Volt Module
ALG-41021 Pilot Assembly 80/40H New Style Post

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 Vaporizers
Small Electric Vaporizer
Zimmer Series - Algas-SDI
Features:
• Simple, wall mount installation or tank mount with optional tank mounting kit.
• One model tolerates 100-240 volts AC or DC.
• Explosion-proof design allows for limited space installation.
• Self limiting heating elements require no additional electrical controls or thermostats.
• Metal to metal inverted valve seat prevents clogging.
• Light weight and easy to handle.
• Easy, low cost installation.
• Injection molded outer plastic shell with anti-static ground.
• Thermodynamic control valve modulates LPG or propane flow to ensure a minimum level of
superheat.
• Reliable, very few parts to maintain or fail.
• Lower maintenance requirements than any other vaporizer.
• Replaceable heaters.
• Add more Zimmer vaporizers with no special parts needed.
Vaporizers

• Non UL/CE marked units are supplied standard with factory explosion-proof electrical seal.
• UL/CUL/Demko Approved. CE and ATEX marked. Pressure Equipment Directive - SEP.

Part # GPH Propane Millions of BTU/hr. Shipping Weight (lbs.)

Z40P 20 1.82 55
Z100P 50 4.5 145
Z150P 75 6.8 145

Waterbath Vaporizer - Vertical

Aquavaire Series - Algas-SDI
• Meets the design requirements of NFPA Pamphlet 58 for gas fired waterbath vaporizers.
• The LPG heat exchanger is designed and constructed to conform with ASME Pressure
Vessel Code, Section VIII, Division 1.
• All wiring, controls, electrical components, and their installation comply with recognized
standards defined in NFPA 58 and 70.
• Industrial duty fixed air forced draft power burner provides optimum exhaust stack tem-
peratures and fast response to load changes.
• Float activated high LPG liquid level shutdown switch.
• LPG heat exchanger design pressure rating: 250 psig at 650°F (17.6 kg/cm2 at 343°C).
• Minimum 15°F 8.4°C!. Superheat @ 100% capacity.
• Water level sight gauge.
• Powder coated enclosure for durability with fully insulated waterbath for greater efficiency.
• Lifting lugs provided for ease of field installation.
• Water circulation pump standard on all models to eliminate thermal stratification and in-
crease vaporizer efficiency.
• Electronic flame safeguard assures positive and safe ignition.
• Two electronically operated main fuel safety shutoff valves in gas train.

Shipping Weight
Part # Gallon/hr Millions of BTU/hr.
(lbs.)
Q320V 320 29.1 1,770
Q480V 480 43.7 2,025
Q640V 640 58.2 2,690
Q800V 800 72.8 2,900
Q960V 960 87.4 2,900

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 Vaporizers
Single Core Electric Vaporizer
Torrexx Series - Algas-SDI
The standard Torrexx is a single core, dry, electric vaporizer. No start/stop switches are used. When
power is applied, the vaporizer is ON and ready for operation within seconds!

Heating elements are cast “in-situ” in the aluminum core. Two thermocouples housed in a common
sheath, directly control normal operation and provide over-temperature protection. Operational set-
points are factory set, however, field adjustments can be performed. Fusible links installed in the
Control System Housing provide additional over-temperature protection.

Torrexx is available in all common voltages. Explosion proof designs are available to meet either
Class I, Division 1, Group D (per NFPA Pamphlet 70) or, ATEX marked to comply with CE type
Zone I applications. Either design allows Torrexx to be installed adjacent to a tank or building with
no minimum separation requirement.

• 98% thermal efficiency • Heavy-duty contractor or • Thermocouple temperature

• Corrosion-free hermetic relay sensor

Vaporizers
• Simple and compact • Temperature controller is • Auto-restart after power
• No water-glycol simple to replace interruption
• Liqui-SAFE™ Valve • Easily fits inside cabinet

Shipping Weight
Part # Gallon/hr Millions of BTU/hr.
(lbs.)
TX25 12.5 1.1 130
TX50 25 2.2 130
TX100 50 4.5 135
TX160 80 7.2 145
TX240 120 10.9 170
TX320 160 14.5 180

Packaged Natural Gas Replacement System

QM Series
The Algas-SDI QM natural gas replacement system is a combination gas fired waterbath LPG
vaporizer and atmospheric venturi LPG/air mixer. All QM models feature an Eclipse Combustion
ThermAir forced draft burner and Algas-SDI optimized venturi mixers. Operation of these units has
been proven in -40 F climates. PLC controls with an easy to use operator interface are provided in a
temperature controlled enclosure to ensure long-term reliable operation. A “Smart-Start” cold start
feature automatically senses and controls the inlet propane pressure to make sure only vapor is fed
to the burner until the bath is warm enough for full vaporization. When the bath has reached oper-
ating temperature an output is switched by the PLC that turns on the LPG pump (STABILAIRE). A
maintenance program tracks the hours used, venturi cycles, and burner cycles to allow the user to
schedule service accordingly. Flow totalization is also provided for convenience.

Required
Mixed Gas Min. LPG Number of Vaporizer Shipping Accumulator
Part #
Pressure Pressure Venturi’s Model Weight (lbs.) Tank Capacity
(gallons)
QM84-8 8 90 6 Q960V 3,100 240
QM100-8 8 73 4 Q1120V 3,900 500
QM125-8 8 73 5 Q1375V 3,900 500
1. Other models and configurations available.
2. Capacity is based on a nominal mixed gas gross heating value of 1450 BTU/SCF ± 5% with commercial grade propane. Actual capacity and mixed gas heating
value may vary slightly base on installation and operating conditions.
3. Delivery pressures shown are valid up to 2,000 ft elevation. Contact Gas Equipment Company for information regarding applications at higher elevations.
4. Various voltage available on request. Contact factory for additional information.
5. Capacities are based on 100% propane. For butane models, contact Gas Equipment Company.

349
 Vaporizer Accessories
Flameless Catalytic Tank Heater
Second Sun Series - Algas-SDI
Second Sun™ is a flameless catalytic tank heater designed to safely and efficiently augment
natural vaporization in propane, LPG and anhydrous ammonia storage tanks.

Key Points.
• Safe.
• No flame.
• Simple to install.
• No AC power.
• Self-contained. Meets hazardous location requirements

Catalytic heating is a flameless process that involves chemical reactions aided by a catalyst. The
primary byproduct of this catalytic process is heat. Second Sun emits this heat against
the surface of the tank as infrared waves similar to a radiant heater. This warm, low intensity heat
mimics the energy from the sun. Since catalytic heating is flameless, Second Sun meets hazard-
ous location requirements.
Vaporizers

Shipping
Added Vaporization Tank Unit Weight
Part # Heat Input Mounts to Weight
to Tank Diameters (lbs.)
(lbs.)
SS-30 30,000 BTU/hr 2.2 MMBTU/h @ -20°F 1,000-12,000 US Gal Tanks 41” - 84” 114 141
SS-10 10.000 BTU/h 0.5 MMBTU/h @ -20°F 500-3,900 US Gal. Tanks 37” - 41” 42 60

Typical Vaporizer Installation - Principal Features

350
 Vaporizer Technical Information
Maintenance Checklist
Basic Vaporizer Maintenance Checklist Items
A clean and tested vaporizer will operate more efficiently, SAFELY and with longer life.
Thermostat Operation: Relief Valve: Heat Exchanger:
• Did burner(s) cycle on? • Inspected for corrosion? • Flue inspected?
• Did the burner(s) & pilot extinguish after • Is rain cap present? • Debris removed from and around heat
a short period of time when turned off? • Manufacture date checked for replace- exchanger?
ment? • Heat exchanger head thickness tested?
Thermocouple:
• Heat exchanger drained of heavy ends?
• Clean and operating correctly Drip Leg:
• Drained of all contaminants and oils? Vaporizer Cabinet:
Pilot Assembly:
• Are door, enclosure, inlet louvers and
• Pilot assembly inspected for corrosion? Vaporizer Tubing:
rain caps cleared of debris such as
• Pilot orifice cleaned? • All tubing checked for pitting or flaking
grain chaff, bird nests and other com-
and blown free of debris?
Burner Assembly: bustible materials?
• All Fittings tightened?
• Burner tips and orifices cleaned?

Vaporizers
Line Sizing Chart for Liquid Propane
Based on Pressure Drop of 1 PSI
Line Sizing Chart for Liquid Propane
(Based on Pressure Drop of 1 PSI)
To Use Chart Liquid Iron Pipe (Feet)
1. Having determined the required flow at Propane 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
Flow Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule
point of use, locate this flow in the left GPH 40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80
hand column. It this fall between two 10 729 416
figures, use the larger of the two.
15 324 185
2. Determine total length of piping re-
20 182 104 825 521
quired from source to point of use.
3. Read across chart from left (required 40 46 26 205 129 745 504
flow) to right to fing the total length 60 20 11 92 58 331 224
which is equal to or exceeds the dis- 80 11 6 51 32 187 127 735 537
tance from source to use. 100 7 4 33 21 119 81 470 343
4. From this point red up to find the correct
120 23 15 83 56 326 238
size of pipe required.
140 15 9 61 41 240 175 813 618
160 13 8 47 32 184 134 623 473
180 37 25 145 106 491 373
200 30 20 118 86 399 303
240 21 14 81 59 277 211
280 15 10 60 44 204 155
300 13 9 52 38 177 135 785 623
350 38 28 130 99 578 459
400 30 22 99 75 433 344 980 794
500 19 14 64 49 283 225 627 508
600 44 33 197 156 435 352
700 32 24 144 114 320 259
800 25 19 110 87 245 198 965 795
900 19 14 87 69 194 157 764 630
1000 16 12 71 56 157 127 618 509
1500 31 25 70 57 275 227
2000 18 14 39 32 154 127
3000 8 6 17 14 69 57
4000 10 8 39 32
5000 25 21
10000 6 5

To Use Chart
1. Having determined the required flow at point of use, locate this flow in the left
hand column. If this falls between two figures, use the larger of the two.
2. Determine total length of piping required from source to point of use.
3. Read across chart from left (required flow) to right to find the total length which
is equal to or exceeds the distance from source to use.
4. From this point read up to find the correct size of pipe required.
351