D77003 en
D77003 en
D77003 en
1. General information
The directional spool valves types PSL and PSV serve
Basic data
to control both, the direction of movement and the load
Design Proportional directional spool valve according
independent, stepless velocity of the hydraulic consumers.
to the Load-Sensing principle
In this way several consumers may be moved simultane-
Versions Valve bank design
ously, independently from each other at different velocity
Pressure pmax 420 bar
and pressure ratings, as long as the sum of the partial flows
Flow Qmax 80 (120) lpm
needed for this is within the total delivery supplied by the
pump.
Table of contents
1. General information........................................1
2. Type coding, overview ................................... 2
3. Available version, main data ......................... 4
3.1 Connection blocks and end plates ..................................... 4
3.2 Add-on spool valves ........................................................... 1
4. Characteristic data ...................................... 21
4.1 General and hydraulic ....................................................... 21
4.2 Curves ............................................................................... 22 <
4.3 Actuations ......................................................................... 23
4.4 Functional cut-off, prop. pressure limitation ...................... 27 ;
4.5 Other solenoid valves ....................................................... 28
5. Unit dimensions ........................................... 29
5.1 Connection blocks ............................................................ 29
5.2 End plates ......................................................................... 34
5.3 Directional spool valves with manual actuation A,C .......... 36
5.4 Spool valves with actuation EA, E0A, E, ER, EAR ............. 37
5.5 Spool valves with actuation HA, H, HEA, FA, F, FEA ......... 38
5.6 Spool valves with actuation P and PA ................................ 39 2.1
5.7 Spool valves with actuation K and KE ............................... 39
5.8 Elevation monitoring ......................................................... 40
5.9 Spool valves with LS- pressure limitation, functional cut-off
and prop. pressure limitation ............................................. 41
5.10 Ancillary blocks ................................................................. 42
5.11 Add-on intermediate plates .............................................. 46
5.12 Valve section with over center valves ................................ 48
6. Appendix ....................................................... 50
6.1 Notes for selection and lay-out ......................................... 50
6.2 Circuit examples .............................................................. 54 =
6.3 Notes regarding assembly, installation and conversion .... 55
; < = > ? @ A B C D E F G H I J K
A total of max. 12 spool valves, in one or more valve bank(s), can be connected in series via the internal LS-duct.
External piping is necessary (see also note at sect. 6.1 g) if more are requested.
; Basic type code for the connection block @ Tool adjustable pressure limiting valve (main pressure
(for detailed information, see sect. 3.1) limitation) in the connection block (see table 9, sect. 3.1.4)
PSL Supply with pressurized oil by means of (no coding) Without pressure limiting valve (type PSV only)
constant delivery pump (open center) /... Pressure limiting valve factory set to ... bar
PSV Supply with pressurized oil by means of
variable displacement pump (closed A Size (acc. to the hole-pattern of the mounting area for the spool
center) with a delivery flow controller, or as a valves to be added)
second, separate unit if both valve banks are 3 Size 3
connected to a constant pressure system (Size 2 see D 7700-2,
PSM For arbitrary supply with pressurized oil either Size 5 see D 7700-5)
by means of a constant delivery pump or a
variable displacement pump Valve section
(ZPL 53) Adapter plate enables combination with valve
sections size 5 acc. to D 7700-5
B Ports at the directional spool valve for A and B
3 G 1/2 (ISO 228/1) (BSPP) UNF 3 7/8-14
< Tapped ports P and R UNF-2B (SAE-10 acc. to SAE J 514)
conf. ISO 228/1 (BSPP) or SAE J 514: 4 G 3/4 (ISO 228/1) (BSPP) UNF 4 1 1/16-12
3 G 1/2 UNF 4 1 1/16-12 UN-2B (SAE-12) UN-2B (SAE-12)
4 G 3/4 UNF 44 1 1/16-12 UN-2B (SAE-12,
A Suited for mounting of ancillary blocks acc. to I
type PSV)
5, 55 G 1 (55 only type PSV)
or
6 G 1 1/4 (only type PSV)
Add-on intermediate plates (see sect. 3.2.2). No. C ... H are omitted
= Additional elements (see section 3.1.1 and 3.1.2)
ZPL 3 VQ.. Priority flow devider
(no coding) Basic version
ZPL 3 S(V)/H Hydraulically actuated shut-off valve
S, W Additional. damping device in gallery LS
ZPL 3 S(V)/E Solenoid actuated shut-off valve
B, B 4...7 Orifice in gallery LS
ZPL 3 P/... With pressure limiting valve (joint pressure
G Restrictor check valve
limitation for all subsequent functions)
Z, K Restrictor check valve + release valve (type PSL)
ZPL 3 D(S) Enables arbitrary flow reduction
H Raised circulation pressure of the 3-way flow
ZPL 3 D(S)/... Enables arbitrary flow reduction, safe-guarded
controller (approx. 14 bar with type PSL)
by a pressure limiting valve
U, UH Automatic reduction of the pump idle circu-
ZPL 33/5, ZPL 33/15,
lation pressure by means of a by-pass valve
ZPL 33, ZPL 33-Z 3 Spacer plate
(only type PSL 5.)
A1 RR.. Valve section for single acting consumers
Y, YH Separate, pressure resistant port for the
excess flow from the 3-way flow controller
(only type PSL) C Basic directional spool valve unit (table 13, sect. 3.2.1)
N Integrated shut-off of the pump gallery 2, 23, 24 Spool valve with inflow controller for each
(type PSV) consumer
1 Spool valve without inflow controller, suitable
> Control oil supply (table 7, sect. 3.1.4) for consumers, which are actuated individu-
(no coding) Without pressure reducing valve in case of an ally and successively but not simultaneously
external control oil supply (min. 20 bar up to (no additional functions possible)
max. 40 bar) 5, 54, 7, 74 Inflow controller with enforced spring for higher
1 With integrated pressure reducing valve flow
for the internal supply of control oil (control 26, 56 Inflow controller with additional rebound
pressure approx. 20 bar) damping
2 With integrated pressure reducing valve 8 4/3-way directional spool valve (pre-selector
for the internal supply of control oil (control valve)
pressure approx. 40 bar) R 2, R 5, R 7 like 2, 5, 7 but with check valve function
? Optional 2/2-way solenoid valve for arbitrary idle pump D Coding for the flow-pattern (for additional information,
circulation (see table 8, sect. 3.1.4.) see sect. 3.2, table 14 and sect. 6.1 c)
(no coding) Without directional valve, but prepared for L, M, F, H, J, B, R, O, P, A, Q, K, T, N, I, Y, Z, V, G, W, X
retrofitting
F, Z, ZM De-energized = idle pump circulation when
open valve is de-energized
D, V De-energized = idle pump circulation when
closed valve is energized
F.. or D.. If a pressure is specified, with pressure
limiting valve which can be activated as
a second pressure stage (e.g. F 50)
PA, PB, PD Prop. pressure limiting valve with various
pressure ranges
D 7700-3 page 3
E Flow coding for outlet A and B (see table 15, sect. 3.2.1) /4 AN BN, Ancillary blocks with suction valves
.../... Flow coding for outlet A or B (independently /UNF 3 AN BN at A and B
selectable) 3, 6, 10, 16, 25, 40, 63, 80 /4 AN..., Ancillary blocks with shock at A or B
/4 BN... and suction valves at B or A, with pressure
specification (bar)
F LS-pressure limitation (deviating from the main pressure setting, /3 AL... BL..., Ancillary blocks with over-center valves at A
lower pressure for the connected consumer) no shock valves /3 AL..., /3 BL... and/or B, with pressure specification (bar)
(see table 16, sect. 3.2.1), doesnt apply to spool valve types /3 VV(VX, XV), Ancillary blocks with shut-off valves EM 32 V
without inflow controller, coding 1 C or table 13 /UNF3VV(VX,XV) acc. to D 7490/1 (one or both sided)
(no coding) No LS-pressure limitation blocking the consumer with zero leakage
A... Only for consumer port A (Qmax approx. 80 lpm)
B... Only for consumer port B /3 DRH, Ancillary blocks with releasable check
A...B... For consumer ports A and B /UNF 3 DRH valves
C... Joint for consumer port A and B /43 DFA, Ancillary blocks for regenerative circuit
(not in conjunction with F. or S) /43 DFB
/3 DW., /4 DW., Ancillary blocks with flow control valve for
/UNF 4 DW. 3/3-way directional spool valve flow pattern
G Functional cut-off (see table 17, sect. 3.2.1), doesnt apply to
symbol N
spool valve types without inflow controller, coding 1 C or table 13 /4. AS.. Like /4 DW., with additional shock valve for A
(no coding) No functional cut-off /4. HPR.. Like /4 DW., with additional releasable check
F 1 Electrical cut-off, consumer port A valve
F 2 Electrical cut-off, consumer port B
F 3 Electrical cut-off, consumer port A and B Intermediate plates (see table 19 a, sect. 3.2.1)
FP 1(2, 3) Like F 1(2, 3), however with electro-proporti-
onal pressure limitation /ZDR, /ZDS Short-circuit valve between A and B
FPH 1(2, 3) Like FP 1(2, 3), however with additional push- /Z AL... BL... Spacer plate with over-center valve an A and
button for manual emergency actuation B with pressure specification (bar)
S, S 1 External hydraulic load signal pick-up from /ZDRH Spacer plate with releasable check valves
the control signal port U (consumer port A) /Z 40.. Spacer plate
and W (consumer port B) /Z AN BN Intermediate plate with suction valves
X, SB External load signal pick-up from control
signal port X (joint for consumer port A and B)
or W (connection side B) J End plate (see table 11, sect. 3.1.5)
E 1, E 1 UNF With T-port for control oil return externally to
the tank (basic type)
H Types of actuation (see table 20, sect. 3.2.1) E 2 Like E 1, with additional port Y for connection
/A Manual actuation to the LS-port of a further, separately located
/E Electro-hydraulic actuation PSV spool valve
/EA Electro-hydraulic and manual actuation E 3 Like E 1, with additional 3/2-way directional
/E0A Like /EA, however without actuation solenoid solenoid valve for arbitrary shut-off of pump
(prepared for retrofitting) circulation during idle position of the valve
/H, /HA, Hydraulic actuation with/without manual spools
/F, /FA actuation E 4, E 4 UNF Like E 1, however internal control oil return,
/HEA Hydraulic, electric and manual actuation max. pressure 10 bar!
/C, /AR Detent (stepless), 3-step detent E 5 Like E 2, however internal control oil return,
/ER, /EAR, Electrical, 3-step detent max. pressure 10 bar!
(with/without manual actuation) E 6 Like E 3, however internal control oil return,
/P, /PA Pneumatic actuation with/without manual max. pressure 10 bar!
actuation E 17... E 20, Variations, see table 11 in sect. 3.1.5
/K Mech. joy-stick (2-axis) E 17... E 20 UNF
/... Suffix 1 without hand lever EF 30, EF 41, EF 42 see section 3.2.3
2 short lever E 35... see section 3.1.5
G Reinforced version ZPL 32 Adapter plate enables combination with
N, N1 Proximity switch directional spool valves size 2 acc. to D 7700-2
V, VA, VB, VC, Contact switch monitoring
VCHO, VCHC, the spool elevation
VCHOC K Solenoid voltage and version (see table 10, sect. 3.1.4)
WA, WA-EX Position sensor G 12.. 12V DC, connection conf. EN 175 301-803 A
U Spool monitoring G 24.. 24V DC, connection conf. EN 175 301-803 A
(side indication) G 24 EX 24V DC, explosion-proof version
G 24 TEX 70 24V DC, explosion-proof version
(ambient temperature 70C)
I Ancillary blocks (acc. to table 19 in sect. 3.2.1), in combination G 24 MSHA 24V DC, explosion-proof version (fire-damp
with codings A of B protected (mining))
/3, /4, /UNF 3 Ancillary block without additional functions G 24 M2FP 24V DC, explosion-proof version (fire-damp
/3 AS.. BS.., Ancillary block with shock valves for A and B protected (mining)) (Australia)
/31 AS..BS.., (routed to the opposing side), with pressure G 12 IS 12V DC, explosion-proof version, (fire-damp
/4 AS..BS, specification (bar) protected (mining)), intrinsically safe
/UNF 3 AS.. BS.. AMP 12 K 4 12V DC, connection via AMP Junior Timer
/3 AN... BN..., Ancillary blocks with shock and suction AMP 24 K 4 24V DC, connection via AMP Junior Timer
/31 AN... BN..., valves at A and B, with pressure S 12.. 12V DC, electr. connection via quarter turn
/4 AN... BN..., specification (bar) plug
/UNF 3 AN... BN... S 24.. 24V DC electr. connection via quarter turn
plug
DT 12 12V DC electr. connection via plug
Co. DEUTSCH
DT 24 24V DC electr. connection via plug
Co. DEUTSCH
D 7700-3 page 4
3.1.1 Connection blocks for constant delivery pump systems (with integrated 3- way flow controller) type PSL
Order example: PSL 4 . 1 F/300 - 3 -... - G 24
Solenoid voltage and version table 10
Coding for additional elements table 2
Basic type and port size table 1
Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2) has to be installed right after the connection block whenever
type PSL 5, PSV 55 or PSM 5 is combined with a valve section with ancillary block (coding SL 3-A.. acc. to table 12
and 19) as otherwise it is not possible to mount a fitting in port R.
PSL 3(4)../..-3 PSL 4 Y../..-3 PSL 4 Z../..-3 PSL 4 K../..-3 PSL 5../..-3 PSL 5 U../..-3
PSL UNF 4../..-3
D 7700-3 page 5
Table 2: Coding for additional elements (for notes and descriptions, see sect. 6.1 a)
Coding Description
no coding Standard (integrated combination of orifice, check valve, pre-load valve pre-load pressure approx. 25 bar)
W Like standard, but with increased throttle effect, not available for type PSL 4 K and PSL 4 Z
G Restrictor check valve (without sequence valve), increased throttling effect, not avail. with type PSL 4 K,
PSL 4 Z, PSL 5
Coding for 3-way flow controller with increased idle circulation pressure (see sect. 4.2). Intended for valve spools
H with increased flow (coding 5 acc. to table 15), pre-selector spool valve coding 8 (see table 13), or add-on
intermediate plates coding ZPL 3 P/... (see sect. 3.2.2)
T Provision for locking the 3-way flow controller to enable use with variable pump systems.
Only available for type PSL 3, PSL 4, PSL 4 K(Z)
3.1.2 Connection blocks for variable displacement pump systems / constant pressure system or for a second and all other
separately parallel connected directional spool valve banks type PSV
PSV 3(4,5,6)..-3 PSV 3(4)../..-3 PSV 55../..-3 PSV ...S../..-3 PSV ...B..-3 PSV ...G..-3
PSV UNF 4..-3 PSV UNF 44../..-3 PSV ...W../..-3
D 7700-3 page 6
Table 3 a: LS-relief
Coding Description
no coding Without arbitrary relief, prepared for retrofitting of a directional seated valve
type EM 11 S(V) acc. to D 7490/1
V With 2/2-directional seated valve type EM 11 V acc. to D 7490/1
(closed when deenergized)
Z With 2/2-directional seated valve type EM 11 S acc. to D 7490/1
(open when deenergized)
The high control pressure of variable displacement pump controllers may lead to unintentional
movements of consumers with low load pressure even while the respective valve is in its idle
position. The pump gallery is completely blocked with type PSV 5 N to ensure a definitive
separation of pump and consumer circuit. This takes place by means of a solenoid valve. The
LS-gallery together with the LS-controller may be additionally relieved via a separate 2/2-way
directional seated valve.
Table 4: Coding for features within the LS-signal duct for the damping of pump flow
controllers (for notes and explanation, see sect. 6.1 a)
Additional features only suitable where variable displacement pumps are used
(limitation of the control oil flow) Observe note at table 9!
Coding Description
no coding Standard, without additional elements
With integrated combination of orifice, check valve, pre-load valve
S
(pre-load pressure approx. 25 bar); like standard element of type PSL
B 4, B 5,
With orifice # 0.4 mm, 0.5 mm, 0.6 mm or 0.7 mm at the LS-duct
B 6, B 7
D 7700-3 page 7
Table 7: Coding for control oil supply (for symbol, see sect. 3.1.1 and 3.1.2
Coding Description
no coding Without pressure reducing valve for actuation A, C or P acc. to sect. 3.2 table 17 or in the case of external control oil
supply (20-40 bar) for other actuations
1 With integrated pressure reducing valve for internal control oil supply for actuations H(HA), HEA).. and E(EA).. or as
pick-up for other control valves (max. permissible control oil flow approx. 2 lpm)
2 Control pressure: Coding 1: approx. 20 bar (+ return pressure at R)
Coding 2: approx. 40 bar (+ return pressure at R)
Table 8: Arbitrary idle pump circulation of all consumers by Note: To limit the control oil flow, when using the idle pump
means of 2/2-way solenoid valve type WN 1 acc. to circulation with type PSV an additional element coding
D 7470 A/1, 2/2-way solenoid valve type EM 21 DE S, W or B 4, B 5, B 6 acc. to table 4 is required.
(DSE) acc. to D 7490/1 E and prop. pressure limitation. Attention: Observe note in sect. 6.1 a when using the valves for an
Doesnt apply to PSV 6..-3 and PSV 5 N..-3 ! emergency stop function!
Table 9: Tool adjustable pressure limiting valve for the main pressure. Adjustable from 50 up to 420 bar, after slackening the lock-nut
(for symbol, see sect. 3.1.1 and 3.1.2).
Coding Description
no coding Version without pressure limiting valve (only type PSV)
With pressure limiting valve at PSL and PSV, if pressure specification in bar is added;
/... non piloted: PSL(V) 3, PSL(V) 4 and PSV 5 N
piloted: PSL 5, PSV 55, PSL UNF 4, PSVUNF 44 and PSM 5
Not available with type PSV 6..- 3!
G 24 C 4 Electr. connection conf. EN 175 301-803 C, via plug (MSD 6-209), 4-pin actuation solenoid
X 12 . Electr. connection conf. EN 175 301-803 A, without plug. For options, see coding G...
X 24 .
S 12 . Electr. connection via quarter turn type plug (Bayonet PA 6, Co. SCHLEMMER D-85586 Poing, suited for taper
S 24 T with bayonet 10 SL), 3-pin actuation solenoid
without Suffix:
T Manual emergency actuation (standard with functional cut-off FP., table 17)
AMP 12 K 4 Vertical connection via plug AMP Junior Timer, solenoid features 4 terminals
AMP 24 K 4
AMP 24 H 4 T Lateral connection via plug AMP Junior Timer, solenoid features 4 terminals and manual emergency actuation
DT 12 Connection via plug Co. DEUTSCH DT 04-4P, suited for socket DT 06-4S
DT 24
G 24 EX For use in areas with explosion hazardous atmosphere. Suited for category 2 and 3,
G 24 EX-10 m zone 1, 21, 2, 22.
Protection class EEx m II 120 (T4), with cable length 3 m (no coding) or 10 m
G 24 MSHA For use in mines and its on-surface systems, where a ATEX (EU), IEC, MSHA (USA) or MA (China) approval is
G 24 MSHA-10 m mandatory.
Protection class I M2 Ex d I (fire-damp protected), intrinsic safe), with cable length 5 m (no coding) or 10 m
G 24 M2FP Intended for use in mining and related machinery below and above ground, where an approval conforming IEC
G 24 M2FP-10 m or ANZE (Australia) is mandatory.
Protection class I M2 Ex d I (fire-damp protected) with connection line 3m (std.) or connection line 10 m
Note: o Solenoids of explosion-proof design are only available for actuation E, EA or HE(A) (table 20).
o An intermediate plate ZPL 33/5 (see table 22) has to be provided between the valve sections when using solenoids
G 12 IS.., G 24 MSHA... and G 24 M2 FP.
o Coding G 24 C4 (X 24 C4) is only available for solenoids of the electrical actuation (table 20) where there is no manual
emergency actuation.
o Coding AMP.., DT not available for idle circulation valves coding D, F, PA, PB, PD (table 8), intermediate plates ZPL 3 S(V)E
(table 22), end plates E 3, E 6 (table 11), intermediate plates /ZDS, /ZDR (table 19a), functional cut-off coding F. (table 17)
o Coding S.: Not available for functional cut-off coding F. (table 17) and comparator coding U (table 21)
D 7700-3 page 9
PSL 3(4).1./..-3 PSL 5.1./..-3 PSV 3(4,5,6).1..-3 PSV 3(4).1./..-3 PSV 55.1/..-3
PSL UNF 4.1./..-3 PSV UNF 4.1..-3 PSV UNF 44.1/..
PSL(V)..X
D 7700-3 page 10
Order example
E 17 E 18 E 19 E 20 ZPL 32
<
E 17 UNF E 18 UNF E 19 UNF E 20 UNF
=
;
; (E 35)
E 35 M
E 35
(E 35 M)
D 7700-3 page 11
3 G 1/2
4 G 3/4 Attention: Run-out version, dont use for new systems!
UNF 3 7/8-14 UNF-2B Coding UNF 3 (table 12) only with electrical actuation (coding E,
E0A, EA acc. to table 20) and only as optional function no coding,
A.., B.., A...B..., A.. B.. F.(FP.), A...B... S 1 or X (table 16 and 17)
UNF 4 1 1/16-12 UN-2B Coding UNF 4 only in combination with coding 8 acc. to
table 13
A With ancillary blocks conf. table 19
Note: A spacer plate type SL 3-ZPL 33/5 (see sect. 3.2.2) has to be installed right after the connection block
whenever type PSL 5, PSV 55 or PSM 5 is combined with a valve section with ancillary block (coding SL 3-A..
acc. to table 12 and 19) as otherwise it is not possible to mount a fitting in port R.
26 With inflow controller coding 2 or 5, and additional rebound damping; Especially suited for
56 oscillation inducing consumers (e.g. hydraulic motors with a low number of pistons)
8 4/3-way directional spool valve, utilized as pre-selector (also, see symbol page 15), only available with ports G 1/2*,
G 3/4* and UNF 4 (conf. table 12) coding. -38, -48 and -UNF 48. This version is only recommended with flow coding L
and max. flow. Only usable in conjunction with connection block type PSL.H./... or type PSV with variable displacement
pump / constant pressure system. (For note, see sect. 6.1 b) (* = BSPP)
R2 Like coding 2, 5, 7, but with additional check valve functionality (spool valve = slight leakage),
R5 see sect. 6.1 b
R7 Only usable in conjunction with connection block type PSL.H./... or type PSV with variable
displacement pump / constant pressure system.
D 7700-3 page 12
The flow ratings for the consumer ports A and B can be selected B... Pressure limitation at B with pressure specification
freely, e.g. 63/40, 40/80. Thereby enabling optimal adaptation to A... B... Pressure limitation at A and B with pressure
the respective consumer while exploitation the full functional lift specification
of the spool. In addition there is the possibility of stroke limitation. C... Common pressure limitation for A and B with
pressure specification
Pressure limitation pmin = 50 bar; pmax = 400 bar
Table 17: Functional cut-off or prop. pressure limitation (only Example: SL 3-32 H 63/40 A 250 B 200/A
available for spool valves with inflow controller, coding
2, 5 and 7 conf. table 15!) Coding UNF 3 (table 12) only with electrical actuation
Not in combination with flow pattern symbol N!) (coding E, E0A, EA acc. to table 20) and only as optional function
no coding, A..., B..., A...B..., A...B... F.(FP.), A...B... S 1 or X
Coding Description
(table 16 and 17).
no coding Without additional cut-off
F 1, F 2 Electric functional cut-off at A or B
Table 18: Combination possibilities for additional functions
flow pattern symbols, see page 15
F3 Electric functional cut-off at A and B Pressure limitation Functional cut-off
no S X F 1, F 2, F 3
FP 1, FP 2, FP 3 Prop. pressure limitation for A or B coding S 1 SB FP 1, FP 2, FP3
FPH 1, FPH 2, FPH 3 resp. A and B FPH 1, FPH 2, FPH 3
Version FPH. with additional emergen-
no coding o o o o
cy actuation (no tools needed)
A or B o o o o
S, S 1 Load signal ports U and W (G 1/8
A and B
(BSPP)) for external piping
C o -- -- --
X, SB Common load signal port (coding X) or
Additionally: F 1 ... F 3 or FP(H) 1 ... FP(H) 3
load signal B (coding SB) for external
may be combined with X
piping (G 1/8 (BSPP))
Only available in combination with
coding 3 and UNF 3 (table 12)
/Z 40 Spacer plate 40 mm
/Z 40 M to compensate height
/ZDRH Releasable check val-
/Z 40 M UNF differences between
ves in A and B (release
differing ancillary blocks
ratio 1:2.5) /Z 40 M
or to prevent collisions
For additional version /Z 40 M UNF
of neighboring ancillary
with pre-relieve coding
blocks when combined
/ZDRH VV, see D 6110
with other intermediate
type DRH 3
plates
(SL 3-).1 G../.. (SL 3-).2 G../.. (SL 3-) A. N../../../.DW. (SL 3-) A. NX../../K..X/../.DW.
Additional function:
Ls- pressure limitation
acc. to table 16 for spool
valves with inflow control-
ler (no shock valve!)
Possible .X ..S ..F 1, FP 1, FPH 1 (X) ..F 2, FP 2, FPH 2 (X) ..F 3, FP 3, FPH 3 (X)
combinations: A..X A..S A..F 1, FP 1, FPH 1 (X) A..F 2, FP 2, FPH 2 (X) A..F 3, FP 3, FPH 3 (X)
B..X B..S B..F 1, FP 1, FPH 1 (X) B..F 2, FP 2, FPH 2 (X) B..F 3, FP 3, FPH 3 (X)
A..B..X A..B..S A..B..F 1, FP 1, FPH 1 (X) A..B..F 2, FP 2, FPH 2 (X) A..B..F 3, FP 3, FPH 3 (X)
D 7700-3 page 16
Table 20: Types of actuation (for further explanations, see sect. 4.3)
Nomenclature Manual actuation Electro-hydraulic Hydraulic actuation 1) Pneumatic Mechanical
actuation actuation joystick
Spring Detent Only Comb. with Only Comb. Comb. with
return purely manual purely with solenoid
electro- actuation hydraulic manual and manual
hydraulic actuation actuation
Coding A C E EA H HA HEA P K
E0A E0C EI EAR H UNF HA UNF HEA UNF PA KE
AR ER F FA FEA K 12
E0AR F UNF FA UNF FEA UNF
(HE, FE)
Symbols
Manipulated Actuation angle Control current Control pressure (bar) Control press. Actuation angle
variables min. approx. 5 ratio I / IN min. approx. 5 min. approx. approx. 5...19
max. approx. 30 min. approx. 0.2 max. approx. 18 2.5 bar max.
max. approx. 1 max. perm. 50 bar approx. 7 bar
Note: o Approximate values for start of flow at A or B (= min) up to max. consumer flow according to the flow coding table 15, see
curves sect. 4.2.
o Hydraulic actuation type F.. has to be selected when combined with ancillary blocks!
Difference between actuation H.. and F.. is the position of the control line ports.
With actuations HE(A) or FE(A) observe also notes and circuit examples in sect. 6.1 i
o Type E0A, E0C, E0AR is prepared for retrofitting solenoid actuations
o Type AR, ER and EAR come with detent in the end positions, stroke limitation not possible
o Type EI - Version without stroke limitation
o Type EM and EAM: Version with pressure gauge ports at the actuation heads
o Type K12 with thread M12, no without hand lever available
o Type A 8 Actuation torque like with EA; Type E 9, E 9 A: Actuation torque like with H, HA
A, EA, C N, N1 Proximity switch, for monitoring the spools idle position (not side indication) EAN,
(for data of the switch, see sect. 4.3) A1N1
Type N1- only support: The transducer (8x8x33 centered sensor area) is
customer furnished WA
A, EA, C, PA, WA Integrated position sensor EAWA, U
K, H, HA WA-EX (Hall-sensor) with analogous signal output (lift monitoring). A1WA
Version WA-EX n, explosion-proof version.
WA-M2FP Coding WA-M2 FP, with fire-damp protected version (mining)
A, EA, C, PA, K U Integrated spool monitoring for side indication (comparator, triggered signal: EAU
ON / OFF)
A, C, E, E0A G Reinforced version of the spring cover, suitable if high pressure surges are ET1G, CG,
expected in the gallery T A1G
D 7700-3 page 17
Ancillary blocks
/3 Q Without additional functions;
/UNF 3 Q The necessary load signal
has to be generated either
internally via a fixed throttle
(coding 2...6) or fed external-
ly via port LLS (without fixed
throttle, coding X)
/3 QV With prop. directional seated
/3 QV 80 valve type EMP 31 V (co-
/3 QS ding /3 QV), EMP 31 V 80 V
/UNFQV (coding /3 QV 80) or EMP 31 ZPL 3 VQ.-X/3 Q ZPL 3 VQ.-./3 Q
/UNF 3 QV 80 S (coding /3 QS) only availa- ZPL 3 VQ.-X/UNF 3 Q ZPL 3 VQ.-./UNF 3 Q
/UNF QS ble without fixed throttle
(coding X)
Version with prop. throttle Version with prop. throttle
Fixed throttle for constant flow (closed when deenergized) (open when deenergized)
X - no throttle
2 - # 2 mm, QL approx. 8 lpm
3 - # 3 mm, QL approx. 18 lpm
4 - # 4 mm, QL approx. 30 lpm
5 - # 5 mm, QL approx. 40 lpm
6 - # 6 mm, QL approx. 60 lpm
Prop.
Dampening throttle
Basic setting
orifice
1 - QLmax 20 lpm
2 - QLmax 50 lpm
3 - QLmax > 50 lpm
ZPL 3 S/H The shut-off valve can arbitrarily block the pump
ZPL 3 V/H gallery for all subsequent consumers. The switching
signal can be either hydraulically (/H) or electri-
ZPL 3 S/E cal (/E). The connection to all subsequent valve
ZPL 3 V/E sections can be either open (S) or blocked (V) if not
actuated.
The main application is with circuits where it is
necessary to lock (block) one or more consumers
due to functional or safety reasons. ZPL 3 S/E
ZPL 3 V/E
A1 RR PVPV / 5 Valve section for the control of single ac- Sp PdH (lifting)
ting consumers, e.g. lifting / lowering with
industrial trucks (stackers) Qmax = 160 lpm
Ancillary block
Sp HdP (lowering)
Flow pattern symbol and flow Flow rate and opening ratio (1:6)
coding according to table 14
and 15 (specific flow rating Coding A 6 B 6 C 6 D 6 E 6 F6
for valve spool coding 1 in (lpm) 250 200 150 100 50 25
table 15). See notes to flow
pattern symbol HV above!
4. Characteristic data
4.1 General and hydraulic
Pressure fluid Hydraulic fluid acc. to DIN 51524 table 1 to 3; ISO VG 10 to 68 acc. to DIN 51519
Viscosity range: min. approx. 4; max. approx. 1500 mm2/s
Optimal operation range: approx. 10...500 mm2/s
Also suitable are biologically degradable pressure fluids of the type HEPG (Polyalkylenglycol) and HEES (synth. Ester)
at operation temperatures up to approx. +70C. HETG (e.g. rape seed oil) or water based fluids e.g. HFA or HFC must
not be used!
Temperature Ambient: approx. -40 ... +80C ; Oil: -25 ... +80C, pay attention to the viscosity range!
Start temperature down to -40C are allowable (Pay attention to the viscosity range during start !), as long as the
operation temperature during consequent running is at least 20K higher.
Biological degradable pressure fluids: Pay attention to manufacturers information. With regard to the compatibility
with sealing materials do not exceed +70C.
Restrictions with explosion-proof solenoids
Required ISO 4406 20/18/15
cleanliness
Operating pressure pmax = 420 bar; Ports P, P1, A, B, LS, M, Y
The max. pressure achievable at the consumer side of the spool valves is lowered by the amount equivalent internal
control pressure drop at the 3-way flow regulator of the PSL (see curves Connection block PSL on next page) or
at the pump flow regulator (PSV). Return port R(R1) 50 bar; port T pressureless with separate pipe (e.g. 6x1) to the
tank. It is recommended to employ end plate E 1, E 2, E 3, etc. with an additional leakage port, in case higher return
pressure is anticipated. Port Z approx. 20 or 40 bar (acc. to coding, see table 7) (outlet); 40 bar (inlet)
Control circuit For control pressure, see Q-I-characteristics. The internal control oil circuit is sufficiently protected against
malfunctions caused by contamination via a disk filter.
Flow Max. consumer flow 3...80 (120) lpm or acc. to table 15 sect. 3.2.1.
D 7700-3 page 22
Type EM 21 DE
Back pressure |p (bar)
Type EM 21 DSE
, H lve
,F a
M ol v
)
L, po
(s
Flow Q (lpm)
Control curve for consumer flow Control current I (A)
(guide line, example for directional spool valve type SL 3-.2../.. with inflow controller)
4.3 Actuations
For other data such as coding, symbols etc., see sect. 3.2
Actuation A, K Actuating moment (Nm)
Idle position End position
Actuation A approx. 2.3 approx. 3.4
Actuation HA, HEA, FA, FEA, PA approx. 2.9 approx. 8.0
Actuation EA, E0A approx. 2.4 approx. 6.0
Actuation C Version with detent, fixation of the valve spools at any desired position
(idle position with special notch)
AR, ER, EAR Version with detent, fixation of the valve spool at idle and both end positions
Required pulse duration for switching: approx. 1 sec
Actuation E, EA, HE(A), KE Prop.-Solenoid, manufactured and tested acc. to VDE 0580
Twin solenoid with anchor chambers sealed on the outside and connected to the
return duct, the anchors are thereby maintenance-free lubricated and protected
against corrosion by the hydraulic fluid.
See also: Specifications apply to all solenoid versions if not stated otherwise
Notes at Sk 7814 as well as for optional Rated voltage UN 24V DC 12V DC
components section 7.6.1! Coil resistance cold R20 26.6 { 6.3 {
Current, cold I20 0.9 A 1.9 A
Lim. current IG (Ilim) 0.63 A 1.26 A
Cut-off energy WA 0.3 Ws 0.3 Ws
Rel. duty cycle S 1 S1
(reference temp. }11 = 50C)
Required dither frequency 40...70 Hz
(best. 55 Hz)
Dither amplitude 1) 20% AD 50%
I - stroke- curve
I peak- peak
1) AD (%) = 100
IG
3 1 2 4 (with coding
...H 4 and ...C 4)
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX TV-A 02 ATEX 0007 X
Voltage specification G 24 EX, G 24 TEX Ex-proof level O II 2 G Ex mb II 120C (T4)
O II 2 D Ex mbD 21 T120C
Attention: Duty cycle (ED) S 1, one coil energized per solenoid housing
Additionally observe operating manuals Protection class IP 67 (IEC 60529)
B 01/2002 and B ATEX Nom. voltage UN 24V DC
Coil resistance cold R20 26.6 {
Protect against sunlight. Current, cold I20 0.88 A
Lim. current IG 0.63 A
Not available in combination with other sole- Residual ripple 15% of the supply voltage
noids at the connection block (table 3a and 8), Conditions of use:
ancillary blocks (table 19), intermediate plates Ambient temperature -35 ... +40C
(table 22), end plates (table 11) and functional max. fluid temperature +70C
cut-off F.. (table 17). Fuse IF < 1.8 A each solenoid must be safe guarded
against overload and short-cut by fuse conforming
IEC 60127 medium
Coil a (1) Coil b (2) Surface coating Housing galvanically zinc coated
Coil and connection cavity are moulded
Electrical design and testing conforming EN 60079, VDE 0170/0171 T 1 and T 9
Electrical connection 4 x 0.5 mm2
Cable length 3 m or 10 m (cable LFLEX-440P Co. LAPP,
D-70565 Stuttgart)
For connection scheme, see Actuation E, EA (standard version)
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX TV-A 02 ATEX 0007 X
Voltage specification G 24 EX 4, G 24 TEX 4 Ex-proof level O II 2 G Ex mb II 120C (T4)
O II 2 D Ex mbD 21 T120C
Attention: Duty cycle (ED) S 1, one coil energized per solenoid housing
Additionally observe operating manuals Protection class IP 67 (IEC 60529)
B 01/2002 and B ATEX Nom. voltage UN 24V DC
Coil resistance cold R20 26.6 {
Protect against sunlight. Current, cold I20 0.88 A
Lim. current IG 0.63 A
Not in combination with functional cut-off F(FP).. Residual ripple 15% of the supply voltage
(table 17) or all other solenoids mounted on con- Conditions of use:
nection blocks (table 3aand 8), ancillary blocks Ambient temperature -35 ... +40C
(table 19), intermediate plates (table 22) and end max. fluid temperature +70C
plates (table 11) Fuse IF < 1.8 A each solenoid must be safe guarded
against overload and short-cut by fuse conforming
IEC 60127 medium
Coil a (1) Coil b (2) Surface coating Housing galvanically zinc coated
Coil and connection cavity are moulded
Electrical design and testing conforming EN 60079, VDE 0170/0171 T 1 and T 9
Electrical connection 4 x 0.5 mm2
Cable length 3 m or 10 m (cable LFLEX-440P Co. LAPP,
D-70565 Stuttgart)
For connection scheme, see Actuation E, EA (standard version)
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity IEC IEC Ex IBE 09.0005 X
Voltage specification G 24 TEX 70 Letter of conformity ATEX IBExU07ATEX 1089 X
Ex-proof level O II 2 G Ex d IIB T4
Attention: O II 2 D Ex tD A21 T135C
Additionally observe operating manuals Duty cycle (ED) S 1, one coil energized per solenoid housing
B 09/2006 und B ATEX Protection class IP 67 (IEC 60529)
Nom. voltage UN 24V DC
Protect against sunlight. Power, cold R20 80 {
Lim. current IG 0.24 A
Not in combination with functional cut-off F(FP).. Residual ripple 15% of the supply voltage
(table 17) or all other solenoids mounted on con- Conditions of use:
nection blocks (table 3aand 8), ancillary blocks Ambient temperature -20 ... +70C
(table 19), intermediate plates (table 22) and end max. fluid temperature +70C
plates (table 11) Fuse IF < 0.5 A each solenoid must be safe guarded
against overload and short-cut by fuse conforming
IEC 60127 medium
Surface coating Housing galvanically zinc coated
Coil a (1) Coil b (2) Coil and connection cavity are moulded
Electrical design and testing conforming EN 60079, VDE 0170/0171 T 1 and T 9
Electrical connection 4+1 x 0.5 mm2
Cable length 3 m or 10 m (cable LFLEX-440P Co. LAPP,
D-70565 Stuttgart)
D 7700-3 page 25
Explosion-proof version of actuation E, EA, HE(A) Letter of conformity ATEX IBEx U05 ATEX 1115 X
(fire-damp protected (mining)) Letter of conformity ANZEx ANZEx 10.3019X
Voltage specification G 24 M2 FP Electrical connection 4 x 0.75 mm2, shielded connection line
For additional information see coding G 24 MSHA
Actuation suffix H, HA, HEA Control pressure approx. 5 bar (start of stroke)
approx. 18 bar (full elevation) max. permissible pressure 50 bar.
The remote control lines to the control port 1 and 2 have to be piped externally.
Supply is via proportional piloting valve e.g. type FB 2/18 etc. or KFB 2/18
(both acc. to D 6600).
Actuation suffix P, PA Control pressure approx. 2.5 bar (start of stroke)
approx. 7 bar (full elevation)
D 7700-3 page 26
Actuation suffix V, VA, VB, VC The idle position of the valve spool is monitored by a contact switch from
Co. BURGESS type V 4 NS with lever AR 1
Switch compressed at idle position
Protection class IP 67 (IEC 60529)
Circuit-breaking capacity
up to 30 V DC = 5A
Inductive load = 3A
Cables 3 x 0.5 mm2 leads PVC coated; length 50 mm
black = inlet
blue = NO-contact
green = NC-contact
The switch is highly protected by a sheet cover against exterior physical damage.
Actuation suffix VCHO, VCHC The idle position of the valve spool is monitored by a contact switch from
Co. BURGESS type V 4 N 4 Sk 2 with lever AR 1
Switch compressed at idle position
Electr. connection via plug, e.g. type G 4 W 1 F Co. HIRSCHMANN,
www.hirschmann.com
Protection class IP 65 (IEC 60529)
Circuit-breaking capacity
up to 30V DC =5A
Inductive load =3A
Switch function
S 1 - direction A
S 2 - direction B
Actuation suffix N Supervision of the idle position of the valve spool via a transducer
Design 8x8x40mm, with LED-display, e.g. NC-contact, conducting
to plus an even type IFFM 08P/37O1/02L
Manufacturer:
Co. BAUMER Electric GmbH D-61169 Friedberg
Connection cable #3 mm, 3 leads PVC coated
Operating voltage 10 up to 30V DC
Current consumption without load up to 10 mA
Max. load current 200 mA
Operating temperature -25C up to 80C
Protection class IP 67 (IEC 60529)
The switch is highly protected by a sheet cover against exterior physical damage.
Actuation suffix WA, WA-EX Postion sensor supervision of the valve spool stroke via a Hall-sensor
UB = Supply voltage
Signal voltage
UB max = 76%
UB min = 24%
Accuracy * 9% (UB)
Stroke
D 7700-3 page 27
Actuation suffix U
Coding AMP...
Signal table
1) Note: The duty cycle refers to one coil only of each twin solenoid. The perm. duty
cycle is only 50%, when both coils are energized simultaneously
Prop.-pressure limitation Prop.-solenoid with manual emergency actuation. For connection pattern, see functional
cut-off for electrical data, see actuation E, EA
D 7700-3 page 28
Electr. connection
2 1
D 7700-3 page 29
5. Unit dimensions All dimensions are in mm and are subject to change without notice !
5.1 Connection blocks
Connection blocks type PSL and PSM acc. to sect. 3.1.1 and 3.1.3
approx. 38 1) Coding
TR, HTR Directional spool valves
see sect. 5.3 ++
With coding 2 acc. to table 7
Automatic red-
uction of the idle
pump circulation M8, 10 deep
pressure with
type PSL 5 U(H)
approx. 39
Ports
P R LS, Z, M, DW
PSL 45.. G 3/4 G 1 G 1/4
PSL 45 U(H).. G 3/4 G 1 G 1/4 ISO 228/1
PSL 5.. G 1 G 1 G 1/4 (BSPP)
PSL 5 U(H).. G 1 G 1 G 1/4
PSL UNF 4.. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
PSV 55.. G 1 G 1 G 1/4 ISO 228/1 (BSPP)
PSV UNF 44. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
PSM 5..
G 1 G 1 G 1/4 ISO 228/1 (BSPP)
PSM 5 L..
PSM UNF 4.. 1 1/16-12 UN-2B 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-12) (SAE-4) SAE J 514
D 7700-3 page 31
Pressure reducing
valve
Pressure
limiting valve
approx. 80
Directional spool
1 valves see sect. 5.3 ++
approx. 38 )
With coding 2
acc. to table 8
Ports
P R LS, Z, M
PSV 3.. G 1/2 G 1/2 G 1/4 a b c d
PSV 4.. G 3/4 G 3/4 G 1/4 ISO 228/1 PSV 3.. 110 77 18 22
PSV 5.. G 1 G 1 G 1/4 (BSPP) PSV 4.. 110 77 21 22
PSV 5.. 128 98 21 21
PSV UNF 4.. 1 1/16-12 UN-2B 7/16-20 UNF-2B
(SAE-12) (SAE-4) SAE J 514
D 7700-3 page 32
Type PSV 5 N
a b c
PSV 5 N 13.5 33.8 20.5
PSV UNF 5 N 14.5 32.5 24
approx. 80
approx. 67
M 8, 9.5 deep
M 8, 9.5 deep
approx. 67
Ports
Type PSV 6
P R LS, Z
PSV 5 N G 1 G 1 G 1/4 ISO 228/1
(BSPP)
PSV UNF 5 N 1 5/16-12UN-2B 1 5/16-12UN-2B 7/16-20UNF-2B SAE J 514
(SAE-16) (SAE-16) (SAE-4)
PSV 6 G 1 1/4 G 1 1/4 G 1/4 ISO 228/1
(BSPP)
Ports
M (M)
approx. 5.5
1
approx. 56 )
approx. 78
D 7700-3 page 34
Type E 1, E 2, E 4 and E 5
E 1 UNF and E 4 UNF
Port T is
plugged with
version E 4, E 4
UNF and E 5 !
a/f 17
Torque
46 Nm
Port Y is
plugged with E
1 and E 4 !
a/f 13
Coding a
Torque 23 Nm
E 1-E 5 14
E 1 UNF
E 4 UNF 12
Type E 3 and E 6
Port T is plugged Directional seated
with version E 6! valve type WN 1 H
approx. 28 )
1
Type E 17 ... E 20
E 17 UNF ... E 20 UNF Port T is plugged
with version E 19,
E 19 UNF and E 20,
E 20 UNF!
Port Y is only apparent with E 18 and E 20! M8, 10 deep Port Y is plugged with version
E 17, E 19, and E 19 UNF!
Ports conforming ISO 228/1 (BSPP): acc. to SAE J 514 (E.. UNF) For missing specifications, see above!
T and Y = G 1/4 T and Y = 7/16-20 UNF-2B (SAE-4) 1) This dimension (plug) depends on the
P and R = G 3/4 P and R = 7/8-14 UNF-2B (SAE-10) make and may be up to 40 mm acc.
EN 175 301-803 A
D 7700-3 page 35
Type E 35/.../...
approx. 128
approx. 80
M8, 10 deep
Type ZPL 32
D 7700-3 page 36
5.3 Directional spool valves with manual actuation A, C Lever housing will be instal-
led rotated by 180, when
stated in uncoded text.
Connec- End
tion block plate side
side
Reinforce- Subsequent angling of the lever
ment for housing and/or exchanging of
type ASG valve spools both possible, see
sect. 6.3.4
Actuation type AR
(without travel stop)
Port size Ports A and B conf. The stroke stops for flow limitation at A and B allow the consumer
ISO 228/1 (BSPP) flow Qmax of the built in spool to be smoothly reduced to interme-
a b e e1 diate values down to Qmax of the spool with the next smallest flow
3 G 1/2 29 67 20.5 27 coding (table 15, sect. 3.2).
4 G 3/4 27 69 21.5 31.5
UNF 3 7/8-14 UNF-3B (SAE-10) 29 67 20.5 27
UNF 4 1 1/16-12 UN-2B (SAE-12) - 69 - -
D 7700-3 page 37
5.4 Spool valves with actuation EA, E0A, E, EI, ER, EAR
approx. 59
approx. 38.5 2)
approx. 58
Tapped plug (Z 7709 047, complete with Plug can be Travel stop for flow
O-ring 12.42x1.78 HNBR 90 Sh angled at 180 limitation at B
O-ring 9x1.5 NBR 90 Sh and O-ring
7625 109/1) with actuation type E0A.-.
Actuation type EI
approx. 58
D 7700-3 page 38
approx. 24.5
D 7700-3 page 39
1)
approx. 37
approx. 37
1) Intermediate plate only in combination with actuation ER and EAR
Port position
with type F.. Port
Travel stop position
for flow limi- with
Port position
tation at A type F..
with type H..
approx. 59
Tapped ports 1 and
= G1/4 (ISO 228/1) (BSPP)
= 7/16-20 UNF-2B
(SAE-4, SAE J 514)
Solenoid with
actuation type HEA..
approx. 70
Lever housing at
type PA (1, 2) acc.
to sect. 5.3
approx. 100
Std. = M8
(K12=M12)
Connection block side
Solenoid with
actuation KE
D 7700-3 page 41
Type h
... V (VA, VB) 20.5
... VC 27
Type VCH0 (VCHC) Type ... VA, VB, VC
Type a
WA 39
U 53
Type H.WA
5.9 Spool valves with LS-pressure limitation, functional cut-off and prop. pressure limitation
Type A... Type B... Type A...B... Type C...
Position at
SL 3-3
Ports conforming ISO 228/1 (BSPP): For missing data (directional Port X, SB
U, W = G 1/8 spool valves and actuation) SL 3-3 = G 1/8 (ISO 228/1) (BSPP)
see sect. 5.3 to 5.7! SL 3-UNF 3 = 7/16-20 UNF (SAE-4)
Type F 1, F 2, F 3 Type S 1
FP 1, FP 2, FP 3
FPH 1, FPH 2, FPH 3
Push-button (manual
emergency actuation)
with type FPH..
PdB PdA
approx. 68
approx. 58
D 7700-3 page 43
approx. 32
Socket head
screws
ISO
4762-M6x35-
A2-70
max. torque
9.5 Nm
Pressure adjustment
Socket head screws B-page at type ..AS.. BS
ISO 4762-M6 x g -A2-70 A-page at type ..AN.. BN
max. torque 9.5 Nm
Type L b e f
/31 AS.. BS.. 70 16.5 53.5 13
1) Note: Not all lever positions are possible. /31 AN.. BN.. 100 31.5 68.5 2
D 7700-3 page 44
approx. 65
is not apparent max.
approx. 82
with type /3 VX 40 Nm
and /UNF 3 VX
approx. 65
approx. 82
Shut-off
valve type
EM 32 V is
not apparent
with type
/3 XV and
/UNF 3 XV
Socket head screws Socket head screws
ISO 4762-M6 x 50-A2-70 ISO 4762-M6 x g -A2-70
max. torque 9.5 Nm max. torque 9.5 Nm
approx. 59
approx. 65
a
/3 DW. 53.5
/4 DW. 56.5
/UNF 4 DW. 56.5
Port A and B:
/.3.. = G 1/2 (ISO 228/1) (BSPP)
/.4.. = G 3/4 (ISO 228/1) (BSPP)
/UNF 3.. = 7/8-14 UN-2B (SAE J 514, SAE-10)
/UNF 4.. = 1 1/16-12 UNF-2B (SAE J 514, SAE-12)
1) Note: Not all lever positions are possible.
Type /ZDRH
approx. 65
Ancillary block
approx. 65
table 19
Type /Z 40 Type /Z AN BN 1)
/Z 40 M
/Z 40 M UNF 1)
Port a and b:
ISO 228 (BSPP) SAE J 514
/Z 40 M G 1/4 ---
/UNF 3.. --- 7/16 - 20 UNF - 2B
Connection End
block side plate
side
Solenoid
valve type
EM 21 D(S)
approx. 67
acc. to
D 7490/1
Contour of
the add-on
spool valve
Connection End plate
block side side
Ancillary block
/3 QV, /3 QS
/UNF 3 QV, /UNF 3 QS
Unplugged only with Ancillary block
type ZPL 3 VQ.-X/ /3 Q
/UNF 3 Q
approx. 196
Port:
/3 Q.. L = G 1/2 (ISO 228/1) (BSPP)
LLS = G 1/4 (ISO 228/1) (BSPP)
/UNF 3 Q.. L = 7/8-14 UN-2B (SAE J 514, SAE-10)
LLS = 7/16-20 UNF-2B (SAE-4)
Type A1 RR...
approx. 71
approx. 267
approx. 122
approx. 80
Type SL 3-EF 30
M8,10 deep
approx. 80
approx. 38
Port conforming ISO 228/1 (BSPP): Ports conforming ISO 228/1 (BSPP):
Y = G 1/4 A and B = G 1/2
D 7700-3 page 50
6. Appendix
6.1 Notes for selection and lay-out
a) Connection block
There are, apart from the standard versions acc. to sect. 3.1.1 Dampening screw Residual pressure at load
and 3.1.2. additional damping variations for the LS-signal acc. to table 2 and 5 induced pressure of
duct listed in tables 2 or 4. These are required, if strong (load-)
Coding 250 bar 350 bar
oscillations are externally induced on the control circuit. A
general rule concerning the use of one or other variation can S, G, W, B 125 150
however not given. B4 60 70
B5 75 80
Coding Z and K B6 85 95
In this version a limiting to the return duct is opened as soon as B7 100 120
the pressure level in the LS-duct drops below approx. 1/3 of the
pressure level in the spring cavity of the 3-way flow control- Viskosity $ 60 mm2/s
ler. This ensures a quick response in spite of good damping
characteristics during operation (at least one valve spool
b) Spool valve sections
elevated). The main field of application is in connection with
Coding 1 (example SL 3-31 L 6/16...)
load-holding valves (types LHDV) and systems with a high
On the one hand, there is a higher consumer flow with
tendency to oscillate.
directional spool valves without an inflow controller (coding 1)
in comparison with one having a 2-way flow controller (code
Coding U (or UH)
no 2, 5), as the flow is then directly dependent on the control
The pump idle circulation pressure is reduced by means of an
pressure of either the connection blocks 3-way flow controller
additional by-pass valve, if all directional spool valves are in idle
(approx. 10 bar) in type PSL, or the metering valve of a variable
position (see also curves in sect. 4.2). The valve opens automa-
displacement pump (approx. 14 to 20 bar), in type PSV. On the
tically if the upcoming load pressure (LS pressure) drops below
other hand, the load-independence is lost, if several consumers
25% of the (still remaining) pump pressure.
are actuated simultaneously, because the consumer with the
Attention: A minimum pump delivery flow of approx. 80 lpm
highest load pressure rules the pressure level of the LS-signal
must be maintained for electro-hydraulic actuation
given to the 3-way flow controller and so defines the available
with internal control oil supply. The control pressure
oil flow in the system. When another valve with lower pressure is
(& pump circulation pressure) is not sufficient for
now actuated, the flow can only be regulated by throttling, which
elevating the spool at lower delivery flows. The load
means if the highest load pressure varies, the spool elevation
pressure must be at least 20 bar.
(= throttling) of the second consumer has to be reset to maintain
a constant delivery flow to the consumer. This consumer flow
Coding UH
can be calculated approx. by (QA; B = expected consumer flow,
The control pressure of the 3-way flow controller must be raised
Qnom = rated consumer flow for a valve with inflow controller
by approx. 15 bar to ensure a pressure difference between 2- and
coding 2, Spcontroller = pressure difference at the flow controller
3-way flow controller if at least one directional spool valvecoding
of the connection block or pump).
5 (increased circulation pressure) Is used due to the necessary
QA, B , Qnom 0.2 |pcontroller
consumer velocity. An increased dissipation power of the
control system is of course obliged with this. The by-pass valve
(see coding U) is therefore integrated as standard to minimize Coding 2 (example SL 3-32 O 16/25...)
pressure losses during idle pump circulation. The standard version of the spool valve comes with load
compensation. Due to the control pressure of the inflow
Coding Y and YH controller (approx. 6 bar), it regulates a constant flow related only
The additional port F (excess fluid of the 3-way controller) is to the spool elevation, making its delivery independent of other
fully pressure resistant. This enables feeding of an subsequent consumers or system pressure: Q , |pcontroller Avalve spool
valve bank and connected consumers, depending on the excess
flow). Coding 26 and 56 (example SL 3-326 J 40/25...)
When connecting two valve banks type PSL in series, it is Symptoms of resonance (audible knocking of the 2-way flow
necessary to employ version YH for the first one to maintain a controllers) can be sometimes caused if pulsating consumers
sufficient pressure drop required for a flawless control function. e.g. radial or axial piston motors with a low number of pistons)
are connected.
Coding G This is prevented by use of a restrictor check valve combination
This version lacks the sequence valve at the damping element which delays the closing of the inflow controller. This doesnt
which is apparent at the standard version to enable quick harm the characteristic of the functional cut-off or the pressure
depressurization down to the pre-load pressure during idle limiting valves.
position of the valve spool. This results in a stronger damping
effect than with the standard version, as all fluid from the Coding 5 (example SL 3-35 H 80/40...)
spring cavity of the 3-way flow controller must pass the thread This version has an increased control pressure enabling higher
type throttle. Main application is with consumers prone to consumer flows (see also above coding 1 and 2). The pressure
low-frequent oscillations - drawback is the delayed depressuri- of the flow controller is 10 bar resulting in a 1.3 higher flow
zation down to the pre-load pressure during idle position of the compared to the standard version (coding 2).
valve spool (pro-longed run-down).
Coding 7 (example SL 3-A 7 J 80/40)
Coding H Like coding 5, due to the necessary pressure drop only in
If on account of the required consumer velocity at least one combination variable displacement pump / constant pressure
spool valve with reference number 5 (raised circulation pressure) system i.e. basically type PSV.
is utilized, then, in order to maintain the necessary pressure
difference between 2- and 3-way flow controller, the circulation Coding 8 (example SL 3-38 L 63/80...)
pressure of the 3-way flow controller must be raised to approx. To ensure max. flow for all subsequent valve sections, the
14 bar. This means, of course, greater power dissipation. highest flow rating (80) must be selected for the B side
(continuation of P).
Coding Z, ZM, V and PA, PB, PD (see table 8)
When using these valves for an emergency stop function, it has
to be taken into account that there will be a certain min. residual
pressure during pushing load while a valve spool is elevated!
D 7700-3 page 52
Symbols Available versions: Symbols
SL 3 - I 6/6
I Y Z V I 10/10 P A T Q K
I 16/16
I 25/25
I 30/30
I 40/40
I 63/63
I 80/80
SL 3 - V 6/6
V 10/10
V 16/16
V 25/25
V 40/40
V 63/63 Cylinder area ratio Valve spool coding
V 80/80 Apiston /Arod Piston side Example
SL 3 - Y 45/45 =1 P... P 40/40
Y 60/60 .1 connection A A, T T 25/16
connection B Q, K Q 40/63
SL 3 - Z 25/25
Z 45/45
Z 60/60 The flow coding for A should be selected higher than for B with
spool codings A and T to prevent unintended pressure intensifi-
cations (for spool codings Q and K Qnom A < Qnom B )
D 7700-3 page 53
Load-holding valves
Load-holding valves type LHT acc. to D 7918 or type LHDV acc.
to D 7770 and note sect. 6.1 f, type LHK acc. to D 7100 only with
very stiff systems and directional spool valves without inflow
controller (coding 1 acc. to table 15, sect. 3.2.1)
Other valves
Combination with common hydraulic joy-sticks or hydrau- Proportional spool valve type PSL(V) size 2 acc. to D 7700-2
lic control devices type FB and KFB acc. to D 6600 and (can be combined via intermediate plate ZPL 32 with size 3)
D 6600-01 (circuitry acc. to example 2) Proportional spool valve type PSL(V) size 5 acc. to D 7700-5
The pressure reducing valves integrated in the joy-sticks open (can be combined via intermediate plate ZPL 53 with size 3)
the consumer line to the tank during idle position. The control oil Proportional spool valve type PSL(V) F size 3 and 5 acc. to
flow would escape via this bypass when a valve is simultaneously D 7700-3 F (manifold mounting spool valves)
solenoid actuated. Therefore it is a must to provide check valves Proportional pressure reducing valve type PMZ acc. to D 7625
for the control lines at this kind of circuitry. The same applies to Hydraulic joy-stick type KFB01 acc. to D 6600-01
hydraulic actuations. The used throttles however limit the bypass
leakage. The control oil supply must be dimensioned so that k) Connection Block PSV 5../.. (previous design)
this leakage can be compensated (> 0.7 lpm per actuated valve Attention: Do not use for new system layout!
section plus the internal leakage of the hydraulic joy-stick). The previous version featured a directly actuated pressure
limiting valve.
Examples 2 For dimensions, see sect. 5.1 Type PSV 5...!
Alternative: Use type PSV 55..; see table 4 and sect. 5.1 (5.2)
2 b) 2 a)
D 7700-3 page 55
The diagrams show a typical valve bank for cranes with hydraulic control.
Example: PSL 41/250 - 3 - 3 2 L 40/40 C 200/A
Control by PSL; supply of pressurized oil - 3 2 L 25/63A 100 F 1/EA
by constant delivery pump
- 3 2 H 63/25 F 3/A
-32M 25/40 /A - E 1 - G 24
Connection block Add-on spool valves Add-on spool valves Add-on spool valve Add-on spool valves End plate
PSL 41/250-3- 32L 40/40 C200/A 32L 25/63 A100 F 1/EA 32H 63/25 F 3/A 31M 25/40/A E1
Example:
Supply with pressurized fluid via variable displacement pump.
Combination of two valve banks installed a differing spots.
PSV 55 S 1/315 - 3 PSV 4 S 1 - 3
- ZPL 3 V Q 2 - X/3 QV - A 2 O 63/409/EA/3
- A 2 O 63/40 A 220 B 150/EA/3 AL - 6 B 7/250 - A 2 O 63/40 A 260 B 170/EA/3
- A 2 L 80/63/EA/3 AN 320 BN 320 - A 2 L 25/16/EA/3 AN 320 BN 320
- A 2 H 16/10/EA/3 DRH - A 2 H 40/40/EA/3 DRH
- E 5 - G 24 - E 4 - G 24
D 7700-3 page 56
F
F
D 7700-3 page 57
Lever housing
angled at 180