TUNNELLING MACHINES

CONSTRUCTION & MINING TECHNOLOGY

Tunnelling, Mining and Special Machines

GERMAN INNOVATION WORLDWIDE EXPERIENCE

TUNNELLING MACHINES
Three names represent the experience of many years and

field of cutting technology. The CMT Division thus offers you

recognized partnership in tunnel construction and mining:

both individual solutions for heading in soft to medium-hard

TEREX | Schaeff Tunneling and Special Machines,ITC (Inter

rock as well as special solutions for extraordinary areas of

Techno Commerce) worldwide sales of tunneling machines

application. We supply custom machines tailored to your

and Webster-Schaeff cutting units and cutting technology.

specific needs. Each piece of equipment is specially adapted

Within the TEREX Group, the activities are bundled in the di-

and optimised for the job at hand in collaboration with you.

vision "Construction & Mining Technology" (CMT). Develop-

And we will provide you with our know-how and engineering

ment, Production, Sales and After-Sale Service of the tun-

skills in every planning phase of your project, from the tender

nel, mining and special machines worldwide are coordinated

specification through to the successful break-through. So the

from here. TEREX | Schaeff and ITC enjoy over 40 years of

machines always deliver optimum heading performance.

combined experience in advancing through excavation, rockbreaking and loading as well as the development of special
machinery. Webster-Schaeff stands for know-how in the

YOUR ADVANTAGES:

WE ADVANCE YOUR PROJECT:

Know-how through many years of experience

Innovative technology, customized solutions, highest quality

Custom machinery and specific solutions

and extreme durability - our machines and our reliable service

Worldwide sales network

make us partners with worldwide recognition.

Consistent support right from the start

Reliable service

HAMMER TUNNEL HEADING MACHINES

The tunnel heading machines by TEREX | Schaeff - ITC are

mobile: with diesel drive into the tunnel, and then at the

available in four different sizes with an operating weight of

tunnel face using the emission-free electric motor.

18 to 45 tons. Because of the modular design of the basic

Saving time - The excavated material is rapidly shifted to

devices and working attachments, the machines can be op-

the rear by means of a conveyor system integrated into the

timally adapted to the respective tunnel cross-sections and

machine.

the geologic conditions. Apart from conventional removal

Special requests? Our specialists will work out the optimal

equipment such as ripping and loading buckets, patented

solution for your project. This means you can be sure of

hammer/bucket combinations, mucking tools, hydraulic cut-

having the best machinery setup for every job.

ter units and rock breakers are available. Fitted with powerful
diesel engines and electric motor, the machines are highly

PATENTED SOLUTIONS:

Advancing in alternating geologic conditions? The patented

hammer/bucket combination permits tool change in a matter of
seconds. This saves you time and therefore money.

YOUR ADVANTAGES:

Different machine sizes

Integrated conveyor system
Diesel drive and electric drive
Variety of work attachments
Variety of cutting tools

MUCKING AND LOADING MACHINES

Around the globe - Our machines operate worldwide. They

formations, either as digging and loading machines in soft to

can be encountered on international high-speed rail tracks

medium-hard rock, as loading machines with the typical drill

just as much on highway and rail construction sites- be it in

and blast heading or scaling the tunnel face and for invert

the Alps or in China.. Subway projects in metropolitan areas,

cleaning.

water engineering projects in Turkey, hydro-electric power

Mobility that counts. - The practicability of our mucking and

plant projects in Norway, India and in South America or min-

loading machines is also convincing. Transport is either self-

ing operations in South Africa and Kasakhstan: the quality of

propelled or by rail. However, the machines are also disman-

TEREX | Schaeff -ITC is demonstrated in all of these.

tled with the help of the crane, if necessary, and transported

Universal solutions - The tunnel heading machines are ex-

underground through a starting shaft.

tremely versatile and can be applied in a variety of geological

YOUR ADVANTAGES:

Wide range of application

Suitable for many types of rock
formations
Powerful loading performance
Worldwide experience
Service partners on site

HIGH SPEED MUCKING:

The enormous load capacities of the ITC machines allow

optimal drive rates, e.g. during drill and blast headings.

TUNNEL EXCAVATOR

The powerful tunnel excavator Type TE210 is designed es-

exhaust gas regulations are met.

pecially for the conventional tunnel drive. This machine con-

Simple and good - In regard to the hydraulics equipment,

vinces by great reliability and ease of handling. Because of

TEREX trusts the reliable, economic and service-friendly-

its compact design, the TE210 is especially suited for use in

load-sensing hydraulics. Load-sensing hydraulics hasgreatly

small and medium-sized cross-sections. The machine's up-

proven itself in our tunnel heading machines. The electrical

percarriage with short-tail permits a large swing radius - even

system consistently builds on low-maintenance and manage-

in tight spaces.

able technology. The use of electronics was deliberately re-

Efficient and precise The work equipment in combination

duced to a minimum.

with the swing bucket dipperstick exhibits high breakout

Low emissions At customer's request, the TE210 can be

forces yielding accurate tunnel profiles. The special kinemat-

equipped with a zero-emission electric motor. Power is sup-

ics permits the advance in low-profile tunnels higher than 4.8

plied by a cable drum either mounted directly on the upper-

m. Operating heights up to 8.5 m are also easily mastered by

carriage or alternatively on the undercarriage. The advantage

the TE210. Retrofitting and conversion options The TE210

- The 360-degree swing range of the excavator is maintained

can be equipped with special booms and work equipments

due to the installation on the undercarriage.

for particular requirements. The machine is equipped with

a powerful 165 kW turbo-diesel engine and an exhaust gas
soot particle filter system. Of course, the latest international

YOUR ADVANTAGES:

Robust, service-friendly design

Diesel or electric power
Reliable standard system components
High performance of attachments
Worldwide service

EVEN IN DIFFICULT
CONDITIONS:
The 165 kW diesel engine, in conjunction with a high
pump capacity, allows the use of powerful attachments
for example, hydraulic cutting units or drill rigs.

10

RAPID BALLAST LOADING MACHINES

TEREX | Schaeff - ITC enjoys the experience of many years

be used during reconstruction. As excavation, loading and

with the design of tunnelling machines. Of course, this know-

conveyance take place in line with the track, the slewing of

how is applied to the development of special machinery. We

the conventional crawler excavators is no longer required.

now also offer powerful loading machines for the reconstruc-

The parallel tracks can therefore be used at the same time!

tion of railway track foundations.

The track expert The Schaeff - ITC312VL has a loading ca-

Staying on track Without impairing the neighbouring track,

pacity of 3 to 4 cubic meters per minute. The integrated on-

the old ballast and subbase can now be excavated with the

board conveyor system boasts a capacity of up to 400 cubic

Schaeff-ITC312VL (VANOLINER). The transfer of the exca-

meters per hour. The crawler unit permits the usual working

vated material into the bunker shuttle wagon takes place in

operations on the railbed on-site. An additional rail-borne

line with the track.

chassis permits the haulage on the tracks in the trainset for-

Operation during usage Our railbed reconstruction system

mation.

is especially suited for short single and multi-track lines. The

machine has also proven very useful with rail lines that must

YOUR ADVANTAGES:

Excavation, loading and conveying in line with the

track without impairing neighbouring tracks
Flexibility through application options on different
routes
Quick rerailing of the machine
Extremely high loading capacity with optimal
loading of the excavated material
Flexible operation with different subbase materials
through a wide choice of tools
CONVINCING ECONOMY:

The Schaeff-ITC Vanoliners have already stood the test in

many operations. Their flexibility and high loading capacity
makes them unparalleled in the area of rail line reconstruction.

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12

ELECTRIC AND SPECIAL EXCAVATORS

We develop flexible special machinery for you for any application. They built on the standard machines of the TEREX Group.

OUR EXTRA SERVICE:

Proven excavators and wheel loaders are modified according

to your requirements and equipped with special working tools,

Customer-specific solutions

lifting platforms, remote control or electric drive. Special car-

Modified standard machines

rier units permit the continued use of your provided or already

Special engineering solutions

existing attachments.

CE conformity and manufacturer warranty

Satisfied customers worldwide - whether with salt mining, the

Decades of know-how

removal of cement residues in furnaces, demolition, in tunnel

drives with compressed air or also as carrier units for attachments: our special machines are distinguished by quality and
efficiency.

DESIGN PRINCIPLE:

The constant ongoing development of proven mass

production devicesinto specific special machines ensures
short delivery times.

13

14

HYDRAULIC CUTTING UNITS

Within the TEREX Group, sectional cutting machines with

high break-away performance and low tool wear. Our cutting

cutting heads for mining and tunnel construction have been

units have been designed for optimal performance at low

designed for over forty years. Hydraulic transverse cutting

noise cutting operation, low vibration and smooth and gentle

units have been built by TEREX | Schaeff since 1995.

use. They are equipped with robust gears and powered by

Know-how through experience The TEREX | Schaeff trans-

high-torque hydraulic motors. TEREX transverse cutting units

verse cutting units stand for high performance, reliability and

are also equipped with a patented reduction gear enhancing

economy worldwide.

the cutting power.

Optimal adjustment to the respective operating conditions

Special solutions Apart from the standard product offering,

TEREX | Schaeff transverse cutting units can be retrofitted

solutions for special applications such as cutting drums and

with different hydraulic motors and cutting heads. The prod-

slot cutting drums with various diameters and width, cutting

uct range includes six types of transverse cutting units with

drums for tree stump cutting or dust removal systems for cut-

hydraulic ratings of 15 kW, 30 kW, 45 kW, 60 kW, 90 kW and

ting operations are available.TEREX | Schaeff is the world's

120 kW.

market leader in the segment of hydraulic transverse cutting

We set the standards The cutting technology of the trans-

units. From civil engineering and tunnel constructions to gar-

verse cutting units undergoes continuous and consistent de-

dening and landscaping, the TEREX cutting unit series exhib-

velopment always representing the state-of-the-art. The opti-

its flexibility and power in a wide variety of areas.

mal configuration and choice of the cutting tools guarantees

YOUR ADVANTAGES:
True all-rounders, even for unusual applications
Available for nearly all machine sizes
Minimum of vibrations and low noise level
High efficiency
Special solutions available

PATENTED SOLUTIONS:

The hydraulic transverse cutting units by TEREX | Schaeff

represent top technology and quality, made in Germany.

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16

SPECIAL MACHINES FOR TUNNEL CONSTRUCTION

AND MINING

For nearly any application - We develop the special machine

Several roof scaling units of the type SF120 mounted on

for you exactly geared to your requirements.

customer's underground wheel loaders demonstrate their

The compact crawler-unit based Webster-Schaeff roadhead-

performance daily in the tough underground operation, in

ing machines are an example: They are especially suited for

roadway reconstruction and scaling in rock salt and potash

working in tight spaces. Universally rotating and swivelling,

mining.

the cutting boom is able to cut tunnel profiles accurately.

We can offer solutions also in combination with other exca-

Different tools, quick tool change Apart from different cut-

vation systems: We do not only supply complete machines

ting heads there is a choice of carriage-based drills, loading

but also develop attachments according to the respective re-

buckets, hydraulic rock breakers and working platforms. The

quirement. Especially the heading with tunnel shields often re-

machines are also equipped with electric motors. For under-

quires special attachment devices, for which TEREX | Schaeff

ground transport, they can be quickly and easily disassem-

has already developed various special components.

bled and reassembled on site.

Other examples The SFM200 slot cutting machine is a
development for efficient rock salt mining operations.

WE DEVELOP FOR YOU:

Custom solutions
System-specific machinery
Individual system components
Different types of working equipment

We develop the right individual solutions together with

leading companies and system suppliers. These special
machinery are used in pipe jacking, shaft sinking and
compressed air caissons or with shield headings.

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KEY TECHNICAL
SPECIFICATIONS

Hammer Tunnel
Heading Machines

Type

10 - 20

15 - 30

20 - 50

Machine width

mm

1950

2400

2700

Conveying width

mm

620

800

800

Electric power (400 V)

kW

55

90

132

Diesel power

kW

65

140

165

km/h

3,0

5,0

3,1

cbm/min

1-2

2-3

2-3

kg

850

1400

2600

22

33

45

ITC120F1

ITC312H1

Rock breaker/attachment weight

Total machine weight, approx.

Type
Rec. operating cross-section

9 - 20

12 - 30

Machine width

mm

1950

2400

Conveying width

mm

620

800

Electric power (400 V)

kW

55

90

Diesel power

kW

65

140

km/h

3,0

5,0

cbm/min

1-2

2-3

kg

600

1000

22

31

ITC120F4

ITC312H3

ITC312SL

Travel speed, max.

Loading capacity, up to
Rock breaker/attachment weight
Total machine weight, approx.

Mucking and Loading

Machines

Type
Rec. operating cross-section

9 - 20

12 - 30

18 - 50

Machine width

mm

1950

2400

2700

Conveying width

mm

620

800

1000

Electric power (400 V)

kW

55

90

110

Diesel power

kW

65

140

165

km/h

3,0

5,0

5,0

cbm/min

2-3

3-5

5-8

kg

600

1000

1000

20

30

35

Travel speed, max.

Loading capacity, up to
Rock breaker/attachment weight
Total machine weight, approx.

18

ITC320V45

Loading capacity, up to

Heading Machines

ITC312H6

Rec. operating cross-section

Travel speed, max.

Tunnel

ITC120F2

Type

TE210

TE210E

TE210E

Rec. operating cross-section

25 - 60

25 - 60

25 - 60

Machine width

mm

2700

2700

2700

Electric power (400 V)

kW

132

132

Diesel power

kW

165

km/h

5,0

2,9

2,9

Rock breaker/attachment weight

kg

1400

1400

1400

Cable drum, capacity

60

60

Total machine weight, approx.

28 - 30

30 - 31

31 - 32

ITC312VL

TC48E

Travel speed, max.

Type

Special Machines

Machine width

mm

2410

1850

Conveying width

mm

800

Electric power (400 V)

kW

22

Diesel power

kW

165

km/h

4,8

2,9

cbm/min

3-4

kg

700

300

Total machine weight, approx.

35

5,3

Cable drum, capacity

95

30

WS15

WS30

WS45N

kW

18/22

30

45

Required hydraulic oil ow

l/min

30 - 65

60 - 120

100 - 190

Cutting head width

mm

557

678

750

Weight, approx.

kg

200

375

815

2-8

8 - 15

12 - 20

WS60N

WS90N

WS120

kW

60

90

120

Required hydraulic oil ow

l/min

120 - 210

240 - 340

260 - 500

Cutting head width

mm

900

900

1255

Weight, approx.

kg

1350

1400

2000

18 - 30

25 - 35

30 - 45

Travel speed, max.

Loading capacity, up to
Rock breaker/attachment weight

Type
Hydraulic input power

Recommended excavator weight

Type
Hydraulic input power

Recommended excavator weight

Tunnel Excavator

Hydraulic Cutting
Units

19

Tunnelling, Mining and Special Machines International Construction Sites

Terex GmbH
Schaeffstrasse 8
D-74595 Langenburg
Germany

ITC SA
+49 (0) 79 05 / 58-0
FAX +49 (0) 79 05 / 58-1 14
EMAIL [email protected]
WEB terex-schaeff.com
PHONE

122 Rue de la Fusion

CH-1920 Martigny
Switzerland

+41 277 222 191

+41 277 222 185
EMAIL [email protected]
WEB www.itcsa.com

PHONE
FAX

CMT Tunnelling Machines-EN (2) Effective date: 1. April 2007. For further information, please contact your local distributor or the TEREX | Schaeff sales office listed. Continuous improvement of our products is a TEREX policy.
Product specifications are subject to change without notice or obligation. The photographs and drawings in this brochure are for illustrative purposes only. Products and services listed may be trademarks, service marks or
trade-names of TEREX Corporation and/or its subsidiaries in the USA and other countries and all rights are reserved. Copyright 2007 TEREX Corporation. TEREX is a Registered Trademark of Terex Corporation in the United
States of America and many other countries. Printed in Germany.
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