Ivica Bašić: 6RA70 Series Microprocessor-Based Converters From 6kW To 1900kW For Variable-Speed DC Drives

Siemens SIMOREG DC Master
6RA70 Series
Microprocessor-Based Converters from 6kW to 1900kW
for Variable-Speed DC Drives
Ivica Bai, MSE

drive specialist
DA-1-021203
Drives in the world of automation
DA-2-021203
Contents
1. Introduction in variable speed

converters
2. Basics of hardware
3. Parameters
4. Operation, troubleshooting and
maintenance
DA-3-021203
Application
Series 6RA70 SIMOREG DC MASTER converters are fully digital,

compact units for three-phase supply which supply the armature
and field of variable-speed DC drives with rated armature currents
of between 15A and 2200A.
The compact converters can be connected in parallel to supply
currents of up to 12000A.
The field circuit can be supplied with currents of up to 85A (current
levels depend on the armature rated current).
Other application where current regulation is needed. For example:
chemical cleaning, tinning, magnets supply, etc.
DA-4-021203
Principles of operation
DA-5-021203
A Short ABC of Hardware
DA-6-021203
A Short ABC of Hardware
DA-7-021203
Inside view
DA-8-021203
CUD1 Control Unit / Direct Current
Binary control
inputs and
outputs
X171
Serial interface
2 RS485 X172
Pulse encoder
input
X173
Analog inputs - setpoint
inputs, reference voltage;
Temperature sensor
inputs
X174
Analog X175
outputs
DA-9-021203
CUD2 Terminal Expansion Board

Binary inputs
X161
Serial interface 3
RS485
X162
Binary inputs and

outputs
X163
Analog inputs and

outputs; Temperature X164
sensor
DA-10-021203
CUD1 Control Unit / Direct Current
Analog inputs
Digital inputs on X174
on X171
DA-11-021203
CUD2 Terminal Expansion Board for CUD1
Digital inputs
Digital inputs on X161
on X163
Digital outputs
on X163 Analog inputs
on X164
DA-12-021203
Optional boards
Disposition
of the slots:
DA-13-021203
EB1 Terminal Expansion Board 1
The EB1 provides the following expansion terminals:
3 binary inputs
4 bidirectional binary inputs/outputs
1 analog input for differential signal (current or voltage
input)
2 analog inputs (single ended), can also be used as binary
inputs
2 analog outputs
1 connector for external 24 V voltage supply to binary
outputs
DA-14-021203
EB1 Terminal Expansion Board 1
Digital inputs
on X480
Supplementary
board with
additional
inputs/outputs
DA-15-021203
EB2 Expansion board 2

The EB2 optional board has the following:
2 digital inputs
24 V voltage supply for the digital inputs
1 relay output with changeover contacts
3 relay outputs with NO contact
1 analog input with differential signal,
which can be used as a current input and
as a voltage input
1 analog output which can be used as a
current output and as a voltage output
Relay outputs
Analog input and output

and digital inputs
DA-16-021203
Control word 1
Parameter Bit Command
No.
P654 0 ON/OFF 1 command; 1=ON, 0=OFF1
P655, P656, P657 1 OFF2 command; 0=OFF2
P658, P659, P660 2 OFF3 command; 0=OFF3
P661 3 Enable; 1= enable pulses, 0=pulse disable
P662 4 Enable ramp-function generator
P663 5 Ramp- function generator start
P664 6 Enable Setpoint
P665, P666, P667 7 Acknowledge command; (L H) in the FAULT condition (007).
DA-17-021203
Parameter value shows the source of the command!
Control word 1
No.
P668 8 Inching bit 0
P669 9 Inching bit 1
10 Control by PLC
P671 11 Enable positive direction of rotation
P672 12 Enable negative direction of rotation
P673 13 Increase motorized potentiometer
P674 14 Decrease motorized potentiometer
P675 15 Command external fault 1; 0=External Fault 1 (F021)
DA-18-021203
Control word 2
No.
P676 16 Select function data set bit 0
P677 17 Select function data set bit 1
18
19
P680 20 Select fixed setpoint 0
P681 21 Select fixed setpoint 1
22
23
DA-19-021203
Control word 2
No.
P684 24 Enable speed controller droop
P685 25 Enable speed controller
P686 26 External fault 2 (F022); 0=External Fault 1
P687 27 Slave/master drive command
P688 28 External alarm 1 (A021); 0=External alarm 1
P689 29 external alarm 2 (A022); 0=External alarm 2
P690 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1
P691 31 Main contactor check-back signal
DA-20-021203
Pause
DA-21-021203
Parameters
Parameter Parameter Parameter Parameter Dimension
name number index value
I rated armature P100.001 = 6.1 A

Control parameters
Pxxxx Setting parameter <1000
rxxxx Visualization parameter <1000
Free blocks
Uxxxx Setting parameter 2000 and < 3000
nxxxx Visualization parameter 2000 and < 3000
DA-22-021203
Data Sets
4 Function data 2 BICO data Fixed

sets FDS sets BDS parameters
Data sets can be Data sets can be

copied with P055 copied with P057
Example: P654.0 Src1 ON/OFF1 P050 Language

P303.0 RFG rampup time 1
P654.1 Src2 ON/OFF1 P918 CB Bus Address
r071 Rated volts arm
r059 Operating state
...
DA-23-021203
Connectors and binectors

Connectors and binectors are elements which are used to exchange
signals between individual function blocks.
Connectors can be likened to storage locations which are used to archive
"analog" signals.
Connector
name Connector
name
Speed controller output

USS1 receive data, word 1 and 2
K0160 KK2031
Identification Connector Identification Connector

letter number letter number
The identification letter depends on the numerical representation:

K Connector with word length (16 bit)
DA-24-021203
KK Connector with double-word length (32 bit, increased accuracy)
Connectors and binectors

Function blocks archive the binary (digital) output information in binary
connectors, the binectors. Binectors can therefore be likened to storage
locations used for storing binary signals.
On account of their definition, binectors can only assume the two states "0"
(logically no) and "1" (logically yes).
Binector
name
Overspeed
B0136
Identification Binector
letter number
DA-25-021203
BICO system
Selecting setpoint with wires: Selecting setpoint with parameterization:
10 V
MOP Setpoint from
K0240 Connector
0V MOP
!
10 V
P644.1
Fixed Fixed
Binectors + Connectors = BICO system

K0401 KK
Setpoint Ramp Setpoint
0V function Ramp
generator function
Analog input Setpoint from generator
KK0014
0 ... 10 V analog input
Parameter: P644.1 = 240
Logic operation with wires: Logic operation with parameterization:

DIN 1 DIN 1 B0010
DIN = Digital input
U320
DIN 2 DIN 2 B0012 .01
& B
.02
DIN 3 DIN 3 B0014 B
.03 &
B
DIN 4 DIN 4 B0016
Integrated Free block
DIN 5 AND gate DIN 5 B0018
!
DIN 6 DIN 6 B0020 Binectors
Parameters: U320.01 = 0010
DA-26-021203
U320.02 = 0014
U320.03 = 0020
BICO Datasets
Hardware Software
-X171 P690 = 0 BICO Dataset 1

P690
P690 = 1 BICO Dataset 2
38 B0014
24 Vdc
CUD1
Switch opened DI Low B1014 = 0

Switch closed DI High B1014 = 1
DA-27-021203
Local and remote mode
Base parameter set
P654=B3001 ON/OFF1
Remote mode
P665=B3001 Fault Reset
=0
P690 Reserve parameter set
=1 P654=B2001 ON/OFF1
Local mode
P665=B2001 Fault Reset
DA-28-021203
Parameterization steps
It is possible to insert parameters munually
by means of PMU and OP1S
Function diagrams:
Parameter list:
PC with
Drive Monitor
DA-29-021203
Parameterazing methods
PMU Panel Parameters copy: Backup of data:
1.

<
O P
<
Manually create
OP1S Panel Download
2. 7 8 9
4 5 6
1 2 3
0
7 8 9
4 5 6
1 2 3
I 0
7 8 9 7 8 9
4 5 6 4 5 6
O 1 2 3 1 2 3
Up to 5 data sets in OP1S

0 0
7 8 9
1
5
2
6
3
Upread
0
3. PC with SIMOVIS
Download
Floppy or hard disk

Upread
DA-30-021203
Access authorization
051 . . . Key parameter

0 Parameter cannot be changed
40 Parameter can be changed
052 . . . Selection of parameters to be displayed

0 Only parameters that are not set to default are visib
3 All parameters are visible
DA-31-021203
PMU Parameterizing Unit
The simple operator control panel is mounted in the converter

door and consists of a 5-digit, 7-segment display with three
status display LEDs and three parameterization keys below.
All adjustments and settings that need to be undertaken for the
purpose of start-up can be made on the simple control panel.
DA-32-021203
PMU Parameterizing Unit

LED displays
Display
Run green LED
LED illuminated in Torque direction
active state.
Ready yellow LED
LED illuminated in Ready state (o1 ..
o7).
Fault red LED
LED illuminated in Fault signal present
state (o11)
Fault acknowledgement LED flashing An alarm is active.
and changeover
between: UP/DOWN to select:
Parameter number Parameters
Parameter index Indices
DA-33-021203
Parameter value Parameter values
OP1S Operator Control Panel
DA-34-021203
DA-35-021203
OP1S selection of the parameter
Parameters can be selected directly through input of the parameter

number via the keyboard of the OP1S. The following interrelationships
apply:
Displayed Number to be
number keyed in on OP1S
Basic converter rxxx, Pxxx (0)xxx

parameter Uxxx, nxxx 2xxx
Technology board Hxxx, dxxx 1xxx
parameter Lxxx, cxxx 3xxx
DA-36-021203
The OP1S switches to operational

display a few seconds after
initialization.
By pressing the <P> key, you can
switch from the operating display to
the Basic Menu in which you can
either select "Free access" to all
parameters or a variety of functions.
The converter parameters can be set
in "Free access" status.
You can return to the operating
status display by pressing the <R>
key (several times if necessary).
DA-37-021203
Control signal from OP1S panel

Bit in PZD word1
Key on OP1S Function Binector
(connector 2001)
ON/OFF key (I/0) ON / OFF1 Bit 0 B2100
Reset Acknowledge Bit7 B2107
Jog Jog (inch) Bit 8 B2108
Enable positive direction of rotation Bit 11 B2111

Reverse
Enable negative direction of rotation Bit 12 B2112
UP key Increase motorized potentiometer Bit 13 B2113
DOWN key Decrease motorized potentiometer Bit 14 B2114
DA-38-021203
Parameterization for the control via OP1S

Function Parameter
ON/OFF key P654=2100
Reset: P665, P666 or P667 = 2107
Jog: P668 or P669 = 2108
Direction of rotation P671 = 2111 (positive direction of rotation)
enable: P672 = 2112 (negative direction of rotation)
Motorized potentiometer: P673 = 2113 (higher)
P674 = 2114 (lower)
P644 = 240 (main setpoint from motorized potentio.)
DA-39-021203
Drive Monitor (Simovis) Software
Brief overview of the functions of Drive Monitor:

Parameterazing drives
Drive diagnostics
Entering setpoints
DA-40-021203
Drive Monitor status of

the drive
DA-41-021203
Drive Monitor selecting the connector
DA-42-021203
Drive Monitor Trace
DA-43-021203
CBP2 Profibus-DP board

The CBP communications board (Communications board PROFIBUS) is for
linking SIMOVERT MASTERDRIVES to higher-level automation systems via
PROFIBUS-DP.
During normal
operation, all three
LEDs light up
synchronously and
for the same length
of time (flashing)!
DA-44-021203
PROFIBUS
Data transfer from the PROFI BUS master to the drive.
DA-45-021203
PROFIBUS
U734.01
U734.02
...
U734.10
Data transfer from the drive to the PROFI BUS master.
DA-46-021203
Replacing components (3)
Replacing modules in the electronics box

Slot 1 (CUD1)
Undo the securing screws of the modules
above and below the insertion /removal aids Slot 3 (Options)
Slot 2 (Options)
By means of the insertion /removal aids,
carefully pull the module out of the electronics
box, making sure that the module does not get
stuck
Carefully insert the new module in the guide
rails until it moves no further in the electronics
box
Firmly screw down the module with the
securing screws above and below the insertion
/ removal aids.
DA-47-021203

Ivica Bašić: 6RA70 Series Microprocessor-Based Converters From 6kW To 1900kW For Variable-Speed DC Drives

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Siemens SIMOREG DC Master

Ivica Bai, MSE

Drives in the world of automation

1. Introduction in variable speed

Series 6RA70 SIMOREG DC MASTER converters are fully digital,

A Short ABC of Hardware

A Short ABC of Hardware

CUD1 Control Unit / Direct Current

CUD2 Terminal Expansion Board

Binary inputs and

Analog inputs and

CUD1 Control Unit / Direct Current

CUD2 Terminal Expansion Board for CUD1

EB1 Terminal Expansion Board 1

The EB1 provides the following expansion terminals:

EB1 Terminal Expansion Board 1

EB2 Expansion board 2

Analog input and output

P655, P656, P657 1 OFF2 command; 0=OFF2

P658, P659, P660 2 OFF3 command; 0=OFF3

P661 3 Enable; 1= enable pulses, 0=pulse disable

P662 4 Enable ramp-function generator

P663 5 Ramp- function generator start

P664 6 Enable Setpoint

P665, P666, P667 7 Acknowledge command; (L H) in the FAULT condition (007).

P669 9 Inching bit 1

P671 11 Enable positive direction of rotation

P672 12 Enable negative direction of rotation

P673 13 Increase motorized potentiometer

P674 14 Decrease motorized potentiometer

P675 15 Command external fault 1; 0=External Fault 1 (F021)

P677 17 Select function data set bit 1

P680 20 Select fixed setpoint 0

P681 21 Select fixed setpoint 1

P685 25 Enable speed controller

P686 26 External fault 2 (F022); 0=External Fault 1

P687 27 Slave/master drive command

P688 28 External alarm 1 (A021); 0=External alarm 1

P689 29 external alarm 2 (A022); 0=External alarm 2

P690 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1

P691 31 Main contactor check-back signal

I rated armature P100.001 = 6.1 A

Pxxxx Setting parameter <1000

rxxxx Visualization parameter <1000

Uxxxx Setting parameter 2000 and < 3000

nxxxx Visualization parameter 2000 and < 3000

4 Function data 2 BICO data Fixed

Data sets can be Data sets can be

Example: P654.0 Src1 ON/OFF1 P050 Language

Connectors and binectors

Speed controller output

Identification Connector Identification Connector

The identification letter depends on the numerical representation:

Connectors and binectors

Binectors + Connectors = BICO system

Parameter: P644.1 = 240

Logic operation with wires: Logic operation with parameterization:

Parameters: U320.01 = 0010