M012/M013 Service Manual
M012/M013 Service Manual
M012/M013 Service Manual
SERVICE MANUAL
005619MIU
M012/M013
SERVICE MANUAL
M012/M013
SERVICE MANUAL
005619MIU
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Americas Corporation and its member companies.
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
* 04/2010 Original Printing
M012/M013
TABLE OF CONTENTS
PRODUCT INFORMATION
1. PRODUCT INFORMATION...........................................................1-1
1.1 SPECIFICATIONS ..................................................................................... 1-1
1.2 MACHINE OVERVIEW .............................................................................. 1-2
1.2.1 COMPONENT LAYOUT ................................................................... 1-2
1.2.2 PAPER PATH ................................................................................... 1-3
1.2.3 DRIVE LAYOUT ................................................................................ 1-4
1.3 MACHINE CONFIGURATION ................................................................... 1-5
INSTALLATION
2. INSTALLATION ............................................................................2-1
2.1 INSTALLATION REQUIREMENTS ............................................................ 2-1
2.1.1 ENVIRONMENT ............................................................................... 2-1
2.1.2 MACHINE LEVEL ............................................................................. 2-2
2.1.3 MACHINE SPACE REQUIREMENT ................................................. 2-2
2.1.4 POWER REQUIREMENTS............................................................... 2-3
2.1.5 INSTALLATION PROCEDURE......................................................... 2-3
PREVENTIVE MAINTENANCE
3. PREVENTIVE MAINTENANCE ....................................................3-1
3.1 PM INTERVALS ......................................................................................... 3-1
3.1.1 PM PARTS........................................................................................ 3-1
3.1.2 YIELD COUNTER ............................................................................. 3-1
Counter Reset ...................................................................................... 3-2
SM i M012/M013
REPLACEMENT AND ADJUSTMENT
4. REPLACEMENT AND ADJUSTMENT .........................................4-1
4.1 BEFORE YOU START ............................................................................... 4-1
4.2 SPECIAL TOOLS ....................................................................................... 4-1
4.3 EXTERIOR COVERS................................................................................. 4-2
4.3.1 FRONT COVER ................................................................................ 4-2
4.3.2 LEFT COVER ................................................................................... 4-4
4.3.3 REAR COVER .................................................................................. 4-6
4.3.4 RIGHT COVER ................................................................................. 4-7
4.3.5 TOP COVER ..................................................................................... 4-8
When installing the top cover ............................................................... 4-9
4.3.6 OPERATION PANEL ........................................................................ 4-9
4.4 LASER UNIT ............................................................................................ 4-10
4.4.1 CAUTION DECAL LOCATIONS ..................................................... 4-10
4.4.2 LASER UNIT ................................................................................... 4-11
4.4.3 POLYGON MIRROR MOTOR ........................................................ 4-12
4.5 PAPER FEED AND EXIT ......................................................................... 4-13
4.5.1 PAPER FEED ROLLER .................................................................. 4-13
After installing a new paper feed roller ............................................... 4-13
4.5.2 FRICTION PAD ............................................................................... 4-14
4.5.3 PAPER END SENSOR ................................................................... 4-14
4.5.4 BY-PASS FEED ROLLER............................................................... 4-15
4.5.5 BY-PASS FEED ROLLER FRICTION PAD .................................... 4-16
4.5.6 BY-PASS FEED SENSOR .............................................................. 4-17
4.5.7 PAPER FEED CLUTCH .................................................................. 4-17
4.5.8 RELAY CLUTCH ............................................................................. 4-18
4.5.9 REGISTRATION CLUTCH.............................................................. 4-19
4.5.10 TONER END SENSOR ............................................................... 4-19
4.5.11 PAPER EXIT SENSOR ............................................................... 4-20
4.5.12 RELAY SENSOR ........................................................................ 4-20
4.5.13 INVERTER SENSOR.................................................................. 4-21
4.5.14 REGISTRATION ROLLER AND SENSOR ................................. 4-21
4.6 PAPER TRANSFER................................................................................. 4-24
4.6.1 TRANSFER ROLLER ..................................................................... 4-24
M012/M013 ii SM
After installing a new transfer roller .................................................... 4-24
4.7 FUSING ................................................................................................... 4-25
4.7.1 FUSING UNIT ................................................................................. 4-25
Reinstallation ...................................................................................... 4-27
After installing a new fusing unit ......................................................... 4-27
4.7.2 THERMOSTAT ............................................................................... 4-28
4.7.3 THERMISTOR ................................................................................ 4-29
4.7.4 FUSING LAMP ................................................................................ 4-30
When reinstall the fusing lamp ........................................................... 4-31
4.7.5 HOT ROLLER ................................................................................. 4-32
4.7.6 PRESSURE ROLLER ..................................................................... 4-33
4.7.7 HOT ROLLER STRIPPER PAWLS ................................................. 4-33
4.8 MOTORS ................................................................................................. 4-34
4.8.1 MAIN MOTOR................................................................................. 4-34
4.8.2 DUPLEX MOTOR (FOR M013) ...................................................... 4-34
4.9 ELECTRICAL COMPONENTS ................................................................ 4-35
4.9.1 LAYOUT OF PC BOARDS.............................................................. 4-35
ECB (Engine Controller Board) .......................................................... 4-35
EEPROM ............................................................................................ 4-37
Controller Board ................................................................................. 4-37
4.9.2 PSU ................................................................................................ 4-38
4.9.3 CHARGE TERMINAL CASE ........................................................... 4-41
4.10 OTHERS ............................................................................................ 4-42
4.10.1 COOLING FAN ........................................................................... 4-42
4.10.2 QUENCHING LAMP ................................................................... 4-43
4.11 IMAGE ADJUSTMENT ....................................................................... 4-44
4.11.1 REGISTRATION ADJUSTMENT ................................................ 4-44
User Adjustment ................................................................................. 4-44
Service Adjustment ............................................................................ 4-44
SM iii M012/M013
5.1.3 ENTERING THE PRINTER CONFIGURATION................................ 5-2
5.1.4 PRINTER CONFIGURATION MENU LIST ....................................... 5-3
Paper Input ........................................................................................... 5-4
Maintenance ......................................................................................... 5-7
System ................................................................................................. 5-9
Network 1 ........................................................................................... 5-12
Network 2 ........................................................................................... 5-15
Network 3 ........................................................................................... 5-17
Printer ................................................................................................. 5-18
SP Mode 1.......................................................................................... 5-20
SP Mode 2.......................................................................................... 5-23
SP Mode 3.......................................................................................... 5-26
5.2 CONFIGURATION PAGE ........................................................................ 5-29
5.2.1 OVERVIEW..................................................................................... 5-29
To Print the Configuration Page ......................................................... 5-29
Total Counter...................................................................................... 5-29
5.3 FIRMWARE UPDATING .......................................................................... 5-30
5.3.1 CHECKING THE MACHINE FIRMWARE VERSION ...................... 5-30
5.3.2 UPDATING THE CONTROLLER FIRMWARE ............................... 5-30
Procedure ........................................................................................... 5-30
5.3.3 UPDATING THE ENGINE FIRMWARE .......................................... 5-32
Procedure ........................................................................................... 5-32
5.3.4 UPDATING THE BOOT LOADER FIRMWARE .............................. 5-33
5.3.5 UPDATING FAILURE ..................................................................... 5-34
5.3.6 FW UPDATE TOOL MESSAGES ................................................... 5-34
FW Update Tool Messages: Information ............................................ 5-34
FW Update Tool Messages: Error ...................................................... 5-38
TROUBLESHOOTING
6. TROUBLESHOOTING ..................................................................6-1
6.1 SERVICE CALL CONDITIONS .................................................................. 6-1
6.1.1 SUMMARY........................................................................................ 6-1
Fusing related SCs ............................................................................... 6-1
6.1.2 ENGINE SC ...................................................................................... 6-2
SC 2xx (Laser Optics Error) ................................................................. 6-2
M012/M013 iv SM
SC 4xx (Image Transfer and Transfer Error) ........................................ 6-3
SC 5xx (Motor and Fusing Error).......................................................... 6-4
SC 6xx (Communication and Other Error) ............................................ 6-9
6.2 IMAGE PROBLEMS................................................................................. 6-10
6.2.1 OVERVIEW..................................................................................... 6-10
6.2.2 TEST PAGE PRINTING .................................................................. 6-11
Test Page Print Procedure ................................................................. 6-11
6.2.3 TEST PATTERN PRINTING ........................................................... 6-13
Test Pattern Print Procedure .............................................................. 6-13
6.2.4 DARK LINES IN HALFTONE AREAS AT 75MM INTERVALS........ 6-15
6.3 JAM .......................................................................................................... 6-16
6.3.1 JAM SENSOR LAYOUT ................................................................. 6-16
Paper Jam .......................................................................................... 6-16
6.3.2 JAM MESSAGE LIST ..................................................................... 6-17
Paper Jam .......................................................................................... 6-17
ENERGY SAVING
7. ENERGY SAVING .......................................................................... 21
7.1 ENERGY SAVE .......................................................................................... 21
7.1.1 ENERGY SAVER MODES................................................................. 21
Timer Settings ....................................................................................... 21
Return to Stand-by Mode ...................................................................... 22
Recommendation .................................................................................. 22
7.2 PAPER SAVE ............................................................................................. 23
7.2.1 EFFECTIVENESS OF DUPLEX/COMBINE FUNCTION ................... 23
1. Duplex: .............................................................................................. 23
2. Combine mode: ................................................................................. 23
3. Duplex + Combine: ............................................................................ 24
Total counter ......................................................................................... 24
SM v M012/M013
M012/M013 SERVICE MANUAL APPENDICES
SEE M012/M013 SERVICE MANUAL APPENDICES SECTION FOR DETAILED TABLE
OF CONTENTS
M012/M013 vi SM
PRODUCT INFORMATION
POSITION 1
TAB
APPENDIX: SPECIFICATIONS
INSTALLATION
POSITION 2
TAB
APPENDIX: SP MODE TABLES
Paper Feed Unit TK1080 (M355)
PREVENTIVE MAINTENANCE
POSITION 3
APPENDIX: TROUBLESHOOTING GUIDE
TAB
REPLACEMENT AND ADJUSTMENT
POSITION 4
TAB
SYSTEM MAINTENANCE REFERENCE
POSITION 5
TAB
TROUBLESHOOTING
POSITION 6
TAB
ENERGY SAVING
POSITION 7
TAB
POSITION 8
TAB
READ THIS FIRST
Safety Notices
Handling Toner
Work carefully when removing paper jams or replacing toner bottles or cartridges to
avoid spilling toner on clothing or the hands.
If toner is inhaled, immediately gargle with large amounts of cold water and move to a
well ventilated location. If there are signs of irritation or other problems, seek medical
attention.
If toner gets on the skin, wash immediately with soap and cold running water.
If toner gets into the eyes, flush the eyes with cold running water or eye wash. If there
are signs of irritation or other problems, seek medical attention.
If toner is swallowed, drink a large amount of cold water to dilute the ingested toner. If
there are signs of any problem, seek medical attention.
If toner spills on clothing, wash the affected area immediately with soap and cold water.
Never use hot water! Hot water can cause toner to set and permanently stain fabric.
Always store toner and developer supplies such as toner and developer packages,
cartridges, and bottles (including used toner and empty bottles and cartridges) out of
the reach of children.
Always store fresh toner supplies or empty bottles or cartridges in a cool, dry location
that is not exposed to direct sunlight.
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based
optical units in the field. The optical housing unit can only be repaired in a factory or at a
location with the requisite equipment. The laser subsystem is replaceable in the field by a
qualified Customer Engineer. The laser chassis is not repairable in the field. Customer
engineers are therefore directed to return all chassis and laser subsystems to the factory or
service depot when replacement of the optical subsystem is required.
Use of controls, or adjustment, or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING:
Turn off the main switch before attempting any of the procedures in the Laser Optics
Housing Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
Symbols, Abbreviations and Trademarks
This manual uses several symbols and abbreviations. The meaning of those symbols and
abbreviations are as follows:
See or Refer to
Clip ring
Screw
Connector
Clamp
E-ring
Information
Product
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
SM 1-1 M012/M013
Machine Overview
M012/M013 1-2 SM
Machine Overview
Information
1.2.2 PAPER PATH
Product
[A] Duplex section (For M013)
[B] Standard paper tray unit
[C] Optional paper tray unit
SM 1-3 M012/M013
Machine Overview
1. Duplex Motor
4. Relay Clutch
2. Main Motor
5. Paper Feed Clutch
3. Registration Clutch
M012/M013 1-4 SM
Machine Configuration
Information
Product
1.3 MACHINE CONFIGURATION
Optional
Duplex Optional
Models Tray PCL PS
Unit Memory
(M355)
RN-P1a
NA NA 250x1 Yes
(M012)
RN-P1b
Auto NA 250x1 Yes
(M013)
SM 1-5 M012/M013
INSTALLATION
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
None
Installation Requirements
2. INSTALLATION
Installation
2.1.1 ENVIRONMENT
This machine, which uses high voltage power sources, can generate ozone gas.
High ozone density is harmful to human health. Therefore, the machine must be
installed in a well-ventilated room.
SM 2-1 M012/M013
Installation Requirements
A: Over 20 cm (7.9")
B: Over 20 cm (7.9")
C: Over 10 cm (4")
D: Over 70 cm (27.6")
M012/M013 2-2 SM
Installation Requirements
Installation
Make sure that you ground the machine.
SM 2-3 M012/M013
PREVENTIVE MAINTENANCE
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
None
PM Intervals
3. PREVENTIVE MAINTENANCE
3.1 PM INTERVALS
3.1.1 PM PARTS
There are no PM parts in this machine.
Other than the three Yield Parts listed below, there are essentially no PM parts
Maintenance
Preventive
required for this product.
These three items will need to be replaced in cases where their yield is near,
however, given the APV (Average Printer Volume) for this product, these "yield
parts*1 " are expected to outlast the working life of the machine.
*1 "Yield Parts": Parts whose expected yield is longer than the machine lifetime when
taking into consideration the machine's APV.
These yield counters are printed under the supplies Info on the "Configuration Page" as
shown above.
SM 3-1 M012/M013
PM Intervals
These yield counters are displayed under the "Print Cartridge & Replaceable Parts
Information" on the "Status" page as shown above.
The machine displays "Life End Feed Roller", "Life End Transfer Roller" or "Life
End Fuser Unit" when one of these counters reaches each yield.
Counter Reset
The process below shows how to reset the yield counters.
1. Enter the "Printer Configuration" in SOM.
2. Select "SP Mode 3" tab.
3. Click "Clear Fusing Unit EM Counter", "Clear Transfer Roller EM Counter" or "Clear
Paper Feed Roller EM Counter" and then click "OK".
4. Exit the SOM.
M012/M013 3-2 SM
REPLACEMENT AND ADJUSTMENT
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
None
Before You Start
If there are printer jobs in the machine, print out all jobs in the printer buffer.
Turn off the main power switch and unplug the machine before you do the
procedures in this section.
Replacement
Adjustment
and
A computer is necessary to update the firmware.
SM 4-1 M012/M013
Exterior Covers
3. On the right side, down the tab, and then slide the bypass tray [A] to the right.
4. Pull out the bypass tray [A].
M012/M013 4-2 SM
Exterior Covers
To open the front cover, push the cover release button [B] and (carefully) pull
the cover forward and open (it hinges downward).
Replacement
Adjustment
and
6. Push the right hinge [A] to release.
7. Front cover [B]
SM 4-3 M012/M013
Exterior Covers
4. Pull the front upper part [A] of the left cover (as shown above) to release the hooks.
5. Pull the rear upper part [A] of the left cover (as shown above) to release the hooks.
M012/M013 4-4 SM
Exterior Covers
6. Pull the front bottom part of the left cover [A] (as shown above) to release the hooks.
Replacement
Adjustment
and
7. Remove the Left cover [A] as shown above.
There are many hooks and tabs inside the left cover. See the images below in the
Note section before removing the left cover.
SM 4-5 M012/M013
Exterior Covers
NOTE:
M012/M013 4-6 SM
Exterior Covers
Replacement
Adjustment
There are many hooks and tabs inside the right cover. See the images below in
and
the Note section before removing the right cover.
NOTE:
SM 4-7 M012/M013
Exterior Covers
M012/M013 4-8 SM
Exterior Covers
When re-installing the top cover, always verify that the two paperweights [A] are lifted.
If they are not lifted to fit into the paper slot, the paperweights [A] could be damaged.
Make sure that these paperweights [A] can be moved smoothly (up and down) after
Replacement
Adjustment
installing the top cover. If these paperweights do not move smoothly, try installing the
and
top cover again.
SM 4-9 M012/M013
Laser Unit
Turn off the main power switch and unplug the machine before attempting any of
the procedures in this section. Laser beams can seriously damage your eyes.
Be sure to turn off the main switch and disconnect the power plug from the power
outlet before beginning any disassembly or adjustment of the laser unit. This
machine uses a class IIIB laser beam with a wavelength of 648 to 663 nm and an
output of 9 mW. The laser can cause serious eye injury.
M012/M013 4-10 SM
Laser Unit
Replacement
Adjustment
and
6. Laser unit [A] ( x 3, ground screw x 3, x 2)
SM 4-11 M012/M013
Laser Unit
Turn off the main switch and unplug the machine before attempting any of the
procedures in this section. Laser beams can seriously damage your eyes.
1. Laser unit ( p.4-11)
M012/M013 4-12 SM
Paper Feed and Exit
Replacement
Adjustment
and
3. Set the machine with the rear side facing down, resting on the table.
4. Slide the paper feed shaft [A] to the left side ( x 2).
5. Slide the paper feed roller [B] to right side, and remove it (hook).
SM 4-13 M012/M013
Paper Feed and Exit
1. Remove the paper tray unit from the machine before removing the friction pad.
2. Friction pad [A] (2 hooks, 1 spring)
When reinstalling the friction pad follow this order:
1. Replace the spring.
2. Insert the right side of the friction pad first, followed by the left side.
3. Gently push the friction pad down into the slot and then pull forward very slightly.
1. Set the machine with the rear side facing down, resting on the table.
2. Paper end sensor [A] (hooks, x 1)
M012/M013 4-14 SM
Paper Feed and Exit
Replacement
Adjustment
5. By-pass lower guide plate [A] ( x 4, x 2)
and
NOTE:
Reinstall the by-pass lower guide plate [A] while pressing the spring [B].
Be careful for the spring [B] and the ground plate [C] not to fall inside the
machine during reinstallation.
SM 4-15 M012/M013
Paper Feed and Exit
9. Slide the by-pass feed roller shaft [A] to the left side, and remove it.
10. Remove the metal cover [B] from the by-pass feed roller [C].
M012/M013 4-16 SM
Paper Feed and Exit
Replacement
Adjustment
1. Top cover ( p.4-8)
and
2. ECB ( p.4-35)
3. Controller board ( p.4-37)
SM 4-17 M012/M013
Paper Feed and Exit
M012/M013 4-18 SM
Paper Feed and Exit
Replacement
Adjustment
4.5.10 TONER END SENSOR
and
1. Drive unit ( p.4-17)
SM 4-19 M012/M013
Paper Feed and Exit
M012/M013 4-20 SM
Paper Feed and Exit
Replacement
4.5.14 REGISTRATION ROLLER AND SENSOR
Adjustment
and
1. Pull out the paper tray.
2. PSU ( p.4-38 "PSU")
3. Paper feed clutch ( p.4-17)
4. Relay clutch ( p.4-18)
5. Registration clutch ( p.4-19)
SM 4-21 M012/M013
Paper Feed and Exit
M012/M013 4-22 SM
Paper Feed and Exit
11. Registration unit [A]
12. Upper guide plate [B]
Replacement
Adjustment
and
SM 4-23 M012/M013
Paper Transfer
3. Remove the transfer roller [A] (Bushing x 2, spring x 2, gear x 1, collar x 1) as shown
above.
Do not touch the transfer roller surface, when reinstalling the new transfer
roller.
M012/M013 4-24 SM
Fusing
4.7 FUSING
Switch off the main power, unplug the machine from its power source, and allow
the fusing unit to cool before removing it.
Replacement
Adjustment
and
4. Entrance guide [A] ( x 1)
SM 4-25 M012/M013
Fusing
6. Pass the cable [A] through the hole [B] inside the machine.
7. Fusing unit [C] ( x 4)
NOTE:
Make sure that the two bushings [A] remain be setting.
M012/M013 4-26 SM
Fusing
Reinstallation
Pass the cable [A] of fusing unit through the hole [B] outside, after setting the fusing unit.
Replacement
Adjustment
2. Select "SP Mode 3" tab.
and
3. Click "Clear Fusing Unit EM Counter" and then click "OK".
4. Exit the SOM.
SM 4-27 M012/M013
Fusing
4.7.2 THERMOSTAT
3. Thermostat [A] ( x 2)
M012/M013 4-28 SM
Fusing
4.7.3 THERMISTOR
1. Fusing unit ( p.4-25)
Replacement
Adjustment
and
3. Fusing front cover [A] ( x 2)
4. Thermistor [A] ( x 1)
SM 4-29 M012/M013
Fusing
3. Ground-wires ( x 1 each)
M012/M013 4-30 SM
Fusing
The flat terminal [A] must be placed on the right side of the fusing unit (fusing cable side).
Replacement
Adjustment
and
SM 4-31 M012/M013
Fusing
3. Brackets [A] ( x 2)
M012/M013 4-32 SM
Fusing
Replacement
Adjustment
1. Fusing unit ( p.4-25)
and
2. Fusing unit upper cover ( p.4-28)
SM 4-33 M012/M013
Motors
4.8 MOTORS
M012/M013 4-34 SM
Electrical Components
Use a correct rating fuse for the fuse replacement. Never use a wrong rating fuse.
If do so, the machine may be damaged.
Replacement
Adjustment
and
[A] ECB (Engine Controller Board)
SM 4-35 M012/M013
Electrical Components
Do not connect any connectors to CN181 when reinstalling the ECB [A].
CN181 is only used for factory.
Do not change the dip switch. The dip switch is only for factory use.
Keep the EEPROM away from any objects that can cause static electricity.
Static electricity can damage EEPROM data.
Make sure that the EEPROM is correctly installed on the ECB.
M012/M013 4-36 SM
Electrical Components
EEPROM
Replacement procedures for the new EEPROM are included in the "ECB (Engine
Controller Board)" replacement procedure. Refer to "ECB (Engine Controller Board)"
for details.
Do the following settings after installing a "new" EEPROM.
-Input the PnP Name, Destination with SOM.
-Adjust registration with SOM.
-Input serial number on the serial number input display after installing the new
EEPROM
Ask your supervisor about how to access the serial number input display.
Controller Board
Replacement
Adjustment
1. ECB ( p.4-35)
and
2. Controller board [A] ( x 4, flat cable x 1, all s)
SM 4-37 M012/M013
Electrical Components
4.9.2 PSU
1. Pull out the standard paper tray.
2. Front cover ( p.4-2)
3. Rear cover ( p.4-6)
4. Left cover ( p.4-4)
5. Right cover ( p.4-7)
6. Top cover ( p.4-8)
7. ECB ( p.4-35)
8. Drive unit ( p.4-17 "Paper Feed Clutch")
M012/M013 4-38 SM
Electrical Components
Replacement
Adjustment
and
15. Release the lock [A], and then remove the entrance guide [B] ( x 1).
16. Fusing Unit( p.4-25)
SM 4-39 M012/M013
Electrical Components
18. For M013 only: Set the machine with the front side facing down, resting on the table.
19. For M013 only: Release the link [A] ( x 1)
M012/M013 4-40 SM
Electrical Components
Replacement
Adjustment
and
3. Remove the harness [A] ( x 4).
4. Remove the four springs and terminal pins [B].
5. Charge terminal case [C]
SM 4-41 M012/M013
Others
4.10 OTHERS
Install the Cooling fan [A] with its decal facing the outside of the machine.
M012/M013 4-42 SM
Others
Replacement
Adjustment
and
2. Release two hooks of the quenching lamp with the case [A], and remove it.
3. Remove the quenching lamp [A] from the case (hook x 3).
SM 4-43 M012/M013
Image Adjustment
User Adjustment
The paper registration can also be adjusted with the SOM ("Printer Configuration"). For
details, see the "Software Guide".
Service Adjustment
1. Print the test pattern ( p.6-13).
Print out the test pattern before changing the paper registration setting.
M012/M013 4-44 SM
SYSTEM MAINTENANCE
REFERENCE
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
22 12/14/2010 Do Not Change Brand ID setting
26 12/14/2010 Do Not Change PnP and Destination settings
Smart Organizing Monitor
5.1.1 OVERVIEW
SOM (Smart Organizing Monitor) is a utility which can check the status of a printer and set
up a printer from a PC. This utility is executed from a printer driver.
Maintenance
Reference
The software license agreement appears.
System
6. After reading the agreement, click [I accept the agreement.], and then click [Next >].
7. In the [Method to install printer driver] dialog box, clear the [Search for network
printers.] check box, select the [Connect a printer using a USB cable.] check box, and
then click [Next >].
8. Select this printer, and then click [Next >].
A message appears, asking you to check that the USB cable is not connected and that
the printer's main power switch is turned to off.
9. Check the USB cable and the printer status, and then click [Next >].
10. When the [<Auto-detect USB Port>] dialog box appears, connect this printer to the
computer using a USB cable, and then turn the printer's main power switch on.
USB auto detection begins.
11. When the dialog box asking you to use this printer as the default printer appears, click
either key.
12. When a message appears informing you that the installation was successfully
completed, click [Finish].
SM 5-1 M012/M013
Smart Organizing Monitor
5. Input the access code Admin074 when prompted (for customer engineers).
6. Click the "OK" button.
M012/M013 5-2 SM
Smart Organizing Monitor
Menu Description
Maintenance
Reference
System
Paper Input Adjusts the paper type and size settings.
SM 5-3 M012/M013
Smart Organizing Monitor
Paper Input
Tray 2 Paper
A4 */ B5/ A5/ Legal/ Letter */ Half
Size *: Default (NA: Letter, EU: A4)
Letter
(optional)
M012/M013 5-4 SM
Smart Organizing Monitor
Maintenance
Unit
Reference
System
Letter, then the custom size factory
default unit is inch.
SM 5-5 M012/M013
Smart Organizing Monitor
in mm.
If an input value is more than the
maximum value, then it will be
treated as the maximum value.
If an input value is less than the
minimum value, then it will be
treated as the minimum value.
Tray1 *
Tray Priority:
Tray2 -
Default Tray
Bypass Tray
M012/M013 5-6 SM
Smart Organizing Monitor
Maintenance
Maintenance
It is disabled when tray 1 is not installed.
Reference
System
0.34 mm per step. Range is -5 mm to +5
mm.
Adjustment (-15 to +15)
If the machine settings are reset to the
Registration Horizontal step
factory defaults, this value does not
Tray 1
change.
SM 5-7 M012/M013
Smart Organizing Monitor
M012/M013 5-8 SM
Smart Organizing Monitor
System
Copies 1*-999
Maintenance
Reference
Sub Paper Size Off */ Auto
System
Off */ Short Edge Bind/
2 Sided Print
Long Edge Bind
Energy Saver On
Mode 1 Off *
Energy Saver On *
Mode 2 Off
Energy Saver
0*-240 min
Mode 2 Timer
SM 5-9 M012/M013
Smart Organizing Monitor
On
Low Humidity Mode
Off *
Image Density
-3 to 3 (0*)
Adjustment
On
Print Error Page
Off *
Up to 32 alphanumeric characters.
Device Comment Null string*
The factory default is 'null string'.
English *
French
German
Italian
Spanish
Dutch
The factory setting is English if the
Language Danish
market is NA or EU or ASIA.
Swedish
Norwegian
Portuguese
Polish
Czech
Hungarian
M012/M013 5-10 SM
Smart Organizing Monitor
Finnish
Japanese
Simplified Chinese
Traditional Chinese
Russian
Brazilian
Use *
Access Code
Do not use
Maintenance
Reference
System
SM 5-11 M012/M013
Smart Organizing Monitor
Network 1
Group
Item Selections Remarks
(Tab)
Device
String length is 32
Name
Mac
Address
M012/M013 5-12 SM
Smart Organizing Monitor
Group
Item Selections Remarks
(Tab)
Maintenance
Reference
System
The default setting is "192.0.0.192"
when DHCP is off.
DNS
Auto */ Manual
Method
SM 5-13 M012/M013
Smart Organizing Monitor
Group
Item Selections Remarks
(Tab)
15
I/O Timeout
60 *
(USB)
300
15
I/O Timeout
60 *
(Network)
300
Interface Auto*
10M half
Ethernet
10M full
speed
100M half
100M full
Fixed USB
On */ Off
Port
M012/M013 5-14 SM
Smart Organizing Monitor
Network 2
Group
Item Selections Remarks
(Tab)
Anonymous*
Maintenance
SMTP
Reference
SMTP
System
Authentication
Authentication
POP before
SMTP
Up to 32 alphanumeric characters.
User Name Null string*
The factory default is 'null string'.
Up to 32 alphanumeric characters.
The factory default is 'null string'.
Password Null string*
User-input characters and characters
read back from the printer will show "*" in
SM 5-15 M012/M013
Smart Organizing Monitor
Group
Item Selections Remarks
(Tab)
Up to 64 alphanumeric characters.
E-mail Address Null string* (address for receiving e-mail)
The factory default is 'null string'.
Get
public Up to 15 alphanumeric characters.
Community
M012/M013 5-16 SM
Smart Organizing Monitor
Network 3
Group
Item Selections Remarks
(Tab)
Paper Jam
Maintenance
Reference
System
Display Name Print Cartridge Empty Up to 32 alphanumeric characters.
Service Required
Cover Open
Paper Jam
Service Required
Alert 2
Print Cartridge Near
E-mail Empty Up to 64 alphanumeric characters.
Address
No Paper
SM 5-17 M012/M013
Smart Organizing Monitor
Group
Item Selections Remarks
(Tab)
Cover Open
Printer
Portrait *
Orientation
Landscape
4 to 999.75 by 0.25
Font Size The factory default value is 12.
(12 *)
M012/M013 5-18 SM
Smart Organizing Monitor
Roman-8, Roman-9,
ISO L1,
ISO L2, ISO L5,
PC-8* , PC-8 D/N,
PC-850, PC-852,
PC-858, PC-8 TK,
Win L1, Win L2,
Win L5, Desktop,
PS Text, VN Intl,
VN US, MS Publ,
Symbol Set
Math-8, PS Math,
VN Math, Pi Font,
Legal, ISO 4,
ISO 6, ISO 11,
PCL ISO 15, ISO 17,
ISO 21, ISO 60,
ISO 69, Win 3.0,
Maintenance
MC Text, ISO L6,
Reference
System
ISO L9, PC-775,
PC-1004, Win Balt
Regular*
Courier Font
Dark
Off*
Ext. A4 Width
On
Append CR Off *
to LF On
SM 5-19 M012/M013
Smart Organizing Monitor
SP Mode 1
M012/M013 5-20 SM
Smart Organizing Monitor
Maintenance
Reference
System
Adjusts the vertical registration of plain paper for the
Vertical: Plain bypass tray. If the machine settings are reset to the
Paper factory defaults, this value does not change.
Bypass Tray Adjusts the vertical registration of thick paper for the
Vertical: Thick bypass tray. If the machine settings are reset to the
Paper factory defaults, this value does not change.
[-40 to 40 / 0 (Default) / 0.1 mm/step]
SM 5-21 M012/M013
Smart Organizing Monitor Rev. 12/14/2010
Brand ID 00* 7F
DO NOT CHANGE
Displays the current brand ID number. this setting!
Do not change this setting (Designed for Factory Use).
M012/M013 5-22 SM
Smart Organizing Monitor
Duplex Motor
Output check (Duplex Motor Reverse)
Reverse
SP Mode 2
Maintenance
Reference
Vertical: Plain System
Paper Adjusts the amount of paper buckle at the registration
Amount of roller for each tray and paper type.
Paper Buckle Vertical: Thick [-8 to 8 / 0 (Default) / 1 mm/step]
at the Paper
Registration
Adjusts the amount of paper buckle at the registration
Roller: Tray1 Vertical: Thin
roller for each tray and paper type.
Paper
[-8 to 8 / -2 (Default) / 1 mm/step]
Amount of Vertical: Plain Adjusts the amount of paper buckle at the registration
Paper Buckle Paper roller for each tray and paper type.
SM 5-23 M012/M013
Smart Organizing Monitor
Vertical: Plain
Amount of
Paper
Paper Buckle
Adjusts the amount of paper buckle at the registration
at the Vertical: Thick
roller for each tray and paper type.
Registration Paper
[-8 to 8 / 0 (Default) / 1 mm/step]
Roller:
Vertical: Thin
Bypass Tray
Paper
Vertical: Plain
Amount of
Paper
Paper Buckle
Adjusts the amount of paper buckle at the registration
at the Vertical: Thick
roller for each tray and paper type.
Registration Paper
[-8 to 8 / 0 (Default) / 1 mm/step]
Roller:
Vertical: Thin
Duplex Tray
Paper
M012/M013 5-24 SM
Smart Organizing Monitor
Low Power Adjusts the fusing temperature in the low power mode.
Mode [80 to 135 / 120 (Default) / 5C/step]
SC559
[On or Off (Default)]
Detection
Print Test
Prints the test pattern.
Pattern
Priority Paper
Feeding Turns on or off the paper priority feeding from the bypass tray.
From Bypass [On or Off (Default)]
Tray
Handling
Mode on
Maintenance
Reference
Sets the machine operation at "waste toner full" of the refilled AIO.
System
"Waste Toner
[On or Off (Default)]
full" of the
refilled AIO
SM 5-25 M012/M013
Smart Organizing Monitor Rev. 12/14/2010
SP Mode 3
Sets the destination and updates the engine setting. DO NOT CHANGE
Destination this setting!
JPN/ NA/ EU (Default)/ ASIA/ China/ TAIWAN/ COREA
DO NOT CHANGE
PNP ID this setting!
Serial No
Main Motor
Displays the main motor rotation time.
Rotation Time
M012/M013 5-26 SM
Smart Organizing Monitor
Maintenance
Counter Information Display the counter information.
Reference
System
Clear Transfer Roller EM Counter Clears the EM counter of the transfer roller.
Clear Paper Feed Roller EM Counter Clears the EM counter of the paper feed roller.
Clear Fusing Unit EM Counter Clears the EM counter of the fusing unit.
SM 5-27 M012/M013
Smart Organizing Monitor
M012/M013 5-28 SM
Configuration Page
5.2.1 OVERVIEW
The configuration page has information about the machine's status. Print this sheet as
shown below. Check the configuration page when doing machine maintenance.
Maintenance
Reference
2. Click the "User Tools" tab. System
Total Counter
Total Counter:
The total counter incremented by the "engine controller board" each time the board
issues a print command to the engine.
The value is calculated as follows:
Total counter = Printer counter + Reports print
SM 5-29 M012/M013
Firmware Updating
Never turn the machine's main power off while the firmware is being updated, as
this could damage the ECB or controller board.
Procedure
When updating firmware, always disconnect any other cable(s) than the one being used for
the update operation.
(When updating firmware via USB cable, first disconnect any network and phone line
cables, and when updating firmware via LAN cable, first disconnect any USB and phone
line cables.)
1. Prepare:
Computer
USB cable or LAN (Local Area Network) cable
2. Download the firmware files to your computer.
M012/M013 5-30 SM
Firmware Updating
3. Make a folder on a local drive of your computer and save the files there.
Maintenance
Reference
6. For a USB connection, click "F/W Update (USB)" [A]. For a network connection, enter
System
the machine's IP address in "Machine IP" [B], and then click "F/W Update (NET)" [C].
7. The following message appears on the screen:
"Firmware is Updating ..." and the Alert LED (red) on the printer starts blinking. (The
Ready LED remains lit.)
Do not turn the main power off from this point until the update procedure is
completed.
8. Wait until the update is finished.
SM 5-31 M012/M013
Firmware Updating
Procedure
When updating firmware, always disconnect any other cable(s) than the one being used for
the update operation.
(When updating firmware via USB cable, first disconnect any network and phone line
cables, and when updating firmware via LAN cable, first disconnect any USB and phone
line cables.)
1. Prepare:
PC
USB cable or network cable
2. Download the firmware file to your computer.
3. Make a folder on a local drive of your computer and save the files there.
4. Connect a USB cable between your computer and the machine.
5. Click the "FWUpdateToolSP.exe" file to execute the updating program.
M012/M013 5-32 SM
Firmware Updating
7. For a USB connection, click "Eng. F/W Update (USB)" [A]. For a network connection,
enter the machine's IP address in "Machine IP" [B], and then click "Eng. F/W Update
(NET)" [C].
8. The update is in progress when "Eng Firmware is Updating" appears.
LED (red) on the printer starts blinking. (The Ready LED remains lit.)
Maintenance
Reference
You will see the progress percentage appear while the update is in progress.
System
Do NOT turn the main power of the machine off during updating.
9. The update is finished when "FW Update Done. Please reboot the Machine." appears.
The Ready LED (green) on the printer starts blinking. (The Alert LED is still blinking.)
10. Turn the main power of the machine off, and then back on.
SM 5-33 M012/M013
Firmware Updating
Can't open ROM F/W file does not exist. Check the download file
M012/M013 5-34 SM
Firmware Updating
Maintenance
Reference
System
Eng Firmware is
Engine FW is updating Not available
Updating...
Net Upload : FAIL Can not open FTP port of (1) Check network cable
SM 5-35 M012/M013
Firmware Updating
Eng Firmware is
Engine FW is updating Not available
Updating...
M012/M013 5-36 SM
Firmware Updating
Maintenance
Reference
System
SM 5-37 M012/M013
Firmware Updating
M012/M013 5-38 SM
Firmware Updating
Maintenance
functions are completed.
Reference
System
FW Update Done. ***
Please reboot the
Please reboot the F/W update is completed.
Machine.
Machine.***
SM 5-39 M012/M013
TROUBLESHOOTING
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
None
Service Call Conditions
6. TROUBLESHOOTING
6.1.1 SUMMARY
This machine issues an SC (Service Call) code if an error occurs with the machine. The
error code can be seen with the SOM ( p.5-1 "Smart Organizing Monitor").
Make sure that you understand the following points;
1. All SCs are logged.
2. At first, always turn the main switch off and on if an SC code is displayed.
3. First, disconnect then reconnect the connectors before replacing the PCBs (if the
problem concerns electrical circuit boards).
4. First, check the mechanical load before replacing motors or sensors (if the problem
concerns a locked motor).
shooting
Trouble-
SM 6-1 M012/M013
Service Call Conditions
6.1.2 ENGINE SC
202 The polygon mirror motor does not reach the targeted operating speed within 10
sec. after turning.
203 The polygon mirror motor does not leave the READY status within 20 sec. after
the polygon mirror motor switched off.
The signal remains HIGH for 200 ms (or 4times in 50msec polling) while the
polygon mirror motor is rotating.
The laser synchronizing detection signal for LD is not output within 400msec after
the LD unit has turned on.
M012/M013 6-2 SM
Service Call Conditions
At power on, the temperature sensor in the optics unit detected a temperature
lower than -30C for more than 4 sec.
-or-
It detected a temperature higher than 105C for more than 1sec.
268
Thermistor disconnected (causes extremely low temperature reading)
Thermistor damaged and short circuited (causes extremely high temperature
reading)
1. Turn the machine's main power off, and then on.
2. Replace the thermistor.
Bias leak
An error signal is detected for 0.2 seconds when changing the development unit.
491
Defective transfer roller
Defective high voltage power pack
1. Turn the machine's main power off, and then on.
shooting
Trouble-
SM 6-3 M012/M013
Service Call Conditions
The machine does not detect a main motor lock signal within 2sec after the main
motor started to rotate.
-or-
The machine does not release a main motor lock signal within 2sec after the main
motor switched off.
-or-
The machine detects a main motor lock signal every 100ms for seven times
500
consecutively, after the main motor started to rotate stably.
Overload of
Torque load overload
Defective main motor
Disconnect or defective motor harness
1. Turn the machine's main power off, and then on.
2. Check or replace the main motor if the torque load is normal.
3. Replace the motor harness.
The FAN lock signal High for 10 seconds, after the fan motor started to rotate.
530
Disconnected or defective motor harness.
1. Turn the machine's main power off, and then on.
M012/M013 6-4 SM
Service Call Conditions
The thermistor output is less than 0C for 5 seconds after the fusing lamp turns
ON.
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
shooting
after the fusing temperature control starts. Trouble-
SM 6-5 M012/M013
Service Call Conditions
Defective ECB
Defective PSU
543
1. Replace the ECB
2. Replace the PSU
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
During stand-by mode or a print job, the detected heating roller temperature
reaches 250C.
Defective ECB
Defective PSU
544
1. Replace the ECB
2. Replace the PSU
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
M012/M013 6-6 SM
Service Call Conditions
The fusing lamps remained ON at full capacity for more than 9 s after the fusing
temperature attains reload temperature.
Deformed thermistor
Thermistor not in the correct position
545 Defective fusing lamp
1. Replace the fusing unit.
2. Replace the fusing lamp.
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
The zero cross signal is detected three times even though the fusing lamp
relay is off when turning on the main power.
The zero cross signal is not detected for 3 seconds even though the fusing
lamp relay is on after turning on the main power or closing the front door.
The detection error occurs twice or more in 11 zero cross signal detections.
This error is defined when the detected zero cross signal is less than 45.
The zero cross signal is not detected three times while the main power
547
remains ON.
shooting
Trouble-
Defective fusing relay
Defective fusing relay circuit
Shorted +24V fuse on the PSU
Unstable power supply.
1. Check the power supply source.
2. Replace the +24V fuse on the PSU.
3. Replace the PSU
SM 6-7 M012/M013
Service Call Conditions
The zero cross signal is detected ten times while the fusing lamp relay remains
ON after turning on the main power.
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
The paper jam counter for the fusing unit reaches 3. The paper jam counter is
cleared if the paper is fed correctly.
This SC is activated only when this function is enabled with "Engine
Maintenance" (default "OFF").
Execute "Reset Fusing Unit SC" to recover the machine after completing
the recovery procedure. Otherwise, the machine continues to issue this
SC code and cannot be operated.
M012/M013 6-8 SM
Service Call Conditions
The ECB does not receive a memory address command from the controller 20
seconds after paper is in the position for registration.
688
Defective controller board
Communication error
1. Turn the machine's main power off, and then on.
2. Check if the controller board is firmly connected to the ECB.
shooting
Trouble-
SM 6-9 M012/M013
Image Problems
6.2.1 OVERVIEW
Image problems may appear at regular intervals that depend on the circumference of
certain components. The following diagram shows the possible symptoms (black or white
dots at regular intervals).
M012/M013 6-10 SM
Image Problems
shooting
4. Click "Print". Trouble-
Test page sample
SM 6-11 M012/M013
Image Problems
M012/M013 6-12 SM
Image Problems
shooting
Trouble-
5. Input the access code (for customer engineers), and then click "OK".
SM 6-13 M012/M013
Image Problems
M012/M013 6-14 SM
Image Problems
shooting
Trouble-
SM 6-15 M012/M013
Jam
6.3 JAM
Paper Jam
1. Registration Sensor
2. Tray2 Paper Feed Sensor
3. Inverter Sensor
4. Paper Exit Sensor
5. Relay Sensor
M012/M013 6-16 SM
Jam
Paper Jam
Related to jam code
shooting
Duplex Jam Duplex Misfeed
Paper does not reach Trouble-
Jam Relay sensor [5]
duplex entry sensor
Outer Jam Paper stayed on exit sensor Paper exit sensor [4]
SM 6-17 M012/M013
Jam
M012/M013 6-18 SM
ENERGY SAVING
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
None
Energy Save
7. ENERGY SAVING
The backlight of the screen is turned off and "Energy Saver Mode1" appears on the screen,
and then the fusing lamp is turned off and "Energy Saver Mode2" appears on the screen.
shooting
Trouble-
The area shaded grey in this diagram represents the amount of energy that is saved when
the timers are at the default settings. If the timers are changed, then the energy saved will
be different. For example, if the timers are all set to 240 min., the grey area will disappear,
and no energy is saved before 240 min. expires.
Timer Settings
The user can set these timers with User Tools (SOM > Printer Configuration > System >
Energy Saver Mode1 or Mode2)
Energy Saver Mode1 (30 sec.): This can be only turned on or off.
Energy Saver Mode2 (1 to 240 min.): This can be turned on or off and timer setting is
adjustable (default: 1min.).
SM 7-1 M012/M013
Energy Save
Recommendation
We recommend that the default settings should be kept.
If the customer requests that these settings should be changed, please explain that
their energy costs could increase, and that they should consider the effects on the
environment of extra energy use.
If it is necessary to change the settings, please try to make sure that the Energy Saver
Mode2 Timer is not too long. Try with a shorter setting first, such as 30 min., then go to
a longer one (such as 60 min.) if the customer is not satisfied.
If the timers are all set to the maximum value, the machine will not begin saving energy
until 240 minutes has expired after the last job. This means that after the customer has
finished using the machine for the day, energy will be consumed that could otherwise
be saved.
M012/M013 7-2 SM
Paper Save
1. Duplex:
Reduce paper volume in half!
2. Combine mode:
Reduce paper volume in half!
shooting
Trouble-
SM 7-3 M012/M013
Paper Save
3. Duplex + Combine:
Using both features together can further reduce paper volume by 3/4!
To check the paper consumption, look at the total counter and the duplex counter.
The total counter counts all pages printed.
For one duplex page, the total counter goes up by 2.
For a duplex job of a three-page original, the total counter goes up by 3.
The duplex counter counts pages that have images on both sides.
For one duplex page, the duplex counter goes up by 1.
For a duplex job of a three-page original, the duplex counter will only increase by 1,
even though two sheets are used.
Total counter
This machine has a total sides printed counter only (so a duplex print is counted as two, not
one). You can check the total counter with the SOM or on the "Configuration Page".
Total counter: SOM > "Printer Configuration" > "SP Mode 3" > "Counter Information" or
" Configuration Page"
The following table shows paper savings and how the counters increase for some simple
examples of single-sided and duplex jobs
M012/M013 7-4 SM
Paper Save
Duplex mode:
1 1 1 0 1
2 2 1 1 2
3 3 2 1 3
4 4 2 2 4
5 5 3 2 5
10 10 5 5 10
20 20 10 10 20
If combine mode is used, the total and duplex counters work in the same way as explained
previously. The following table shows paper savings and how the counters increase for
some simple examples of duplex/combine jobs.
2 in 1 mode:
shooting
1 1 1 0 1 Trouble-
2 2 1 1 1
3 3 2 1 2
4 4 2 2 2
5 5 3 2 3
10 10 5 5 5
20 20 10 10 10
SM 7-5 M012/M013
Paper Save
Duplex + 2 in 1 mode:
1 1 1 0 1
2 2 1 1 1
3 3 1 2 2
4 4 1 3 2
5 5 2 3 3
6 6 2 4 3
7 7 2 5 4
8 8 2 6 4
9 9 3 6 5
10 10 3 7 5
11 11 3 8 6
12 12 3 9 6
M012/M013 7-6 SM
M012/M013
SERVICE MANUAL APPENDICES
M012/M013 APPENDICES
TABLE OF CONTENTS
SM Appendix i M012/M013
APPENDIX:
SPECIFICATIONS
General Specifications
Specifications
Appendix:
1. APPENDIX: SPECIFICATIONS
Configuration Desktop
50 sheets (80g/m2)
By-pass tray 8 envelopes
Paper capacity 20 postcards
Specifications
Appendix:
Printing Less than 65.8 dB (A)
Environmental
Energy star program (M013)
Standard
1.1.2 PRINTER
Font 80 fonts
Specifications
Appendix:
1.2 SUPPORTED PAPER SIZES
Supported, with size molded into tray. Need to select paper size by
A
operation panel/driver.
Supported but size is not molded into tray. Need to select paper size by
B
operation panel/driver.
N Not supported.
Input Tray
SEF/ Auto
Type Size Standard Option Bypass
LEF Duplex
Tray PFU Tray
A4 SEF 210x297 A A B Y
B5 SEF 182x257 A A B N
SEF 148x210 A A B N
A5
LEF 210x148 N N C N
SEF 128x182 B N B N
B6
LEF 182x128 N N N N
SEF 105x148 B N B N
A6
LEF 148x105 N N N N
Input Tray
SEF/ Auto
Type Size Standard Option Bypass
LEF Duplex
Tray PFU Tray
Env.
SEF 37/8" x 71/2" N N B N
Monarch
Width 100-216mm C N C N
Length 148-356mm C N C N
Width 90-216mm N N C N
Length 140-356mm N N C N
Appendix:
SP Mode
Tables
See "Main Chapters" for "Smart Organizing Monitor.
Appendix:
shooting
Trouble-
Guide
3.2.1 OVERVIEW
Error codes will be displayed in the GUI of SOM if the machine has a problem. These can
be viewed by a customer.
Cover Open
1. Install the tray or put the correct size paper in the tray.
2. Check the paper setting in the user menu mode.
Appendix:
shooting
Trouble-
Guide
Paper size requested by the job does not match the paper in the tray
031
Selection error for the paper feed and paper exit location in duplex mode
Check the paper feed and exit location in the user menu mode.
Remove the paper jam at the registration sensor or paper exit sensor.
A sheet of paper stays at the paper exit sensor or winds around the rollers in the
fusing unit.
056
Paper slipped
A sheet of paper is wound around the rollers in the fusing unit
Remove the paper jam at the paper exit sensor or in the fusing unit.
SM i M355
Read This First
Turn off the main power switch and unplug the machine before beginning any of
the replacement procedures in this manual.
Symbols Used in this Manual
This manual uses the following symbols.
: See or Refer to
: Screws
: Connector
: Clamp
: Clip ring
: E-ring
REPLACEMENT AND ADJUSTMENT
External Covers and Paper Feed Unit
Unit TK1080
Paper Feed
(M355)
Turn off the main power switch and unplug the machine before attempting any
procedure in this section.
SM 1-1 M355
1.1.2 RIGHT COVER
1. Rear cover ( 1-1)
M355 1-2 SM
External Covers and Paper Feed Unit
Unit TK1080
Paper Feed
(M355)
4. Release paper feed roller shaft [A] (C-ring x1, bushing x1).
SM 1-3 M355
1.2 PAPER FEED ROLLER
M355 1-4 SM
Paper Feed Roller
Unit TK1080
Paper Feed
(M355)
4. Release the hook [A] and then move the paper feed roller [B] to the right.
1. Attach the paper feed roller to the paper feed roller shaft.
As shown in the above pictures, the paper feed roller shaft must be installed
behind the feeler [A]. The left picture [B] is correct. The right picture [C] is
incorrect.
3. Close the right cover first, and then close the rear cover.
SM 1-5 M355
1.3 FRICTION PAD
2. Turn the paper feed unit over, and release two hooks [A].
3. Turn the unit over again, and remove the friction pad [B].
M355 1-6 SM
Paper Feed Motor and Gears
Unit TK1080
Paper Feed
1. Right cover ( p.1-2)
(M355)
2. Paper feed motor [A] ( x2, x1, x1)
SM 1-7 M355
1.4.2 PAPER FEED GEARS
1. Right cover ( p.1-2)
M355 1-8 SM
Paper Tray Board
Unit TK1080
Paper Feed
1. Right cover ( p.1-2)
(M355)
2. Paper Tray Board ( x2, locking support x2, x 4)
SM 1-9 M355
1.6 PAPER TRAY UNIT SET SWITCH
2. Feeler [A]
M355 1-10 SM
Sensors
1.7 SENSORS
Unit TK1080
Paper Feed
1. Right cover ( p.1-2)
(M355)
2. Release the actuator [A] from the slot of the paper feed sensor [B]
3. Paper feed sensor [B] (all hooks, x1)
2. Release the actuator [A] from the slot of the paper exit sensor [B]
3. Paper end sensor [B] (all hooks, x1)
SM 1-11 M355