B125 Service Manual: Ricoh Group Companies

B125
SERVICE MANUAL
001911MIU
RICOH GROUP COMPANIES
®
SERVICE MANUAL
B125
RICOH GROUP COMPANIES

B125
SERVICE MANUAL
001911MIU
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY

FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH CORPORATION.
All product names, domain names or product illustrations, including

desktop images, used in this document are trademarks, registered
trademarks or the property of their respective companies.
They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
 2004 RICOH Corporation. All rights reserved.

WARNING
The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Corporation. Users of this
manual should be either service trained or
certified by successfully completing a Ricoh
Technical Training Program.
Untrained and uncertified users utilizing

information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Corporation
LEGEND
PRODUCT CODE COMPANY
GESTETNER LANIER RICOH SAVIN
B125 A045 LW310 Aficio 240W 2400WD
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
* 4/2004 Original Printing
B125
TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION PROCEDURE.................................................... 1-1
1.1 PREPARATION.........................................................................................1-1
1.1.1 ENVIRONMENT ...............................................................................1-1
1.1.2 MINIMUM SPACE REQUIREMENTS...............................................1-2
1.1.3 MACHINE LEVEL .............................................................................1-2
1.1.4 POWER SOURCE............................................................................1-3
1.1.5 INSTALLATION OVERVIEW............................................................1-4
Installation Flow ....................................................................................1-4
SP and User Tool Settings Required for Installation .............................1-5
1.2 COPIER INSTALLATION ..........................................................................1-6
1.2.1 ACCESSORY CHECK......................................................................1-6
1.2.2 COPIER PRE-INSTALLATION PROCEDURE .................................1-7
Removing the Shipping Material ...........................................................1-7
Set the Operation Panel Position ..........................................................1-8
Setting the Copier on the Roll Feeder or Table.....................................1-9
Leveling the Copier and Attaching Leg Covers...................................1-12
Developer ...........................................................................................1-14
Toner Cartridge and ID Sensor Initialization .......................................1-16
1.2.3 INSTALLATION SP SETTINGS .....................................................1-18
Using the SP Mode .............................................................................1-18
SP1960: Optional Paper Settings .......................................................1-19
SP1920: Cut Length Adjustment (for Roll Feeder)..............................1-19
Select the Paper Size and Type with User Tools ................................1-20
Select “Architecture” or “Engineering” (NA Only) ................................1-20
SP4960 015, 003 Enable and Format the HDD ..................................1-21
SP5137 Stamp Function On/Off .........................................................1-21
1.2.4 COPIER FINAL INSTALLATION PROCEDURE ............................1-22
Copy Trays, Guides, Original Exit Selection Lever .............................1-22
Copy Check ........................................................................................1-23
1.2.5 MOVING THE COPIER ..................................................................1-23
1.3 ROLL FEEDER INSTALLATION .............................................................1-24
1.3.1 ACCESSORY CHECK....................................................................1-24
1.3.2 ROLL FEEDER INSTALLATION PROCEDURE ............................1-25
Setting the Copier on the Roll Feeder.................................................1-25
Opening the Roll Feeder and Removing Shipping Material ................1-25
Attaching the Swinging Guide Plates ..................................................1-26
Connecting the Copier and Roll Feeder..............................................1-27
Attach the Mylars to the Copier...........................................................1-30
Attach the Mylars to the Back of the Roll Feeder ................................1-31
Installing the Paper Rolls ....................................................................1-31
SM i B125
1.4 PAPER CASSETTE INSTALLATION ......................................................1-32
1.4.1 ACCESSORY CHECK....................................................................1-32
1.4.2 PAPER CASSETTE INSTALLATION PROCEDURE .....................1-33
1.5 HDD INSTALLATION ..............................................................................1-35
1.5.1 ACCESSORY CHECK....................................................................1-35
1.5.2 HDD INSTALLATION PROCEDURE..............................................1-36
1.6 INTERFACE BOARD INSTALLATION ....................................................1-39
1.6.1 ACCESSORY CHECK....................................................................1-39
1.6.2 INTERFACE UNIT INSTALLATION PROCEDURE........................1-40
1.7 STAMP BOARD INSTALLATION ............................................................1-44
1.7.1 ACCESSORY CHECK....................................................................1-44
1.7.2 STAMP BOARD INSTALLATION PROCEDURE ...........................1-44
1.8 TABLE INSTALLATION...........................................................................1-45
1.8.1 TABLE ACCESSORY CHECK .......................................................1-45
1.8.2 TABLE INSTALLATION PROCEDURE ..........................................1-46
Setting the Copier on the Table ..........................................................1-46
Attaching the Guide Plate ...................................................................1-46
Connecting the Copier and Table .......................................................1-47
Attach the Mylars to the Copier...........................................................1-48
Attach the Mylars to the Back of the Table .........................................1-49
Attaching the Stopper Bracket ............................................................1-50
PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE.................................................... 2-1
2.1 PM TABLE.................................................................................................2-1
2.1.1 COPIER (B125) ................................................................................2-1
2.1.2 ROLL FEEDER (B641/B642)............................................................2-3
2.1.3 PAPER CASSETTE (B643)..............................................................2-3
2.2 CLEANING THE ENTRANCE SPURS ......................................................2-4
2.3 LUBRICATION POINTS ............................................................................2-5
2.3.1 DEVELOPMENT SECTION..............................................................2-5
2.3.2 FUSING GEARS...............................................................................2-6
REPLACEMENT AND ADJUSTMENT

3. REPLACEMENT AND ADJUSTMENT ........................................ 3-1
3.1 COMMON PROCEDURES........................................................................3-1
3.1.1 BEFORE WORKING ON THE MACHINE ........................................3-1
3.1.2 SIDE COVERS .................................................................................3-2
3.1.3 REAR COVER ..................................................................................3-3
3.1.4 PAPER EXIT UNIT ...........................................................................3-4
3.1.5 UNLOCKING, RAISING THE ORIGINAL UNIT ................................3-5
3.1.6 REMOVING THE ORIGINAL FEED UNIT ........................................3-6
3.1.7 RAISING AND LOCKING THE SCANNER UNIT .............................3-7
3.1.8 TONER HOPPER COVER ...............................................................3-8
B125 ii SM
3.1.9 IDLE REGISTRATION ROLLER PANEL..........................................3-9
3.1.10 MANUAL FEED TABLE, ORIGINAL FEED SENSOR COVER ....3-10
3.1.11 DRAWER FRONT COVER...........................................................3-11
3.2 SCANNER ...............................................................................................3-12
3.2.1 ORIGINAL WIDTH SENSORS, ORIGINAL SET SENSOR,
SCANNER SWITCH .......................................................................3-12
3.2.2 ORIGINAL FEED UNIT ROLLERS .................................................3-13
3.2.3 EXPOSURE GLASS.......................................................................3-15
3.2.4 CIS..................................................................................................3-16
3.2.5 SMDB, VDB....................................................................................3-17
3.2.6 SIB, CGB POWER PACK...............................................................3-18
3.3 AROUND THE DRUM .............................................................................3-19
3.3.1 CHARGE CORONA WIRE, GRID WIRE, WIRE CLEANER...........3-19
3.3.2 QUENCHING LAMPS.....................................................................3-21
3.3.3 LPH (LED PRINT HEAD)................................................................3-22
3.3.4 TRANSFER CORONA, SEPARATION CORONA WIRES .............3-24
3.4 DEVELOPMENT .....................................................................................3-26
3.4.1 DEVELOPMENT UNIT ...................................................................3-26
3.4.2 DEVELOPER..................................................................................3-27
3.4.3 PAPER SET SENSOR, REGISTRATION SENSOR.......................3-30
3.4.4 TONER SUPPLY CLUTCH ............................................................3-31
3.4.5 DEVELOPMENT FILTER ...............................................................3-32
3.4.6 USED TONER COLLECTION BOTTLE, TONER OVERFLOW
SENSOR ........................................................................................3-33
3.5 DRUM......................................................................................................3-34
3.5.1 DRUM UNIT ...................................................................................3-34
3.5.2 ECLEANING BLADE ......................................................................3-36
3.5.3 ID SENSOR, PICK-OFF PAWLS, PICK-OFF PAWL SOLENOID...3-37
3.6 PAPER FEED..........................................................................................3-38
3.6.1 REGISTRATION CLUTCH, REGISTRATION ROLLER .................3-38
3.6.2 ROLL 1 PAPER FEED CLUTCH, FEED ROLLER .........................3-41
3.6.3 ROLL 2 PAPER CLUTCH, FEED ROLLER....................................3-42
3.6.4 RF EXIT SENSOR..........................................................................3-43
3.6.5 ROLL FEED MOTOR .....................................................................3-44
3.6.6 CUTTER: MOTOR, HP SENSORS ................................................3-45
3.6.7 ROLL PAPER END SENSORS ......................................................3-47
3.6.8 CASSETTE FEED ROLLER...........................................................3-48
3.6.9 CASSETTE RELAY SENSOR, CASSETTE END SENSOR ..........3-49
3.6.10 CASSETTE FEED MOTOR, CASSETTE OPEN SENSOR..........3-50
3.6.11 CASSETTE FEED CLUTCH.........................................................3-51
3.7 FUSING SECTION ..................................................................................3-52
3.7.1 PRESSURE SPRING ADJUSTMENT ............................................3-52
3.7.2 HOT ROLLER STRIPPERS ...........................................................3-53
3.7.3 PRESSURE ROLLER STRIPPERS ...............................................3-53
3.7.4 PRESSURE ROLLER THERMISTOR, FUSING EXIT SENSOR ...3-54
3.7.5 FUSING UNIT.................................................................................3-55
3.7.6 FUSING CLEANING ROLLER .......................................................3-56
3.7.7 FUSING LAMP ...............................................................................3-57
3.7.8 HOT ROLLER.................................................................................3-58
SM iii B125
3.7.9 PRESSURE ROLLER.....................................................................3-59
3.7.10 HOT ROLLER THERMISTOR, THERMOSTATS .........................3-60
3.8 MOTORS.................................................................................................3-61
3.8.1 SCANNER MOTOR........................................................................3-61
3.8.2 DRUM MOTOR ..............................................................................3-62
3.8.3 FUSING MOTOR, MAIN MOTOR ..................................................3-63
3.8.4 USED TONER BOTTLE MOTOR ...................................................3-66
3.9 BOARDS .................................................................................................3-67
3.9.1 MCU/IPU ........................................................................................3-67
3.9.2 PSU ................................................................................................3-69
3.9.3 NVRAM...........................................................................................3-70
NVRAM Upload ..................................................................................3-70
NVRAM Removal................................................................................3-71
NVRAM Download ..............................................................................3-71
3.9.4 T&S POWER PACK .......................................................................3-72
3.9.5 RFDB (ROLL FEEDER DRIVE BOARD) ........................................3-73
3.9.6 SFDB (SHEET FEED DRIVE BOARD)...........................................3-74
3.10 OTHER ..................................................................................................3-75
3.10.1 HDD REPLACEMENT ..................................................................3-75
3.10.2 COOLING FAN, OZONE FILTER .................................................3-77
3.11 SP ADJUSTMENTS ..............................................................................3-78
3.11.1 IMAGE ADJUSTMENT .................................................................3-78
Step 1: Check the Registration Line Speed ........................................3-78
Step 2: Magnification for Paper Type: Plain........................................3-78
Step 3: Scanning Magnification ..........................................................3-79
Step 4: Magnification for Paper Type: Translucent .............................3-79
Step 5: Magnification for Paper Type: Film .........................................3-79
Step 6: Scanner Mask Setting ............................................................3-80
Step 7: Erase Margins ........................................................................3-80
Step 8: Printer: Leading Edge, Side-to-Side Registration ...................3-80
Step 9: Scanner Mask Setting ............................................................3-81
Step 10: Erase Margins ......................................................................3-81
Step 11: Scanner Registration ............................................................3-81
Step 12: Printer: Cut Length ...............................................................3-82
Step 13: Synchro Cut (Trailing Edge Registration) .............................3-83
3.11.2 CIS................................................................................................3-84
To Print the CIS Adjustment Pattern ...................................................3-84
To Adjust the Image at the CIS Joints.................................................3-85
3.11.3 LPH...............................................................................................3-87
Doing SP Adjustment Settings for a Replacement LPH......................3-87
To Print Pattern IPU Test Pattern 51 ..................................................3-87
Main Scan Adjustment: White, Black Vertical Lines............................3-88
Main Scan Adjustment: LED Light Level at LPH Joints.......................3-89
To Adjust the LPH for Misalignment....................................................3-90
3.11.4 LPH DENSITY ..............................................................................3-91
To Print the R-10 Pattern 51 ...............................................................3-91
To Correct Pattern Density .................................................................3-91
B125 iv SM
TROUBLESHOOTING
4. TROUBLESHOOTING ................................................................. 4-1
4.1 SERVICE CALL CONDITIONS .................................................................4-1
4.1.1 SUMMARY .......................................................................................4-1
4.2 SC CODE DESCRIPTIONS ......................................................................4-2
4.2.1 SC1XXX ...........................................................................................4-2
4.2.2 SC2XXX ...........................................................................................4-2
4.2.3 SC3XXX ...........................................................................................4-2
4.2.4 SC4XXX ...........................................................................................4-5
4.2.5 SC5XXX ...........................................................................................4-6
4.2.6 SC6XXX .........................................................................................4-11
4.2.7 SC7XXX .........................................................................................4-13
4.2.8 SC8XXX .........................................................................................4-13
4.2.9 SC9XXX .........................................................................................4-13
4.3 JAM CODE TABLES ...............................................................................4-15
4.3.1 COPIER JAM TABLES ...................................................................4-15
4.3.2 SCANNER JAM TABLES ...............................................................4-17
Scanner Ready Check Jams ..............................................................4-17
4.4 COVER OPEN.........................................................................................4-19
4.5 BLOWN FUSE TABLE ............................................................................4-19
4.6 IMAGE DATA PROCESSING FLOW CHART .........................................4-20
4.6.1 DATA FLOW IN 1-TO-1 COPY MODE ...........................................4-20
4.6.2 DATA FLOW IN REPEAT COPY MODE ........................................4-20
4.6.3 DATA FLOW IN SCANNING MODE...............................................4-21
4.6.4 DATA FLOW IN PRINTING MODE (STANDARD SIZES) ..............4-21
4.6.5 DATA FLOW IN PRINTING MODE (LONG)...................................4-22
4.6.6 DATA FLOW IN TEST PATTERN PRINTING ................................4-22
4.6.7 IMAGE PROBLEM TROUBLESHOOTING.....................................4-23
4.6.8 FLOW CHART ................................................................................4-23
4.6.9 SCANNING.....................................................................................4-24
4.6.10 PRINTING ....................................................................................4-26
4.6.11 BOARD LEDS ..............................................................................4-27
IPU LEDs ............................................................................................4-28
MCU LEDs..........................................................................................4-29
VDB LEDs...........................................................................................4-29
SIB LEDs ............................................................................................4-29
PSU LEDs...........................................................................................4-30
SERVICE TABLES
5. SERVICE TABLES....................................................................... 5-1
5.1 USING THE SP MODE .............................................................................5-1
5.1.1 DIRECT ENTRY ...............................................................................5-1
Normal Direct Entry...............................................................................5-1
Rapid Direct Entry.................................................................................5-2
5.2 SOFTWARE UPGRADE ...........................................................................5-3
5.2.1 UPGRADING FIRMWARE ...............................................................5-3
SM v B125
5.3 INITIAL SETTINGS ...................................................................................5-5
5.3.1 USER TOOLS ..................................................................................5-5
System Settings ....................................................................................5-5
Copier Features ....................................................................................5-8
5.4 PRINTING TEST PATTERNS .................................................................5-11
5.4.1 IMAGE PROCESSING TEST PATTERNS .....................................5-11
5.4.2 IMAGE DATA PATH TEST PATTERNS.........................................5-13
5.5 INPUT CHECK ........................................................................................5-14
5.6 OUTPUT CHECK ....................................................................................5-17
5.7 SP (SERVICE PROGRAM) MODE TABLES...........................................5-19
SP1-XXX Feed ...................................................................................5-19
SP2-XXX Drum ...................................................................................5-28
SP3-XXX Process Control ..................................................................5-38
SP4-XXX Scanner ..............................................................................5-39
SP5-XXX Mode...................................................................................5-49
SP7-XXX Data Log .............................................................................5-57
SP8xxx Data Log 2 .............................................................................5-71
DETAILED DESCRIPTIONS
6. DETAILED DESCRIPTIONS ........................................................ 6-1
6.1 OVERVIEW ...............................................................................................6-1
6.1.1 MACHINE GENERAL LAYOUT........................................................6-1
6.1.2 MECHANICAL COMPONENT LAYOUT...........................................6-2
6.1.3 DRIVE LAYOUT ...............................................................................6-4
6.1.4 ORIGINAL/COPY PAPER PATHS ...................................................6-5
6.2 SCANNER .................................................................................................6-6
6.2.1 OVERVIEW ......................................................................................6-6
6.2.2 SCANNER LAYOUT.........................................................................6-7
6.2.3 ORIGINAL WIDTH DETECTION ......................................................6-8
6.2.4 ORIGINAL DRIVE MECHANISM......................................................6-9
6.2.5 ORIGINAL FEED SPEED.................................................................6-9
6.2.6 SCANNING MECHANISM..............................................................6-10
CIS Structure ......................................................................................6-10
Printed Image .....................................................................................6-10
6.2.7 AUTO IMAGE DENSITY CORRECTION........................................6-11
6.3 IMAGE PROCESSING ............................................................................6-12
6.3.1 OVERVIEW ....................................................................................6-12
Overall System ...................................................................................6-12
IPU Board Details ...............................................................................6-13
6.3.2 GENERAL IMAGE PROCESSING FLOW CHART.........................6-14
6.3.3 ORIGINAL MODES ........................................................................6-15
Overview.............................................................................................6-15
Text Mode...........................................................................................6-16
Photo Mode ........................................................................................6-17
Text/Photo Mode ................................................................................6-18
Pale Mode...........................................................................................6-19
Generation ..........................................................................................6-20
B125 vi SM
Drawing Mode.....................................................................................6-21
Background Lines Mode .....................................................................6-22
Sharpen Text Mode ............................................................................6-23
6.3.4 INDEPENDENT DOT ERASE ........................................................6-24
6.3.5 MTF SETTINGS .............................................................................6-25
6.4 AROUND THE DRUM .............................................................................6-26
6.4.1 OVERVIEW ....................................................................................6-26
6.4.2 DRUM DRIVE .................................................................................6-27
6.4.3 CHARGE CORONA UNIT ..............................................................6-28
6.4.4 CORONA WIRE CLEANING ..........................................................6-29
6.4.5 DRUM CLEANING..........................................................................6-30
6.4.6 COLLECTING USED TONER ........................................................6-31
6.4.7 QUENCHING..................................................................................6-32
6.4.8 DRUM ANTI-CONDENSATION HEATERS....................................6-33
6.5 IMAGE WRITING MECHANISM..............................................................6-34
6.6 DEVELOPMENT .....................................................................................6-35
6.6.1 OVERVIEW ....................................................................................6-35
6.6.2 DEVELOPMENT DRIVE MECHANISM..........................................6-36
6.6.3 TONER SUPPLY MECHANISM .....................................................6-37
6.6.4 DEVELOPER CROSS-MIXING ......................................................6-38
6.6.5 DEVELOPMENT BIAS ...................................................................6-39
6.6.6 ID SENSOR....................................................................................6-40
6.6.7 ID SENSOR OPERATION DURING MACHINE WARM-UP...........6-41
6.6.8 TONER DENSITY CONTROL ........................................................6-43
Overview.............................................................................................6-43
Supply Modes .....................................................................................6-43
Detect Supply Mode............................................................................6-44
Fixed Supply Mode .............................................................................6-45
Toner Supply Clutch Operation...........................................................6-45
6.6.9 TONER END/NEAR-END DETECTION .........................................6-47
Toner Near End ..................................................................................6-47
Toner End ...........................................................................................6-47
Toner End Recovery ...........................................................................6-47
Toner End Recovery Flow Chart.........................................................6-48
6.7 PAPER FEED AND REGISTRATION .....................................................6-49
6.7.1 OVERVIEW ....................................................................................6-49
Layout Diagrams.................................................................................6-49
Feed Station Overview........................................................................6-51
Manual Feed Table .............................................................................6-51
Roll Feeder .........................................................................................6-51
Paper Cassette ...................................................................................6-51
Paper Width and Media Type Settings................................................6-51
6.7.2 MANUAL FEED MECHANISM .......................................................6-52
6.7.3 ROLL FEED MECHANISM.............................................................6-53
Drive ...................................................................................................6-53
Roll Pre-feeding ..................................................................................6-54
Procedure ...........................................................................................6-55
6.7.4 ROLL FEEDER PAPER HOLDERS ...............................................6-56
6.7.5 ROLL PAPER CUTTING MECHANISM .........................................6-57
SM vii B125
6.7.6 ROLL END DETECTION ................................................................6-58
6.7.7 PAPER CASSETTE MECHANISM.................................................6-59
6.7.8 PAPER CASSETTE FEED .............................................................6-60
Cassette Paper Path...........................................................................6-60
Paper Cassette Pre-Feeding ..............................................................6-61
6.7.9 PAPER CASSETTE PAPER END DETECTION ............................6-62
6.7.10 CONDENSATION PREVENTION.................................................6-63
6.7.11 REGISTRATION...........................................................................6-64
6.7.12 PAPER FEED TIMING CHART ....................................................6-65
6.8 IMAGE TRANSFER AND SEPARATION ................................................6-66
6.8.1 OVERVIEW ....................................................................................6-66
Transfer Corona Unit ..........................................................................6-66
Separation Corona Unit ......................................................................6-66
6.8.2 PICK-OFF PAWL OPERATION......................................................6-67
6.9 FUSING UNIT..........................................................................................6-68
6.9.1 OVERVIEW ....................................................................................6-68
6.9.2 PAPER FEED THROUGH THE FUSING UNIT ..............................6-69
6.9.3 FUSING PRESSURE CONTROL MECHANISM ............................6-70
6.9.4 TEMPERATURE CONTROL ..........................................................6-71
Zero-Cross Control Test .....................................................................6-71
Switching on the Fusing Lamp Power.................................................6-71
Fusing Warm-up Time ........................................................................6-71
Fusing Temperature Control ...............................................................6-72
6.9.5 HOT ROLLER CLEANING .............................................................6-76
6.9.6 HOT ROLLER THERMISTORS AND THERMOSTATS .................6-77
6.9.7 FUSING UNIT DRIVE MECHANISM ..............................................6-78
6.9.8 WRINKLE PREVENTION ...............................................................6-79
Motor Speed Control...........................................................................6-79
Inching Control....................................................................................6-79
6.10 PAPER EXIT .........................................................................................6-80
6.10.1 OVERVIEW ..................................................................................6-80
Upper Exit ...........................................................................................6-80
Rear Exit .............................................................................................6-80
Jam Detection .....................................................................................6-80
6.10.2 SWITCHING THE PAPER EXIT ...................................................6-81
Upper Exit ...........................................................................................6-81
Rear Exit .............................................................................................6-81
6.10.3 PAPER EXIT DRIVE.....................................................................6-82
6.11 ELECTRICAL COMPONENTS..............................................................6-83
6.11.1 OVERVIEW ..................................................................................6-83
6.11.2 DESCRIPTIONS OF ELECTRICAL COMPONENTS ...................6-84
6.11.3 MCU, IPU .....................................................................................6-89
MCU (Main Control Unit).....................................................................6-89
IPU (Image Processing Unit) ..............................................................6-89
6.11.4 PSU ..............................................................................................6-90
6.11.5 SMDB, VDB, SIB ..........................................................................6-91
SMDB (Scanner Motor Drive Board)...................................................6-91
VDB (Video Drive Board) ....................................................................6-91
SIB (Scanner Interface Board)............................................................6-91
B125 viii SM
6.11.6 RFDB, SFDB ................................................................................6-92
RFDB (Roll Feed Drive Board) ...........................................................6-92
SFDB (Sheet Feed Drive Board) ........................................................6-92
SPECIFICATIONS
SPECIFICATIONS............................................................................. 7-1
1. COPIER ENGINE ........................................................................................7-1
2. ROLL FEEDER B641/B642 .........................................................................7-4
3. PAPER CASSETTE B643 ...........................................................................7-4
4. MACHINE CONFIGURATION .....................................................................7-5
SM ix B125
Conventions Used in this Manual
This manual uses several symbols.
Symbol What it means

! Refer to section number Lengthwise, SEF
See Core Tech Manual for (Short Edge Feed)

details
 Screw
 Connector
 E-ring
 Clip ring
 Clamp
Sideways, LEF
(Long Edge Feed)
Cautions, Notes, etc.

The following headings provide special information:
WARNING
FAILURE TO OBEY WARNING INFORMATION COULD RESULT IN SERIOUS INJURY OR
DEATH.
CAUTION
Obey these guidelines to ensure safe operation and prevent minor injuries.
Important: Obey these guidelines to avoid problems such as misfeeds, damage to

originals, loss of valuable data and to prevent damage to the machine.
NOTE: This information provides tips and advice about how to best service the
machine.
INSTALLATION
POSITION 1
TAB
POSITION 2
TAB
POSITION 3
TAB
TROUBLESHOOTING
POSITION 4
TAB
SERVICE TABLES
POSITION 5
TAB
POSITION 6
TAB
SPECIFICATIONS
POSITION 7
TAB
POSITION 8
TAB
INSTALLATION
PREPARATION
1. INSTALLATION PROCEDURE
Installation
1.1 PREPARATION
1.1.1 ENVIRONMENT
1. Temperature Range: 10°C to 30°C (50°F to 86°F)

2. Humidity Range: 15% to 90% RH
3. Ambient Illumination: Less than 1,500 Lux (do not expose the machine
directly to light from the sun).
4. Ventilation: More than 30m3/hr/person in the work area
5. Ambient Dust: Less than 0.10 mg/m3
6. If the installation area has air-conditioners or heaters, put the machine in a
location that agrees with these conditions:
a) Where there are no sudden temperature changes from low to high, or high
to low.
b) Where it will not be directly exposed to cool air from an air conditioner in
the summer.
c) Where it will not be directly exposed to reflected heat from a space heater
in the winter.
7. Do not install the machine in an area filled with gases that can cause corrosion.
8. Do not install the machine in areas higher than 2,000 m (6,500 ft) above sea
level.
9. Put the machine on a strong and level surface.
10. Do not install the machine in an area where there are frequent strong
vibrations.
SM 1-1 B125
PREPARATION
1.1.2 MINIMUM SPACE REQUIREMENTS
Back 600 mm
Left 600 mm Right 600 mm
Front 1000 mm
B125I520.WMF
1. Front: 1000 mm (40")

2. Back: 600 mm (23")
3. Right: 600 mm (23")
4. Left: 600 mm (23")
1.1.3 MACHINE LEVEL
1. Front to back: Not more than 5 mm from level

2. Right to left: Not more than 0.15/1000 mm from level.
B125 1-2 SM
PREPARATION
1.1.4 POWER SOURCE
Installation
The machine must be installed in a building that has protection against electrical
malfunctions by a circuit breaker, or an equivalent device. Such devices are
necessary to give the machine protection for over-current and short circuits
1. Input Voltage Level: 120V, 60 Hz

15 A or more for the U.S.A. version
220-240V, 50/60 Hz
10A or more for the European version
2. Permissible Voltage Fluctuation: ± 10%
3. Do not set objects on the power cord.
NOTE: 1) Make sure the plug is firmly inserted in the outlet.

2) Do not connect the machine to the same power source as other
devices.
SM 1-3 B125
PREPARATION
1.1.5 INSTALLATION OVERVIEW

Installation Flow
This copier has these options.
• Roll feeder. You can install a roll feeder with one roll (B641) or two rolls (B642).
You can also install a universal paper cassette in the roll feeder. You cannot
install the paper cassette without the roll feeder.
• Table. Used as an alternative to the roll feeder, it contains only the lower stacker.
• Hard disk. You can install one hard disk in the copier.
• Interface unit. Lets the copier connect to a PC that contains the optional
printer/scanner controller (this PC is referred to as the ‘server PC’). If you install
the interface unit and HDD in the machine, install the HDD unit first.
• Stamp Board. This is necessary for all the stamp features (page numbering,
date stamps, background numbering). For the preset stamps, user stamps, and
watermarks, the HDD is also necessary.
Here is a summary of the sequence recommended for installation of all these
options together.
Installation Flow Diagram
Copier Pre-Installation Remove the copier from its box. Remove all packing
material and tape. Put the copier on the roll feeder or the
table.
!
Roll Feeder (or Table) Install the roll feeder (do not do the SP settings at this
Installation time).
Put the copier on top of the roll feeder. Complete the roll
feeder installation and installation of other options before
you complete the copier installation.
!
Install Other Options 1. Paper Cassette
2. HDD
3. Interface PCB (Unit)
4. Stamp Board
!
SP and User Tool Settings Do all the SP and User Tool settings for the copier and
for Installation the installed options.
!
Copier Final Installation Complete the installation of the copier after you put it on
the roll feeder or table, and after you install all options.
Do some sample copies to check the operation of the
copier and installed options.
!
Printer/Scanner Install the printer/scanner options and do a function
check. For installation instructions, refer to the
installation manual for the Printer/Scanner controller.
B125 1-4 SM
PREPARATION
SP and User Tool Settings Required for Installation
Installation
This is a summary of the important SP settings that are necessary for this
installation.
Quick Reference for Installation SP and User Tool Settings
This is a summary of the SP and User Tool settings necessary for installation. For
more details, see 1.2.3.
Main Machine Installation
SP 2923 002 Cleaning Blade Set Mode Applies a thin layer of toner to the drum. This
prevents scratches on the drum when the machine
power comes on for the first time.
SP 3001 005 ID Sensor Setting – Developer Initializes the ID sensor for auto process control.
Initialization
SP 1960 Optional Paper Setting Enables installed options: Roll feeder (1 or 2 rolls),
paper cassette. This setting is not necessary if no
paper feed options are installed. (The default setting
is for the manual feed table.)
User Tool General Features> Tray Paper Sets the paper sizes for the roll(s) installed in the roll
Size feeder and the optional paper cassette. Do this
setting for the manual feed table (Bypass Tray),
even if no paper feed options are installed.
User Tool General Features> Tray Paper Sets the paper types for the roll(s) installed in the
Type roll feeder and the optional paper cassette. Do this
setting for the manual feed table (Bypass Tray),
even if no paper feed options are installed.
User Tool Date and Time Check the date and time setting. If they are not
correct, set the correct date and time.
User Tool Original Paper Size For NA only. Select either “Engineering” or
“Architecture” (whichever is used most frequently)
for automatic original width detection.
Roll Feeder Installation
SP1920 Cut Length Adjustment Sets the cut length settings for the rolls installed in
the roll feeder. These settings are different for each
machine. The settings are on a label attached to the
right side of the roll feeder drawer.
SP1001 001 Leading Edge Registration – Roll Adjust if necessary for Roll Feeder B641/B642.
Feed
SP1002 001 Side-to-Side Registration – Roll 1 Adjust if necessary for Roll Feeder B641/B642.
SP1002 002 Side-to-Side Registration – Roll 2 Adjust if necessary for Roll Feeder B642 only.
Paper Cassette
SP1001 003 Leading Edge Registration – Cut Adjust if necessary for Paper Cassette B643.
Paper Tray
SP1002 003 Side-to-Side Registration – Cut
Paper Tray
HDD Installation
SP4960 015 HDD Connection On/Off Enables the HDD after it is installed. The machine
will not detect the HDD until this SP is done. This SP
must be done before the HDD can be formatted.
SP4960 003 Formatting The HDD must be formatted. Formatting requires
about 25 min.
Stamp Board Installation
SP5137 Stamp Function On/Off Enables the stamp board after it is installed. The
machine will not detect the stamp board until this SP
is done.
SM 1-5 B125
COPIER INSTALLATION
1.2 COPIER INSTALLATION

NOTE: Always have the Service Manual with you. The installation procedures are
not shipped with the machine.
1.2.1 ACCESSORY CHECK

Check the accessories and their quantities against this list:
Description Q’ty
1. Original Output Guides ........................................................ 6
2. Upper Output Stacker .......................................................... 2
3. Upper Output Guide............................................................. 1
4. Copy Exit Selection Lever.................................................... 1
5. NECR .................................................................................. 1
6. Cloth – Exposure Glass ....................................................... 1
7. Operating Instruction Holder ................................................ 1
8. Studs ................................................................................... 2
9. Operation Panel Anchor Screws.......................................... 3
10. Flat Brush (Fusing Unit Guide Spurs) ................................ 1
1 2 3 4
5
B125I012.WMF
10 9 8 7 6
B125 1-6 SM
COPIER INSTALLATION
1.2.2 COPIER PRE-INSTALLATION PROCEDURE
Installation
Removing the Shipping Material
B125I013.WMF
CAUTION
Do not connect the power cord to the power source during these
installation procedures until the procedure tells you to do this.
1. Remove all the orange tape and packing materials from the copier.
SM 1-7 B125
COPIER INSTALLATION
Set the Operation Panel Position
[B]
[A]
B125I006.WMF
You can adjust the position of the operation panel to decrease reflections from
overhead lighting.
1. Lift or lower the operation panel [A] to one the three sets of holes to position the
panel at the necessary height.
2. Push each anchor screw [B] into its hole ( x 3).
NOTE: It is not necessary to tighten the screws.
If it is necessary to remove the anchor screws [B] and adjust the height:
1) Loosen each screw until the anchor is loose.
2) Pull the screws from their holes.
3) Push each screw into its new hole.
B125 1-8 SM
Rev. 06/2004 COPIER INSTALLATION
Setting the Copier on the Roll Feeder or Table
Installation
[C]
[D]
[A]
[E]
[D]
[G] [E]
Roll Feeder
B641I007.WMF [B]
Table [F]
B662I002.WMF
1. Do not remove the shipping tape from the connectors [A] of the roll feeder [B].
This prevents damage to the connectors when the copier is put on top of the
roll feeder.
CAUTION
The copy machine weighs 231 lb. (105 kg). Two or more customer
engineers are necessary to lift the copier and set it on the roll feeder or
table. There are two handles in recesses on each side of the copier. To
prevent injury or damage to the machine, always use these handles to
lift the copier.
2. Lift the machine, and set its rubber feet [D] into the holes [E] on the top of the
roll feeder [B] or table [F].
NOTE: With one person at each end of the machine, use the two handles [C]
on each end of the machine to lift it.
3. Make sure that you put the rubber feet of the copier into the holes on top of the
roll feeder or table.
⇒ 4. Check the dehumidifier switch [G]. Make sure that it is OFF. If it is ON, set it to
OFF.
SM 1-9 B125
COPIER INSTALLATION
[A]
[D]
[B]
[E]
[C] B125I011.WMF
B125I015.WMF
5. Remove the covers and manual feed table in this order: [F]
1) Upper left cover [A] ( x 2)
2) Left cover [B] ( x 3)
3) Upper right cover [C] ( x 2)
4) Right cover [D] ( x 3)
5) Manual feed table [E] ( x 2). (If the roll feeder is installed, open the drawer
of the roll feeder before you remove this part.)
6. Remove the right transport lock plate [F] ( x 6).
7. Remove the left transport lock plate ( x 6).
B125 1-10 SM
COPIER INSTALLATION
Installation
[A]
[C]
[B]
B125I016.WMF
8. Push up the buttons [A] on the left and right sides of the upper unit to release
and open it.
9. Install the studs [B] on the right side and the left side.
NOTE: You must fasten each stud in the upper hole [C] on both sides.
10. Close the upper unit.
SM 1-11 B125
COPIER INSTALLATION
Leveling the Copier and Attaching Leg Covers
[A]
B125I017.WMF
[B] [C]
[E]
[D]
[E] B125I008.WMF
1. Open the toner hopper cover [A].

2. Set a level [B] on the plate [C] of the development unit.
3. Put the level on the machine as shown.
4. Use a wrench to adjust the nuts [D] on each foot to lift or lower the machine at
each corner.
NOTE: The machine must not be more than 1.5 mm from level over a span of
1 meter (39.37 inches (from right to left).
5. Attach the leg covers [E] to the left and right leg.
B125 1-12 SM
COPIER INSTALLATION
[A]
Installation
[B]
[D]
B125I003.WMF
[C]
[E]
[C]
B125I010.WMF
6. Raise the original feed unit [A].

7. Remove the protective sheet and tape [B].
8. Remove the lock screws [C] ( x 2)
9. On the left and right sides, lift the hinges [D] off the support screws and lift the
unit to the vertical position. (Do not remove the support screws.)
10. Put the level [E] on the exposure glass.
11. Use a wrench to adjust the nuts on each foot to lift or lower the machine at
each corner.
NOTE: The machine must not be more than 1.5 mm from level over a span of
1 meter (39.37 inches (from right to left).
12. Reattach the hinges and fasten the lock screws removed in Step 8.
SM 1-13 B125
COPIER INSTALLATION
Developer
[D]
[A] [A]
[C]
[B]
[E]
B125I002.WMF
1. Push up the buttons [A] to release the upper unit. Then lift the upper unit [B].
2. Open the toner hopper cover [C].
3. Remove all tape and packing materials [D] in the upper unit.
4. Pull out the drum protection sheet [E].
B125 1-14 SM
COPIER INSTALLATION
[A]
Installation
[B]
[C]
B125I005.WMF
5. Add one 1 kg pack of developer to the development unit. Do not add the
second pack at this time.
• Open the first pack of developer [A]. Notice the developer lot number on the
edge of the bag
• Slowly add the developer from the first pack into the development unit. Move
the pack from left to right until the pack is empty.
• All parts of the opening in the development unit must receive equal
quantities of developer.
6. Close the toner hopper cover [B].
7. Close the upper unit [C].
8. Connect the power supply cord. Switch the main power switch on. The main
motor switches on and distributes the developer evenly inside the development
unit.
9. Switch the main power switch off and disconnect the power cord.
10. Open the upper unit.
11. Open the toner hopper cover.
12. Open the second 1 kg pack of developer, then slowly add it to the development
unit. Move the pack from left to right until it is empty.
13. Use a clean cloth to clean the edges around the slot of the development unit.
SM 1-15 B125
COPIER INSTALLATION
Toner Cartridge and ID Sensor Initialization [C]
[D]
[A]
[B]
B125I018.WMF
1. Carefully shake the toner cartridge [A] about 10 times. This makes sure that
there are no clumps of toner in the cartridge.
2. Set the toner cartridge in the machine.
3. Pull up the tape [B] then pull it across the toner cartridge from right to left to
remove the tape.
4. On the right end of the toner cartridge, turn the knob [C] clockwise until it stops.
5. Close the toner hopper cover [D].
6. Close the upper unit. Make sure that the upper unit locks on left and right sides.
7. Switch the main power switch on.
8. Input the developer lot number found on the edge of the developer pack.
• Go into the SP mode and use SP5998.
NOTE: Go to 1.2.3 Installation SP Settings, for additional information regarding
going into and using SP mode access.
• Push a number key (0-9) to input a number.
• To input a hyphen press  once, then push .
• To input a letter, push  again and again until the necessary letter (A-Z) is
shown, then push .
• If the entry immediately after a letter is a number, push the number key. (You
do not need to push .)
9. Do SP2923 002 (Cleaning Blade Set Mode). This applies a thin layer of toner to
the bare drum.
• Push , then , then push  and hold it for 3 seconds.
• Push  to select the Copy SP group.
• Push  then push .
• Push  to start.
B125 1-16 SM
COPIER INSTALLATION
[A]
Installation
B125I004.WMF

11. Push the cleaning-blade release lever [A] to the right.
NOTE: The cleaning-blade release lever keeps the cleaning blade away from
the drum during transportation. To prevent damage to the drum, before
you move the copier to a different location, be sure to push this lever to
the left.
13. Do SP3001 005 (ID Sensor Setting – ID Sensor/Developer Initialization) to
initialize the developer and ID sensor.
• Push , then , then push  and hold it for 3 seconds.
• Push .
• Push  then .
• Push  to start. Initialization requires several minutes.
14. If you will install one or more of the options in this table, do these installations
at this time:
Option Go to Section
Roll Feeder, Paper Cassette 1.3
Paper Cassette 1.4
HDD 1.5
Interface Board 1.6
Stamp Board 1.7
Table 1.8
If no options are to be installed, go to “1.2.4 Copier Final Installation” to

complete the installation of the copier.
SM 1-17 B125
COPIER INSTALLATION
1.2.3 INSTALLATION SP SETTINGS

Using the SP Mode
To go into and use the SP mode
1. Push .
2. Push .
3. Push and hold  for 3 seconds.
4. Input the group number (“1” for “Copier”). Then input the full SP number to go
directly to the SP code screen.
5. To input an SP number:
• Do not put a hyphen (-) between the first 4 digits and the last 3 digits.
• If the 2nd half of the SP code is only 1 or 2 digits, input the zeros that are in
front. For example, if the 2nd number is 1 or 12, push  or .
• If you input only the first 4 digits of an SP that has some sub levels, the first
SP code (001) will be shown. Push the key below “PrevMenu” or
“NextMenu” to show the SP. Then push the key below “Set” or push .
6. Set the adjustment value.
• If a minus sign (-) is necessary, push  to change the +/- sign.
• If a decimal point is necessary, do not push the decimal point button. For
example, to input “-1.3”, push  for the minus sign, then push .
• If you make an error, push  to reset the setting, then try again. You cannot
correct it with a new entry.
7. Push the key below “Set” on the LCD, or push  to enable the setting that
you made.
To go out of SP mode
1. Push the key on the operation panel below “Exit” one time or more, until you
are back at the initial copy screen.
2. Switch the main power switch off, then switch it on again.
NOTE: You must do this to enable the SP values that you input.
B125 1-18 SM
COPIER INSTALLATION
SP1960: Optional Paper Settings
Installation
You must enable the paper supply options with this SP setting each time you add
an option.
NOTE: This setting is not necessary if the machine is installed without the roller
feeder and paper cassette options.
Do SP1960 to enable the options that you installed.
0: Manual feed table only (no options)
1: Roll Feeder with Roll 1 only
2: Roll Feeder with Roll 1, Roll 2
3: Roll Feeder with Roll 1, Paper Cassette
4: Roll Feeder with Roll 1, Roll 2, Paper Cassette.
• If two paper rolls are installed, Roll 1 is the front paper roll and Roll 2 is the
rear paper roll.
• For example, to set the machine for Roll 1, Roll 2, and the paper cassette,
push  then push “Set”.
SP1920: Cut Length Adjustment (for Roll Feeder)

If you installed the optional roll feeder, do this procedure.
1. Do the settings for SP1920. These are the cut length SP settings for the rolls
(there are two settings for each roll).
2. Check the label on the right side of the roll feeder drawer. Do the settings
written on the label.
Roll SP No. Name Set To:
Cut Length Adjustment: 1st Roll, 297 mm, Plain
Roll 1 1920 111
Paper
Cut Length Adjustment: 1st Roll, 1189 mm, Plain
Roll 1 1920 115
Paper
See label.
Cut Length Adjustment: 2nd Roll, 297 mm, Plain
Roll 2 1920 211
Paper
Cut Length Adjustment: 2nd Roll, 1189 mm, Plain
Roll 2 1920 215
Paper
3. Switch the main power switch off, then switch it on again.
SM 1-19 B125
COPIER INSTALLATION
Select “Architecture” or “Engineering” (NA Only)

Check the User Tool setting to determine whether “Architecture” or “Engineering” is
selected for automatic width detection.
1. Push the “User Tools” key  then select  “System Settings”>  “General
Features.
2. Push  to select “03 Orig. Paper Size”.
3. Select “Engineering” or “Architecture” (whichever is used most frequently by the
operator).
Select the Paper Size and Type with User Tools
1. Push the “User Tools” key  then select  “System Settings”>  “General
Features.
2. Push  to select “04 Tray Paper Size”.
The “1 Bypass Tray” selection is shown with the selections for each installed
paper supply option. Selections are shown only for installed options.
If you installed all the options, you will also see “2 Paper Roll 1, 3 Paper Roll 2”,
and “4 Cut Paper Tray”.
If selections for the installed options are not shown:
• Do the procedure in the section immediately before this to enable the paper
feed options.
• Make sure that you switch the main power switch off then back on to enable
the paper feed options.
• If you did not switch the main power switch off then back on to enable the
selections done for SP1960, the selections for paper size will not be shown.
3. To set the paper size for the manual feed table and each option:
1) Push the applicable number on the 10-key pad.
2) Push the right or left arrow key to highlight the applicable size.
3) Push the key below “OK”. The display changes to the one that was shown
before.
4) Do this procedure again until the paper sizes for each paper supply option
are set.
4. Push the key below “Prev Menu”, then push the key below “Next”.
5. Push  to select “05 Tray Paper Type”
6. To set the paper type for the manual feed table (bypass tray) and each option:
1) Push the applicable number on the 10-key pad.
2) Push the right or left arrow key to highlight the applicable size.
3) Push the key below “OK”. The display changes to the one that was shown
before.
4) Do this procedure again until the paper types for each paper supply option
are set.
B125 1-20 SM
⇒ SP4960 015 Enable the HDD
Installation
If you installed the optional hard disk drive, do this procedure.
1. Do SP4960 015 (HDD Connection On/Off) and set “1” (Enable) to enable the
hard disk unit.
2. Switch the main power switch off, then switch it back on.
NOTE: The HDD is formatted during production. Formatting is not necessary

during installation.
⇒ SP4960 003 Format the HDD
Should re-formatting of the HDD be necessary, perform SP4960-003.
1. SP4960 003 (Formatting) to format the hard disk.
• About 25 minutes are necessary to format the disk.
• The display shows the quantity of formatting that is completed, until the
display gets to 100%.
Important: Never switch the power off while the machine is formatting the hard
disk.
SP5137 Stamp Function On/Off

1. Do SP5137, and set “1” to enable the stamp board.
SM 1-21 B125
COPIER INSTALLATION
1.2.4 COPIER FINAL INSTALLATION PROCEDURE

Copy Trays, Guides, Original Exit Selection Lever
[A] [D]
[C]
[B]
B125I007.WMF
[E]
B641I011.WMF
1. Attach the upper output stackers [A] on top of the machine.

2. Attach the upper output guide [B].
3. Attach the original output guides [C].
NOTE: The original feeds out to these guides only when the upper output
stackers [A] are removed.
4. Attach the copy-exit selection lever [D].
5. Keep the copy-exit selection lever at the vertical position for usual operation.
• When the lever is up, the user can push the “Upper Copy Output” key to
feed copies out one of these two paths: a) at the top or b) straight-through at
the rear.
• When the lever is down, the “Upper Copy Output” key is disabled and copies
always feed out straight-through at the rear of the copier.
• To enable the “Upper Copy Output” selector key again, lift the lever to the
vertical position.
6. Attach the lower output trays to the lower rear of the roller feeder or table. (x 3).
B125 1-22 SM
COPIER INSTALLATION
Copy Check
Installation
Scan an original to confirm that the copier operates correctly.
1. Set an original or test pattern face down on the original feed tray.
2. After about 1 second, the machine holds the original, stops again for 1 second,
then feeds it.
3. Do a sample copy from the by-pass tray or the roller feeder and paper cassette
if these options are installed.
4. If the copied image is not in the correct position, do SP2941 (IPU Test Pattern)
and print pattern 11. For instructions on leading edge and side-to-side
adjustments, see the “SP Adjustments” section of “3 Replacement and
Adjustment”.
Roll Feeder Adjustments
SP No. Name Comment
SP1001 001 Leading Edge Registration – Roll Feed B641/B642
SP1002 001 Side-to-Side Registration – Paper Roll 1 B641/B642
SP1002 002 Side-to-Side Registration – Paper Roll 2 B642 only
Paper Cassette Adjustments

SP No. Name
SP1001 003 Leading Edge Registration – Cut Paper Tray
SP1002 003 Side-to-Side Registration – Cut Paper Tray
1.2.5 MOVING THE COPIER

• If you must move the copier to a different building, open the paper feed section
and push the cleaning blade lever to the left. This keeps the cleaning blade away
from the drum while you move the copier.
• If you must move the copier to a different location in the same building, it is not
necessary to do this procedure. Also, it is not necessary to disconnect the copier
from the roll feeder or table.
Important: Always push low on the roll feeder or table to move the copier. If you
do not do this, you can twist and possibly cause damage to the copier.
Do not push on the copier while it is installed on top of the roll feeder or
table.
• To prepare the machine for transport to a different building, disconnect the copier
and the roller feeder (or table). Attach the drawer to the frame with tape, or the
roll feeder drawer will fall out of the table frame.
• Lift the copier with one person on each end of the copier. Be sure to use the
handles in recesses on the sides of the copier. Do not tilt the machine more than
30o from the horizontal, or developer and toner will spill.)
SM 1-23 B125
ROLL FEEDER INSTALLATION
1.3 ROLL FEEDER INSTALLATION

Description Q’ty
1. Lower Output Trays ............................................................. 3
2. Leg Covers .......................................................................... 2
3. Movable Guides................................................................... 6
4. Shoes .................................................................................. 4
5. Joint Brackets (Left, Right) .................................................. 2
6. Screws (Blue) ...................................................................... 9
7. Screws (Cosmetic Silver)..................................................... 4
8. Harness Brackets ............................................................... 2
9. Mylars – Wide ...................................................................... 2
10. Mylars – Narrow................................................................. 2
11. Guide Plate ........................................................................ 1
12. Nylon clamps ..................................................................... 1
13. Harness clamp................................................................... 1
14. Ferrite Core ....................................................................... 1
1 2 3 4 5
11
14 B641I013.WMF
10 9 8 6 7
13 12
B125 1-24 SM
1.3.2 ROLL FEEDER INSTALLATION PROCEDURE
Installation
Setting the Copier on the Roll Feeder
Set the copier on the roll feeder. Follow the instructions in “Setting the Copier on
the Roll Feeder or Table” on page 1-9.

Make sure that the copier is level, and attach the leg covers. Follow the instructions
in “Leveling the Copier and Attaching Leg Covers” on page 1-12.
Opening the Roll Feeder and Removing Shipping Material
[D]
[C]
[A]
[B]
B641I901.WMF
Important:
• The drawer of the roll feeder is locked and cannot be opened until the copier is
set on top of the roller feeder.
• Do not try to open the drawer of the roll feeder until after you set the copier on
top of the roll feeder.
1. Open the drawer [A] of the roll feeder.

2. Remove the spring lock plate [B] ( x 2).
3. Remove the roll paper holders [C] and cardboard packing [D].
NOTE: Roll Feeder B641 has 2 holders, and Roll Feeder B642 has 4 holders
(shown above).
4. Remove other tape or packing material in the roll feeder.
SM 1-25 B125
Attaching the Swinging Guide Plates
[B]
[A]
B641I004.WMF
B641I006.WMF
[D] [C]
CAUTION
Keep the power cord disconnected when you do these procedures.
1. Remove the protector plate [A] (no screws).
2. Install the guide plate [B] ( x 2 Blue). Hang the hooks on each end; this puts
the plate in the correct position to be installed.
3. Attach the movable guide plates [C] (x6).
• Each plate is the same. It is not possible to install a plate in the incorrect
position.
• Attach each plate with the ribbed side down.
• Move the hinges [D] a small distance apart. This lets the tabs attach quickly
into the holes.
4. Lift each plate and let it fall, to make sure that they move smoothly on the
hinges.
B125 1-26 SM
Connecting the Copier and Roll Feeder
Installation
[C]
[B]
!
B641I005.WMF
"
[A] #
1. Attach the right joint bracket (the spindle [B] must go through the hole [A] in the
bracket). At the same time, align the plate with the holes for the three screws
(blue).
2. Attach screws !, " but do not tighten them.
3. While you lift the copier by its handle [C], set screw # in the lower hole of the
keyhole cutout and tighten it.
4. Tighten screws ! and ".
5. Do the above procedure again for the left joint bracket.
6. Reattach the manual feed table ( x 2). Follow the instructions in “Setting the
Copier on the Roll Feeder or Table” on page 1-10.
7. Reattach the left and right covers ( x 3 each)
NOTE: Make sure that you attach the longer screws (thin thread) at the rear
sides of the covers.
SM 1-27 B125
[F] [G]
[E]
[A]
[D]
B641I009.WMF
[C]
[B]
B641I014.WMF
9. Remove the rear cover of the copier ( x 2).

10. Remove the rear plate [A] of the roll feeder ( x 2).
11. Remove the shield cover [B] ( x 7).
12. Remove the ground plate [C] ( x 3).
13. Remove the left and right metal brackets [D, E] ( x 1 each). (Discard these
brackets and screws.)
14. Remove the shipping tape from the roll feeder harnesses between the bottom
of the copier and top of the roll feeder.
15. Put the left harness ( x 1) through the left bracket [F] and attach the left
bracket ( x 2) (use 1 of the screws from the accessories).
16. Put the right harness ( x 2) [G] through the right bracket and attach the right
bracket ( x 2) (use 1 of the screws from the accessories).
B125 1-28 SM
Installation
[C] [B]
[A]
[F]
B641I010.WMF
[E]
[D]
B641I016.WMF
17. Connect the left harness [A] ( x 1,  x 1).

18. Attach the ferrite core [B] to the right harness [C] between the harness clamps.
19. Connect the right harness ( x 2,  x 2).
20. Reattach the shield cover ( x 10).
21. Reattach the rear cover of the copier.
22. Reattach the rear plate of the roll feeder ( x 2).
23. Clean the rear plate [D] with alcohol.
24. Attach the harness clamp [E].
25. Clamp the power cord [F] to the roll feeder ( x 1).
SM 1-29 B125
Attach the Mylars to the Copier
0 to –1 mm
[B]
[C]
[A]
[D]
B641I020.WMF
In this procedure, you will attach the narrow mylars (x2) to the rear cover of the
copier. To attach the wide mylars (x2) to the backplate of the roll feeder, see the
section after this one.
1. If the rear cover is attached to the copier, remove it ( x 2).
2. Find the 5th space [A] from the left end of the rear cover.
3. Use a clean cloth, moist with a small quantity of alcohol, to clean this area and
the bottom edge of the cover.
4. Remove the tape from each end of one of the narrow mylars.
5. Attach one end to the top edge of the cover [B].
NOTE: The top edge must be flat and parallel to the edge of the cover. The
right edge of the mylar must be parallel to ridge [C].
6. Attach the other end of the mylar to the bottom edge of the cover [D].
7. Do this procedure again to attach the other narrow mylar to the right side of the
cover.
8. Reattach the cover at the rear of the copier ( x 2).
B125 1-30 SM
Attach the Mylars to the Back of the Roll Feeder
Installation
[C]
[B]
[E]
[D]
[A]
0 to -1 mm
[F]
0 to -1 mm
B641I021.WMF
In this procedure, you will attach the wide mylars [A] to the rear plate [B] of the
table.
1. On the left side of the rear plate, find the straight line [C] and “┐”,“┌” patterns
[D].
3. Remove the tape from each end of one of the wide mylars.
4. Align the end with the narrow tape with the top edge [E] of the rear plate. Make
sure that the right edge is parallel to the vertical lines on the plate, then push
down.
5. Turn the end with the wide tape against the plate, and align its corner [F] with
the inverted “L” pattern embossed on the plate, then push it against the rear
plate.
6. Make sure that the tape surfaces are pushed fully against the rear plate.
Installing the Paper Rolls

If you will install the optional paper cassette ($1.4), do this before you install the
paper rolls. If you do not do this, you must remove Roll 2 before you can install the
optional paper cassette.
To install the paper rolls, follow the instructions on the decal on the top edge of the
roll feeder drawer.
NOTE: The SP settings necessary for the roll feeder are in section 1.2.3.
SM 1-31 B125
PAPER CASSETTE INSTALLATION
1.4 PAPER CASSETTE INSTALLATION

Description Q’ty
1. Paper Cassette Unit............................................................. 1
2. Screws................................................................................. 4
3. Harness Clamps ................................................................. 4
4. Paper Cassette (Universal Type)......................................... 1
1
2 3
B643I003.WMF
B125 1-32 SM
1.4.2 PAPER CASSETTE INSTALLATION PROCEDURE
Installation
[B]
[A]
[C]
B643I001.WMF
CAUTION
Keep the power cord disconnected when you do this procedure.
1. Open the drawer of the roll feeder.

2. Remove the front cover [A] of the roll feeder ( x 3)
NOTE: If you cannot see the screw on the left or right side of the front cover,
push the cutter [B] away from the top of the screw.
3. Remove the knockout [C] ( x 2).
4. If Roll 2 is installed, remove it.
5. Remove the paper cassette from the paper cassette unit.
6. Push the cutter completely to the left.
SM 1-33 B125
[A]
[C]
B643I002.WMF
[B]
[D] B643I004.WMF
7. Remove the rear plate of the roll feeder ( x 2).

8. Put the cassette unit [A] in the copier. The bosses must go through the holes in
the flanges of the cassette unit. Then, attach the cassette unit ( x 4).
9. From the front, remove the board cover [B] ( x 2,  x 1).
10. From the rear of the roll feeder, connect the paper-cassette-unit connectors [C]
( x 2) to the copier.
11. From the front, attach the 4 harness clamps [D] ( x 4), put the connector
cable through the open clamps, then close the clamps.
12. Reattach the board cover, front cover, and rear cover of the roll feeder.
13. Reinstall the paper rolls, and close the drawer of the roll feeder.
14. Put the paper cassette in the paper cassette unit.
NOTE: Do the SP settings for the paper cassette (see section 1.2.3) after you
complete all installation procedures.
B125 1-34 SM
HDD INSTALLATION
1.5 HDD INSTALLATION
Installation
Description Q’ty
1. HDD Unit ............................................................................. 1
2. IPU Harness (1 Large, 1 Small Connector) ......................... 1
3. PSU Harness (2 Small Connectors) .................................... 1
4. Decal ................................................................................... 1
5. Screw................................................................................... 1
6. Nylon Clamp ........................................................................ 1
1
2
3
B663I001.WMF
6 5 4
SM 1-35 B125
HDD INSTALLATION
1.5.2 HDD INSTALLATION PROCEDURE
[A]
[B]
B641I014.WMF
CAUTION
Keep the power cord unplugged when doing the following procedure.
1. Remove the rear cover ( x 2).

2. Remove the ground plate [A] ( x 3).
3. Remove the PCB shield cover [B] ( x 7).
B125 1-36 SM
HDD INSTALLATION
Installation
[A]
[B]
[E]
[C]
[D]
B663I002.WMF
4. Set the HDD [A] on the right side of the shelf.

• Make sure that the leaf plate on the bottom of the HDD moves into the hole
in the shelf.
• Make sure that the hole [B] in the HDD support bracket is aligned with the
hole in the edge of the shelf.
5. Connect the large connector [C] of the IPU harness to the rear side of the HDD
unit.
6. Connect the other end of the IPU harness [D] to the IPU board at CN260.
7. Close the nylon clamp [E] on the shield mesh of the IPU harness. Attach the
nylon clamp to the lower edge of the HDD unit ( x 1).
SM 1-37 B125
HDD INSTALLATION
[B]
[A]
[C]
B663I003.WMF
8. Connect the larger connector [A] of the PSU harness to the rear side of the
HDD unit.
9. Open the harness clamps [B] between the HDD unit and the IPU on the left
side ( x 10).
10. Put the PSU harness into each saddle. Then lock each clamp ( x 10).
11. Connect the PSU harness [C] to the PSU board at CN161.
12. Reattach the rear cover to the copier ( x 2).
13. Use a clean cloth, moist with a small quantity of alcohol, to clean an area near
the lower edge of the rear cover.
14. Remove the decal (B663171020) from its paper, and attach it to the rear cover.
NOTE: The SP settings necessary for the HDD are in section 1.2.3. Do these
settings after you complete all other installation procedures.
B125 1-38 SM
INTERFACE BOARD INSTALLATION
1.6 INTERFACE BOARD INSTALLATION
Installation
Description Q’ty
1. Interface Unit Cover............................................................. 1
2. Interface Unit ....................................................................... 1
3. Nylon Clamps (Large).......................................................... 1
4. Harness Clamp .................................................................... 1
5. Screws M3 x 8 ..................................................................... 4
M4 x 8 ..................................................................... 1
6. Nylon Clamps (Small) .......................................................... 1
7. Connector Cable (Bayonet Type) x 1................................... 1
8. Interface Cable .................................................................... 1
2
1
8 B690I001.WMF
7
6 5 4
SM 1-39 B125
1.6.2 INTERFACE UNIT INSTALLATION PROCEDURE
[B]
[A]
B690I002.WMF
[D]
[C]
B690I004.WMF
CAUTION
1. Remove the rear cover [A] ( x 2).

2. Remove the knockout [B] from the rear cover ( x 2).
3. Connect the small end [C] of the bayonet connector cable to the interface unit.
4. Install the cable through the harness clamps [D] ( x 3).
5. Close the clamps.
B125 1-40 SM
Installation
[B]
[C]
[A]
B690I003.WMF

7. Remove the brackets [B] ( x 1 each)
8. Remove the PCB shield cover [C] ( x 7).
SM 1-41 B125
[E]
[D]
[A]
[C]
[B]
B690I005.WMF
[F] [G]
B690I009.WMF
9. Put the interface unit [A] on the shelf.

10. On the left side of the interface unit, open the harness clamp [B] on the left to
release the connector.
11. Connect the bayonet connector [C] from the interface unit to the connector on
the left. Then close the clamp on the harness.
12. On the right side of the interface connector, connect the D-connector [D] to the
board.
13. Attach the nylon clamp [E] to the D-connector cable and the copier frame
( x 1,  x 1).
14. Reattach the PCB shield cover [F] ( x 7).
NOTE: If Stamp board option is available proceed to section 1.7.
15. Reattach the ground plate [G] ( x 3).
16. Put the interface unit on the shelf and attach it ( x 2).
B125 1-42 SM
Installation
[A]
[B]
B690I006.WMF
[D]
[F]
[C]
[E]
B690I007.WMF
17. Attach the hooks [A] on the top edge of the cover bracket to the top of the
interface unit.
18. Attach the cover [B] to the interface unit ( x 1).
19. Reattach the rear cover of the copier ( x 2).
20. At the rear of the copier, attach the interface cable [C] to the interface unit.
21. Attach the cable to the hooks [D] on the cover.
22. Clean the rear plate [E] of the roll feeder with alcohol.
23. Attach the harness clamp [F].
24. Clamp the cable to the roll feeder ( x 1).
25. Attach the other end of the interface cable to the printer controller (server PC).
NOTE: No SP settings are necessary for the interface unit.
SM 1-43 B125
STAMP BOARD INSTALLATION
1.7 STAMP BOARD INSTALLATION

Description Q’ty
1. Stamp Board........................................................................ 1
1.7.2 STAMP BOARD INSTALLATION PROCEDURE
[B]
[A]
B641I014.WMF
[C]
B690I008.WMF
CAUTION
1. Remove the back cover ( x 2).

3. Remove PCB shield cover [B] ( x 7).
4. Install the stamp board [C] on the IPU board [B].
5. Connect the power cord. Switch the main power switch on.
6. Do SP5137 Stamp Function (On/Off) to enable the stamp function. For more
instructions, see section 1.2.3.
7. Switch the main power switch off. Disconnect the machine power cord.
8. Reassemble the machine.
B125 1-44 SM
TABLE INSTALLATION
1.8 TABLE INSTALLATION
Installation
1.8.1 TABLE ACCESSORY CHECK
Description Q’ty
1. Lower Output Trays ................................................................. 3
2. Leg Covers .............................................................................. 2
3. Shoes ...................................................................................... 4
4. Joint Brackets (Left, Right) ...................................................... 2
5. Screws (Blue) ......................................................................... 9
6. Mylars – Wide .......................................................................... 2
7. Mylars – Narrow....................................................................... 2
8. Guide Plate.............................................................................. 1
9. Nylon Clamp ............................................................................ 1
10. Harness Clamp ...................................................................... 1
11. Stopper Bracket – End Fence (for NA Version (-57) Only) .... 2
1 2 3 4
11
B662I005.WMF 5
10 8 7 6
9
SM 1-45 B125
TABLE INSTALLATION
1.8.2 TABLE INSTALLATION PROCEDURE

Setting the Copier on the Table
Set the copier on the table. Follow the instructions in “Setting the Copier on the Roll
Feeder or Table” on pages 1-9 to 1-12

Make the copier level. Attach the leg covers. Follow the instructions in “Leveling the
Copier and Attaching Leg Covers” on page 1-12.
Attaching the Guide Plate
[B]
[A]
B662I004.WMF
CAUTION
1. Remove the protector plate [A] (no screws).

2. Install the guide plate [B] ( x 2 Blue). Hang the hooks on each ends; this puts
the plate in the correct position to be installed.
B125 1-46 SM
TABLE INSTALLATION
Connecting the Copier and Table
Installation
[C]
[A]
B662I003.WMF [B]
# " !
[F]
[E]
[D]
B641I016.WMF
1. Put the spindle [A] through the hole [B] in the right joint bracket. Align the plate
with the holes for the three screws (blue).
2. Attach screws !, " but do not tighten them.
3. While you lift the copier by its handle [C], set screw # in the lower hole of the
keyhole cutout and tighten it.
4. Tighten screws ! and ".
5. Do the above procedure again for the left joint bracket.
6. Reattach the manual feed table ( x 2).
7. Reattach the left and right covers ( x 3 each)
NOTE: Make sure that you attach the longer screws (thin thread) at the rear
sides of the covers.
9. Clear the rear plate [D] of the table with alcohol.
10. Attach the harness clamp [E].
11. Clamp the power cord [F] to the table ( x 1).
SM 1-47 B125
TABLE INSTALLATION
Attach the Mylars to the Copier
0 to –1 mm [B]
[C]
[A]
[D]
B641I020.WMF
In this procedure, you will attach the narrow mylars (x2) to the rear cover of the
copier. To attach the wide mylars (x2) to the backplate of the roll feeder, see the
section after this one.
1. If the rear cover is attached to the copier, remove it ( x 2).
2. Find the 5th space [A] from the left end of the rear cover.
4. Remove the tape from each end of one of the narrow mylars.
5. Attach one end to the top edge of the cover [B].
NOTE: The top edge must be flat and parallel to the edge of the cover. The
right edge of the mylar must be parallel to ridge [C].
6. Attach the other end of the mylar to the bottom edge of the cover [D].
7. Do this procedure again to attach the other narrow mylar to the right side of the
cover.
8. Reattach the cover to the back of the copier ( x 2).
B125 1-48 SM
TABLE INSTALLATION
Attach the Mylars to the Back of the Table
Installation
[C] [B]
[E]
[D]
[A] 0 to -1 mm
[F]
0 to -1 mm
B641I021.WMF
In this procedure, you will attach the wide mylars [A] to the rear plate [B] of the
table.
1. On the left side of the rear plate, find the straight line [C] and “┐”,“┌” patterns
[D].
3. Remove the tape from each end of one of the wide mylars.
4. Align the end with the narrow tape with the top edge [E] of the rear plate. Make
sure that the right edge is parallel to the vertical lines on the plate, then push
down.
5. Turn the end with the wide tape against the plate, and align its corner [F] with
the inverted “L” pattern embossed on the plate , then push it against the rear
plate.
6. Make sure that the tape surfaces are pushed fully against the rear plate.
SM 1-49 B125
TABLE INSTALLATION
Attaching the Stopper Bracket

[C] [D]
[B]
[A] B641I015.WMF
NOTE: This stopper bracket is only for machines in North America that use inch
paper sizes.
1. Remove the stoppers [A] ( x 2 each).
2. Use a clean cloth soaked in alcohol to clean the surfaces [B] where the stopper
brackets [C] will be attached.
3. Remove the double-sided tape [D] from the rear of each bracket.
4. Install each bracket and stopper on the arms.
5. Lock each stopper in the correct position ( x 2 each).
B125 1-50 SM
PM TABLE
2. PREVENTIVE MAINTENANCE
2.1 PM TABLE
Key for the PM Table
Letter Action
Maintenance
A Adjust
Preventive
C Clean
I Inspect
L Lubricate
R Replace
NOTE: Units of measure in the PM Interval column*:

Metric: 1,000 meters, Feet: 1,000 feet, Prints: 1,000 prints/A1 LEF or D
2.1.1 COPIER (B125)

PM Interval
Description Q’ty PM Comments
Metric Feet Prints
Original Feed Rollers 5.5 18.0 9.3 C Alcohol or damp cloth
Original Exit Rollers 5.5 18.0 9.3 C
Platen Plate 5.5 18.0 9.3 C
Original Width, Set, Blower brush
33.0 108.0 55.8 C
Registration, Exit Sensors
Original Table 5.5 18.0 9.3 C Dry cloth
Exposure Glass 9.3 Damp cloth or glass
5.5 18.0 C
cleaner
CIS Surfaces 5.5 18.0 9.3 C Alcohol or lens paper
Development
Developer 2 27.5 90.0 46.5 R Replace if necessary.
Development Filter 5.5 18.0 9.3 C Dry cloth or vacuum
Development Roller Gear 5.5 18.0 9.3 I cleaner
Development Lower Casing 5.5 18.0 9.3 C Dry cloth.
Cleaning
Cleaning Blade 1 11.0 36.0 18.6 I/R Replace if necessary.
Cleaning Entrance Seal 11.0 36.0 18.6 C Lens paper or dry
Side Seals 11.0 36.0 18.6 C cloth.
Inside Cleaning Unit Dry cloth or vacuum
11.0 36.0 18.6 I
cleaner
Used Toner Bottle 5.5 18.0 9.3 C Empty used toner
Registration
Registration Rollers 5.5 18.0 9.3 C Alcohol with cloth
Paper Registration Sensor 5.5 18.0 9.3 C Blower brush
SM 2-1 B125
PM TABLE
PM Interval
Metric Feet Prints
Around the Drum
Charge Corona Wire 1 11.0 36.0 18.6 C/R Replace if necessary.
Corona Wire Cleaner 1 5.5 18.0 9.3 R
Charge Corona Casing 5.5 18.0 9.3 C Damp cloth
Grid Wires 5.5 18.0 9.3 C Lens paper
Transfer Corona Wire 1 11.0 36.0 18.6 C/R Replace if necessary.
Separation Corona Wire 1 11.0 36.0 18.6 C/R
T&S Unit Casing and Lens paper or dry
5.5 18.0 9.3 C
Guides cloth.
Quenching Lamp 5.5 18.0 9.3 C Lens paper or dry cloth
ID Sensor 5.5 18.0 9.3 C Dry cloth
Pick-off Pawl 5.5 18.0 9.3 C
Lens paper or alcohol.
After cleaning, touch to
discharge static.
LPH (LED Print Heads) 5.5 18.0 9.3 C
Important: Use no
other chemical
cleaners!
Fusing Unit
Hot Roller 1 27.5 90.0 46.5 R Replace if necessary.
Fusing Cleaning Roller 1 27.5 90.0 46.5 R Always replace with
hot roller.
Hot Roller Bushings 1 27.5 90.0 R Always replace with
46.5
hot roller. Lubricate.
Pressure Roller 1 33.0 108.0 55.8 R Replace if necessary.
Hot Roller Strippers 5.5 18.0 9.3 C Dry cloth.
Pressure Roller Strippers 5.5 18.0 9.3 C
Hot Roller Thermistor 11.0 36.0 18.6 C
Pressure Roller Thermistor 11.0 36.0 18.6 C
Fusing Exit Guide Plate 5.5 18.0 9.3 C
Paper Junction Gate 5.5 18.0 9.3 C
Fusing Entrance Guide 5.5 18.0 9.3 C Cleaner brush
Spurs Alcohol, dry cloth at
every visit. (!2.2)
Fusing Exit Rollers 11.0 36.0 18.6 C Alcohol, dry cloth
Fusing Exit Sensor 5.5 18.0 9.3 C Blower brush
Fusing Gears 5.5 18.0 9.3 L Barrierta – S552R
Mechanical Drive Section

Drum Drive Gears 5.5 18.0 9.3 L Silicone Grease G501.
Development Drive Gears 5.5 18.0 9.3 L
Fusing Drive Gears 5.5 18.0 9.3 L
Timing Belts 5.5 18.0 9.3 I Adjust tension if
necessary
B125 2-2 SM
PM TABLE
PM Interval
Metric Feet Prints
Others
Ozone Filter 1 5.5 18.0 9.3 R
Line Speed & Magnification Adjust after replacing
Adjustments rollers. For details, see
A
Maintenance
“SP Adjustments” in
Preventive
Section 3.
2.1.2 ROLL FEEDER (B641/B642)

PM Interval
Metric Feet Prints
Blower brush, dry
cloth. (Estimated
Cutter unit 5.5 18.0 9.3 C
service life: 127 K
cuts)
Feed Rollers 5.5 18.0 9.3 C
Alcohol with cloth
Exit Rollers 5.5 18.0 9.3 C
Exit Sensor 11.0 36.0 18.6 C Blower brush or dry
Roll End Sensors 3, 4 (EXP) 11.0 36.0 18.6 C cloth
2.1.3 PAPER CASSETTE (B643)

PM Interval
Metric Feet Prints
Feed Roller 1 16.5 54.0 27.9 C/R
Replace if necessary
Friction Pad 1 16.5 54.0 27.9 C/R
Grip Rollers 5.5 18.0 9.3 C Blower brush or dry
Relay Sensor 11.0 36.0 18.6 C cloth
SM 2-3 B125
CLEANING THE ENTRANCE SPURS
2.2 CLEANING THE ENTRANCE SPURS
[B]
[A]
B125P901.WMF

2. Retrieve the flat brush from [A] from its storage location.
3. Use the flat brush to clean the 5 entrance spurs [B].
Important:
• Be sure to return the flat brush to its storage location when you are finished.
B125 2-4 SM
LUBRICATION POINTS
2.3 LUBRICATION POINTS

2.3.1 DEVELOPMENT SECTION
Maintenance
Preventive
% (Sleeve)
[A]
" B125P902.WMF
(Silicone Grease G501).

Development Unit Gears
Apply at the points shown by the numbers in the drawing.
SM 2-5 B125
LUBRICATION POINTS
2.3.2 FUSING GEARS
[A]
B125P903.WMF
[A]: Fusing Gears (Barrieta S552R). Apply to the surface of the rim.
B125 2-6 SM
COMMON PROCEDURES
3. REPLACEMENT AND ADJUSTMENT

3.1 COMMON PROCEDURES
3.1.1 BEFORE WORKING ON THE MACHINE
[A]
[B]
[C]
Replacement
Adjustment
and
[D]
B125R913.WMF
Always remove these items before you start work on the machine:
[A]: Upper output stackers (x 2)
[B]: Copy exit selection lever (x 1)
[C]: Original output guides (x 6)
[D]: Upper output guide (x 1)
Lower output trays (x 3) (not shown)
Reinstallation
• The copy-exit selection lever must be up. In this position, the user can set the
paper feed exit on the operation panel with the “Upper Copy Output” key. This
key is disabled with the lever down and the copies always feed out at the rear.
SM 3-1 B125
COMMON PROCEDURES
3.1.2 SIDE COVERS
[C] [A]
[B]
[D]
[E]
B125R502.WMF
1. Open the original feed unit [A].

2. Open the upper unit [B].
3. Remove the left upper cover [C] ( x 2).
NOTE: If necessary, push in the release button [D] to remove the cover.
4. Remove the left cover [E] ( x 3).
5. Do Steps 3 and 4 to remove the right upper cover and right cover.
Reinstallation
• Make sure the original feed unit and upper unit are open.
• Always install the lower covers before the upper covers.
• If necessary, push in the upper unit release buttons [D] when you attach the
upper covers.
B125 3-2 SM
COMMON PROCEDURES
3.1.3 REAR COVER
[A]
Replacement
Adjustment
and
B125R914.WMF
[A]: Rear cover ( x 2)
SM 3-3 B125
COMMON PROCEDURES
3.1.4 PAPER EXIT UNIT

[C]
[B]
[A]
B125R609.WMF
1. Remove the rear cover ( x 2). (!3.1.3)

2. Open the paper exit unit and exit cover [A].
3. Disconnect the ground wires [B] and connectors [C] ( x 3,  x 2,  x 2).
4. Lift the paper exit unit approximately 30° from horizontal. Pull the ends of the
shaft out of the left and right hinges.
B125 3-4 SM
COMMON PROCEDURES
3.1.5 UNLOCKING, RAISING THE ORIGINAL UNIT
[B]
[A]
Replacement
Adjustment
and
[A]
B125R105.WMF
1. Open the upper unit

2. Remove the lock screws [A] ( x 2)
3. On the left and right sides, lift the hinges [B] off the support screws and lift the
unit to the vertical position. (Do not remove the support screws.)
SM 3-5 B125
COMMON PROCEDURES
3.1.6 REMOVING THE ORIGINAL FEED UNIT
[D]
[A]
[C]
B125R106.WMF
[B]
1. Unlock the original unit and lift it. (!3.1.5)

2. Remove the plate [A] and disconnect the 2 ground wires ( x 2).
3. On the right side, disconnect the ground wires [B] (x2) ( x 2).
4. Disconnect the connectors [C] ( x 3,  x 3,  x 1 with nylon clamp).
5. On the ends of the original unit shaft, move the Teflon arms [C] out of the holes
and lift them to the horizontal.
6. Hold the Teflon arms up. At the same time, lower the original feed unit in your
direction. When it is approximately 70o from the vertical, lift it off the top of the
machine.
7. Be sure to remove the Teflon arms from the ends of the shaft.
B125 3-6 SM
COMMON PROCEDURES
3.1.7 RAISING AND LOCKING THE SCANNER UNIT
[C]
[A]
Replacement
Adjustment
and
[D]
[B]
B125R107.WMF
1. Remove the original feed unit. (! 3.1.6)

2. Loosen the spring [A] and remove the scanner motor belt [B].
3. Tighten the screw again to make sure that the screw and spring do not fall off.
4. Lift the scanner unit [C]
5. Put a long screwdriver [D] through the holes to lock the scanner unit in the “up
position”.
Important: Always lock the scanner with a screwdriver when it is in the “up
position”.
SM 3-7 B125
COMMON PROCEDURES
3.1.8 TONER HOPPER COVER
[A]
[B]
B125R301.WMF
1. Side covers. (!3.1.2)

2. Toner hopper cover [A].
Reinstallation
• Make sure that the bent edge of the mylar [B] is attached around the edge of the
plate.
B125 3-8 SM
COMMON PROCEDURES
3.1.9 IDLE REGISTRATION ROLLER PANEL
[A]
Replacement
Adjustment
and
[C]
[B]
B125R302.WMF
[D] [C]

2. Side covers. (! 3.1.2)
3. Toner hopper cover (! 3.1.8)
4. Disconnect the connector and ground wire [A] ( x 1,  x 1).
5. Idle registration roller panel [B] ( x 2)
• Remove the two rear screws [C] first and let the panel come down. Use a
very short screwdriver to remove the rear screws.
• Disconnect the panel from the stud screw on the right side first [D], then the
left side. Do not remove the stud screws.
SM 3-9 B125
COMMON PROCEDURES Rev. 06/2004
⇒3.1.10 ORIGINAL FEED TABLE, ORIGINAL FEED SENSOR

COVER
[C]
[B]
[A]
B125R101.WMF
Unlock and lift the original feed unit. ( 3.1.5)

Open the upper unit.
Side covers ( 3.1.2)
⇒ [A]: Original feed table ( x 2)
[B]: Original feed sensor cover ( x 2)
Reinstallation
• Make sure that the mylar [C] is on the front edge of the exposure glass.
B125 3-10 SM
COMMON PROCEDURES
3.1.11 DRAWER FRONT COVER
[B]
Replacement
Adjustment
and
[A]
[C]
B125R915.WMF
[A]: Open the front drawer of the roll feeder.

[B]: Push the cutter to the right.
[C]: Front cover ( x 3)
SM 3-11 B125
SCANNER
3.2 SCANNER
3.2.1 ORIGINAL WIDTH SENSORS, ORIGINAL SET SENSOR,
SCANNER SWITCH
[C] [E] [D]
[B]
[A] B125R102.WMF
Manual feed table, original feed sensor cover (! 3.1.10)

[A]: Original width sensor bracket ( x 2)
[B]: Original width sensors ( x 1,  x 1 each)
[C]: Scanner switch ( x 1,  x 2)
[D]: Registration sensor ( x 1,  x 2)
[E]: Original set sensor ( x 1,  x 2)
B125 3-12 SM
SCANNER
3.2.2 ORIGINAL FEED UNIT ROLLERS
[B]
[C]
[D]
[A]
Replacement
Adjustment
and
B125R108.WMF
Lift and lock the scanner unit. (! 3.1.7)

[A]: Original width sensor cover
[B]: Original exit roller cover ( x 2)
[C]: Original exit rollers ( x 2, bushings x 2)
[D]: Original feed rollers ( x 2, bushings x 2)
SM 3-13 B125
SCANNER
Reinstallation
After you replace the original feed roller or the original exit roller, do the CIS sub
scan test and adjustment, as shown below.
A 100 mm
5 4 3 2 1
B125R911.WMF
1. Do SP2941 (IPU Test Pattern) and print Pattern 11.

2. Make a copy of the Pattern 11 output that you made in step 1.
3. On the copy, first, check Area “B”.
• If the lines at all the joints are correct (not broken), go to the next step. The
joints are labeled 1 to 5 in the diagram; these joints are at the same locations
as the joints between segments of the CIS.
• If the lines are broken at a joint, do SP4972 to adjust them (!3.11.2). Then
go to the next step.
4. Next, check Area “A”.
NOTE: Area A (100 mm) is the distance that the original is fed by only the feed
roller, until the original exit roller gets and feeds the original.
• If the lines at the joints in Area A are correct (not broken), the procedure is
completed.
• If the lines are broken at a joint, do SP4965 to adjust them (adjust by trial and
error). Then go back to step 3 and check again.
B125 3-14 SM
SCANNER
3.2.3 EXPOSURE GLASS
[C]
[A] [B]
Replacement
Adjustment
and
B125R113.WMF
Unlock and lift the original feed unit. (! 3.1.6)

Side covers (! 3.1.2)
[A]: Left exposure glass plate ( x 1)
[B]: Right exposure glass plate ( x 1)
[C]: Exposure glass.
Important: The exposure glass is very long and thin. It is very easy to break.
Reinstallation
• Make sure that the mylar is on top of the beveled edge of the exposure plate
• Make sure that the black seal is below the rear edge of the exposure glass. The
rear edge of the exposure glass must be on its metal supports and not in front of
them.
Correct
Incorrect
B125R916.WMF
Seal visible
SM 3-15 B125
SCANNER
3.2.4 CIS
[B]
[A]
Rear View
B125R110.WMF
B125R109.WMF
Lift and lock the scanner unit. (! 3.1.7)

Original width sensor cover, original exit roller cover (! 3.1.10)
[A]: At the rear, open the CIS ribbon harness clamps ( x 11)
NOTE: Open only the harness clamps connected to the plate. Do not open the
clamps on the bottom of the CIS unit.
[B]: CIS unit ( x 5,  x 4)
NOTE: Be sure to disconnect each ferrite core.
Reinstallation
After you replace the CIS, do the following procedure:
1. Read the values for SP4972 that are printed on the label attached to the CIS
replacement unit.
NOTE: The label is attached to replacement CIS units only.
2. Do SP4972 and input the 8 values.
3. Do SP2941 and print Pattern 11 to check the CIS.
4. Adjust if necessary. (!3.11.2)
B125 3-16 SM
SCANNER
5. Do SP4428 002 (Image Scan Adjustment – Start) to adjust the standard white
level.
1) Go into SP mode 4428 002 and push Enter (#).
2) Push “1”. The machine shows “In Progress”.
3) Put a stack of 5 sheets of A1 LEF paper on the original feed table. Use plain
white paper of a type used by the customer. The machine feeds the stack
part of the way into the scanner. After approximately 20 seconds, the
machine feeds stack through and out of the scanner. Then the display will
change to “Finished”.
4) Push “Exit” three times.
5) Switch the main power off, then back on.
Replacement
6. Do SP4428 001 (Image Scan Adjustment – Flag Display) to check that the
Adjustment
white level was adjusted.
and
3.2.5 SMDB, VDB
[A]
[B]
B125R104A.WMF

Manual feed table, original feed sensor cover (!3.1.10 )
[A]: SMDB ( x 3, standoffs x 4)
[B]: VDB (ribbon connectors x 6,  x 4,  x 4)
554f
SM 3-17 B125
SCANNER
3.2.6 SIB, CGB POWER PACK
[A]
[B]
B125R103.WMF

Manual feed table, original feed sensor cover (! 3.1.10)
[A]: SIB ( x 3, ribbon connectors x 5,  x 6)
[B]: CGB power pack ( x 4,  x 2, standoffs x 2)
B125 3-18 SM
AROUND THE DRUM
3.3 AROUND THE DRUM

3.3.1 CHARGE CORONA WIRE, GRID WIRE, WIRE CLEANER
[B] [E]
[A]
Replacement
Adjustment
and
[D]
Rear
[C]
B125R307.WMF
Remove the OPC drum (! 3.5)

NOTE: With the drum directly under the charge corona, damage to the drum will
occur if the corona unit is dropped.
Lift and lock the scanner unit (! 3.1.7)
Scanner motor (! 3.8.1)
[A]: Leaf spring (x 1)
[B]: Leaf spring (x 1)
[C]: End plate (x 1)
[D]: Disconnect the cleaning pad and then move it to the left.
[E]: Charge corona unit ( x 2)
Reinstallation
• Put the left end into the hole on the left first (viewed from the rear of the machine).
Then, put the right end into the hole on the right.
• Attach the right plate [D], then the left plate [C].
• Make sure the T-bar of the cleaning pad [E] is connected to the guide wire.
• After you replace the charge corona wire, do SP2803 (Corona Wire Cleaning) to
clean the new corona wire.
SM 3-19 B125
AROUND THE DRUM
[A]
[C]
[A]
[B]
B125R308.WMF
Charge corona unit (! 3.3.1)

[A]: Two cover plates (pressure release)
[B]: Charge corona wire (x1)
[C]: Charge corona grid (pairs x 4)
B125 3-20 SM
AROUND THE DRUM
3.3.2 QUENCHING LAMPS
[A]
Replacement
Adjustment
and
B125R115.WMF
[B]
B125R116.WMF
OPC drum unit (!3.5.1)

[A]: Quenching lamp unit ( x 3,  x 3)
[B]: Quenching lamps (x3) ( x all,  x 3)
NOTE: The quenching lamps are attached to the plate with double-sided tape.
SM 3-21 B125
AROUND THE DRUM
3.3.3 LPH (LED PRINT HEAD)
[A]
[E]
[C]
[B]
Rear [D]
B125R112.WMF
Original feed unit (! 3.1.6)

Lift and lock the scanner unit (! 3.1.7)
[A]: Ground wire ( x 1).
[B]: On each side of the machine, loosen the screws and move the plates to the
rear as shown.
[C]: LPH ( x 1,  x 1)
[D]: LPH ( x 6 ribbons). Connect the 3 ribbon connectors with the blue tabs at
the rear.
[E]: After you remove the LPH, lower the scanning unit to prevent damage to the
OPC drum.
B125 3-22 SM
AROUND THE DRUM
Reinstallation
1. Adjust the position of the LPH until it is level.
2. Set the plates [B] lightly against the studs on each side. Then tighten the
screws.
Important:
• Do not push the plates forward with force against the LPH studs.
• If the studs are pushed forward, this could cause the LPH to move out of position
and cause images to be too dark.
1. Do SP2943 and input the values that are printed on the label attached to the
replacement unit. (!3.11.3)
Replacement
Adjustment
2. Do SP2965 and input the values that are printed on the label attached to the
and
replacement unit. (!3.11.3)
3. Make a test print and adjust if necessary. (!3.11.3)
SM 3-23 B125
AROUND THE DRUM
3.3.4 TRANSFER CORONA, SEPARATION CORONA WIRES
[A]
[B]
[C]
B125R406.WMF

[A]: Transfer unit ( x 2,  x 2)
Reinstallation
• At each end of the unit, make sure that the tabs [B] are fully engaged with the
studs [C].
• When the tabs are engaged correctly, the caps on the end are fully level.
B125 3-24 SM
AROUND THE DRUM
[C]
[A]
Replacement
Adjustment
and
[B]
[D]
[E]
B125R407.WMF
Transfer unit (! 3.3.4)

[A]: Left cap (tab release)
[B]: Right cap (tab release)
NOTE: To remove a paper guide, lift it a small distance and move it in the direction
of the center. Make a note of the position of each guide. Each guide must
be installed at its original position.
[C]: Paper guides (x4)
[D]: Transfer wire
[E]: Separation wires
Reinstallation
• Each paper guide pair must be installed at its original position.
• For each pair, the high guide is set on the outer side and the low guide is set on
the inner side.
• If each guide is not installed at its original position, this will cause paper to
wrinkle.
SM 3-25 B125
DEVELOPMENT Rev. 06/2004
3.4 DEVELOPMENT
3.4.1 DEVELOPMENT UNIT
[A]
[C]
[B]
B125R304.WMF
Lift the upper unit.

Side covers ( 3.1.2 )
⇒ Original feed table ( 3.1.10)
Toner hopper cover ( 3.1.8)
Idle registration roller panel ( 3.1.9)
Toner cartridge
[A]: Development unit ( x 2, x 6)
CAUTION
The development unit is very heavy. Pull it out slowly.
Reinstallation
• Attach the large shoulder screws [B] on each side first, then attach the flat-head
screws [C].
B125 3-26 SM
Rev. 06/2004 DEVELOPMENT
3.4.2 DEVELOPER
[D]
[A]
Replacement
Adjustment
[B]
and
[C]
B125R306.WMFF
B125R309.WMF
1. Remove the development unit ( 3.4)

NOTE: Do not bend the bias terminal.
2. Put the development unit on a large sheet of paper.
3. Remove the casing [A] for the toner supply unit ( x 2)
4. Remove the development filter [B] and bracket [C].
5. Hold the development unit above the paper with the gears up.
6. Turn the paddle roller [D] clockwise until all developer is out of the unit.
7. Clean the development unit (specially the right end), the development filter, and
development filter bracket.
⇒ 8. Install the Development Unit.
9. Install the Idle Registration Roller Panel.
10. Install the Toner Hopper Cover and open it.
SM 3-27 B125
⇒ [A]
[C]
[B]
B125R917.WMFMF
11. Add one (1 kg) pack of developer. Do not add the second pack at this time.
• Open the first developer pack [A].
• Slowly add the first pack of developer to the development unit. Move the
pack from left to right until it is empty.
• Make sure that the developer is applied equally across the slot of the
development unit.
14. Connect the power supply cord. Switch the main power switch on.
15. Do SP5804 015 (Output Check – Main Motor) to start the main motor. This
supplies developer to the development unit.
16. Push “1” to start the motor and let it operate for 30 seconds.
17. Push “0” to stop the motor.
18. Switch the main power switch off.
B125 3-28 SM
⇒
21. Open the second 1 kg pack of developer and slowly add it to the development
23. Close the upper unit. Make sure that the upper unit locks on each side.
25. Input the lot number of the developer. The lot number is embossed on the edge
of the developer pack.
Replacement
Adjustment
• To input a hyphen press once, then push .
and
• To input a letter, push again and again until the necessary letter (A-Z) is
shown, then push .
If the entry immediately after a letter is a number, push the number key. (You
do not need to push .)
26. Do SP3001 007 (Developer Initialization) to prepare the new developer.
NOTE: If replacing the ID Sensor or OPC Drum with new developer, use SP3001-
005 to initialize the new ID Sensor or OPC Drum with new developer.
SM 3-29 B125
DEVELOPMENT
3.4.3 PAPER SET SENSOR, REGISTRATION SENSOR
[B]
[C]
[A]
B125R303.WMF
Idle registration roller panel (! 3.1.9)

[A]: Sensor bracket ( x 1)
[B]: Paper set sensor ( x 1)
[C]: Registration sensor ( x 1)
B125 3-30 SM
DEVELOPMENT
3.4.4 TONER SUPPLY CLUTCH
[A]
Replacement
Adjustment
and
[C]
B125R305.WMF
[B]
Development unit (! 3.4)

[A]: Plate ( x 1)
[B]: Cut the harness clamp.
[C]: Toner supply clutch ( 1 x,  x 1, bushing x 1)
NOTE: The stopper is spring-loaded and will come out suddenly after you
remove the e-ring.
SM 3-31 B125
DEVELOPMENT
3.4.5 DEVELOPMENT FILTER
[A]
[B]
[C]
B125R306.WMF

[A]: Development unit casing ( x 2)
[B]: Filter rack
[C]: Filter
B125 3-32 SM
DEVELOPMENT
3.4.6 USED TONER COLLECTION BOTTLE, TONER OVERFLOW

SENSOR
[A]
[B]
Replacement
Adjustment
and
[D]
[C] B125R501.WMF
[E]
Lift the original feed unit.

[A]: Right upper cover ( x 2)
[B]: Right cover ( x 3)
[C]: Loosen the leaf spring and lift it.
[D]: Toner overflow sensor ( x 1,  x 1)
[E]: Toner collection bottle
SM 3-33 B125
DRUM
3.5 DRUM
3.5.1 DRUM UNIT
[A]
B125R901.WMF
[B]
[D]
[E]
[C]
B125R401.WMF
[A]: Open the upper unit and set the cleaning blade release lever to the left.
[B]: Drive belt plate, drive belt ( x 2)
[C]: Drum gear, white Teflon bushing. Use the long end of a hexagonal wrench to
loosen the two lock screws. Then remove the gear wheel.
[D]: Left hub of drum shaft ( x 2)
[E]: Right hub of drum shaft ( x 2)
Reinstallation
• Be sure to tighten the hexagonal lock screws in the drum gear.
• Set the cleaning-blade release lever to the right.
B125 3-34 SM
DRUM
[A]
B125R402.WMF
Replacement
[B]
Adjustment
and
B125R403.WMF
1. Drum unit [A]
CAUTION
The drum unit is very heavy. Pull it out slowly.
Important: Do not touch the surface of the drum.

2. Drum [B] ( x 2. bushings x 2, plate x 1)
Reinstallation
After you replace the drum:
• Do SP2923 (Cleaning Blade Set Mode). This applies toner to the drum and blade
to decrease friction between the drum and the cleaning blade. If you do this,
scratches on the drum or a bent cleaning blade are less possible to occur.
• Do SP3001 006 (ID Sensor Settings – ID Sensor Initialization) to reset the ID
sensor.
SM 3-35 B125
DRUM
3.5.2 CLEANING BLADE
[A]
B125R404.WMF
1. Cleaning blade [A] ( x 2, springs x 2)
Reinstallation
After you replace the cleaning blade:
• Do SP2923 (Cleaning Blade Set Mode). This applies toner to the drum and blade
to decrease friction between the drum and the cleaning blade. If you do this,
scratches on the drum or a bent cleaning blade are less possible to occur.
B125 3-36 SM
DRUM
3.5.3 ID SENSOR, PICK-OFF PAWLS, PICK-OFF PAWL SOLENOID
[A]
Replacement
Adjustment
and
[C] B125R405.WMF
[B]
Drum (! 3.5.1)
Cleaning blade (! 3.5.2)
[A]: ID sensor ( x 3,  x 1,  x 1)
[B]: Pick-off pawls (x2) (pressure release).
[C]: Pick-off pawl solenoid ( x 2,  x 1)
Reinstallation
• Do SP3001 006 (ID Sensor Settings - ID Sensor Initialization) to reset the sensor
if you replaced it.
• If the ID sensor is damaged and cannot be replaced immediately, set SP2208
003 (Toner Supply Setting – Toner Supply Mode) to “1”. Then the customer can
continue to use the machine until a new ID sensor is available. After you install a
new ID sensor, reset this SP to 0.
SM 3-37 B125
PAPER FEED
3.6 PAPER FEED

3.6.1 REGISTRATION CLUTCH, REGISTRATION ROLLER
[B] [A]
[C]
[D]
B125R507.WMF

[A]: Registration clutch ( x 1,  x 1)
[B]: Gear cover plate ( x 5, cap x 1, drive belt x 1)
[C]: Gear ( x 1, spring x 1)
[D]: Gear ( x 1)
B125 3-38 SM
PAPER FEED
[D]
[C]
Replacement
Adjustment
and
[A]
[B]
B125R506.WMF
[A]: Cover plate ( x 5)

[B]: Switch pressure plate
Reinstallation
Make sure that the vertical brace [C] is locked in the cutouts in the ceramic clutch
[D].
SM 3-39 B125
PAPER FEED
[C]
[A]
[B]
B125R508.WMF
Used toner collection bottle (!3.4.6)

[A]: Front plate ( x 4)
[B]: Transport roller dust cover ( x 4)
[C]: Registration roller ( x 2, bushings x 2, torque limiter x 1,  x1)
B125 3-40 SM
PAPER FEED
3.6.2 ROLL 1 PAPER FEED CLUTCH, FEED ROLLER
[A]
[C]
[B]
Replacement
Adjustment
and
B125R918.WMF
Open the roll feeder drawer.

Remove the paper rolls.
[A]: Roll 1 feed clutch cover ( x 2)
[B]: Roll 1 feed clutch ( x 1,  x 1)
[C]: Roll 1 feed rollers ( x 4, bushings x 2)
After you replace the roller or the clutch, adjust the cut length with SP1920 111 and
SP 1920 115. (!3.11.1)
SM 3-41 B125
PAPER FEED
3.6.3 ROLL 2 PAPER CLUTCH, FEED ROLLER
[A]
[B]
[C]
B125R919.WMF
NOTE: The procedure is for the B642 only.

Remove paper roll 2 (at the rear).
[A]: Roll 2 feed clutch cover ( x 2)
[B]: Roll 2 feed clutch ( x 1,  x 1)
[C]: Roll 2 feed rollers ( x 4, bushings x 2)
After you replace the roller or the clutch, adjust the cut length with SP 1920 211
and SP 1920 215. (!3.11.1)
B125 3-42 SM
PAPER FEED
3.6.4 RF EXIT SENSOR

[B] [A]
Replacement
Adjustment
and
B125R920.WMF
Open the drawer of the roll feeder.

[A]: Plate ( x 2)
[B]: RF exit sensor ( x 1,  x 1)
SM 3-43 B125
PAPER FEED
3.6.5 ROLL FEED MOTOR

[A]
[B]
[C]
Below the front left corner of the roll feeder
B125R921.WMF

Drawer front cover (! 3.1.11)
[A]: Loosen belt tension bracket.
[B]: Gear ( x1)
[C]: Roll feeder motor ( x 2,  x 1,  x 2)
B125 3-44 SM
PAPER FEED
3.6.6 CUTTER: MOTOR, HP SENSORS
[A]
Replacement
Adjustment
and
[B]
B125R922.WMF
Drawer front cover (! 3.1.11)

[A]: Upper bracket ( x 2)
[B]: Lower bracket (spring x 1,  x 1,  x 1)
SM 3-45 B125
PAPER FEED
[C] [A] [B]
[D]
B125R923.WMF
[A]: Right cutter HP switch ( x 1,  x 1)

[B]: Left cutter HP switch ( x 1,  x 1)
[C]: Cutter, race, and motor assembly ( x 3,  x 3,  x 2)
[D]: Cutter motor ( x 2)
B125 3-46 SM
PAPER FEED
3.6.7 ROLL PAPER END SENSORS
[B]
Replacement
Adjustment
and
[A]
B125R924.WMF

[A]: Roll feeder back plate ( x 2)
[B]: Roll end sensors ( x 1,  x 1 each)
NOTE: The Roll Feeder B641 has one roll end sensor, and the Roll Feeder
B642 has two roll end sensors.
SM 3-47 B125
PAPER FEED
3.6.8 CASSETTE FEED ROLLER
[B]
[A]
B125R925.WMF
[A]: Paper cassette

[B]: Cassette feed roller
B125 3-48 SM
PAPER FEED
3.6.9 CASSETTE RELAY SENSOR, CASSETTE END SENSOR
[A]
Replacement
Adjustment
and
[F]
B125R926.WMF
[C]
[B]
[E]
[D]
B125R927.WMF
Open the roll feeder drawer and remove the paper cassette.
Roll feeder rear plate ( x 2 Blue)
[A]: RFDB shield plate ( x 2).
[B]: Paper cassette unit ( x 4,  x 2,  x 4)
NOTE: Pull the unit to the rear, then remove it from the front.
[C]: Relay sensor plate ( x 1)
[D]: Relay sensor ( x 1, pinch release x 2)
[E]: Cassette end sensor plate ( x 1)
[F]: Cassette end sensor ( x 1,  x 1, pinch release x 3)
SM 3-49 B125
PAPER FEED
3.6.10 CASSETTE FEED MOTOR, CASSETTE OPEN SENSOR
[A]
[C]
[B] B125R928.WMF
[D]
B125R929.WMF
Open the roll feeder drawer and remove the paper cassette unit.
[A]: Relay sensor plate, cassette end sensor plate ( x 1 each)
[B]: Cassette open sensor ( x 1, pinch release x 2)
[C]: Paper cassette feed assembly ( x 6)
[D]: Paper cassette motor ( x 2,  x 1,  x 2)
B125 3-50 SM
PAPER FEED
3.6.11 CASSETTE FEED CLUTCH
[A]
Replacement
Adjustment
and
[B]
B125R930.WMF
Cassette feed motor (! 3.6.10)

[A]: Motor mount plate ( x 2)
[B]: Cassette feed clutch ( x 2,  x 1)
SM 3-51 B125
FUSING SECTION
3.7 FUSING SECTION

3.7.1 PRESSURE SPRING ADJUSTMENT
[A]
Rear B125R632.WMF
Front
1. Open the exit cover and exit unit together.

2. To adjust the pressure, disconnect the spring [A] and connect it to a different
hole.
Center: Standard tension, standard pressure.

Front (toward the Less tension, less pressure. Set to this position to decrease
pressure roller): wrinkling
Rear (away from More tension, more pressure. Can give better fusing with
the pressure roller: thick paper.
NOTE: Wrinkling occurs more frequently for some types of paper and film than for
others. Adjust only when necessary.
B125 3-52 SM
FUSING SECTION
3.7.2 HOT ROLLER STRIPPERS
[B]
[A]
Replacement
Adjustment
and
B125R610.WMF
[A]: Open the paper exit cover and paper exit unit together.
[B]: Hot roller strippers (pressure release, spring x 1 each)
3.7.3 PRESSURE ROLLER STRIPPERS
[A]
B125R612.WMF
Rear cover ( x 2) (! 3.1.3)

Paper exit unit and exit cover (! 3.1.4)
[A]: Pressure roller strippers (spring x 1)
NOTE: There are 11 pressure roller strippers. To remove them, push back
and pull out.
SM 3-53 B125
FUSING SECTION
3.7.4 PRESSURE ROLLER THERMISTOR, FUSING EXIT SENSOR
[A]
[B]
B125R611.WMF
Rear cover ( x 2) (! 3.1.3)

Paper exit unit (! 3.1.4)
[A]: Pressure roller thermistor ( x 1,  x 2)
[B]: Fusing exit sensor ( x 1,  x 1)
B125 3-54 SM
FUSING SECTION
3.7.5 FUSING UNIT

[B]
[C]
Replacement
Adjustment
and
[C]
[A] B125R613.WMF
CAUTION
Switch the main power switch off. Then disconnect the machine from its
power source. Let the fusing unit become cool for 10 minutes or more
before you remove it.

Pressure roller thermistor, fusing exit sensor (! 3.7.4)
[A]: Braces (x3) ( x 2 each)
NOTE: Install the brace with attached harness clamp in the center.
[B]: Fusing unit ( x 2,  x 2)
[C]: Push down the levers when you remove the fusing unit.
CAUTION
The fusing unit is heavy. Pull it out slowly.
Reinstallation
• Make sure that the upper unit is open when you install the fusing unit.
• Push down on the levers [C] while you set the fusing unit in the machine.
• Connect the color coded connectors correctly when you reconnect the fusing
unit:
Europe: Blue ! Blue, White ! White
North America: Red ! Red, White ! White
SM 3-55 B125
FUSING SECTION
3.7.6 FUSING CLEANING ROLLER
[B]
[C]
[A]
B125R614.WMF
Fusing unit (! 3.7.5)

[A]: Springs (x2)
[B]: Felt plate ( x 2)
[C]: Fusing cleaning roller ( x 2, bushings x 2)
NOTE: The brown bushing is on the right; the white bushing is on the left.
B125 3-56 SM
FUSING SECTION
3.7.7 FUSING LAMP
[C]
[D]
[B]
[A]
Replacement
Adjustment
and
[E]
B125R615.WMF
Fusing cleaning roller (! 3.7.6)

[A]: Right plate ( x 1)
[B]: Right support ( x 1)
[C]: Left plate ( x 1)
[D]: Left support ( x 1)
NOTE: This is the support with the anti-static brush.
[E]: Fusing lamp ( x 1, metal harness clamps x 2)
Reinstallation
• Make sure that the ends of the fusing lamp are given support by the rubber
grommets of the right support [B] and left support [D].
SM 3-57 B125
FUSING SECTION
3.7.8 HOT ROLLER
[B]
[A]
[B]
B125R616.WMF
Fusing lamp (! 3.7.7)

[A]: Hot roller (springs x 2, sleeve bearings x 2, gear x 1)
[B]: Lubricate with Barrierta – S552R (x2)
B125 3-58 SM
FUSING SECTION
3.7.9 PRESSURE ROLLER
[B]
Replacement
Adjustment
and
[A]
B125R617.WMF
[C]
B125R618.WMF
Hot roller (! 3.7.8)

[A]: Pressure roller plate ( x 4)
[B]: Thermistor/Thermostat plate ( x 4)
[C]: Pressure roller (sleeve bearings x 2)
SM 3-59 B125
FUSING SECTION
3.7.10 HOT ROLLER THERMISTOR, THERMOSTATS
[A]
[B] B125R620.WMF
[C]
Fusing unit (! 3.7.5)
[A]: Hot roller thermistor (x1) ( x 1)
[B]: Thermostat 2 – 199°C ( M3x6 x 2)
[C]: Thermostat 1 – 200°C ( M3x6 x 2)
Reinstallation
• The thermostats (199°C and 200°C) must be installed at [C] and [D]. “199” and
“200” are clearly shown on the edge of each thermostat.
B125 3-60 SM
MOTORS
3.8 MOTORS
3.8.1 SCANNER MOTOR
[B]
[A]
Replacement
Adjustment
and
B125R114.WMF

Lift and lock the scanning unit (! 3.1.7)
[A]: Scanner motor assembly ( x 2,  x 1,  x 2)
[B]: Scanner motor ( x 2)
SM 3-61 B125
MOTORS
3.8.2 DRUM MOTOR
[B]
[A]
B125R111.WMF

Lift and lock the scanning unit (! 3.1.7)
[A]: Belt tension plate ( x 2, spring x 1)
[B]: Drum motor ( x 1,  x 3)
B125 3-62 SM
MOTORS
3.8.3 FUSING MOTOR, MAIN MOTOR
[A]
[B]
Replacement
Adjustment
and
[C]
B125R503.WMF

Side covers (!3.1.2 )
[A]: Registration clutch ( x 1,  x 1)
[B]: Upper unit sensor ( x 1,  x 4)
[C]: Gear cover plate ( x 4,  x 5)
SM 3-63 B125
MOTORS
[D]
[C]
[B]
[A]
B125R504.WMF
[A]: Timing belt and cap

[B]: Motor mount plate ( x 8)
[C]: Main power switch connector ( x 1,  x 1).
[D]: Fusing motor ( x 1,  x 4)
Reinstallation
If it is not easy to connect the connector at the rear of the motor when you install
the motor mount plate:
• Remove the rear cover.
• At the left rear corner of the copier, open two or three harness clamps to release
the motor harnesses. This will decrease the tension in the harnesses.
B125 3-64 SM
MOTORS
[A]
Replacement
Adjustment
and
B125R505.WMF
Remove the gear cover plate and motor mount plate. (Please refer to the two
pages before this one.)
[A]: Main motor ( x 2, drive belts x 2,  x 4)
Reinstallation
If it is not easy to connect the connector to the rear of the motor when you install
the motor mount plate:
• Remove the rear cover.
• At the left rear corner of the copier, open two or three harness clamps to release
the motor harnesses. This will decrease the tension in the harnesses.
SM 3-65 B125
MOTORS
3.8.4 USED TONER BOTTLE MOTOR
[B]
[A] B125R705.WMF
PSU (! 3.9.2)
Toner collection bottle (! 3.4.6)
T&S power pack (! 3.9.4)
[A]: Motor plate ( x 1,  x 1,  x 2)
[B]: Motor ( x 2)
B125 3-66 SM
BOARDS
3.9 BOARDS
3.9.1 MCU/IPU
[B]
[A]
Replacement
Adjustment
and
[D]
B125R908.WMF
B125R701.WMF [C]
Rear cover (!3.1.3)
Paper exit unit (!3.1.4)
[A]: Brace ( x 3)
[B]: Board shield plate ( x 7)
[C]: MCU/IPU board tray ( x 3,  x all,  x 15 (MCU),  x 5 (IPU))
[D]: Lift the harnesses to remove the MCU/IPU tray.
SM 3-67 B125
BOARDS
[B]
[C]
[D]
[A]
B125R702.WMF
[A]: MCU Board ( x 9)

[B]: IPU Board ( x 6)
[C]: NVRAM(Data)
[D]: NVRAM (Counter)
(!3.9.3): Install the NVRAM from the old MCU board on the new MCU board.
B125 3-68 SM
BOARDS
3.9.2 PSU
[A]
[B]
Replacement
Adjustment
and
[C]
B125R703.WMF
Rear cover (! 3.1.3)

[A]: Braces (x2) ( x 2 each)
[B]: PSU connectors ((x all,  x 9)
[C]: PSU tray ( x 1)
SM 3-69 B125
BOARDS
3.9.3 NVRAM
NVRAM Upload
[A]
B125R931.WMF
If the electronic counter does not operate correctly, replace the NVRAM.
2. Remove the rear cover. ( x 2)
3. Remove the MCU/IPU shield plate. (!3.9.1)
4. On the MCU, move the jumper [A] from TB4 1-2 to TB4 to 2-3.
5. Put the IC card in the SCU socket (rear slot).
7. Go into the SP mode and do SP5824 (Upload NVRAM Data). When the upload
is completed, follow the instructions on the LCD to complete the procedure.
8. Put the MCU jumper back to TB4 1-2.
B125 3-70 SM
Rev. 06/2004 BOARDS
[B]
[A]
Replacement
Adjustment
and
B125R702.WMF
NVRAM Removal
2. Remove the MCU/IPU tray. ( 3.9.1)
3. Pull the NVRAM chip [A, B] from the MCU board and replace it with a new chip.
[A]: NVRAM (Counter)
[B]: NVRAM (Data)
4. Reinstall the MCU/IPU board.
NVRAM Download
NOTE: This SP must be done together with SP5811 (Machine Serial Number)
after you replace the NVRAM.
⇒ 2. On the MCU (previous page), move the jumper [A] from TB4 1-2 to TB4 to 2-3.
3. Make sure that the IC card with the downloaded NVRAM data is in the SCU
socket.
5. Go into SP mode and do SP5825 (Download NVRAM Data).
6. Push the key on the LCD to start the download.
7. When the download is completed, follow the instructions on the LCD to
complete the procedure.
9. Remove the jumper from TB4 2-3 and move it back to TB4 1-2.
11. Do SP 5811 (Machine Serial Number) to set the serial number.
SM 3-71 B125
BOARDS
3.9.4 T&S POWER PACK
[A] [B]
B125R704.WMF
PSU tray (! 3.9.2)

[A]: T&S power pack mounting plate ( x 2,  x 3,  x 1)
[B]: T&S power pack ( x 2)
B125 3-72 SM
BOARDS
3.9.5 RFDB (ROLL FEEDER DRIVE BOARD)
[A]
Replacement
Adjustment
and
[B] B125R932.WMF

Remove the rear plate of the roll feeder ( x 2 blue)
[A]: Shield plate ( x 2)
[B]: RFDB ( x 3, standoffs x 2)
SM 3-73 B125
BOARDS
3.9.6 SFDB (SHEET FEED DRIVE BOARD)
[A]
B125R933.WMF
Paper cassette unit (! 3.6.9)

[A]: SFDB ( x 2,  x 2, standoffs x 2)
B125 3-74 SM
OTHER
3.10 OTHER
3.10.1 HDD REPLACEMENT
[B]
[A]
Replacement
Adjustment
and
B125R934.WMF
[C]
B125R935.WMF
Rear cover ( x 2)
Interface cover plate (if installed) ( x 1)
Right vertical brace ( x 2)
[A]: Ground plate [A] ( x 3)

[B]: PCB shield cover [B] ( x 7)
[C]: HDD unit ( x 2,  x 1)
SM 3-75 B125
OTHER
[A]
[B]
[C]
[B]
B663R101.WMF
[A]: HDD cover ( x 3)

[B]: HDD ground plates ( x 2)
[C]: HDD ( x 4)
Reinstallation
• If a new HDD is not available, do SP4960 015 (HDD – HDD Connection On/Off)
to disable the HDD connection. This lets the customer use the machine until a
replacement HDD can be installed.
• Do SP4960 003 (HDD – Formatting) to format the new HDD. Approximately 25
minutes are necessary for formatting.
B125 3-76 SM
OTHER
3.10.2 COOLING FAN, OZONE FILTER

[A]
[A]: Rear top cover ( x 1, x1, x2)
Replacement
B125R310.WMF
Adjustment
[B]
[B]: Plates (press release)
and
[C]: Ozone filter
[C]
B125R311.WMF
[D]: Cooling fan ( x 1,  x 3)
[D]
B125R312.WMF
SM 3-77 B125
SP ADJUSTMENTS Rev. 06/2004
3.11 SP ADJUSTMENTS
3.11.1 IMAGE ADJUSTMENT
Do these adjustments if output is unsatisfactory. Before you start to measure and
adjust, let the test print output become cool for three minutes.
NOTE: Always do these adjustments in the sequence given in Steps 1~13 below.
Step 1: Check the Registration Line Speed

1. Do these SPs in the sequence shown in this table:
SP Setting Comments
SP1918 001 0% SP1918 001 (Main/Fusing Motor Setting – Speed
Reduction %)
2. With SP2941, print Pattern 11 three times.

3. From the leading edge, measure the distance between the 2nd line and the
⇒ 29th line on each pattern.
4. Make sure that the measured distance is between 151.0 and 151.5 mm.
5. If the distance is longer than 151.5 mm, adjust SP1919 until the distance is in
the correct range.
6. After adjustment, set SP1918 001 to 0.3%.
Step 2: Magnification for Paper Type: Plain

1. With SP2941 (IPU Pattern), print Pattern 11 three times.
2. Do these SPs magnification correction in the sequence shown in this table:
SP Comments
⇒ SP4911 001 Measure the average distance between row 20 from the leading edge to
row 204. The length must be 997 mm. Adjust this SP until the length is
997 mm, if the measured length is shorter or longer.
SP4911 002 Measure the average distance from the edge to column 150. The width
must be 812.8 mm. Adjust this SP until the width is 812.5 mm, if the
measured width is wider or narrower.
B125 3-78 SM
SP ADJUSTMENTS
Step 3: Scanning Magnification

1. Make a 1:1 copy of the A0 SEF Magnification Chart with plain roll paper.
NOTE: You can use a different test chart, if it has lines 1000 mm long in the
sub-scan direction and 700 mm long in the main-scan direction.
2. Measure the length and width of the images on the original and the copy.
3. Do these SPs in the sequence shown in this table, if the measurements are not
in the standard range:
SP Standard Comments
SP4008 Less than ±0.5 Scanner Sub Scan Magnification
SP4101 Less than ±0.5 Scanner Main Scan Magnification
Replacement
Adjustment
and
Step 4: Magnification for Paper Type: Translucent
1. Make a 1:1 copy of the A0 SEF Magnification Chart with translucent (tracing)
paper.
3. Do the same measurements for “Magnification for Paper Type: Plain”.
SP4911 003 Less than ±0.5 Correct Copy Magnification for Paper Type –
Translucent Vertical
Translucent Horizontal
Step 5: Magnification for Paper Type: Film

1. Make a 1:1 copy of the A0 SEF Magnification Chart with film.
3. Do the same measurements for “Magnification for Paper Type: Plain”.
Film Vertical
Film Horizontal
SM 3-79 B125
SP ADJUSTMENTS
Step 6: Scanner Mask Setting

SP Set To: Comments
SP4012 001 0 Scanner Erase Margin – Leading Edge
SP4012 002 0 Scanner Erase Margin – Trailing Edge
SP4012 003 0 Scanner Erase Margin – Left
SP4012 004 0 Scanner Erase Margin – Right
Step 7: Erase Margins

Set these SPs to “5” to make measurement easier:
SP Set To: Comments

SP2101 001 5 Printing Erase Margin – Copy – Leading Edge
SP2101 002 5 Printing Erase Margin – Copy – Trailing Edge
SP2101 003 5 Printing Erase Margin – Copy – Left Edge
SP2101 004 5 Printing Erase Margin – Copy – Right Edge
Step 8: Printer: Leading Edge, Side-to-Side Registration

1. Use plain paper to print the IPU test pattern (SP2941 001, Pattern 11) for each
paper feed station installed on the machine:
• Manual feed (bypass)
• Roll Feeder Roll 1
• Roll Feeder Roll 2
• Paper Cassette
Paper Feed
Sub Scan 5±0.5 mm
Main Scan 5±0.5 mm B125R907.WMF
2. Measure the gaps for the leading edge and side-to-side registration.
B125 3-80 SM
SP ADJUSTMENTS
3. Adjust these SPs if a measurement is not in the standard range.

SP Standard: Comments
SP1001 001 Leading Edge Registration - Roll
SP1001 003 Leading Edge Registration – Paper Cassette
SP1001 005 Leading Edge Registration – Bypass Feed
SP1002 001 5±0.5 mm Side-to-Side Registration – 1st Roll
SP1002 002 Side-to-Side Registration – 2nd Roll
SP1002 003 Side-to-Side Registration – Paper Cassette
SP1002 004 Side-to-Side Registration – Bypass Feed
Step 9: Scanner Mask Setting
Replacement
Do these SPs to replace the “0” settings done in Step 6.
Adjustment
and
SP Set To: Comments
SP4012 001 Scanner Erase Margin – Leading Edge
SP4012 002 Scanner Erase Margin – Trailing Edge
0
SP4012 003 Scanner Erase Margin – Left Edge
SP4012 004 Scanner Erase Margin – Right
Step 10: Erase Margins

Do these SPs to replace the settings done in Step 7.
SP Set To: Comments

SP2101 001 Leading Edge
SP2101 002 Trailing Edge
0
SP2101 003 Left Edge
SP2101 004 Right Edge
Step 11: Scanner Registration

1. Use the A1 LEF Test Chart to make a 1:1 copy on plain A1 LEF paper.
2. On the copy, measure the gap between the chart image and the leading edge
and left edge.
3. Adjust these SPs if necessary:
SP4010 ±3 mm Scanner Sub Scan Registration
SP4011 ±2.8 mm Scanner Main Scan Registration
SM 3-81 B125
SP ADJUSTMENTS
Step 12: Printer: Cut Length

The following SPs are necessary for this step:
• SP1920 111 (Cut Length Adjustment - 1st Roll, 297 mm/11” or 12”, Plain Paper
• SP1920 115 (Cut Length Adjustment -1st Roll, 1189 mm/44” or 48”, Plain Paper
• SP1920 211 (Cut Length Adjustment - 2nd Roll, 297 mm/11” or 12”, Plain Paper
• SP1920 215 (Cut Length Adjustment - 2nd Roll, 1189 mm/44” or 48”, Plain Paper
• SP1920 001~238 (Cut Length Adjustment)
1. Use the Preset Cut feature to make standard cuts of plain paper for these
sizes:
Size Orientation
A3 Sideways
A1 Lengthways
A0 Lengthways
A Sideways (Eng. 11”)
B Sideways (Eng. 17”)
D Lengthways (Eng. 34”)
E Lengthways (Eng. 44”)
2. Measure the cuts and check them against the standards of this table.
Cut Length (mm) Cut Tolerance (mm)
Less than 297 ±3
420 ~ 1189 ±5
~2000 ±6
=3000 ±11
~4000 ±14
3. If a measurement is not in the standard range of tolerance, adjust SP1920

001~238 for each roll, paper width, and paper type.
B125 3-82 SM
SP ADJUSTMENTS
Step 13: Synchro Cut (Trailing Edge Registration)

The following SPs are necessary for this step:
• SP4961 001 (Original Adjustment – Synchro Cut Adjustment 210 mm)
• SP4961 002 (Original Adjustment – Synchro Cut Adjustment 1000 mm)
• SP4961 003 (Original Adjustment – Original Length Display)
1. Prepare two originals
• 1 original 210 mm long (A4 LEF)
• 1 original 1000 mm long (measure and cut)
2. Go into the SP mode and do SP4961 001.
3. Push the Interrupt key and copy the 210 mm sheet that you prepared in Step 1.
4. Push the Interrupt key and go back to the SP mode.
Replacement
Adjustment
5. Do SP4961 003 to check the scan length.
and
6. If the display is different, adjust with SP4961 001.
7. Push the Interrupt key and do SP4961 002.
8. Push the Interrupt key and scan the 1000 mm sheet that you prepared in Step
1.
9. Push the interrupt key to go back to the SP mode.
10. Do SP4961 003 to check the scan length.
11. If the display is different, adjust with SP4961 002.
Cut Length (mm) Cut Tolerance (mm)
Less than 297 ±4.50
~594 ±5.00
~841 ±6.00
~1189 ±8.50
~2000 ±18.0
~3000 ±27.0
~3600 ±33.0
SM 3-83 B125
⇒3.11.2 CIS
To Print the CIS Adjustment Pattern
1. Open the roll feeder drawer and cut off a sheet manually from a roll. (Turn the
manual feed knob to feed the paper then push the cutter from side to side to
cut.)
2. Close the roll feeder drawer.
3. Go into the SP (Copy) mode.
4. Push the Interrupt (8) key to show the main screen.
5. On the operation panel, manually select one of the rolls as the paper feed
station.
6. Put the blank sheet of paper on the original feed tray and feed it into the
original feed unit. A cross hatch pattern prints. This is the printed original
pattern that will be used for the following tests and adjustments. Mark the back
of this print “ORIGINAL”.
7. Push the Interrupt (8) key to go back to the SP mode.
8. Use SP 4973 003 and push . SP4973-003 is currently set at “0” and
alignment correction occurs.
9. Push , then push the key below “Set”. SP4973-003 is now set at “1” and
alignment correction is disabled.
10. Push the key below “Exit” three times to get out of the SP mode.
11. In copy mode, copy the pattern you made at Step 6. This time the copy that
prints will be without alignment correction and any misalignment will be visible.
CIS-2 CIS-4
CIS 1 CIS 3 CIS 5
B125R937.WMF
Abc
CIS-5 CIS-4 CIS-3 CIS-2 CIS-1
B125R938.WMF
CIS 4-5 CIS 3-4 CIS 2-3 CIS 1-2

When you look at the printed pattern, the number sequence of the CIS joints is
opposite, with CIS-5 on the left through CIS-1 on the right as shown in the
diagram above.
12. After you complete the CIS adjustment (next two pages), reset SP4973 003 to
“0,” to select alignment correction.
B125 3-84 SM
SP ADJUSTMENTS
To Adjust the Image at the CIS Joints

1. Check the printed pattern to find if the dots are aligned at CIS 1-2.
2. If they are aligned correctly, no adjustment is necessary.
-or-
If they are not aligned correctly, do the next step.
Here are two samples where the outputs are not aligned correctly.
[A] [B]
Joint CIS 1-2 Joint CIS 1-2
CIS2 2 Area CIS-1 Area CIS2 2 Area CIS-1 Area
Replacement
Adjustment
and
B125R905.WMF
• The lines at CIS 1-2 [A] are wider than usual. If the lines are wider (as shown
above) or less wide than the other lines, adjust the main scan offset at CIS 1-
2 (SP4972 001).
• The lines at CIS 1-2 [B] are not aligned. If the output from CIS 1 is lower (as
shown above) or higher, adjust the sub scan offset at CIS 1-2 (SP4972 005).
To adjust the main scan offset for Example [A]

The output from CIS 1 is too far to the right.
3. Do SP4972 001 and adjust the setting.
• Adjust the position of CIS 1. The position of CIS 2 does not move.
• If the area at the joint is too wide, set a smaller value.
• If the area at the joint is too narrow, set a larger value.
• In the example [A], you must set a smaller value.
To adjust the sub scan offset for Example [B]

The output from CIS 1 is lower than the output from CIS 2.
4. Do SP4972 005 and adjust the setting.
• Adjust the position of CIS 1. The position of CIS 2 does not move.
• If the CIS 1 area is higher than the CIS 2 area, set a larger value.
• If the CIS 1 area is lower than the CIS 2 area, set a smaller value.
• In the example shown [B], you must decrease the value for CIS 1.
5. Print one more pattern and check CIS 1-2.
SM 3-85 B125
SP ADJUSTMENTS
6. Do this procedure again from Step 1 until the image at CIS 1-2 is correct.
7. Do this procedure for the other joints (CIS 2-3, CIS 3-4, CIS 4-5)
The “Effect” column in this table tells you which area moves with the
adjustment, and which area does not move.
4972 CIS Main/Sub Scan Offset Adjustment [0~2047/638/1]

Joint Effect
001 Main Scan Offset – Interval 1-2 CIS 1-2 CIS 1 moves. CIS 2 does not move.
005 Sub Scan Offset – Interval 1-2 CIS 1-2 CIS 1 moves. CIS 2 does not move.
B125 3-86 SM
SP ADJUSTMENTS
3.11.3 LPH
Doing SP Adjustment Settings for a Replacement LPH
1. Remove the replacement LPH from its box.
2. Read the label attached to the replacement LPH and note of the settings for
SP2965 and SP2943.
NOTE: This label is attached to the replacement LPH only.
3. Remove the old LPH and install the new LPH unit.
4. Do SP2965 001, 002 and enter the settings you read from the label attached to
the LPH replacement unit.
5. Do SP2943 001-006 and enter the settings you read from the label attached to
Replacement
Adjustment
the replacement unit.
and
6. Print a test print in the IPU Test Pattern mode to make sure that the LPH joints
are aligned correctly. (See below.)
7. Print IPU Test Pattern 51 to confirm that the LPH is functioning normally.
To Print Pattern IPU Test Pattern 51

1. Open the roll feeder drawer. Cut off a sheet manually from a roll.
3. Go into the SP mode.
4. Do SP2941 (IPU Test Pattern. Press “Set” twice, enter “51” then press “Set”.
5. Push the Interrupt key () to go to the copy display.
6. Use one of the rolls as the paper feed station.
7. Feed the blank sheet of paper into the original feed unit to print Pattern 51.
8. Check the printed pattern:
• If you see vertical white or black lines, do the vertical line adjustments (page
3-88).
• If you see the areas are not aligned, do the misalignment adjustments (page
3-90).
• If you see vertical white/black lines and misalignment, do the vertical line
adjustment first.
SM 3-87 B125
SP ADJUSTMENTS
Main Scan Adjustment: White, Black Vertical Lines

1. Check the printed pattern at LPH 1-2 for white or black lines.
2. If there are no lines, no adjustment is necessary.
B125R561.WMF
Normal Pattern
If you see white or black lines at LPH 1-2, go to the next step.
• White lines occur if too few LEDs come on at the joint.
• Black lines occur if too many LEDs come on at the joint.
B125R562.WMF
Abnormal Pattern
3. If the left line is white, adjust SP2965 001 to a smaller value.
-or-
If the left line is black, adjust SP2965 001 to a larger value.
4. If the right line is white, adjust SP2965 002 to a smaller value.
-or-
If the right line is black, adjust SP2965 002 to a larger value.
5. After the adjustment, feed the wide original again to print one more pattern.
Then check the effect of your adjustment.
6. Do this procedure again to adjust the lines until they are weak; the lines cannot
be fully erased.
B125 3-88 SM
SP ADJUSTMENTS
Main Scan Adjustment: LED Light Level at LPH Joints

After you do the previous procedure to adjust the main scan at the LPH joints, you
can do a fine adjustment on this area. To do this, you increase or decrease the
intensity of the light from the four LEDs at the joints.
500 500
4 3 2 1 1 2 3 4
LPH 1 LPH 2 LPH 3
510 510
Replacement
Adjustment
and
4 3 2 1 1 2 3 4
LPH 1 LPH 2 LPH 3
B125R912.WMF
“500” are the default settings for LPH 1-2 and LPH 2-3.
If you change the 2nd digit of the value for LPH 1-2 (500 to 510) with SP2965 001,
this moves the four LEDs by one position to the left.
If you change the 2nd digit of the value for LPH 2-3 (500 to 510) with SP2965 002,
this moves the four LEDs by one position to the right.
If you change the 3rd digit of LPH 1-2 or LPH 2-3 (510 to 512, for example), this
increases the quantity of light from LEDs 1, 2, 3, 4 in the illustration.
The quantity of light can be adjusted for each LED independently with SP2947
(Power Correction). But, this fine adjustment is usually not necessary in the field.
For more, see “4. Service Tables”.
SM 3-89 B125
SP ADJUSTMENTS
To Adjust the LPH for Misalignment
[A] [B]
B125R986.WMF
Broken lines [A] or [B] in the IPU Test Pattern (SP2941 11) show incorrect sub
scan timing at one or both joints.
1. Go into the SP mode, and do SP2965 003 for LPH 1-2
• Adjust the position of LPH 2 (LPH 1 does not move).
• If LPH 2 is higher than LPH 1, set a larger value.
• If LPH 2 is lower than LPH 1, set a smaller value.
2. Print one more pattern with SP2941 11) and check the alignment at the joints.
3. Do this procedure again until the pattern at the joint is correct.
4. Do SP2965 004 for LPH 2-3
• Adjust the position of LPH 3 to LPH 2 (LPH 2 is the standard).
• If LPH 3 is higher than LPH 2, set a larger value.
• If LPH 3 is lower than LPH 2, set a smaller value.
5. Do this procedure again until the pattern at the joint is correct.
The hot roller and pressure roller have a
slight spindle shape. The circumference at
the ends of the rollers [A] is slightly larger [A] [B]
than the circumference at the centers [B].
This makes sure that there is always
sufficient pressure on the paper between the
roller ends. But, this difference in B125R939.WMF
circumference also causes a small
difference in the speed of paper feed. The paper transport speed at the ends is
slightly faster than at the center. Also, because the centers of the rollers bend in
slightly, this increases the risk of slipping at the center with paper less wide than
420 mm.
For users who always use paper wider than 420 mm, do the sub scan adjustments
for the LPH joints with SP2965 003, 004.
For users who use paper that is less than 420 mm wide, do the sub scan
adjustments for the LPH joints with SP2965 006, 007 after you input the values of
SP 2965 003 and 004 from the decal.
B125 3-90 SM
SP ADJUSTMENTS
3.11.4 LPH DENSITY

To Print the R-10 Pattern 51
1. Open the roll feeder drawer. Cut off a sheet manually from a roll.
3. Go into the SP mode. Input 2941 and push .
4. Push . Then push the key below “Set”.
5. Push the Interrupt () key to show the main screen.
6. On the operation panel, set one of the rolls as the paper feed station.
7. Put the blank sheet of paper on the original feed tray, and feed it into the
Replacement
Adjustment
original feed unit. The pattern prints.
and
8. Push the Interrupt () key to go back to the SP mode.
9. Push the key below “Exit” three times to go out from the SP mode.
10. Check the density of the patterns in LPH 1, LPH 2, and LPH 3.
If density is equal for all areas, no adjustment is necessary. If the density is not
equal, do the procedure below.
LPH 1 LPH 2 LPH 3
B125R906.WMF
To Correct Pattern Density

1. Do SP2943 001~006.
This SP makes the output of one LPH block brighter or darker. Also, there are
different adjustments for odd-numbered pixels and even-numbered pixels.
2. Adjust the density for LPH 1.
• SP2943 001 adjusts the density for odd-numbered pixels.
SP2943 002 adjusts the density for even-numbered pixels.
• If the density is too dark, set a smaller value.
• If the density is too light, set a larger value.
3. Print Pattern 51 again and check the density.
4. Do this procedure until the density is the same for LPH1, LPH2, and LPH3.
• LPH2: SP2943 003 for odd-numbered pixels, 2943 004 for even-numbered
pixels.
LPH3: SP2943 005 for odd-numbered pixels, 2943 006 for even-numbered
pixels.
SM 3-91 B125
TROUBLESHOOTING
SERVICE CALL CONDITIONS
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.1.1 SUMMARY
There are 4 levels of service call conditions
Level Definition Reset Procedure

Fusing unit SCs shown on the operation Go into the SP mode. Set the main
A panel. The machine is disabled. The user power switch to “off” then to “on”.
cannot reset the SC.
These SCs disable only the features that use Set the main power switch to “off” then
the defective item. The user does not see to “on”.
B these SCs in usual conditions. But, they are
shown on the operation panel when the
defective feature is used.
SCs that are not shown on the operation Recorded only.
C
panel. They are recorded internally.
These SCs are shown on the operation Set the operation switch or the main
panel. To reset these SCs, turn the operation power switch to “off” then to “on”.
D switch or main power switch off and on.
shooting
Trouble-
These SCs are shown again if the error
occurs again.
NOTE: 1) If the problem is in an electrical circuit board, disconnect then connect

the board connectors again before you replace the PCB.
2) If the problem is a motor lock, check the mechanical load before you
replace a motor or sensor.
3) When a Level A or Level B SC occurs while the machine is in the SP
mode, the SC number will not be shown. If this occurs, check the SC
number after the machine goes out from the SP mode. This does not
include Level B codes.
4) Many SC codes contain more than one level (SC303-1, SC303-2,
SC303-3, and others). Some SC codes can show a “-1”, even if there is
only one level.
SM 4-1 B125
SC CODE DESCRIPTIONS
4.2 SC CODE DESCRIPTIONS

4.2.1 SC1XXX
There are no Group 1 SC codes for this machine.
4.2.2 SC2XXX
There are no Group 2 SC codes for this machine
4.2.3 SC3XXX
Group 3 SP codes are related to image making.
300 D Charge Corona Output Error
The charge-corona feedback • Replace the charge corona unit.
voltage was less than 1 V for • Replace the high voltage cable.
more than 200 ms. • Clean or replace the corona wire.
• Check the CGB power pack fuse,
connection.
• Replace the CGB power pack.
305 D Charge Corona Wire Cleaner Error

305-3 The charge wire cleaner did • Switch the main power switch off/on.
not a) come from the home • Check the wire cleaner unit for a
position within 5 s, or b) did not blockage or broken parts.
go back to the home position in
3.7 s or less. This is because
of wire cleaner overload.
Temporary Solution:
Use SP2804 to disable the charge-corona cleaner function.
330 B Writing ASIC Signal Error

At power on, the stamp • Check the setting of SP5137. If the
function could not start. stamp option is installed, this SP must
be enabled. If the stamp option is not
installed, this SP must be disabled.
• Check the stamp board connections.
• Replace the defective stamp board.
Temporary Solution:
Use SP5137 to disable the stamp function.
B125 4-2 SM
360-1 D Hard Disk Connection Error

360-1 The machine could not • Check the connections between the
detect the HDD connection. HDD and hard disk controller.
• Check the HDD power connector.
• Replace the HDD.
• Replace the MCU.
Temporary Solution:
Use SP4960 015 to disable HDD access. In this condition, the customer
can use the machine until a replacement HDD becomes available.
361 D Hard Disk Read Errors

361-1 Bad Sectors Max.: HDD1 • Do SP4960-1 (HDD Media
361-3 Verify Error: HDD1 Check).
361-5 Formatting Error: HDD1 • Do SP4906 003 to format the
361-7 Device Error: HDD1 HDD.
361-9 Device Error: HDD1 • If formatting the HDD fails,
replace the HDD.
• Bad sector data was written to NVRAM during operation. These bad
sectors will not be used to read from or write to the hard disk.
• Bad sectors were made on the hard disk during the hard disk check
shooting
done with SP4960-1. There were too many bad sector errors for the
Trouble-
MSU (Memory Super-charger Unit) to control. Do SP4906 003 to
format the hard disk.
• Bad sectors were made on the hard disk when the hard disk was
formatted with SP4960-3. The hard disk must be replaced (too many
bad sectors).
362 D IMAC (Image Memory Access Controller) error

During data transfer in memory at the IPU, an error occurred during data
compression with ASIC (IMAC). The ASIC controls data compression.
362-1 Video Input Error • Update the firmware.
362-2 Video Output Error • If the firmware update does not stop
362-4 Operation Mode Match Error the problem, replace the IPU board.
362-16 Function Failure
362-51 DMA Send Error • Update all software modules if this
problem continues.
Note: More than one of these errors can occur together. If more than
one of these errors occurs together, the SC number is the sum of the SC
error codes. For example, if SC362-5 is shown, SC362-1 and SC362-4
occurred together.
SM 4-3 B125
380 D MSU Output Error

Just after the machine was • Replace the IPU.
switched on, it could not
detect that the MSU
(Memory Super-charger
Unit) was set.
392 D Development Bias Error

392-1 The development bias • Check the MCU connectors.
feedback voltage was less • Check the harness on the MCU for
than 0.5 V for longer than damage.
200 ms while the PWM duty • Replace the high voltage cable.
value was more than 5% • Replace the CGB power pack.
(indicating a development
bias leak).
B125 4-4 SM
4.2.4 SC4XXX
Group 4 SC codes are also related to image making.

400 D ID Sensor Auto Adjustment Error
Vsg did not get to • Clean the ID sensor.
4 ±0.2 V when the ID • Check the ID sensor harness and
sensor was adjusted connector.
automatically in the SP • Replace the ID sensor.
mode. • Replace the MCU.
• Replace the development unit.
401 D ID Sensor Vsg Error

The Vsg level was detected • Clean the ID sensor.
lower than 2.5 V two times. • Check the ID sensor harness and
connector.
• Replace the ID sensor.
shooting
Trouble-
402 D ID Sensor Vsp Error

The Vsp level was detected at • Under the left upper cover, make sure
0 V or more than 2.5 V for 2 that the hex screw of the main drive
consecutive copies. gear of the drum is tight.
• Clean the ID sensor.
• Check the ID sensor harness and
connector.
• Replace the ID sensor.
440 D Transfer Output Error

A high voltage feedback • Check and replace the high voltage
voltage of less than 1.0 V was cable if necessary.
detected for 200 ms. • Replace the CGB power pack.
460-1 D DC Separation Corona Output Error

460-1 A dc separation feedback • Check and replace the high voltage
voltage of less than 1.0 V was cable if necessary.
detected after more than 200 • Replace the CGB power pack.
ms while the PWM duty value
was more than 15%.
SM 4-5 B125
4.2.5 SC5XXX
Group 5 SC codes are related to:
• Paper feed
• Paper transport in the paper path
• Fusing
508 D Cutter Error
The left and right cutter HP • Check the connections of the HP
sensors stayed on or off more sensors on the left and right side.
than 2 seconds. • Replace the HP sensors.
Temporary Solution
To use the machine until it is repaired, the customer can use the manual
feed tray as the default paper-feed source:
User Tools> 1 System Settings> 1 General Features> 17 Feed Start
Method> Bypass
520 D Main Motor Error

The lock signal goes LOW • Check that the motor drive path is not
after the motor starts and gets overloaded.
to the set speed. If the main • Replace the motor harness.
motor lock signal stayed HIGH • Replace the motor.
for 5 seconds during motor
operation, the motor stopped
because of overloading.
521 D Drum Motor Error

to the set speed. If the drum • Replace the motor.
motor lock signal stayed HIGH
B125 4-6 SM
522 D Fusing Unit Drive Motor Error

to the set speed. If the fusing • Replace the motor.
530 D Fusing Unit Ventilation Fan Error

The lock signal goes LOW • Check that the motor is not overloaded.
after the motor starts and gets • Replace the motor.
to the set speed. If the fan
541 A Fusing Thermistor Errors
shooting
Trouble-
541-1 Fusing Thermistor Error 1
• The measured temperature • Make sure that the thermistor is set
of the hot roller stayed correctly.
below 7oC (44.6oF) for 60 • Make sure that the thermistor cable is
seconds after the machine connected.
was switched on. • Replace the thermistor.
-or-
• During machine operation
the hot roller temperature
fell to and stayed at 7oC
(44.6oF) for 40 seconds.
541-2 Fusing Thermistor Error 2
The analog voltage input from • Replace the thermistor.
the hot roller temperature was
less than 2 V for three
measurements. The thermistor
has short-circuited.
SM 4-7 B125
SC CODE DESCRIPTIONS Rev. 06/2004
542 A Fusing Temperature Warm-up Error

The hot roller did not get to the • Check the fusing lamp connections.
ready temperature within 4 • Replace the fusing lamp.
minutes 30 sec.: • Replace the MCU.
⇒ • After the machine was

switched on.
• Check the hot roller thermistor. Make
sure that it is straight and is touching
• After the upper unit or roll the hot roller.
feeder drawer was closed.
• During warm-up.
Note: The ready temperature is determined by the state of the machine at

recovery:
• Ready Temp. = Target Fusing Temp.
(if power on or recovery starts when the hot roller is 80oC or higher).
• Ready Temp. = Target Fusing Temp. – 15°C
(if power on or recovery starts when the hot roller is less that 80oC.)
• Ready Temp. = Target Fusing Temp. – 30°C (if power on or recover
starts with pressure roller inching control on.)
543 A Fusing Lamp Overheated: Error 1 (Software)

A fusing temperature more • Replace the MCU.
than 230 °C (446°F) was
detected 3 times (measured at
180 ms intervals).
Note: A shorted triac or other
problem could cause the fusing
lamp to stay on.
544 A Fusing Lamp Overheated: Error 2 (Hardware)

A short circuit in the triac on the MCU caused the fusing temperature control to
stop or operate incorrectly. A special circuit on the MCU monitors the
temperature of the board. The temperature around the board was more than
235oC.
544-1 Latch Signal On (50 ms) • Replace the MCU.
544-2 Signal On (1 s)
545 A Fusing Lamp Overheated: Error 3

After it got to the ready • Correct the position of the thermistor
temperature, the fusing lamp on the hot roller.
stayed on at full power for 50 • Replace the fusing lamp harness.
seconds while the hot roller did • Replace the MCU.
not turn.
B125 4-8 SM
546 A Fusing Temperature Errors

546-1 Fusing Temperature Error 1
Fusing temperature goes up • Check the thermistor connection.
and down quickly, more than • Check the fusing lamp connections.
20°C (68°C) at 1 sec. intervals. • Replace the MCU.
546 –2 Fusing Temperature Error 2
temperature goes up and
down during a long interval, by
20°C (68°C) more than 3 times
during a 60 sec. interval.
547 D Zero-Cross Signal Errors

The zero-cross signal from the ac power supply makes a trigger pulse to
control the supply of power. It automatically detects 50/60 Hz.
547-1 Zero-Cross Signal Error 1
Just after the machine was • Check that the frequency of the
switched on, an unusual power supply to the machine is
frequency was detected in the correct.
power supply 3 times at 50 ms • Replace the PSU.
shooting
Trouble-
intervals. • Replace the MCU
No zero-cross signal detected
for 3 sec.:
• At machine power on.
• After a door or cover is
closed.
with 10 tries and the interrupt
count was less than or equal to
45.
with 10 tries and the interrupt
count was less than or equal to
66.
548 A Fusing Lamps Disconnected

The fusing temperature did not • Check the fusing lamp harness
get to 100°C within 2 min. after connections.
the machine was switched on. • Replace the fusing lamps.
• Replace the AC drive board.
SM 4-9 B125
549 A Pressure Roller Thermistor Errors

549-1 Pressure Roller Thermistor Error 1
Fusing temperature control detected • Check the thermistor connection.
that the analog voltage output by the • Replace the thermistor.
pressure roller thermistor was more • Replace the MCU.
than 5V. The pressure roller
thermistor is disconnected.
549-2 Pressure Roller Thermistor Error 2
Fusing temperature control detected
(2 times at 1.5 sec. intervals) that the
analog voltage output by the
pressure roller thermistor was less
than 0.2 V. The pressure roller
thermistor has short-circuited.
B125 4-10 SM
4.2.6 SC6XXX
Group 6 SC codes are for communication errors.
601 D Communication Error Between IPU and CIS

A break signal was detected • Update the software.
after the communication • Replace the MCU.
connection. A communication
error was sent back 3 times.
605 D Communication Error Between Controller and ECU

One of these problems • Replace the MCU.
occurred:
• Serial communication error
• Serial data overflowed in the
receive data buffer.
630 C CSS Communication Error (Japan Only)

The machine sent a report on • No action necessary.
its condition, but CSS detected
shooting
Trouble-
an error. There is a problem on
the telephone line between the
machine location and the CSS
center.
632 D MK1 Communication Error 1: No Answer to ACK (Japan Only)

The optional counter device did • Check the serial line harnesses and
not send an ACK signal 100 connectors at the counter device, the
ms after one frame was sent, relay board, and the controller.
even after the same data was • Replace the counter device.
sent 3 times. • Replace the MCU.
633 D MK1 Communication Error 2: BREAK Received (Japan Only)

A LOW break signal was • Check the serial line harnesses and
received while the optional connectors at the counter device, the
counter device was connected relay board, and the controller.
to the communication circuit. • Replace the counter device.
SM 4-11 B125
634 D MK1 Communication Error 3: Backup RAM (Japan Only)

The optional counter device • Check the serial line harnesses and
sent an error because there is connectors at the counter device, the
a malfunction in the backup relay board, and the controller.
RAM. • Replace the counter device.
635 D MK1 Communication Error 4: Low Battery (Japan Only)

The optional counter device • Check the serial line harnesses and
sent an error because the connectors at the counter device, the
battery voltage is unusual. relay board, and the controller.
There is a malfunction in the • Replace the counter device.
counter device control board or • Replace the MCU.
the backup battery.
B125 4-12 SM
4.2.7 SC7XXX
4.2.8 SC8XXX
4.2.9 SC9XXX
900 D Electrical Total Counter

The electrical counter is not connected. • Replace NVRAM chips.
901 D Mechanical Total Counter

The mechanical counter is not • Check the mechanical
connected. counter connection.
• Replace the mechanical
counter.
shooting
Trouble-
980 D HDD Access Error
980-1 IDNF error (HDD1)
980-3 ABRT error (HDD1)
980-5 Sequence error (HDD1)
An incorrect parameter was sent from • Update the MCU firmware.
the ECU (Engine Control Unit) to the
HDC (Hard Disk Controller).
981 D HDD Response Errors

981-1 Power Off Wait (HDD1)
No signal from the hard disk in the 5 • Check the HDD Connectors.
sec. after the ECU (Engine Control Unit) • Check the HDD and make
chip on the main board sent read/write sure that it is not loose.
commands to the HDC (Hard Disk • Update the MCU firmware.
Controller). • Replace the HDD.
981-3 DMA Transfer Answer Wait (HDD1)
No signal from the hard disk in the 15
sec. after the ECU (Engine Control Unit)
chip on the main board sent read/write
commands to the HDC (Hard Disk
Controller).
981-5 Spindle Motor Answer Wait (HDD1)
No signal from the hard disk in the 60
sec. after the ECU (Engine Control Unit)
chip on the main board sent read/write
commands to the HDC (Hard Disk
Controller).
SM 4-13 B125
991 D Software Error 1: SCU

There was an unusual operation by • Set the main power switch to
the software because of: “off” then to “on”.
• An incorrect argument in the • Go into the SP mode.
program. • Input “0” for SP7405 to display
• An incorrect internal parameter. the data for SC991, which
• Work memory not sufficient. includes the software file name,
• An error occurred that could not be line number, and variable.
detected by other SC codes.
992 D Software Error 2: ECU

There was an unusual operation by • Set the main power switch to
the software because of: “off” then to “on”.
• An incorrect argument in the • Go into the SP mode.
program. • Input “0” for SP7405 to display
• An incorrect internal parameter. the data for SC992, which
• Work memory not sufficient. includes the software file name,
• An error occurred that could not be line number, and variable.
detected by other SC codes.
B125 4-14 SM
JAM CODE TABLES
4.3 JAM CODE TABLES

When a copier jam occurs:
• The jam indicator lights ().

• A diagram on the LCD shows you
where the jam is, with instructions
to help you remove the problem.
• The “Code” numbers in the table
are also shown. Use SP 7507 to
see the most recent codes.
Key for “Location” Column
P: Original feed
C: Fusing unit
B: Copy paper registration
A2: Roll feed (from optional roll feeder)
A1: Cut sheet feed (for optional paper
cassette)
shooting
Trouble-
4.3.1 COPIER JAM TABLES
NOTE: 1) You must open and close the upper unit to release a jam at the fusing
unit.
2) If the user opens and closes the paper exit cover during copying, this is
not recorded in the jam record.
3) An original or paper feed jam that occurs just after the main power
switch or operation switch comes on is not recorded in the jam record.
PJ
Meaning Location Comment
Code
A sheet of paper is in the manual feed
1 Roll End Sensor (EXP) B
table at power on.
A sheet of paper is at the registration
2 Registration Sensor B sensor in the manual paper feed path at
power on.
A sheet of paper is at the fusing exit
3 Fusing Exit Sensor C
sensor (after the fusing unit) at power on.
The key counter was disconnected during
40 Key Counter Jam B
a copy job.
Paper Removal: Manual The paper was pulled out of the manual
51 B
Feed feed tray during a copy job.
A sheet of paper was put in the manual
Manual Paper Feed with
53 B feed tray with the roll feeder set as the
RF Selected
paper source for the copy job.
The paper length is 650 mm longer than
55 Main Motor Overrun B the maximum permitted for the manual
feed tray or roll feeder.
SM 4-15 B125
JAM CODE TABLES
PJ
Meaning Location Comment
Code
Registration Sensor The leading edge fed 0.5 sec. before the
60 B
OFF time permitted for 30 mm of feed.
The leading edge fed 0.5 sec. after the
61 Registration Sensor ON B
time permitted for 30 mm of feed.
Registration Sensor The trailing edge fed 0.5 sec. after the
62 B
OFF time permitted for 30 mm of feed.
The leading edge fed 0.83 sec. before the
70 Fusing Exit Sensor OFF C
71 Fusing Exit Sensor ON C
The trailing edge fed 1 sec. after the time
72 Fusing Exit Sensor OFF C
permitted for 60 mm of feed.
The leading edge fed 0.5 sec. before the
81 RF Exit Sensor ON A2
86 Relay Sensor ON A1
The trailing edge fed 0.5 sec. after the
87 Relay Sensor OFF A1
The trailing edge fed 0.5 mm after the
Cassette Jam Sensor time permitted for 30 mm of feed. (The
88 A1
OFF sheet from the paper cassette did not
pre-feed.)
RF Drawer Open During After the roll paper RF exit sensor came
91 A2
Copying ON, the roll feeder drawer was opened.
The paper cassette was pulled out of the
Cassette Pulled Out
92 A2 roll feeder while the paper cassette motor
During Copying
was operating.
The RF exit sensor of the roll feeder went
98 Roll Paper Too Short A2 OFF 0.83 sec. before the time allowed for
60 mm of feed.
The RF exit sensor of the roll feeder went
99 Roll Paper Too Long A2 OFF 0.83 sec. after the time allowed for
60 mm of feed.
B125 4-16 SM
JAM CODE TABLES
4.3.2 SCANNER JAM TABLES

Scanner Ready Check Jams
These jams (DJ01~DJ08) occur if there is an original in the original feed path at
these times:
• Just after the machine power comes on
• When the machine comes back to normal operation from an energy save mode.
Code Meaning Location Comments
Original Set Sensor (A4: The original set sensor (A4: 81/2, 9") is
DJ01 P
81/2, 9") ON.
Original Registration The original registration sensor is ON.
DJ02 P
Sensor
The A0 (34", 36") original size sensor is
DJ03 A0 (34", 36") Sensor P
ON.
DJ04 A1 (22", 24") Sensor P
ON.
DJ05 A2 (17", 18") Sensor P
ON.
DJ06 A3 (11", 12") Sensor P
shooting
Trouble-
ON.
DJ07 Original Exit Sensor P The original exit sensor is ON.
DJ08 30"/36" Sensor P The 30"/36" sensor is ON.
The original scanner unit on top of the
DJ15 Original Scan Unit Open P
machine is open.
Upper Unit Exit Cover The upper unit is not closed, or the
DJ16 P
Open release is not locked.
The original was not straight when it was
put in. The size of the original used for
the job was not the same as data sent
DJ17 Original Skewed P
from the original size sensors when the
registration sensor detected the leading
edge.
The original registration sensor came on
DJ20 Registration Sensor 1 P
before the original started to feed.
The registration sensor did not detect the
leading edge after the motor operated for
the time necessary to feed 15 mm.
DJ21 Registration Sensor 2 P The original scan job did not start even
after a start command was received from
the IPU because the original set sensor
switched OFF.
The original set sensor detected the
trailing edge and went OFF. But the
registration sensor did not go OFF, even
DJ22 Registration Sensor 3 P
after the feed rollers turned for the time
necessary to feed the original 20 mm
longer than the paper length.
The original exit sensor was ON when the
DJ25 Original Exit Sensor 1 P
machine started to scan the leading edge.
SM 4-17 B125
JAM CODE TABLES
Code Meaning Location Comments

The original registration sensor detected
the leading edge and came ON. But the
DJ26 Original Exit Sensor 2 P original exit sensor stayed OFF, a long
time after the leading edge should get to
the exit rollers.
The registration sensor detected the
DJ27 Original Exit Sensor 3 P trailing edge and went OFF. But the
original exit sensor stayed ON.
The next original was set on the original
feed table too early. The wait time for
setting the next original did not become
expired. The original set sensor detected
DJ30 Next Original Time Limit P
the trailing edge of the first original. But
the paper set sensor detected the leading
edge of the next original before the IPU
received the scan end signal.
Maximum Length The length of the original was more than
DJ31 P
Exceeded the maximum length.
The original was removed before
scanning completed. The original set
sensor and original registration sensor
DJ32 Original Removed P
detected the leading edge. But the
registration sensor went OFF before the
set sensor went OFF.
The user pushed the Scanner Stop button
to remove the original.
DJ40 Original Stop P Note: This is recorded in the jam record
(the count for original jams by location
and most recent jams).
B125 4-18 SM
COVER OPEN
4.4 COVER OPEN
Location Shut Off Lines Display

Scanner Switch Scanner motor (24 dc line)
Upper Unit Switch Toner supply clutch, paper registration
clutch, drum motor, main motor, CGB
power pack, cooling fan, paper junction
gate solenoid, quenching lamp, pick-off
pawl solenoid, fusing motor, T&S power
pack (24 V dc line), fusing lamp (power
relay/ac line)
Toner Hopper Cover Toner supply clutch, paper registration Cover Open
Switch clutch, drum motor, main motor, CGB
power pack (24 V dc line)
Exit Cover Switch Cooling fan, paper junction gate solenoid,
quenching lamp, pick-off pawl solenoid,
fusing motor, T&S power pack (24 V dc
line), fusing lamp (power relay/ac line)
Drawer Connector Roll feed motor, cutter motor, roll feed
clutches (24 V dc line)
shooting
Trouble-
4.5 BLOWN FUSE TABLE
Specification
PCB Fuse No. Symptom
120V 220 − 240 V
FU001 15 A/125 V ac T6.3 A/250 V No power to fusing lamp
FU002 T2 A/250 V No power to dehumidifiers
FU101 T10 A/250 V ac T6.3 A/250 V No power to dc lines
PSU
FU301
FU302 T6.3 A/250 V No power to dc 24 V lines
FU303
No power to the roll feeder
RFDB FU501
T2 A/250 V motor, cutter motor, clutches
SMDB FU701 No power to the scanner motor
No power to the cassette feed
SFDB FU601 T1 A/250 V
motor, paper feed clutch
Circuit No power to power supply, dead
CP101 15 A 125/250 V ac
Breaker machine
SM 4-19 B125
IMAGE DATA PROCESSING FLOW CHART
4.6 IMAGE DATA PROCESSING FLOW CHART
4.6.1 DATA FLOW IN 1-TO-1 COPY MODE
PC
Scanner Controller Printer Controller

Data Flow
OIPU (ASIC)
CIS VDB LPH
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

OIPU: Auto Shading, Magnification, Image
Editing, Print Editing
IPU Board
Ri-10: Filtering
(MTF, Smoothing, Independent Dot
HDD Erase, Line Width Correction)
(Option) γ Correction
Gradation Processing
MSU (Error Diffusion/Dither Matrix)
B125T530.WMF
4.6.2 DATA FLOW IN REPEAT COPY MODE

PC

Data Flow
CIS OIPU (ASIC) VDB LPH
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

IPU Board
Ri-10: Filtering
B125T531.WMF
B125 4-20 SM
4.6.3 DATA FLOW IN SCANNING MODE
PC

Data Flow
CIS VDB LPH

OIPU (ASIC)
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

IPU Board
Ri-10: Filtering
shooting
Trouble-
B125T532.WMF
4.6.4 DATA FLOW IN PRINTING MODE (STANDARD SIZES)
PC

Data Flow
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

IPU Board
Ri-10: Filtering
B125T533.WMF
SM 4-21 B125
4.6.5 DATA FLOW IN PRINTING MODE (LONG)
PC

Data Flow
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

IPU Board
Ri-10: Filtering
B125T534.WMF
4.6.6 DATA FLOW IN TEST PATTERN PRINTING
PC
Data Flow
Scanner Controller Printer Controller IPU Test Pattern
VDB Test Pattern
1 bit/pixel
8 bit/pixel
E/O Parallel
E/O Parallel
16.66 MHz
16.79 MHz
Stamp Ri-10 IMAC

IPU Board
Ri-10: Filtering
B125T535.WMF
B125 4-22 SM
4.6.7 IMAGE PROBLEM TROUBLESHOOTING

4.6.8 FLOW CHART
Image
Problem
VDB Test NG Problem image YES

LPH Defective
pattern output area 1/3 unit.
NO
OK
VDB Defective
NG
shooting
Trouble-
IPU Defective or
IPU Test NG Harness defective
pattern output between the IPU
and the VDB.
OK
SIB defective or
SIB Test NG harness between
Pattern Output IPU and SIB
defective
OK
SIB defective
CIS defective
B125T540.WMF
NOTE: For the VDB/IPU test patterns, use SP2942.
SM 4-23 B125
4.6.9 SCANNING
1. No image (blank copy/print, or no image with only vertical black lines on
the output)
Possible causes:
1) Connection problem between CIS and IPU.
2) CIS defective
2. No image (solid black copy/print, or no image with only B125T541.WMF

vertical white lines on the output)
Possible causes:
1) Connection problem between CIS and IPU.
2) CIS defective
3. Light image B125T542.WMF
Possible causes:
1) Low CIS output
2) IPU board defective
4. Vertical black lines

B125T543.WMF
Possible causes:
1) Dirty exposure glass
2) CIS defective
5. Vertical white lines B125T544.WMF
Possible causes:
1) Dirty exposure glass
2) Dirt or scratches on the white plate above the CIS
3) CIS defective
B125T545.WMF
B125 4-24 SM
6. Black or white bands with no image-width 1/8 A0 (E) size

Possible causes:
1) Connection problem between CIS and IPU
2) CIS output error
3) IPU board adjustment error
B125T546.WMF
7. White lines every 1mm pitch in halftone areas

Possible causes:
CIS defective
B125T547.WMF
8. Bands/lines every 8mm pitch in halftone areas
shooting
Trouble-
Possible causes:
LPH defective
B125T548.WMF
SM 4-25 B125
IMAGE DATA PROCESSING FLOW CHART Rev. 06/2004
4.6.10 PRINTING
1. No Image (blank copy/print)
Possible causes:
1) VDB board defective
3) LPH (LED head) defective
B125T549.WMF
2. Band with no image-width 1/3 of image
Possible causes:
1) Connection problem between VDB and LPH
2) LPH head defective
B125T550.WMF
3. Alternating black bands of 65 mm/130 mm

Possible cause:
⇒ IPU defective
65 m m 130 m m 65 m m 130 m m 65 m m
B125T551.WMF
B125 4-26 SM
Rev. 06/2004 IMAGE DATA PROCESSING FLOW CHART
4.6.11 BOARD LEDS

This section shows the functions of the LEDs on the most important boards. The
tables show the LEDs on the IPU, MCU, VDB, SIB, and PSU.
LED 4
LED 3
LED 2
LED 1
SIB VDB
LED 1
LED 1
LED 2
IPU
LED 14
PSU TB3
LED 15
LED 16 IPU
LED 6
LED 5
LED 4
LED 3
1 2 3
Vaa +24V MCU TB4
LED 13
LED 12
LED 11
LED 10
LED 9
LED 8
LED 7
1 2 3
Vca2 -12V
LED 2
LED 1
Vca2 +12V
shooting
Trouble-
LED 4
LED 3
Vcc2 +5.1V SCU Slot

Vcc1 +5.1V
LED 17
LED 18
ECU Slot
(Copier Back)
B125T552.WMF
This illustration shows the LEDs from the rear of the copier.
• To see the LEDs near the SCU and ECU slots, you must remove the rear cover
of the copier.
• To update the copier firmware, the memory card that holds the ECU and SCU
programs is connected to the ECU slot and the SCU slot.
• Jumper TB4 is moved from 1-2 to 2-3 to do the NVRAM upload and download
⇒ procedure with SP5824 and SP5825.
SM 4-27 B125
IPU LEDs
No. Color Meaning
LED 1 GREEN Not used.
LED 2 GREEN Flashes while the HDC (Hard Disk Controller) operates.
Flashes when an LSYNC signal (VORES) comes from the VDIP
LED 3 GREEN
(ASIC).
Flashes when an LGATE signal (ACC01) comes from the VDIP
LED 4 GREEN
(ASIC).
LED 5 GREEN Lights when an FGATE signal comes from the VDIP (ASIC).
Lights when an XBFGATE signal comes from the VDIP (ASIC).
LED 6 GREEN
(This is the FGATE signal output to the MCU.)
Lights when the input data signal (LSB) of the printer application
LED 7 GREEN
is “1”.
Lights when the even-numbered data to the scanner application
LED 8 ORANGE
(MSB) is “0”.
Lights when the odd-numbered data to the scanner application
LED 9 GREEN
(MSB) is “0”.
Lights when the even-numbered data (MSB) from the scanner
LED 10 GREEN
(SIB) is “0”.
LED 11 ORANGE Lights when the odd-numbered data to the printer (VDB) is “0”.
LED 12 ORANGE Lights when the even-numbered data to the printer (VDB) is “0”.
Lights when the odd-numbered data (MSB) from the scanner
LED 13 GREEN
(SIB) is “0”.
Flashes when the Ri-10-1 module on the IPU operates. (During
LED 14 GREEN image processing, this LED goes off and on, and starts to flash
again when image processing is completed.)
LED 17 GREEN Lights when an FGATE signal from the scanner (SIB) is input.
LED 18 GREEN Lights when an FGATE signal is output to the printer (VDB).
B125 4-28 SM
MCU LEDs
No. Color Meaning
Flashes quickly while data is downloaded from the IC flash memory
LED 1 GREEN
card. Lights and stays on during normal operation.
Lights and stays on while SCU data is downloaded from the IC flash
LED 2 GREEN memory card. After the download is finished, goes off and stays off
during normal operation.
Flashes quickly while data is downloaded from the IC flash memory
LED 3 ORANGE
card. Lights and stays on during normal operation.
Lights and stays on while ECU data is downloaded from the IC flash
LED 4 ORANGE memory card. After the download is finished, goes off and stays off
during normal operation.
TB3: Switching the CSS Circuit

Pin No. Definition Initial Comment
Terminal (120Ω) Enabled Circuit connection, machine
1-2 Pin O
independent or terminated.
2-3 Pin Terminal (120Ω) Disabled X Circuit connection, main machine relay.
TB4: IC Card Setting
shooting
Trouble-
Pin No. Definition Initial Comment
1-2 Pin SWP Enabled O This is the normal operation setting.
Lets you put an IC card in the SCU slot
so you can upload and download
2-3 Pin SWP Disabled X
NVRAM data with SP5824 and
SP5825.
VDB LEDs
No. Color Meaning
LED 1 GREEN Lights for LPH2 print data (1-bit) from the VDIP (ASIC).
Flashes at power on while a test signal confirms that the VDIP
LED 2 GREEN
control operation is normal.
Lights when the RFGATE signal is created by the VDIP (ASIC)
LED 3 GREEN
during image exposure.
LED 4 GREEN Lights while the VDIP (ASIC) calibrates the amount of LPH light.
SIB LEDs
No. Color Meaning
Lights at power on while a test signal confirms that CPLD control
LED 1 ORANGE
operation is normal.
SM 4-29 B125
PSU LEDs
No. Color Meaning
ON Normal
• The machine has entered the energy save
Vaa +24 V GREEN mode (Energy Star).
OFF
• PSU defective, or the +24 V system has
shorted or is defective.
ON Normal
Vca2 –12 V GREEN mode (Energy Star).
OFF
• PSU defective, or the –12 V system has
shorted or is defective.
ON Normal
Vca2 +12 V GREEN mode (Energy Star).
OFF
• PSU defective, or the +12 V system (HDD)
has shorted or is defective.
ON Normal
Vcc +5.1 V GREEN mode (Energy Star).
OFF
• PSU defective, or the +5.1 system (Vcc2)
ON Normal. Also remains on in auto off mode.
Vcc1 +5.1 V GREEN • PSU defective, or the +5.1 system (Vcc1)
OFF
B125 4-30 SM
SERVICE TABLES
USING THE SP MODE
5. SERVICE TABLES
5.1 USING THE SP MODE
5.1.1 DIRECT ENTRY
Normal Direct Entry
• Push .
• Push .
• Push and hold  for 3 seconds.
The initial SP mode screen is shown.
SP mode Select number
1 Copy
X.XX B125XXXXO/B125XXXXO Exit
B125S901.WMF
2. Push  to select the Copy SP group.
[Service] SP-xxxx-xxx
SP-Mode Class 1 No. Select
Class No. 1<Feed>
Service
Tables
PrevMenu NextMenu Set Exit
B125S902.WMF
3. Input the full number of the SP code. Then push .

When you input the number:
• Do not input a hyphen (-) between the first 4 digits and the last 3 digits.
• If the 2nd half of the SP code is only 1 or 2 digits, input the zeros that are in
front. For example, if the 2nd number is 1 or 12, push  or .
• If you input only the first 4 digits of an SP that has some sub levels, the first
SP code (001) will be shown. Push the key below “PrevMenu” or
“NextMenu” to show the SP. Then push the key below “Set” or push .
SM 5-1 B125
USING THE SP MODE
4. Set the adjustment value.

• If a minus sign (-) is necessary, push  to change the +/- sign.
• If a decimal point is necessary, do not push the decimal point button. For
example, to input “-1.3”, push  for the minus sign, then push .
• If you make an error, push  to reset the setting, then try again. You
cannot correct it with a new entry.
5. Push the key below “Set” on the LCD, or push  to enable the setting you have
just input.
6. To go out of SP mode, push the key on the operation panel below “Exit” one or
more times until you see the initial copy screen.
7. Switch the main power switch off. Then switch it on again.
NOTE: You must switch the main power switch off then on again to enable the
SP codes that you have just input.
Rapid Direct Entry

1. Refer to the “Service Tables” in this section to find the SP code.
• Push .
• Push .
• Push and hold  for 3 seconds.
3. Input the group number. Then input the full number to go directly to the SP code
screen. It is not necessary to stop until the screens show.
Examples
 (Copy)  Shows the setting screen for SP2001 002.
 (Copy)  Shows the setting screen for the first level below
SP2001 (001).
To see the level before or after, push
“PrevMenu” or “NextMenu”.
With SP2001-xxx on the display, input the full
number again to go directly to 2001 002.
B125 5-2 SM
SOFTWARE UPGRADE
5.2 SOFTWARE UPGRADE

The MCU (Main Control Unit) board flash-memory contains the software for this
machine. To upgrade the software, one IC card is necessary. This card contains
the SCU and ECU firmware.
To copy the software into the flash memory on the MCU board, put the cards in the
slots as shown in the procedure.
Important:
• Always switch the main power switch off before you connect or remove an IC
card.
• Keep the main switch on during software installation.
• Make sure to prevent damage to IC cards from heat, humid air, and sunlight.
• Use IC cards carefully to prevent damage.
• Do not put an IC card in each slot at the same time.
5.2.1 UPGRADING FIRMWARE

2. Remove the rear cover, the interface cover (if it is installed), and the MCU/IPU
board shield plate. For how to do this, refer to “3. Replacement and
Adjustment”.
Service
Tables
MCU
SCU
ECU
LED1
LED2
LED4
LED3
B125S903.WMF
3. Put the IC card in the ECU slot. Side “A” must face out and be inverted.
4. Switch the main power switch on. Look at LED4 and LED3 on the right end of
the ECU slot.
• “Please wait” comes on the LCD of the operation panel.
• LED4 lights orange. If this LED does not light, stop the machine power, make
sure that the IC card is connected fully, then switch the main power switch on.
• LED3 flashes orange quickly.
SM 5-3 B125
SOFTWARE UPGRADE
5. Wait for approximately 3 minutes. When LED4 goes off and LED3 starts to
flash orange slowly at two-flash intervals, the ECU upgrade is completed.
7. Remove the IC card from the ECU slot.
8. With its A side to the front, put the IC card in the SCU slot [C].
9. Switch the main power switch on. Look at LED2 and LED1 on the left end [D] of
the SCU slot.
10. Wait for approximately 4 minutes.
• LED2 lights green.
• LED1 flashes green quickly. When LED2 goes off and LED1 starts to flash
green slowly at two-flash intervals, the SCU upgrade is finished.
12. Remove the IC card from the SCU slot. This completes the firmware update
procedure.
13. Attach the rear cover and the interface board cover.
14. Start the main machine power and continue normal operation.
If the LEDs did not change to show the end of the procedure, then the upgrade did
not end correctly. Switch the main power switch off and do the procedure again.
B125 5-4 SM
INITIAL SETTINGS
5.3 INITIAL SETTINGS

5.3.1 USER TOOLS
System Settings
Push the “User Tools” key to go into the user tools mode. The initial user tool mode
screen is shown.
User Tools Specify No.

1. System Settings 2. Copier Features
Exit
B125S904.WMF
• Push  for “System Settings”
System Settings Specify No.

1. General Features 2. Timer Settings
3. Key Op. Tools
PrevMenu
B125S905.WMF
• Push the applicable number on the 10-key pad to open the menus for
 General Features,  Timer Settings, or  Key Operator Tools.
Service
Tables
• To open submenus for two-digit numbers with a zero at the start, you must input
the two numbers. If a user tool has a number “01” or “02” for example, you must
push  or .
• Only 4 items can be shown on the LCD. Push “Next” to see the next 4 items.
• Push “Prev” to show the previous items.
• Push “PrevMenu” to go back to the initial user tools screen.
• To go back to the initial copier display, push the “User Tools” key. (You can also
push the key below “Exit” on the LCD to go out from the user tools.)
SM 5-5 B125
INITIAL SETTINGS
In the tables below:

• The “Paper Roll 1” and “Paper Roll 2” selections are shown only after installation
of the optional roll feeder.
• “Cut Paper Tray” is shown only after installation of the optional paper cassette in
the roll feeder.
1. General Features
Item Default Setting
01 Adj. Cut Length 0 mm (0 in.)
02 Fusing Adjustment Plain: 3 (center notch)
Translucent: 2
Film: 3 (center notch)
Note: Please refer to the “Fusing Mode
Selection Tables” below.
03 Org. Size Detect A Series/Architecture
04 Tray Paper Size
Metric Inch
Bypass Tray: Under 420 mm Width Bypass Tray: Under 17" Width
Paper Roll 1: A Series 841 mm Paper Roll 1: Engineering 34"
Paper Roll 2: A Series 420 mm Paper Roll 2: Engineering 18"
Cut Paper Tray: A Series A4 SEF Cut Paper Tray: 12” x 18” SEF
05 Tray Paper Type Bypass Tray: Plain
Paper Roll 1: Plain
Paper Roll 2: Plain
Cut Paper Tray: Plain
06 Orig. Edge Hold Off
07 Output Tray Lower
08 Orig. Feed Delay 1 1 sec.
09 Orig. Feed Delay 2 On: 1 sec.
NA EU
10 Auto Roll Switch 0 (Disabled)
10 11 Fine Ratio: Copier 0.0%
11 12 Panel Tone On
12 13 Warm Up Notice On
13 14 Copy Count Disp. Up
14 15 Feed Start Method Auto
15 16 Display Contrast Center
16 17 Paper Volume Paper Roll 1: 100%
Paper Roll 2: 100%
17 18 Adj. Print Position Paper Roll 1: 0.0 mm
Paper Roll 2: 0.0 mm
Cut Paper: 0.0 mm
18 19 Adj. Scan Position 0
19 Original Size 11”
20 20 Print Image Prior. Thin Lines
B125 5-6 SM
INITIAL SETTINGS
Fusing Mode Selection Tables

With this user tool, the user must set the type of paper that is used for the job.
User Tools → 1. System Settings→ 1. General Features→ 02 Fusing
Adjustment
NOTE: Bold numbers in the tables below show the default settings (standard).
Fusing Mode Selection Table: Europe/Asia
Mode
Paper Type
1 2 3 4 5
Plain 110 g/m2 90 g/m2 70 g/m 2
60 g/m2 50 g/m2
Translucent 70~90 g/m2 70~80 g/m2 70~80 g/m2 50~70 g/m2 50~60 g/m2
Film 0.07 ~0.095 mm
Fusing Mode Selection Table: NA

Mode
Paper Type
1 2 3 4 5
Plain 29.3 lb. 23.9 lb. 18.6 lb. 15.9 lb. 13.3 lb.
Translucent 18.6~29.3 lb. 18.6~21.3 lb. 18.6~21.3 lb. 13.3~18.6 lb. 13.3~15.9 lb.
Film 2.8~3.7 mil
NOTE: If Translucent paper wrinkles when using Mode 2, try Mode 1.
2 Timer Settings
In the table below:
• “Energy Saver” must not be adjusted unless the customer agrees.
Service
Tables
• The customer engineer must check and adjust the shaded items when the
machine is installed.
*1
01 Auto Off Timer 14 min.
02 Energy Saver (Lower Power Mode) 7 min.
03 Panel Off Timer On 60 sec.
04 System Auto Reset On 60 sec.
05 Date None
06 Time None
3 Key Operator Tools

3 Key Operator Tools
01 User Code Manage. All Off
02 Key Operator Code Off
03 AOF (Always On) On
04 Optional HDD Off
05 Tray Prob Setting Do not use Bypass
*1
Adjusts auto off for Energy Star and must not be changed unless the customer
agrees.
SM 5-7 B125
INITIAL SETTINGS
Copier Features
• Push the “User Tools” key to go into the user tools mode. The initial user tool
mode screen is shown.
User Tools Specify No.

1. System Settings 2. Copier Features
Exit
B125S906.WMF
• Push  for “Copier Features”
Copier Features Specify No.

1. General Features 2. Reproduction Ratio
3. Edit 4. Key Op. Tools
PrevMenu
B125S907.WMF
• Push the applicable key on the 10-key pad to use an item in the menu.
B125 5-8 SM
INITIAL SETTINGS
1. General Features
01 Change Initial Mode Standard
02 Copier Auto Reset Timer 60 sec.
03 Original Priority Text
04 Auto Density Priority On
05 Adjust Scan Density 4
06 Auto Paper Select Priority On
07 Paper Tray Priority Paper Roll 1
08 Copy Start Method Auto
09 Original Size Detect Auto
10 Max. Number of Sets 20 sheets
11 Noise Reduction Text: Off
Text/Photo: Off
Photo: Off
Drawing: Off
Pale: Off
Generation Copy: Off
Background Lines: Off
Sharpen Text: Off
12 Original Mode Quality Text: Normal
Text/Photo: Normal
Photo: Normal
Drawing: Normal
Pale: Normal
Generation Copy: Normal
Background Lines: Normal
12 Original Mode Quality Sharpen Text: Normal
Service
Tables
13 Original Mode Density Text: Normal
Text/Photo: Normal
Photo: Normal
Drawing: Normal
Pale: Normal
Generation Copy: Normal
Background Lines: Normal
Sharpen Text: Normal
14 Copy Mode in Sort Copy After Scan
15 Sample Copy Pattern 0 mm
16 Partial Copy Size Start Position: 0 mm
Copy Size: 280 mm
17 Count Display Original
18 Rotate Copy in APS On
SM 5-9 B125
INITIAL SETTINGS Rev. 06/2004
2. Reproduction Ratio
01 User Reduce/Enlarge Ratio: 1-3 100%
02 Preset Reduce/Enlarge Priority Metric Version: 100%
Inch Version: (Engineering): 100%
Inch Version: (Architecture): 100%
03 User Auto Reduce/Enlarge Metric Version: None (1-to-1)
Inch Version (Engineering): None (1-to-1)
Inch Version (Architecture): None (1-to-1)
04 User Auto Reduce/Enlarge Original Vertical
3. Edit
01 Margin Adjustment Metric Version: Top +20 mm, Bottom +20
Inch Version: Top +0.8", Bottom +0.8"
02 Shift Image Metric Version: Up 20 mm, Right 20 mm
Inch Version: Up 0.8", Right 0.8"
03 Erase Border Width Metric Version: 10 mm
Inch Version: 0.4"
04 Repeat Separation Line Metric Version: 10 mm
Inch Version: 0.4"
05 Double Copies Separation Line 2 x Copies Separation Line
06 Program/Delete Overlay Format Prog. Overlay Function
4. Stamp∗
01 Format Priority MM/DD/YYYY
02 Stamp Settings
01 Orientation Normal
02 Position (upper left)
03 Size 1X
⇒ ∗
The “Stamp” feature will not display until the stamp board has been installed and
the stamp feature has been switched on with SP5137 (Stamp Function On/Off).
5. Key Operator Tools

01 Program/Change/Delete User Code ---
02 Display/Clear/Print Counter Per Code ---
B125 5-10 SM
PRINTING TEST PATTERNS
5.4 PRINTING TEST PATTERNS

5.4.1 IMAGE PROCESSING TEST PATTERNS
Print an IPU Test Pattern if you have problems with image processing (poor
halftones, line widths, etc.)
1. Open the roll feeder drawer and manually cut off a sheet 914 mm (W) x 297
mm (L) (36" x 11") from a roll. (Turn the manual feed knob to feed the paper
then push the cutter from side to side to cut.)
3. Go into the SP mode. (!5.1)
4. Input 2941 001 (IPU Test Pattern – Pattern), then push .
5. Input a number from the menu in the table below, and then push .
NOTE: If it is necessary to adjust print settings, use the Interrupt () key to
move between the initial screen and the SP mode screen.
Item Pattern
Service
Tables
0 No pattern
1 Gray scale 1: 128 dots, 16 grades, Vertical gray scale
2 Gray scale 2: 16 dots, 256 grades, Vertical gray scale
3 Gray scale 3: 256 lines, 16 grades, Horizontal gray scale
4 Gray scale 4: 16 lines, 256 grades, Horizontal gray scale
5 Density patch
6 Vertical line 256 dots
7 Vertical line 1 dot
9 Horizontal line 1 dot
10 Horizontal line 2 dots
11 Cross stripe 1 dot
12 Cross stripe 2 dots
13 Slanting cross stripe 1 dot (128-dot interval)
14 Slanting cross stripe 1 dot - even/odd reversal (128-dot interval)
15 Slanting cross stripe 2 dots (128-dot interval)
16 Slanting cross stripe 2 dots - even/odd reversal (128-dot interval)
17 Slanting cross stripe 1 dot (64-dot interval)
18 Slanting cross stripe 1 dot - even/odd reversal (64-dot interval)
19 Rope pattern 1 dot
20 Rope pattern 1 dot main scan even/odd reversal
21 Rope pattern 2 dots
SM 5-11 B125
Item Pattern
22 Rope pattern 1 dot main scan even/odd reversal
23 Rope pattern
24 Frequency characteristic - Vertical
25 Frequency characteristic - Horizontal
26 Frequency characteristic - Vertical/Horizontal
27 Gray scale 5 - Vertical/Horizontal
29 Black
30 White
33 Independent 1 dot (16-dot interval)
38 Independent 2 dots (16-dot interval)
Patterns 51~58 are used to print the Ri-10 Patterns

51 Pattern 1: 8-step grayscale
52 Pattern 2: 1-dot grid
53 Pattern 3: 2-dot grid
54 Pattern 4: 1-dot pattern (trellis)
55 Patten 5: 2-dot pattern (trellis)
56 Pattern 6: 1-dot independent dot
57 Pattern 7: 2-dot independent dot
58 Pattern 8: 16-bit counter
B125 5-12 SM
5.4.2 IMAGE DATA PATH TEST PATTERNS

Print an IPU test pattern to check that the CIS and IPU operate correctly. Print a
VDB test pattern to check that the LPH and VDB operate correctly.
1. Open the roll feeder drawer and manually cut off a sheet 914 mm (W) x 297
mm (L) (36" x 11") from a roll. (Turn the manual feed knob to feed the paper
then push the cutter from side to side to cut.)
3. Go into the SP mode. (!5.1)
4. Input 2942 001 (Print Test Pattern - Mode) and push . Then input either IPU
or VDB.
5. Input 2942 003 (Print Test Pattern - Pattern) and push .
6. Input a number from the menu in the table below, and then push .
NOTE: If it is necessary to adjust print settings, use the Interrupt () key to
move between the initial screen and the SP mode screen.
Item Pattern Remarks
Service
Tables
0 No pattern
1 Vertical line 2 dots (5.4-mm pitch)
2 Horizontal line 2 dots (5.4-mm pitch) To check the jitter deviation of the
printer engine
4 Basic frame (AOT)
5 Grid pattern To check the magnification
deviation in the printer engine
NOTE: 1) Do not push other keys until the print is completed.

2) The output has the same width as the original.
SM 5-13 B125
INPUT CHECK
5.5 INPUT CHECK

You can check the sensors and switches with SP5803.
• Go into one of the modes in the tables.
• In each mode, the display shows an 8-digit number. The digits are given
numbers 7 to 0 from left to right.
• Each bit shows the on/off condition of a sensor or switch with a 0 or 1. For
example:
Display 1 1 0 0 0 0 1 0
Bit 7 6 5 4 3 2 1 0
[1] P1E Input Status

bit-7 Toner overflow sensor 0: End, 1: Not end
bit-6 Paper registration sensor 0: Paper present, 1: No paper
bit-5 Not used ---
bit-4 Original exit sensor 0: Home position, 1: Not home pos.
bit-3 RF Set sensor 0: Closed, 1: Open
bit-2 Not used ---
bit-1 Paper set sensor 0: Paper present, 1: No paper
bit-0 Fusing exit sensor 0: Paper present, 1: No paper
[2] P1F Input Status

bit-7 Exit cover switch (24 V) 0: Closed, 1: Open
bit-6 Toner hopper cover switch (24 V) 0: Closed, 1: Open
bit-5 Upper unit switch (24 V) 0: Closed, 1: Open
bit-4 Upper unit sensor (5 V) 1: Closed, 0: Open
bit-3 Fusing motor 1: Locked, 0: Operating
bit-2 Drum motor 1: Locked, 0: Operating
bit-1 Exit cover sensor 1:Closed, 0: Open
bit-0 Main motor 0: Locked, 1: Operating
[3] P1H Input Status

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
bit-4 Zero cross 0: On, 1: Off
bit-3 Key card set (Japan only) 0: Set, 1: Not set
bit-2 Key counter set (Japan only) 0: Set, 1: Not set
bit-1 Fusing overheat 0: Normal, 1: Overheat
bit-0 Fusing latch overheat 0: Normal, 1: Overheat
B125 5-14 SM
Rev. 06/2004 INPUT CHECK

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
bit-4 Not used ---
bit-3 Not used ---
bit-2 Not used ---
bit-1 Cutter HP switch – Right 0: Home position, 1: Not home pos.
bit-0 Cutter HP switch – Left 0: Home position, 1: Not home pos.
⇒ [5] P2F
bit-7
Input
Cassette end sensor
Status
0: Paper present, 1: Paper End
bit-6 Roll end sensor 2 0: Paper present, 1: Paper End
bit-4 Relay sensor 0: Paper present, 1: No paper
bit-3 Roll end sensor 4 1: Paper present, 0: No paper
bit-1 Cassette set sensor 1: Closed, 0: Open
bit-0 RF exit sensor 1: Paper present, 0: No paper
[6] P1C Input Status

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
Service
bit-4 Not used ---
Tables
bit-3 I/O port SW** content DFU
[7] IRI Input Status

These settings are used during machine design to detect the settings of the DIP switches
on the MCU (Main Control Unit) board.
SM 5-15 B125
INPUT CHECK
[8] Scanner 1 Input Status

bit-7 Org. size sensor 30" (914 mm) 1000 0000
bit-6 Org. size A4/A sensor (Org. set sensor) 0100 0000
bit-5 Org. size A3/B sensor 0010 0000
bit-4 Org. size A2/C sensor 0001 0000
bit-3 Org. size A1/D sensor 0000 1000
bit-2 Org. size A0/E sensor 0000 0100
bit-1 Org. registration sensor 0000 0010
bit-0 Org. set sensor (Org. size A4 sensor) 0000 0001
[9] Scanner 2 Input Status

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
bit-4 Foot switch (Japan only) 0000 0000
bit-3 Original exit sensor (straight) 0000 1000
bit-2 Scanner open 0000 0100
bit-1 Scanner stop switch 0000 0010
bit-0 Main power switch 0000 0001
For tables “[8] Scanner 1” and “[9] Scanner 2”, the “Status” column shows the
reading if only one sensor is on. If more than one sensor is on (for example, when
there is a wide sheet of paper in the original feeder), more than one of the digits will
be set to 1.
B125 5-16 SM
OUTPUT CHECK
5.6 OUTPUT CHECK

You can check the operation of these parts with SP5804.
Item Parts
1 Roll feed clutch 1
2 Roll feed clutch 2
3 Cassette feed clutch
4 Not used
5 Not used
6 Registration Clutch
7 Paper Junction Gate Sol.
8 Cooling Fan Motor
9 Not used
10 Roll Feed Motor - Forward
11 Roll Feed Motor - Reverse
12 Cassette Feed Motor - Forward
13 Not used
14 Cutter Motor
15 Main Motor
16 Fusing Motor
17 Drum Motor – Forward
18 Drum Motor – Reverse
19 Not used
20 Not used
21 Not used
22 Charge Corona Wire Cleaner Motor
23 DFU
Service
Tables
24 Toner Supply Clutch
25 Pick-off Pawl Solenoid
26 Used Toner Bottle Motor
27 Not used
28 Not used
29 Not used
30 Quenching Lamp
31 ID Sensor LED (Center)
32 Charge Corona
33 Charge Grid – Image Area
34 Charge Grid – ID Sensor Pattern
35 Charge Corona + Grid – Image Area
36 Development Bias – Image Area
37 Development Bias – ID Sensor Pattern
38 Transfer Corona – Plain Paper: Leading Edge Only
39 Transfer Corona – Plain Paper: Other Than Leading Edge
40 Separation Corona – Plain Paper: Leading Edge
41 Separation Corona – Plain Paper: Other Than Leading Edge
42 Total Counter
43 Dehumidifier
44 Not used
45 Not used
SM 5-17 B125
OUTPUT CHECK
Item Parts
46 Not used
47 Not used
48 Not used
49 Not used
50 Drum Potential Measuring Mode
51 Not used
52 Not used
53 Scanner Feed Motor – Forward
54 Not used
55 CIS LED
B125 5-18 SM
SP (SERVICE PROGRAM) MODE TABLES
5.7 SP (SERVICE PROGRAM) MODE TABLES

SP Table Key
Notation What it means

[range/default step] Example: [-9 ~ +9/+3.0/0.1 mm step]. Setting can be adjusted in
the range ±9, value reset to +3.0 after and NVRAM reset, and the
value can be changed in 0.1 mm steps with each key push.
DFU “Design or Factory Use”. Do not change this value. The factory
default setting provides optimum performance.
Not Used These SPs may appear in the menus but these codes are not
used and may be disabled. Executing these SPs has no effect.
Japan only This feature or item is for Japan only. Do not change this value.
RDS (Concord) Only Refers to the “Remote Diagnostic System” also called “Concord”.
SP1-XXX Feed
1001 Leading Edge Registration

001 Roll Feed Adjusts the leading edge registration for printing.
003 Cut Paper Tray [-10.0 ~ +10.0/0.0/0.1 mm step]
005 By-pass feed To move the image down the page, increase the
value.
1002 Side-to-Side Registration

001 Paper Roll 1 Adjusts the side-to-side registration for printing.
002 Paper Roll 2 [-10.0 ~ +10.0/0.0/0.1 mm step]
Service
Tables
003 Cut Paper Tray • To move the start position to the right, increase
the value (+).
• To move the start position to the left, decrease the
value (–).
005 By-pass feed Note: If you use paper 914 mm wide, adjust in the
range of ±2 mm. If you set the adjustment out of this
range, part of the image will be cut off.
1104 Fusing Temperature Control DFU

Sets the type of fusing temperature control. Be sure to switch the main power switch
off and on after adjustment.
[0~1/0,/1]
0: Pressure Roller Temp. Feedback
1: No Pressure Roller Temp. Feedback
SM 5-19 B125
1105 Fusing Temp. Adj.

Be sure to switch the main power switch off and on after adjustment.
001 Copy Ready Sets the copy ready fusing temperature. The setting is the
Temperature difference from the target fusing temperature that is set with
SP 1107. DFU
[-20 ~ +20/-5/1°C]
Copying can start at this temperature, before the hot roller
reaches its target temperature (SP1107).
002 Constant Temperature Sets the fusing temperature for the machine ready condition.
Control DFU
[120 ~ 210/165/1°C step]
003 Low Power Mode Sets the fusing temperature for low power mode.
[80 ~ 165/105/1°C step]
005 Fusing Temperature Calibrates the scale for the fusing temperature settings. DFU
Calibration [-10 ~ +10/0/1°C step]
006 Pressure Temp. Calibrates the scale for the pressure temperature control.
Calibration DFU
[-10 ~ +10/0/1°C step]
1106 Fusing Temperature Display

Displays the hot roller and pressure roller temperatures. Enter “1106”, push  , then
input “2” to display the two temperatures.
1107 Target Temperature of Hot Roller

Sets the target fusing temperature of the hot roller.
• After you adjust these SPs, you must switch the main power switch off and on.
• Mode 1 to 5 refers to the paper thickness set for “Fusing Adjustment” in the User
Tools. For more, see page 5-7.
001 Plain Paper: Mode 1 [120~220/195/5oC] DFU
006 Translucent Paper: Mode 1 [120~220/195/5oC] DFU
011 Film: Mode 1 [120~220/195/5oC] DFU
012 Film: Mode 2 [120~220/190/5oC] DFU
013 Film: Mode 3 [120~220/185/5oC] DFU
014 Film: Mode 4 [120~220/185/5oC] DFU
015 Film: Mode 5 [120~220/170/5oC] DFU
B125 5-20 SM
1108 Target Temperature: Pressure Roller

Sets the target fusing temperature of the pressure roller.
• These temperatures are used for pressure roller feedback. Pressure roller feedback
is not used if SP1104 is set to “1”.
Notes
• Mode 1 to 5 refers to the paper thickness set for “Fusing Adjustment” in the User
Tools. For more, see 5.3.1.
• After you adjust these SPs, you must switch the main power switch off and on.
011 Film: Mode 1 [60~180/60/5oC] DFU
012 Film: Mode 2 [60~180/60/5oC] DFU
013 Film: Mode 3 [60~180/60/5oC] DFU
014 Film: Mode 4 [60~180/60/5oC] DFU
015 Film: Mode 5 [60~180/60/5oC] DFU
1109 Start Temperature: Pressure Roller

To enable “inching”, set this SP to 5 or higher.
When inching control is on, the fusing motor turns the hot roller and pressure roller
freely without copy paper between the rollers. This prevents wrinkling with tracing
Service
Tables
(translucent) paper and thick paper.
001 Plain [0~30/0/5oC]
002 Translucent
003 Film
SM 5-21 B125
1801 Feed Motor Speed Adjustment

These SPs adjust the speed of roll feed for the type of paper (adjusts the speed of the
roll feeder motor). Use these SPs to prevent print density that is not equal, and
scratchy images, in these conditions:
• Copying originals with large quantities of black.
• Copying originals with a large quantity of black near the trailing edge.
• Using the Positive/Negative (image reverse) feature with repeat copying.
For more, refer to the “Setting Scale” table below.
001 Plain Paper [-50~+50/4/1] DFU
002 Translucent Paper [-50~+50/0/1] DFU
003 Film [-50~+50/4/1] DFU
Setting Scale
Setting Rate Speed (mm/s)
-50 4.60 62.76
-40 3.68 62.21
-30 2.76 61.66
-20 1.84 61.10
-10 0.92 60.55
0 0 60.00
+10 -0.92 59.45
+20 -1.84 58.90
+30 -2.76 58.34
+40 -3.68 57.79
+50 -4.60 57.24
1900 Fusing/Drum Gap Adjustment Not Used
1901 Fusing/Drum Buckle Adjustment Not Used
1902 Slip Rate Adjustment Not Used
1911 By-pass Feed Adjusts the time that the customer has to adjust the paper skew
Start Timing manually when by-pass (manual) paper feed is used.
[1.0~8.0/2.0/0.1 second step]
1912 Feed Motor Speed Correction

001 1st Roll Adjusts the feed motor speed. DFU
002 2nd Roll [-15 ~ +15/0/1%]
003 Cut Paper
1914 Drum Motor Speed Adjustment

Adjusts the drum motor speed.
001 Over 420 mm [-20~+20/5/1] DFU
002 Below 420 mm [-20~+20/0/1] DFU
B125 5-22 SM
1915 Magnification Adjustment

001 Fusing Motor Speed: Plain Not Used
002 Fusing Motor Speed: Translucent Not Used
003 Fusing Motor Speed: Film Not Used
1916 Fusing Motor Speed Adjustment

SP1916 001~013 adjust the basic fusing motor speed and correct the speed for
different widths of paper to prevent skew in the paper feed path.
The adjustment that the machine applies is the sum of the base speed (1916 001),
the width adjustment (1916 010 to 013), and the paper type adjustment (1916 021 to
045).
001 Base Speed [-100~+100/8/2] DFU
010 Width > 611 mm [-100~+100/0/2] DFU
011 Width 461~610 mm [-100~+100/4/2] DFU
012 Width 298~460 mm [-100~+100/8/2] DFU
013 Width < 297 mm [-100~+100/16/2] DFU
Notes:
• SP1916 021~045 adjust the fusing motor speed for the paper type that is set with
the “Fusing Adjustment” User Tool: User Tools→ 1. System Settings→ 1.
General Features→ 02 Fusing Adjustment.
• “Mode 1~5” below refer to the paper thickness set with the User Tool “02 Fusing
Adjustment”.
021 Plain Paper Mode 1 [-100~+100/0/2] DFU
022 Plain Paper Mode 2
025 Plain Paper Mode 5 [-100~+100/22/2] DFU
031 Translucent Mode 1 [-100~+100/18/2] DFU
Service
Tables
032 Translucent Mode 2
035 Translucent Mode 5 [-100~+100/28/2] DFU
041 Film Mode 1 [-100~+100/20/2] DFU
042 Film Mode 2
043 Film Mode 3
044 Film Mode 4 [-100~+100/36/2] DFU
045 Film Mode 5 [-100~+100/16/2] DFU
SM 5-23 B125
1918 Main/Fusing Motor Setting

These two SP modes adjust the rate of the speed reduction between the main motor
and the fusing motor. During normal operation, the line speed in the fusing unit is
slightly faster than the line speed at registration. This keeps the paper lightly
stretched to prevent wrinkling and skewing. But, if the speed of the drum becomes
slower, because of a change in the quantity of buckle at the registration roller, the
tension on the paper will pull on the drum and turn it more quickly than the main
motor. This can cause image distortion at the two LPH joints.
To prevent this problem, use this SP to decrease the speed of the fusing motor. This
reduces the line speed slightly but keeps the correct paper tension between the
fusing unit and registration roller to prevent skewing.
Note: SP1919 must always be adjusted before SP1918.
001 Speed Reduction % Sets the rate of speed reduction between the main
motor and fusing motor. DFU
[0.000~9.999/0.300/0.001%]
002 Speed Reduction Timing Sets the length of paper to feed before the speed
reduction rate set with SP1918 001 has an effect. DFU
[0~5000/150/1 mm]
1919 Main Motor Speed Adjustment DFU

Adjusts the speed of the main motor. The settings of SP1918 (Main/Fusing Motor
Setting) override this SP setting if SP1918 has been adjusted. SP1919 should always
be adjusted before SP1918 is adjusted.
[-40~+40/ -10 /1]
After you replace the registration roller, the new roller could have a slightly different
diameter (by a maximum of 0.1 mm). If the main motor is too slow for the new
registration roller, then the tension on the paper between the fusing unit and
registration roller is not sufficient. This can cause wrinkling in the paper path, and this
causes white areas, scratchiness, and stripper pawl marks on images. When these
problems occur, use this SP to decrease the speed of the main motor.
This SP is DFU, but you sometimes must adjust it as explained in section 3.11.1.
Notes:
• For each step (±1) change, the speed is adjusted ±0.075%.
• It may be necessary to adjust this SP if the image is not normal after you replace
the registration roller.
B125 5-24 SM
1920 Cut Length Adjustment

111 1st Roll, 297 mm/11" or 12", Plain Adjusts the 297-mm cut length.
Paper [-10.0 ~ +10.0/0/0.1 mm]
Paper [-10.0 ~ +10.0/0/0.1 mm]
Paper [-10.0 ~ +10.0/0/0.1 mm]
Paper [-20.0 ~ +20.0/0/0.1 mm]
Paper [-20.0 ~ +20.0/0/0.1 mm]
116 1st Roll, 2000 mm/78", Plain Paper Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0.0/0.1 mm]
[-30.0 ~ +30.0/0/1 mm]
121 1st Roll, 297 mm/11" or 12", Adjusts the 297-mm cut length.
Translucent [-10.0 ~ +10.0/0/0.1 mm]
Translucent [-10.0 ~ +10.0/0/0.1 mm]
Translucent [-10.0 ~ +10.0/0/0.1 mm]
Translucent [-20.0 ~ +20.0/0.0/0.1 mm]
Translucent [-20.0 ~ +20.0/0/0.1 mm]
126 1st Roll, 2000 mm/78", Translucent Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0/1 mm]
Service
Tables
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/1 mm]
131 1st Roll, 297 mm/11" or 12", Film Adjusts the 297-mm cut length.
[-10.0 ~ +10.0/0/0.1 mm]
[-10.0 ~ +10.0/0/0.1 mm]
[-10.0 ~ +10.0/0/0.1 mm]
[-20.0 ~ +20.0/0/0.1 mm]
[-20.0 ~ +20.0/0/0.1 mm]
136 1st Roll, 2000 mm/78", Film Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0.0/0.1 mm]
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/1 mm]
211 2nd Roll, 297 mm/11" or 12", Plain Adjusts the 297-mm cut length.
Paper [-10.0 ~ +10.0/0/0.1 mm]
Paper [-10.0 ~ +10.0/0/0.1 mm]
SM 5-25 B125
1920 Cut Length Adjustment

Paper [-10.0 ~ +10.0/0/0.1 mm]
Paper [-20.0 ~ +20.0/0/0.1 mm]
Paper [-20.0 ~ +20.0/0/0.1 mm]
216 2nd Roll, 2000 mm/78", Plain Paper Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/1 mm]
221 2nd Roll, 297 mm/11" or 12", Adjusts the 297-mm cut length.
Translucent [-10.0 ~ +10.0/0.0/0.1 mm]
Translucent [-10.0 ~ +10.0/0.0/0.1 mm]
Translucent [-10.0 ~ +10.0/0.0/0.1 mm]
Translucent [-20.0 ~ +20.0/0/0.1 mm]
Translucent [-20.0 ~ +20.0/0/0.1 mm]
226 2nd Roll, 2000 mm/78", Translucent Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0/0.1 mm]
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/1 mm]
231 2nd Roll, 297 mm/11" or 12", Film Adjusts the 297-mm cut length.
[-10.0 ~ +10.0/0/0.1 mm]
[-10.0 ~ +10.0/0/0.1 mm]
[-10.0 ~ +10.0/0/0.1 mm]
[-20.0 ~ +20.0/0/0.1 mm]
[-20.0 ~ +20.0/0/0.1 mm]
236 2nd Roll, 2000 mm/78", Film Adjusts the 2000-mm cut length.
[-30.0 ~ +30.0/0/1 mm]
[-30.0 ~ +30.0/0/0.1 mm]
[-30.0 ~ +30.0/0.0/0.1 mm]
1925 Cut Length Offset Correction Not Used
1955 Transport Fan Rotation Not Used
B125 5-26 SM
1960 Optional Paper Setting

Enables the roll feeder or the paper cassette after they are installed. Do this SP after
the installation of the roll feeder or the paper cassette, or the machine will not detect
the roll feeder or the paper cassette.
[0~4/0/1]
0: No options. Paper feed from manual feed table (bypass) only.
1: Roll Feeder – Roll 1 only.
2: Roll Feeder – Roll 2
3: Roll Feeder – 1 Roll + Paper Cassette
4: Roll Feeder – 2 Roll + Paper Cassette
1962 Overseas Machine Setting DFU

Enables and disables the roll paper end sensors 1 and 2.
[0~1/1/1]
0: Disables the roll-paper end sensors 1 and 2. Japan only.
1: Enables the roll-paper end sensors 1 and 2. Do not change this setting outside
Japan.
Notes:
• In Japan, the roll-paper end sensors 1 and 2 (attached above the rolls) detect the
black color of the empty roll core.
• Outside Japan, the roll core can be a different color. Because of this, the roll end
sensors 3 and 4 (in front of the feed rollers of the roll feeder) must be enabled to
detect the trailing edge of the roll paper at the end of the roll.
Service
Tables
SM 5-27 B125
SP (SERVICE PROGRAM) MODE TABLES Rev. 06/2004
SP2-XXX Drum
2001 Charge Corona Adjustment
001 Image Area Adjusts the charge corona output. DFU
⇒ 002 Grid for Image Area
[505~1530/1220/1 µA step]
Adjusts the charge grid output. DFU
[162~1080/770/1 V step]
003 Grid for ID Sensor Adjusts the charge grid output for the ID sensor pattern.
Pattern DFU
[162~1080/635/1 V step]
2101 Printing Erase Margin - Copy

Adjusts the quantity of erase for copy mode (quantity of white space).
001 Leading Edge [0.0 ~ 10/0/0.5 mm step]
002 Trailing Edge
003 Left Edge
004 Right Edge
2102 Printing Erase Margin - Printer

Adjusts the quantity of erase for print mode (quantity of white space).
002 Trailing Edge
003 Left Edge
004 Right Edge
2201 Development Bias Adjustment

001 Image Area Sets the development bias to adjust the toner quantity for
the image area.
[-56 ~ -952/-650/1 V step]
002 ID Sensor Pattern – Low Sets the development bias to adjust the toner quantity for
Duty Copy Jobs the ID sensor pattern.
[-56 ~ -952/-340/1 V step]
003 ID Sensor Pattern – High Sets the development bias to adjust the toner quantity for
Duty Copy Jobs the ID sensor pattern. DFU
[56 ~ 952/445/1 V step]
004 Copy Jobs Sets the mode used to make the ID sensor pattern. DFU
[0~1/0/1]
0: Low Duty Mode
1: High Duty Mode
2207 Forced Toner Supply

001 Forced Toner Supply Push the start key to do a forced toner supply. If switched
on, this SP supplies more toner to make light copies
darker. Each time this SP is done, toner is supplied one
time. After doing this SP, make a copy and check the
copy density.
B125 5-28 SM
2208 Toner Supply Setting

001 Gain Sets the toner supply capacity for the job load.
[0~3/1/1]
0: H (Low)
1: M (Medium)
2: H (High)
3: HH (Very High)
002 Supply Pause Level Not Used
003 Toner Supply Mode Sets the toner supply mode.
0: Detect Mode
1: Fixed Mode
If the ID sensor is damaged and cannot be replaced
immediately, set this SP to “1”. Then, the customer can
continue to use the machine until a new ID sensor is
available. After you install a new ID sensor, reset the SP
to 0.
2301 Transfer Corona Output:

001 Plain Paper - Leading Edge Adjusts the transfer output power. DFU
002 Plain Paper - Central Image [0~230/60/1 mm]
003 Plain Paper - Trailing Edge
004 Plain Paper - Coefficient Adjusts the transfer output coefficient for the leading
edge, central image, and trailing edge. DFU
[1.0~2.0/1.0/0.2 step]
005 Translucent - Leading Edge Adjusts the transfer output power. DFU
006 Translucent - Central Image [0~230/60/1 mm] DFU
007 Translucent - Trailing Edge
008 Translucent - Coefficient Adjusts the transfer output coefficient for the leading
[1.0~2.0/1.0/0.2 step]
Service
Tables
009 Film - Leading Edge Adjusts the transfer output power. DFU
010 Film - Central Image [0~230/80/1 mm]
011 Film - Trailing Edge
012 Film - Coefficient Adjusts the transfer output coefficient for the leading
[1.0 ~ 2.0/1.0/0.2 step]
2401 Separation DC Timing Adj.

Adjusts the separation dc timing. DFU
[0 ~ 300/100/4 mm step]
2402 Separation AC Voltage Setting:

Adjusts the separation ac voltage. DFU
[18~466/280/1 V step]
SM 5-29 B125
2403 Separation DC Voltage Setting

Adjusts the separation dc voltage. If this setting is too high, toner will go back from the
paper to the drum after transfer. The separation dc voltage can be set for plain paper,
translucent paper, and film for:
• The leading edge
• Areas of the sheet other than the leading edge
001 Plain – Leading Edge [0.0 ~ -66/ -25/0.1] DFU
002 Plain – Central Image [0.0 ~ -66/ -15/0.1] DFU
003 Translucent – Leading Edge [0.0 ~ -66/ -25/0.1] DFU
004 Translucent – Central Image [0.0 ~ -66/ -15/0.1] DFU
005 Film – Leading Edge [0.0 ~ -66/ -25/0.1] DFU
006 Film – Central Image [0.0 ~ -66/ -15/0.1] DFU
007 Plain – Trailing Edge [0.0 ~ -66/0/0.1] DFU
008 Translucent – Trailing Edge
009 Film – Trailing Edge
011 Thin Plain – Leading Edge [0.0 ~ -66/ -25/0.1] DFU
012 Thin Plain - Central Image [0.0 ~ -66/ -15/0.1] DFU
013 Thin Translucent – Leading Edge
014 Thin Translucent - Central Image
015 Thin Film – Leading Edge
016 Thin Film – Central Image
017 Thin Plain – Trailing Edge [0.0~66/0/0.1] DFU
018 Thin Translucent – Trailing Edge
019 Thin Film – Trailing Edge
2404 Separation DC Timing Adjustment

Adjusts the separation dc timing for the trailing edge.
[0~50/40/1 step] DFU
2803 Corona Wire Cleaning

Do this to clean the charge corona wire. This SP also moves the cleaning pad to the
home position. Approximately 20 seconds are necessary for cleaning.
2804 Corona Cleaning Interval

Sets the interval for wire cleaning. The wire is cleaned only when the hot roller
temperature is below 50oC.
[0~6/3/1 step]
0: None (no cleaning)
1: After the main switch is turned on.
2: After 300 m of copies
B125 5-30 SM
2812 Drum Cleaning Interval DFU

The drum turns in reverse after this number of jobs. This cleans the edge of the
cleaning blade.
[0~5/0/1Job step]
2923 Cleaning Blade Set Mode

002 Input “1” to do this SP after you replace the OPC or cleaning blade. This SP applies
toner to the drum and blade. This decreases friction between the new drum and/or
new blade. As a result, scratches on the drum and a bent blade are less possible.
2924 Developer Mixing DFU

Enables/disables measurement of Vsg during warm-up immediately after the machine
is switched on. The Vsg sampling is done to make sure of good quality for the first
copies done after the machine is switched on.
[0~2/0/1]
0: Vsg is read immediately after the machine is switched on with the fusing
temperature less than 50°C.
1: Vsg is always read during warm-up immediately after the machine is switched on.
The machine ignores the fusing temperature.
2: No Vsg is read during warm-up.
2925 Transfer Corona Timing

001 On Timing Adjusts the on timing. DFU
[0~16/6/0.2 mm]
002 Leading Edge Adjusts the timing to switch from the leading edge to the center.
DFU
[0~30/8/1 mm]
003 Trailing Edge Adjusts the timing to switch from the center to the trailing edge.
Service
DFU
Tables
[-30 ~ 0/0/-1 mm]
SM 5-31 B125
2926 Used Toner Tank Motor

The used toner bottle motor (vibration motor) moves a cam, which hits the side of the
used toner collection bottle. This makes the level of used toner in the bottle equal.
001 After Main SW Sets the length of time that the used toner bottle motor operates.
Turned On The motor starts 10 seconds after the main power switch is
switched on and the fusing temperature is less than 50oC.
[0~7/7/1]
0: Off
1: 1 sec.
2: 2 sec.
3: 3 sec.
4: 5 sec.
5: 10 sec.
6: 15 sec.
7: 30 sec.
Notes:
• If SP2926 004 is not “0”, this setting has no effect.
• If the machine detects a toner overflow in the collection
bottle 10 seconds after the main power switch is switched
on, the motor does not switch on.
002 When Paper Sets the length of time that the used toner bottle motor operates
Passes Exit after the last page of the job goes by the exit sensor.
[0~7/0/1]
0: Off
1: 1 sec.
2: 2 sec.
3: 3 sec.
4: 5 sec.
5: 10 sec.
6: 15 sec.
7: 30 sec.
Note:
• If SP2926 004 is not “0”, this setting has no effect.
003 Used Toner Puts a limit on the length of paper that can be printed after the
Overflow Detection machine detects that the used toner collection bottle is full.
[0~4/2/2]
0: 2 m
1: 5 m
2: 10 m
3: 20 m
4: 50 m
004 Used Toner Tank Switches on the used toner bottle motor at the end of the job if
Motor On this length of paper was fed since the last time that the motor
operated.
[0~3/1/1]
0: 0 m
1: 10 m
2: 30 m
3: 50 m
Notes:
• If this SP is set to a value other than “0”, the settings for
SP2926 001, 002 have no effect.
B125 5-32 SM
2927 Toner Near End/End Detection

001 Near End Level Sets the level for toner near end detection. (Vsp/Vsg = Vend).
DFU
[0~15/2/1]
0: 0.150 6: 0.140 12: 0.180
1: 0.175 7: 0.145 13: 0.185
2: 0.200 8: 0.155 14: 0.190
3: 0.225 9: 0.160 15: 0.195
4: 0.250 10: 0.165
5: 0.275 11: 0.170
003 Toner End Level Sets the Vsp/Vsg level for toner end detection. The ID sensor
must detect this value three times (one after the other) to
detect toner end. The machine stops when toner end is
detected. DFU
[0~18/2/1]
0: 0.175 7: 0.155 14: 0.195
1: 0.200 8: 0.160 15: 0.205
2: 0.225 9: 0.165 16: 0.210
3: 0.250 10: 0.170 17: 0.215
4: 0.275 11: 0.180 18: 0.220
5: 0.300 12: 0.185
6: 0.150 13: 0.190
2928 Toner End Recovery

Recovery starts after the user replaces the toner cartridge while there is a toner end
condition.
• The machine writes an ID sensor pattern on the surface of the drum.
• The ID sensor reads the density of the ID sensor pattern and converts it to an
electrical signal (Vsp).
Service
Tables
• The machine compares the Vsp value with Vsg, which is read from the bare
surface of the drum (Vsg/Vsg=Vref)
• If Vsp/Vsg < Vref (the value of this SP setting), recovery is completed and the
machine goes back to normal operation.
001 Recovery Level DFU Sets the recovery level: Vsp/Vsg < Vref
[0~17/5/0.25 step]
0: 0.075 6: 0.130 12: 0.165
1: 0.100 7: 0.135 13: 0.170
2: 0.125 8: 0.140 14: 0.180
3: 0.150 9: 0.145 15: 0.185
4: 0.175 10: 0.155 16: 0.190
5: 0.200 11: 0.160 17: 0.195
SM 5-33 B125
2941 IPU Test Pattern

Sets the IPU Test Pattern. Print an IPU Test Pattern when you think that there is a
problem with image processing. The IPU Test Pattern is also used to check if the LPH
components are aligned. For more, see the Replacement and Adjustment section.
[0~45/0/1 step]
0: None
1: Gray scale 1 (vertical)
3: Gray scale 3 (horizontal)
4: Gray scale 4 (horizontal)
5: Density patch
6: Vertical stripe
7: Vertical line 1 dot
8: Vertical line 2 dots
9: Horizontal line 1 dot
10: Horizontal line 2 dots
11: Cross stripe 1 dot
12: Cross stripe 2 dots
13: Slanting cross stripe 1 dot (128-dot interval)
14: Slanting cross stripe 1 dot even/odd reversal (128-dot interval)
15: Slanting cross stripe 2 dots (128-dot interval)
16: Slanting cross stripe 2 dots even/odd reversal (128-dot interval)
17: Slanting cross stripe 1 dot (64-dot interval)
18: Slanting cross stripe 1 dot even/odd reversal (64-dot interval)
19: Rope pattern 1 dot
20: Rope pattern 1 dot main scan even/odd reversal
21: Rope pattern 2 dots
22: Rope pattern 2 dots main scan even/odd reversal
23: Rope pattern
24: Frequency characteristic (vertical)
25: Frequency characteristic (horizontal)
26: Frequency characteristic (vertical/horizontal)
27: Gray scale 5 (vertical/horizontal)
28: Gray scale 6 (vertical/horizontal)
29: Black
30: White
31: ---
33: Independent 1 dot (16-dot interval)
38: Independent 2 dots (16-dot interval)
B125 5-34 SM
2941 IPU Test Pattern

Sets the IPU Test Pattern. Print an IPU Test Pattern when you think that there is a
problem with image processing. The IPU Test Pattern is also used to check if the LPH
components are aligned. For more, see the Replacement and Adjustment section.
[0~45/0/1 step]
51: Pattern 1: 8-step grayscale
52: Pattern 2: 1-dot grid
53: Pattern 3: 2-dot grid
54: Pattern 4: 1-dot pattern (trellis)
55: Patten 5: 2-dot pattern (trellis)
56: Pattern 6: 1-dot independent dot
57: Pattern 7: 2-dot independent dot
58: Pattern 8: 16-bit counter
2942 Print Test Pattern

001 Mode
Sets the write test-pattern mode.
[0~1/0/1]
0: IPU Pattern. Prints a test pattern to check data flow from the CIS to the IPU. If this
pattern is not normal, there could be a problem with the CIS.
1: VDB Pattern. Prints a test pattern to check VDB/LPH processing. If this pattern is
not normal, there could be a problem with the VDB (Video Drive Board) or LPH
(LED Print Head).
002 FGATE DFU
Sets the FGATE (laser writing signal) for the test pattern.
[0~1/0/1]
0: FGATE IPU
1: FGATE IOB
Service
Tables
003 Pattern
Sets the test pattern.
[0 ~ 5/0/1 step]
0: None
1: Vertical Lines: 2-dot 5.4 pitch
2: Horizontal Lines: 2-dot 5.4 pitch
3: Vertical Lines: 2-dot
4: A0T (A0 SEF)
5: Grid Pattern
004 SP Pattern
“SP Copy” refers to when you make a print while you are in the SP mode. To do this,
you push the Interrupt key to see the Copy screen. After the print is finished, the
screen goes back immediately to the SP mode.
Sets the pattern for copy tests in the SP mode.
[1~3/3/1]
1: Vertical Lines
2: Horizontal Lines
3: Grid Pattern
SM 5-35 B125
2943 LED Duty Adjustment

Adjusts the length of time (also known as “width” or “duty”) that the LEDs of the LPH
stay on. To make pixels darker, increase the exposure time.
Use this SP if it is necessary to make the output of one LPH block brighter or darker.
There are different adjustments for odd-numbered pixels and even-numbered pixels.
[1.0~15.0/10.0/0.1%]
001 LPH 1 (Odd) The correct values for the LPH are printed on the label that is
002 LPH 1 (Even) attached to LPH replacement units. Input these settings
003 LPH 2 (Odd) immediately after you replace the LPH unit.
004 LPH 2 (Even)
005 LPH 3 (Odd)
006 LPH 3 (Even)
2947 Power Correction

Adjusts the four LEDs at each end of LPH 2. This fine adjustment is not usually
necessary in the field. DFU
[0~255/0/1]
001 1 Dot Left
002 2 Dots Left
003 3 Dots Left
004 4 Dots Left
005 1 Dot Right
006 2 Dots Right
007 3 Dots Right
008 4 Dots Right
2952 Printer Vertical/Horizontal Ratio DFU

This SP controls the ratio between the thickness of horizontal lines and the thickness
of vertical lines.
[1~8/3/1]
1: 1:1
2: 2:1
3: 3:1
4: 4:1
5: 5:1
6: 6:1
7: 7:1
8: 8:1
B125 5-36 SM
2965 LPH Joint Adjustment

Adjust these settings only after you replace the LPH. For more, refer to Section “3.
Replacement and Adjustment”.
001 LPH 1-2 Main Scan Adjusts the LPH joint for main scan between LPH1
and LPH2.
[0 ~ 999/500/1]
002 LPH 2-3 Main Scan Adjusts the LPH joint for main scan between LPH2
and LPH3.
[0 ~ 999/500/1]
003 LPH 1-2 Sub Scan – Over 420 Adjusts sub scanning at LPH 1-2 for paper more
mm than 420 mm wide.
[202 ~ 450/412/1]
004 LPH 2-3: Sub Scan – Over 420 Adjusts sub scanning at LPH 2-3 for paper more
[3~100/16/1]
005 LPH 1 Sub Scan Calibrates the sub scan direction at LPH1.
[2~200/180/1] DFU
006 LPH 1-2 Sub Scan – Below 420 Adjusts sub scanning at LPH 1-2 for paper less
[-50 ~ +50/2/1] DFU
This value is calculated automatically. Do not
adjust.
007 LPH 2-3: Sub Scan – Below 420 Adjusts sub scanning at LPH 2-3 for paper less
[-50~+50/0/1] DFU
This value is calculated automatically. Do not
adjust.
2966 Toner Save Mode DFU
Service
Tables
Sets the matrix that is used to decrease the quantity of toner on the printed page.
[0~2/0/1]
SM 5-37 B125
SP3-XXX Process Control
3001 ID Sensor Settings

002 PWM Setting Sets the level of the PWM (Pulse Width Modulation)
of the ID sensor LED. DFU
[0~100/35/0.1%]
005 ID Sensor / Developer Automatically calibrates the ID sensor output to 4.0 V

Initialization and also prepares the developer. (During auto
⇒ adjustment, the voltage applied to the ID Sensor LED

is set by the PWM value.) Do this SP at installation or
replacing the developer together with either the ID
Sensor or Drum. Processing requires 5 to 6 minutes.
006 ID Sensor Initialization Automatically adjusts the ID sensor. To do this, the
machine reads the bare drum. The initial setting is
4.0V±0.2.
Note: Approximately 15 seconds is necessary for
this SP.
Do this SP after you replace these components:
• OPC Drum
• ID Sensor
007 Developer Initialization Do this SP only after you replace the developer (not
at installation) to prepare the new developer.
Processing requires 5 to 6 minutes.
3103 ID Sensor Output Display (Vsp, Vsg)

Displays the values for Vsp and Vsg (0.0V~5.0V)
3910 Development Bias Timing

001 On Timing Not Used
002 Off Timing Not Used
3920 ID Sensor Timing Not Used
B125 5-38 SM
SP4-XXX Scanner
4008 Scanner Sub Scan Magnification

Adjusts the magnification. To do this, the machine changes the scanning speed.
[-0.9 ~ +0.9/0/0.1% step]
4010 Scanner Sub Scan Registration

001 Leading Edge Adjusts the time between the sensor-on position and the leading edge
of the image.
[-10 ~ +10/0/0.1 mm step]
002 Trailing Edge Adjusts the time between the sensor-off position and the trailing edge
of the image. This sets the timing for the CIS to stop scanning after
the original goes by the registration sensor.
[-10 ~ +10/0.0/0.1 mm step]
4011 Scanner Main Scan Registration

Adjusts the scan registration.
[-4 ~ +4/0.0/0.1 mm]
4012 Scanner Erase Margin

001 Leading Edge Adjusts the non-scanning area.
002 Trailing Edge [0.0 ~ +9.0/0/0.1 mm]
003 Left
004 Right
4013 Scanner Free Run
Service
Tables
002 Page Interval Setting Adjusts the interval between prints for the printer free run
(see the description for 5802).
[0 ~ 500/10/0.1 s]
4101 Scanner Main Scan Magnification

Adjusts the side-to-side scan magnification.
[-0.9 ~ +0.9/0.0/0.1 %]
4428 Image Scan Adjustment

001 Flag Display Displays a “0” (not adjusted) or a “1” to indicate whether the
white level adjustment with SP4428 002 has been successful.
002 Start Input “1” to adjust the standard white level. Do this after you
replace the CIS or the white plate above the CIS. After
adjustment, check the result with SP4428-001.
SM 5-39 B125
4903 Image Setting – Smoothing Filter Level

Use this if density is not equal in shaded areas of the copy. The change from high to
low density areas in shaded areas must be smooth. Do these SP adjustments if you
see “false outlines” in shaded areas of the copy.
Notes:
• To increase the effect, use a higher setting.
• To decrease the effect, use a lower setting.
• The higher settings can make text look better, but can also decrease the quality of
the image.
001 Text [0~5/0/1]
0: Off 1: Weak 5: Strong
003 Text /Photo
004 Pale Original
005 Generation Copy
006 Background Lines
007 Sharpen Text
008 Drawing
021 Gradation Processing Photo Sets the matrix that is used for dithering.
[0~4/0/1]
0: 53 lines with 16 x 16 matrix
1: 105 lines with 8 x 8
B125 5-40 SM
4905 Line Thickness Mode

Sets the line reproduction correction for each copy mode (Text, Text/Photo, etc.) The
mode groups have three SP settings:
1) Initial. Sets the main adjustment for the copy mode (Text, Text/Photo, etc.). This
has an effect on line correction in the main and sub scan directions.
2) Main scan. Adjusts the sensitivity of line correction in the main scan direction only.
3) Sub scan. Adjusts the sensitivity of line correction in the sub scan direction only.
001 Text [0~8/4/1]]
0: Low (better thin line reproduction)
5: Off
8: High (better thick line reproduction)
002 Main Scan – Text [0~3/2/1]
0: None 1: Weak 2: Medium 3: Strong
003 Sub Scan – Text [0~3/0/1]
004 Photo [0~8/5/1]]
5: Off
005 Main Scan – Photo [0~3/0/1]
006 Sub Scan – Photo
007 Text/Photo [0~8/5/1]]
5: Off
008 Main Scan – Text/Photo [0~3/0/1]
009 Sub Scan – Text/Photo
010 Pale [0~8/5/1]]
Service
Tables
5: Off
011 Main Scan – Pale [0~3/0/1]
012 Sub Scan – Pale
013 Generation [0~8/3/1]]
5: Off
014 Main Scan – Generation [0~3/2/1]
015 Sub Scan – Generation [0~3/0/1]
016 Background Line [0~8/4/1]]
5: Off
017 Main Scan – [0~3/2/1]
Background Line 0: None 1: Weak 2: Medium 3: Strong
018 Sub Scan – Background [0~3/0/1]
Line 0: None 1: Weak 2: Medium 3: Strong
SM 5-41 B125
4905 Line Thickness Mode

019 Sharpen Text [0~8/5/1]]
5: Off
020 Main Scan – Sharpen [0~3/0/1]
Text 0: None 1: Weak 2: Medium 3: Strong
021 Sub Scan – Sharpen
Text
022 Line Drawing [0~8/4/1]]
5: Off
023 Main Scan –Drawing [0~3/2/1]
024 Sub Scan –Drawing [0~3/0/1]
4906 Filter/Independent Dot Erase Settings

005 Full Size Mod
Use this to check if magnification operates correctly. Set to 1 to check the main scan
magnification. This setting sets the reproduction ratio to 100%, and the machine
ignores the magnification setting. If the magnification is not 100%, the image
processing circuits could be defective.
007 Image Shift in Magnification DFU
Adjusts the quantity of pixel shift in the main scan direction in the magnification mode.
[0~32767/0/1]
018 Correction Data DFU
Sets the gamma correction mode.
[0~11/0/1]
Filter Settings
These SPs set the MTF (Modulation Transfer Function) filter for each original mode
and magnification ratio. Adjust these SPs if you see very small widths between black
and white areas. When the image is converted to electrical signals, the properties of
the lens can decrease the contrast between adjacent white and black pixels. MTF
adjustments correct this problem.
Note:
When you set a number for the adjustment:
• Lower numbers make the effect of the MTF filter weaker (soft).
• Higher numbers make the effect of the MTF filter stronger (sharp).
• The default setting is the usual setting for that copy mode.
For more, see section 6 (Detailed Section Descriptions).
020 Text 25% - 55.0% [0~10/5/1]
021 Text 55.1% - 75.0%
022 Text 75.1% - 160.0%
023 Text 160.1% - 400.0%
024 Photo 25.0% - 55.0% [0~6/3/1]
025 Photo 55.1 – 75.0%
026 Photo 75.1% - 160.0%
027 Photo 160.1% - 400.0%
028 Text/Photo 25.0% - 55.0% [0~10/5/1]
029 Text/Photo 55.1% - 75.0%
030 Text/Photo 75.1% - 160.0%
031 Text/Photo 160.1% - 400.0%
B125 5-42 SM

032 Pale 25.0% - 55.0% [0~10/5/1]
033 Pale 55.1% - 75.0%
034 Pale 75.1% - 160.0%
035 Pale 160.1% - 400.0%
036 Generation 25.0% - 55.0% [0~10/5/1]
037 Generation 55.1% - 75.0%
038 Generation 75.1% - 160.0%
039 Generation 160.1% - 400.0%
040 Background Line 25.0% - 55.0% [0~10/5/1]
041 Background Line 55.1% - 75.0%
044 Sharpen Text 25.0% - 55.0% [0~6/3/1]
045 Sharpen Text 55.1% - 75.0%
046 Sharpen Text 75.1% - 160.0%
047 Sharpen Text 160.1% - 400.0%
048 Drawing 25.0% - 55.0% [0~10/5/1]
049 Drawing 55.1% - 75.0%
050 Drawing 75.1% - 160.0%
051 Drawing 160.1% - 400.0%
Noise Reduction
These SP modes set the independent dot erase level for originals scanned in different
modes. While a higher setting erases more dots, a very high setting can cause very
small text or other detail to become less clear or to be erased. Each pixel is compared
with other pixels around it in a 5 line x 7 pixel matrix. If the sum of the pixels on each
edge of the matrix is lower than the threshold value, the target pixel is set to “0” and
erased.
Notes:
• The “0” setting switches independent dot erase off.
• A low setting makes the effect weaker, and erases a smaller number of dots.
Service
Tables
• A high setting makes the effect stronger and erases more dots. With a high setting,
it is more possible to erase details in images, specially in the Photo and Text/Photo
modes.
• “L”, “M”, and “H” refer to the “Soft”, “Normal”, and “Sharp” settings that can be made
for each original mode on the operation panel. Each setting can be adjusted
independently.
• Blue Line Erase = Background Lines mode
• Photo 2 mode = Sharpen Text mode
070 L: Text [0~14/4/1]
071 M: Text [0~14/7/1]
072 H: Text [0~14/10/1]
073 L: Photo [0~14/4/1]
074 M: Photo [0~14/7/1]
075 H: Photo [0~14/10/1]
076 L: Text/Photo [0~14/4/1]
077 M: Text/Photo [0~14/7/1]
078 H: Text/Photo [0~14/10/1]
079 L: Pale [0~14/4/1]
080 M: Pale [0~14/7/1]
081 H: Pale [0~14/10/1]
082 L: Generation [0~14/5/1]
083 M: Generation [0~14/8/1]
084 H: Generation [0~14/11/1]
085 L: Background Line [0~14/4/1]
SM 5-43 B125

086 M: Background Line [0~14/7/1]
087 H: Background Line [0~14/10/1]
088 L: Sharpen Text [0~14/4/1]
089 M: Sharpen Text [0~14/7/1]
090 H: Sharpen Text [0~14/10/1]
091 L: Drawing [0~14/4/1]
092 M: Drawing [0~14/7/1]
093 H: Drawing [0~14/10/1]
4907 White Level Correction

001 Threshold Raises and lowers the threshold value for white level correction.
[0~255/128/1] DFU
• If the background reading is higher than this threshold value, the image
data is processed as it is.
• If the image data is lower that this threshold value, then the data is
processed using the value for calibration entered for SP4907 002.
002 Data Calibrates white level correction for image data less than the threshold
value selected for SP4907 001.
[0~255/255/1] DFU
0: All black
255: All white
003 Detection Selects the control method for white level correction.
[0~2/0/1] DFU
004 Control Disables and enables control for white level correction.
[0~2/0/1] DFU
B125 5-44 SM
4908 IPU Function Selection

This SP checks the operations of the Ri-10 image processors on the IPU board.
001 Pre-Filter [0~1/0/1] DFU
002 Line Thickness 0: Start: Sets each bit to “0”.
003 Noise Reduction 1: True: Sets each bit to “1”.
004 Filter Mode
005 Density Gamma
006 Resolution 2
007 White Level Correction
010 Through
4911 Magnification Correction

Adjusts the magnification for each paper type. These settings are enabled
automatically for the paper type when the customer sets a magnification ratio for the
copy job. These corrections are done during image processing after the original is
scanned. Adjust the setting for a paper type if you always see distortion of magnified
images for that paper type.
001 Plain – 1-4 Vertical [-1.0~+1.0/0/0.1%]
002 Plain – 1-4 Horizontal
003 Translucent – Vertical
004 Translucent – Horizontal
005 Film – Vertical
006 Film – Horizontal
007 Plain 5 - Vertical (Thinnest) [-2.0~+2.0/ -0.5/0.1%]
008 Plain 5 - Horizontal (Thinnest) [-2.0~+2.0/0/0.1%]
Service
Tables
SM 5-45 B125
4960 HDD
001 Media Check Input “1” to detect defective sectors on the hard
disk.
At the factory, the original defective sector data is stored in the non-volatile memory.
This data lets the hard disk prevent access to the defective sectors. If other sectors
become defective after the machine leaves the factory, this sector data must also be
stored in non-volatile memory, to prevent output of defective images. During media
checks, new defective sector data is stored in the IPU non-volatile memory. This data
allows the IPU to prevent access to the bad sectors. The display shows the progress of
the test by numbers that increase from 0 to 100. The time necessary for the test
depends on the hardware specifications.
003 Formatting Input “1” to format the hard disk.
The time necessary for formatting depends on the hardware specifications. If defective
sectors are not found, check SP4960-001. If a defective sector is found, more time is
necessary for sector substitution.
005 Spindle Control Push Off or On to switch the hard disk off and on.
The hard disk usually stops when possible, to prevent noise and to protect the hard
disk. But, if the hard disk stops, the copy speed may decrease, because the machine
stops until the hard disk starts.
007 Bad Sector Information Reset
Do this SP to erase the bad sector data from the NVRAM.
Do this setting after you remove a defective disk and replace it with a new disk.
009 Bad Sector Display
Shows the number of defective sectors on the hard disk. The number comes from the
defective sector data that the IPU made during operation. When the number gets to
51, SC361 is shown. Then you must format the hard disk with SP4960 003. Refer to
SC361 in the Troubleshooting section for more.
011 Model Name Display
Shows the hard disk model name (40 characters) on the display.
013 IDE Interface Form Selection DFU
Sets the data transfer format.
Push the key for Ultra DMA or Multi Word DMA
015 HDD Connection On/Off
Push “On” or “Off” to enable or disable hard disk detection. Set to “Off” if the hard disk
becomes defective. In this condition, the customer can continue to use the copier
functions until a new disk is installed.
4961 Original Adjustment

001 Synchro-cut Adjustment Adjusts the synchro-cut position.
210 mm [-9.9 ~ +9.9/0.0/0.1 mm ]
Use the 210-mm position in the sample to check the
difference. This setting is used to calculate the motor
clock count for adjusting the difference.
002 Synchro-cut Adjustment Adjusts the synchro-cut position.
1000 mm [-9.9 ~ +9.9/0.0/0.1 mm step]
Use the 1000-mm position in the sample to check the
difference. This setting is used to calculate the motor
clock count for adjusting the difference.
003 Original Length Display Display the original length.
B125 5-46 SM
4965 Orig. Speed – Leading Edge

The original feed roller tries to adjust for slippage of the feed rollers to let the machine
measure the length of the original accurately. The diameter of the feed roller (32 +0/-
0.05) differs slightly from the diameter of the exit roller (32 +0.05/-00). Because of this,
the slightly higher speed of the exit roller could cause the original to feed more quickly
than usual, and this causes image distortion at the joints of the CIS. Adjust this SP to
decrease the speed of the original to correct for this problem.
Adjust this SP if there is image distortion after you replace the original feed roller or exit
roller.
Use this troubleshooting tool after you change the CIS, feed roller, or exit roller, and
distortion at the CIS joints continues even after the CIS adjustments (SP 4972).
It changes the timing for scanning the original with the CIS. This timing must be in
synch with the original feed speed, or there will be some distortion.
Refer to section 3.2.2 for how to use SP 4965.
[-1.0~0.0/ -0.2 /0.1]
4966 Orig. Transport Speed Adjustment – Trailing Edge Not Used

[-1.0~0.0/ -0.5 /0.1]
4972 SIB Register Setting 2

These SPs correctly align the image scanned by the CIS. For more, see section 3,
Replacement and Adjustment.
001 CIS Main Scan Line Offset – No. 1-2 [0~1000/500/1]
002 CIS Main Scan Line Offset – No. 2-3
005 CIS Sub Scan Line Offset – No. 1-2 [0~2047/638/1]
Service
Tables
SM 5-47 B125
4973 SIB Register Setting 3

003 Difference in Grade Adj. Enables the function that lets you correct the
alignment of the CIS elements. For more, see “SP
Adjustments” in “3. Replacement and Adjustment”.
[0~1/0/1]
004 Test Pattern Selection Replaces the SIB test pattern with a scanned image.
[0~2/0/1]
0: Normal
1: Pattern 1
2: Pattern 2
005 AE Exclude Line Sets the line that is used as the leading edge to
initialize ADS when it is used. DFU
[0~65535/118/1]
006 AE Initial Sets the initial value used for the leading edge of the
image when ADS is used. DFU
[0~255/50/1]
007 Average Process Selection [0~15/3/1] DFU
008 Ground Adj. Coefficient [-128/100/1] DFU
009 AE Follow Lower Limit [0~255/50/1] DFU
010 AE Peak Up Coefficient [0~255/80/1] DFU
011 AE Peak Down Coefficient [0~255/85/1] DFU
013 Halftone Dot Detection [0~2/0/1] DFU
Filter Intensity
Filter Output Bin
Change Point Threshold
016 Background Management Sets the coefficient for background adjustment for ADS,
Coefficient Pale mode, notch 1, copy (including interrupt) DFU
[-128~+127/127/1]
017 AE Initial Data Sets the initial value for the leading edge of the image
when ADS is used. DFU
[0~255/20/1]
B125 5-48 SM
SP5-XXX Mode
5001 All Indicators On

Switches on the operation panel and all LEDs on the operation panel to check that
LCD and LEDs operate correctly.
Push  to switch on the operation panel.
Push  to switch off.
5009 Language Selection

Changes the language shown on the LCD of the operation panel. The default setting for
a USA model is different from that for a Europe model. Also, one primary and one
secondary language can be set on the operation panel.
Note: The language you set for this SP automatically sets the setting for SP5011. For
example, if you set “7” (“Spanish”), SP5011 is set automatically for “Spain.”
1: Japanese
2: English (UK)
3: English (US)
4: French
5: German
6: Italian
7: Spanish
8: Dutch
13: Portuguese
17: Chinese
20: Russian
5011 Stamp Language Selection

Lets you set one primary and one secondary language. The settings are different for
Service
Tables
each country.
Location Language 1 Language 2 Comments
Japan Japanese English 0: The machine uses the “Language 1”
China Chinese English settings.
US, UK, 1: The machine uses the “Language 2”
English English settings.
Korea
France French English
Germany German English
Italy Italian English
Holland Dutch English
Spain Spanish English
Portugal Portuguese English
Russia Russian English
5016 APS Paper Type DFU

With this setting, you can enable APS (Auto Paper Select) for all types of copy paper,
or only for plain and recycled paper. Normally, the copier uses APS for all copy jobs; it
ignores the type of paper set for the job.
[0~1/0/1]
0: Off. APS operates for all types of paper and film.
1: On. APS operates only for plain paper and recycled paper.
SM 5-49 B125
5113 Optional Counter Type DFU

Use this to switch on the keycard/MF accounting device. Japan Only
[0 ~ 5/0/1 step]
0: None
1: Key Card – RK2, RK3, Rk4
2: Key Card – Count-down type
3: Pre-Paid Card
5: MF Keypad
5118 Disable Copying DFU

Enables/disables printing.
Push Yes or No to enable or disable this feature.
For CSS use only:
5120 Mode Clear Count Removal DFU

For a machine that has a counting device, this SP sets the next action when a copy
job stops because the card is removed, the card is expired, or if the paper supply runs
out. Japan Only
[0 ~ 2/0/1 step]
0: Yes
1: Stand-by
2: No
5137 Stamp Function On/Off

Enables/disables the stamp function. Set this SP to “1” after installation of the optional
stamp board.
[0~1/0/1]
0: Disabled
1: Enabled
5501 PM Alarm Interval DFU

Selects the PM interval. When the interval is expired, the machine tells the user on the
operation panel.
USA version: [0 ~ 100/180/100 feet step]
Europe version: [0 ~ 100/55/0.1 km step]
5504 Jam Alarm Level RDS (Concord) Only

001 Interval Setting Sets the jam level for an alarm call. Japan Only
[0 ~3/3/1 step]
0: No alarm
1: Low
2: Middle
3: High
002 Jam Alarm Push On or Off to enable or disable the jam alarm. Japan Only
B125 5-50 SM
5505 Error Alarm Interval DFU

Sets the error alarm interval. Japan Only
[0 ~ 255/800/1 m step]
5507 Paper Supply Call Level RDS (Concord) Only

Adjusts the supply management call. The ranges, defaults, and steps are different,
depending on your geographical area.
EU Roll [100~1000/300/10 m]
NA Roll [300~30000/900/10 feed]
Cassette [250~10000/1000/1 sheet]
Metric
096 914 mm (A-Size)
097 841 mm (A-Size)
098 594 mm (A-Size)
099 420 mm (A-Size)
100 297 mm (A-Size)
101 210 mm (A-Size)
102 660 mm
104 880 mm
105 800 mm
106 728 mm (B-Size)
107 515 mm (B-Size)
108 364 mm (B-Size)
109 257 mm (B-Size)
128 Other
132 A3 SEF
133 A4 SEF
141 B4 SEF
Inch
Service
Tables
128 Other
225 36 inch
226 24 inch
227 18 inch
228 12 inch
229 9 inch
230 30 inch
234 34 inch
235 22 inch
236 17 inch
237 11 inch
238 8½ inch
160 11 x 17 SEF
164 8½ x 14 SEF
165 8½ x 13 SEF
166 8½ x 11 SEF
184 12 x 18 SEF
SM 5-51 B125
5508 CC Call Setting On/Off RDS (Concord) Only

Enables and disables the CC Call features below.
001 Jam Stay Enables/disables the automatic CC call for a paper jam
that is not removed for a long time.
[0~1/1/1]
0: The machine makes a CC Call automatically
1: The machine does not make a CC Call automatically
002 Continuous Jams Enables/disables the automatic CC call for paper jams
that occur frequently during machine operation.
[0~1/1/1]
003 Cover Open Enables the automatic CC call when a door is kept open
for a long time.
[0~1/1/1]
004 Screening On/Off Enables/disables the CC call for low paper.
[0~1/0/1]
0: Normal mode
1: Paper low detection
011 Interval Jam Stay Sets the time to elapse for a jam to trigger a CC call when
paper low detection is on.
[3~30/10/1 s]
012 Frequency Continuous Sets the number of jammed sheets for a jam to trigger a
Jam CC call when paper low detection is on.
[2~10/5/1 sheet]
013 Interval Cover Open Sets the time to elapse for a door to remain open before a
door open CC call is issued.
[3~30/10/1 s]
021 Beep On/Off – Jam Stay Sets the machine to sound a beep alert or a CC call when
a jam occurs.
[0~1/1/1]
0: Automatically issues a CC call.
1: Beeps an alert without a CC call.
022 Manual Call On/Off – Enables/disables CC call alert for continuous jams when
Continuous Jam low paper detection is on.
[0~1/1/1]
1: No CC call (operator must call manually).
023 Manual Call On/Off – Enables/disables CC call alert for door open when low
Cover Open paper detection is on.
[0~1/1/1]
1: No CC call (operator must call manually).
B125 5-52 SM
5590 Auto Call Setting RDS (Concord) Only

002 Door Open Enables/disables the auto call.
Alarm Push On or Off to enable or disable the setting.
003 Paper Supply Enables/disables the auto call.
004 Toner Supply Enables/disables the auto call.
5801 Memory All Clear

Initializes the NVRAM. Erases the settings for all SP codes other than:
• SP5811 (Machine Serial Number)
• SP5849 (Installation Date)
• SP7002 010-065 (Original Counters)
• 7003 001-0203 (Print Counters)
Before you use this SP, always print out an SMC report (SP5990-2) for you to refer
to. To do this SP, follow the instructions on the LCD:
Hold down “1” on the 10-keypad.
• The initialization message is shown.
• Then the “initialized” message is shown.
• Switch the main switch off and on.
5802 Print Free Run

Does a free run in the mode specified on the operation panel.
Push On or Off to switch on or off.
5803 Input Check Lets you test inputs from different components (! 5.5)
Service
Tables
5804 Output Check Lets you test outputs to different components
(! 5.6)
5811 Machine Serial Number

The serial number is set with this code before the machine goes out from the factory.
This setting must be done after you replace the NVRAM.
• Use the 10-key pad to input numbers 0~9.
• Push  to input a hyphen.
• To input letters, push  two times to input “A”, three times to input “B”, four times
to input “C”, and so on.
SM 5-53 B125
5812 Service Tel. No. Setting

001 Service Tel. Number Set the telephone number (20 digits maximum).
002 SMC Report Transfer
Fax No.
5816 RDS Function (RDS Concord) Only

001 Function Setting Enables/disables the remote maintenance function.
Push Yes or No to enable or disable.
002 CE Call Sets the start/end of maintenance with the CSS function.
5821 CSS PI Device Sets the PI device code. Japan Only

Code
5824 Upload NVRAM Data

Uploads the NVRAM data to a flash IC card.
Note: This SP must be done with SP5811 (Machine Serial Number) after you replace
the NVRAM. For more, see “3. Replacement and Adjustment”.
5825 Download NVRAM Data

Downloads the NVRAM data stored on a flash IC card to the NVRAM in the machine.
Note: This SP must be done with SP5811 (Machine Serial Number) after you replace
the NVRAM. For more, see “3. Replacement and Adjustment”.
5849 Installation Date

001 Display Shows the date when the machine was installed.
002 Switch to Print Sets the machine to print the count totals when the installation
date is shown with SP5849 001.
[0~1/0/1]
0: No print
1: Print
5907 Plug & Play Sets the maker name (20 bytes) and model name (50 bytes).
Maker Name Model Name
1: RICOH imagio Wide 6020
2: RICOH Aficio 240W
3: NRG A045
4: SAVIN 2400WE
5: Gestetner A045
6: LANIER LW310
5914 Printer Counter Display On/Off

Push Yes to show the printer counter output on the screen when the User
Tools/Counter key on the operation panel is pushed. This SP has an effect only after
the optional printer controller is installed.
B125 5-54 SM
Rev. 06/2004 SP (SERVICE PROGRAM) MODE TABLES
5945 Black and White Reversal

001 Preset Stamp Push No or Yes to switch off/on the
002 User Stamp display of the user stamps in reverse.
003 Page Numbering
004 Date Stamp
005 Background Numbering
5958 6 m Setting
Enables or disables the optional special-order firmware that is used to increase the
maximum original and copy lengths to 6 meters.
[0 ~ 1/1/1 step]
0: Enable
⇒ 1: Disable
5962 SMC: Disp. Kinds of Machine

Sets the machine to display the name of the machine and maker that are shown in
the SMC report.
[0~1/0/1]
0: Display on
1: Display off
5965 Restart Copy Function DFU

Enables/disables the Additional Copy function.
[0 ~ 1/0/1 step]
0: Disable
1: Enable
Service
Tables
5980 Counting Units: Total Counter DFU
Sets the units for North America. North America Only
[0~2/1/1 step]
0: Feet
1: Yards
2: Meters
Do not change this setting after installation.
5990 SMC Printout
⇒ Do this SP to output the SMC print.

• The image is output in an A4 SEF size.
• The paper roll is automatically used.
• If the roll feeder is not installed, feed A4 LEF/LTR SEF at the manual feed table.
001 ALL Prints settings for SP Mode, UP Mode, Logging Data, Key Log.
002 SP Prints SP settings only.
003 UP Program Prints UP (User Tools) settings only
004 Logging Data Prints the log record only.
005 Key Logging Prints the log for the use of the operation panel only.
SM 5-55 B125
5997 Optional Counter Unit

Sets the units for the key counter (or keycard). Japan only
Push “x1/10” or “x1”.
For North America, the key counter units are set by SP5980.
5998 Developer Lot Number

Use this SP to enter the developer lot number at machine installation and when the
developer is replaced.
Note: The lot number is embossed on the edge of the developer packet.
To enter the number:
1 Enter the SP mode and select SP5998.
2 Press a number key (0-9) to enter a number.
3 To enter a hyphen press  once then press .
4 To enter a letter, press  repeatedly until the letter (A-Z) that you want to enter
appears, then press .
5 If the next entry after a letter is a number, just press the number key. (You do not
need to press .)
B125 5-56 SM
SP7-XXX Data Log
7001 Drum Drive Motor Operation Time

Shows the drum-drive-motor operation time (to check the print count and drum
operation time.)
7002 Original Counter

001 Total Sheet Count Shows the count for the features that were used.
002 Copy Mode Sheet Count
003 Scanner Mode Sheet Count
006 Total Length
007 Copy Mode Length
008 Scanner Mode Length
Metric
010 Original Size: Metric: Std. A: A4 SEF
012 Original Size: Metric: Std. A: A3 LEF
018 Original Size: Metric: Std. A: 2A2
Service
Tables
030 Original Size: Metric: Std. A: Custom 841 mm
035 Original Size: Metric: Std. A: Custom Bypass
050 Original Size: Metric: Std. B: B4 SEF
052 Original Size: Metric: Std. B: B3 LEF
056 Original Size: Metric: Std. B: 2B2
061 Original Size: Metric: Std. B: Custom 728 mm
SM 5-57 B125

065 Original Size: Metric: Std. B: Custom Bypass
Inch
100 Original Size: Inch: Eng: 8 ½ x 11 SEF (A)
101 Original Size: Inch: Eng: 11 x 17 SEF (B)
102 Original Size: Inch: Eng: 11 x 17 LEF (B)
103 Original Size: Inch: Eng: 17 x 22 SEF (C)
104 Original Size: Inch: Eng: 17 x 22 LEF (C)
105 Original Size: Inch: Eng: 22 x 34 SEF (D)
106 Original Size: Inch: Eng: 22 x 34 LEF (D)
107 Original Size: Inch: Eng: 34 x 44 SEF (E)
108 Original Size: Inch: Eng: 30 x 42 SEF (E)
109 Original Size: Inch: Eng: 2C
110 Original Size: Inch: Eng: 3C
111 Original Size: Inch: Eng: 2D
117 Original Size: Inch: Eng: 2E
121 Original Size: Inch: Eng: A Custom 8H
122 Original Size: Inch: Eng: B Custom 11
123 Original Size: Inch: Eng: C Custom 17
124 Original Size: Inch: Eng: D Custom 22
125 Original Size: Inch: Eng: E Custom 30/34
126 Original Size: Inch: Eng: Custom: Bypass
127 Original Size: Inch: 8½ x 13 SEF
128 Original Size: Inch: 8½ x 14 SEF
130 Original Size: Inch: Arc: 9 x 12 SEF (A)
131 Original Size: Inch: Arc: 12 x 18 SEF (B)
132 Original Size: Inch: Arc: 12 x 18 LEF (B)
133 Original Size: Inch: Arc: 18 x 24 SEF (C)
134 Original Size: Inch: Arc: 18 x 24 LEF (C)
135 Original Size: Inch: Arc: 24 x 36 SEF (D)
136 Original Size: Inch: Arc: 24 x 36 LEF (D)
137 Original Size: Inch: Arc: 36 x 48 SEF (E)
138 Original Size: Inch: Arc: 30 x 42 SEF (E)
139 Original Size: Inch: Arc: 2C
140 Original Size: Inch: Arc: 3C
141 Original Size: Inch: Arc: 2D
147 Original Size: Inch: Arc: 2E
B125 5-58 SM

151 Original Size: Inch: Arc: A Custom: 9
152 Original Size: Inch: Arc: B Custom: 12
153 Original Size: Inch: Arc: C Custom: 18
154 Original Size: Inch: Arc: D Custom 24
155 Original Size: Inch: Arc: E Custom: 30/36
156 Original Size: Inch: Arc: Custom: Bypass
7003 Print Counter

Shows the total number of prints and total number of prints for each application.
Range: 0 000 000 ~ 9 999 999
Metric
001 Total Key Count
002 Copy Mode Key Count
003 Print Mode Key Count
004 Total Prints Display
005 Copy Prints Display
006 Printer Prints Display
Service
Tables
035 Original Size: Metric: Std. A: Custom Bypass
SM 5-59 B125
7003 Print Counter

065 Original Size: Metric: Std. B: Custom Bypass
Inch
100 Transfer Size: Inch: Eng: 8 ½ x 11 SEF (A)
101 Transfer Size: Inch: Eng: 11 x 17 SEF (B)
102 Transfer Size: Inch: Eng: 11 x 17 LEF (B)
103 Transfer Size: Inch: Eng: 17 x 22 SEF (C)
104 Transfer Size: Inch: Eng: 17 x 22 LEF (C)
105 Transfer Size: Inch: Eng: 22 x 34 SEF (D)
106 Transfer Size: Inch: Eng: 22 x 34 LEF (D)
107 Transfer Size: Inch: Eng: 34 x 44 SEF (E)
108 Transfer Size: Inch: Eng: 30 x 42 SEF (E)
109 Transfer Size: Inch: Eng: 2C
110 Transfer Size: Inch: Eng: 3C
111 Transfer Size: Inch: Eng: 2D
117 Transfer Size: Inch: Eng: 2E
121 Transfer Size: Inch: Eng: Custom 8½
122 Transfer Size: Inch: Eng: Custom 11
125 Transfer Size: Inch: Eng: Custom 30/34
126 Transfer Size: Inch: Eng: 8½ x 13 SEF
127 Transfer Size: Inch: Eng: 8½ x 14 SEF
130 Transfer Size: Inch: Arc: 9 x 12 SEF (A)
131 Transfer Size: Inch: Arc: 12 x 18 SEF (B)
132 Transfer Size: Inch: Arc: 12 x 18 LEF (B)
133 Transfer Size: Inch: Arc: 18 x 24 SEF (C)
134 Transfer Size: Inch: Arc: 18 x 24 LEF (C)
135 Transfer Size: Inch: Arc: 24 x 36 SEF (D)
136 Transfer Size: Inch: Arc: 24 x 36 LEF (D)
137 Transfer Size: Inch: Arc: 36 x 48 SEF (E)
138 Transfer Size: Inch: Arc: 30 x 42 SEF (E)
139 Transfer Size: Inch: Arc: 2C
140 Transfer Size: Inch: Arc: 3C
141 Transfer Size: Inch: Arc: 2D
B125 5-60 SM
7003 Print Counter

147 Transfer Size: Inch: Arc: 2E
151 Transfer Size: Inch: Arc: Custom 9
155 Transfer Size: Inch: Arc: Custom 30/36
156 Transfer Size: Inch: Arc: Custom Bypass
Other
180 Transfer Area: Metric A (A3) (EU only)
181 Transfer Area: Metric B (B3) (EU only)
182 Transfer Area: Inch Eng (Eng B) (NA only)
183 Transfer Area: Inch Arc (Arc B) (NA only)
184 Transfer Area: Square Feed (NA only)
185 Transfer Area: A4 Units (EU only)
201 Total Length Display
202 Copy Mode Length Display
203 Print Mode Length Display
7004 Total Counter for CSS Setting RDS (Concord)) Only

Sets the total count.
[0~9999999/1/1]
Service
Tables
SM 5-61 B125
7101 Length Count by Width

Metric
096 914 mm Roll Shows the print length for each paper roll width.
097 841 mm Roll
098 594 mm Roll
099 420 mm Roll
100 297 mm Roll
101 210 mm Roll
102 660 mm Roll
103 440 mm Roll
104 880 mm Roll
105 800 mm Roll
106 728 mm Roll
107 515 mm Roll
108 364 mm Roll
109 275 mm Roll
110 182 mm Roll
128 Other
132 A3 Cut SEF
133 A4 Cut SEF
141 B4 Cut SEF
Inch
128 Other
160 11 x 17 Cut SEF
164 8½ x 14 Cut SEF
165 8½ x 13 Cut SEF
184 12 x 18 Cut SEF
225 36 inch Roll
226 24 inch Roll
227 18 inch Roll
228 12 inch Roll
229 9 inch Roll
230 30 inch Roll
234 34 inch Roll
235 22 inch Roll
236 17 inch Roll
237 11 inch Roll
238 8.5 inch Roll
B125 5-62 SM
7204 Length Count by Tray

001 1st Roll Shows the total copy count for each feed station
002 2nd Roll
003 Cassette
005 By-pass feed
7207 Corona Wire Cleaning

001 Display Cleaning Count Shows the number of times that the charge corona wire was
cleaned (Range: 0~9,999,999)
002 Clear Cleaning Count Resets the count for SP7201 001.
7301 Total Sheet Count by Reproduction Ratio

001 25.0 ~ 35.3% Shows the total copy count for each reproduction ratio (for set
002 35.4 ~ 49.9% reproduction ratios).
003 50.0 ~ 70.6%
004 70.7 ~ 99.9%
005 100%
006 100.1 ~ 199.9%
007 200.0 ~ 400.0%
008 Direct Mag. Shows the total copy count for each feature.
009 Direct Size Mag.
010 Size Mag.
011 Fixed Mag.
012 User Auto R/E
013 Fine Tune
Service
Tables
SM 5-63 B125
7304 Sheet Count by Copy Mode

001 Text Shows the total copy count for each copy mode.
002 Text/Photo Each counter counts up at the time of paper feed.
003 Photo
004 Pale Original
005 Generation
006 Blue Erase
007 Photo 2
008 Line Drawing
022 Erase
023 Shift
024 Border Erase
025 Delete Inside
026 Delete Outside
031 Double Copies
032 Image Repeat
033 Positive/Negative
034 Mirror Image
035 Image Overlay
036 Copy Merge
042 User Stamp Repeat
043 Preset Stamp
044 User Stamp
045 Date Stamp
046 Page Numbering
051 Sort
052 Rotate Sort
7305 Multiple Copy Job Counter

001 1 to 1 Shows the job count for each multiple copy mode
002 1 to 2-5
003 1 to 6-10
004 1 to 11-20
005 1 to 21-50
006 1 to 51-99
7306 Number of Jobs per Mode

001 Sample Copy Shows the job count for each mode.
002 Partial Copy
003 Sort/Rotate Sort
7401 Total SC Counter Shows the total SC count as a 4-digit number.
B125 5-64 SM
7403 SC History
Shows the 10 most recent SC code numbers.
001 Latest
002 Latest 1st
003 Latest 2nd
004 Latest 3rd
005 Latest 4th
006 Latest 5th
007 Latest 6th
008 Latest 7th
009 Latest 8th
010 Latest 9th
7405 System SC History

Shows the following data about the 10 most recent SC codes:
• File name where the system error occurred.
• Line number where the error occurred in the file.
• Value acquired when the error occurred.
• Total count for the error occurrence.
001 Latest
002 Latest 1st
003 Latest 2nd
004 Latest 3rd
005 Latest 4th
006 Latest 5th
007 Latest 6th
008 Latest 7th
Service
009 Latest 8th
Tables
010 Latest 9th
7501 Total Jam Counter

Shows the total paper jam count (copy paper and original) as a 4-digit number.
7502 Total Paper Jam Counter

Shows the total paper jam count (copy paper) as a 4-digit number.
7503 Total Original Jam Counter

Shows the total paper jam count (original) as a 4-digit number.
SM 5-65 B125
7504 Paper Jam Counter by Location

Shows the jam count for each location.
001 Paper Set Sensor
002 Paper Registration Sensor
003 Fusing Exit Sensor
051 Original Removed
053 Paper Set Sensor (While RF In Use)
055 Bypass Length Over
060 Registration Sensor OFF (Leading Edge)
061 Registration Sensor ON (Leading Edge)
062 Registration Sensor OFF (Trailing Edge)
063 Registration Sensor ON (Trailing Edge)
070 Fusing Exit Sensor OFF (Leading Edge)
071 Fusing Exit Sensor ON (Leading Edge)
072 Fusing Exit Sensor OFF (Trailing Edge)
081 RF Exit Sensor ON (Leading Edge)
086 Relay Sensor ON (Leading Edge)
087 Relay Sensor OFF (Trailing Edge)
088 Paper Cassette Pre-Feed Miss
090 Cutter Abnormal
091 RF Drawer Opened During Job
098 RF Length Short
099 RF Length Long
7505 Original Jam Counter by Jam Location

Shows the jam count for each location.
015 Scanner Unit Open
016 Upper Unit Open
017 Original Skewed
020 Registration Sensor OFF – Leading Edge
021 Registration Sensor ON – Leading Edge Not Detected
022 Registration Sensor OFF – Trailing Edge Not Detected
025 Original Exit Sensor OFF – Original Leading Edge
026 Original Exit Sensor ON – Original Trailing Edge
027 Original Exit Sensor OFF – Original Trailing Edge
030 Second Original Inserted Too Soon
031 Original Length Exceeded Limit
032 Original Removed
040 Original Stop
B125 5-66 SM
7506 Copy Jam Counter by Paper Width

Shows the jam count for each paper width.
Metric
096 914 mm Roll
097 841 mm Roll
098 594 mm Roll
099 420 mm Roll
100 297 mm Roll
101 210 mm Roll
102 660 mm Roll
103 440 mm Roll
104 880 mm Roll
105 800 mm Roll
106 728 mm Roll
107 565 mm Roll
108 364 mm Roll
109 275 mm Roll
128 Other
132 A3 Cut SEF
133 A4 Cut SEF
141 B4 Cut SEF
Inch
128 Other
160 11 x 17 Cut SEF
164 8½ x 14 Cut SEF
165 8½ x 13 Cut SEF
184 12 x 18 Cut SEF
225 36 inch Roll
Service
Tables
226 24 inch Roll
227 18 inch Roll
228 12 inch Roll
229 9 inch Roll
230 30 inch Roll
234 34 inch Roll
235 22 inch Roll
236 17 inch Roll
237 11 inch Roll
238 8.5 inch Roll
SM 5-67 B125
7507 Jam History

Shows the 10 most recent jams.
001 Copy Latest
002 Copy Latest 1st
003 Copy Latest 2nd
004 Copy Latest 3rd
005 Copy Latest 4th
006 Copy Latest 5th
007 Copy Latest 6th
008 Copy Latest 7th
009 Copy Latest 8th
010 Copy Latest 9th
011 Original Latest
012 Original Latest 1st
013 Original Latest 2nd
014 Original Latest 3rd
015 Original Latest 4th
7801 ROM Version

001 SCU Shows the ROM serial numbers.
002 ECU
003 LCDC
004 RDS (Concord)
005 HDC
006 Scanner
007 Printer
7803 PM Counter Display Shows the PM counter.
7804 PM Counter Clear Do this SP to reset SP7803 (PM Counter).
7807 SC/Jam Counter Clear Do this SP to reset the Jam/SC count to 0.
7808 Counter Clear

Do this SP to reset non-accounting counters to 0. The following counters are not reset:
total counter (electronic counter), copy counter, print counter, P/O counter, C/O
counter.
7810 Key Operator Code Clear

Do this SP to reset the key operator codes.
Nullifies the key operator code.
B125 5-68 SM
7811 Original Counter Clear Do this SP to reset SP7002 (Original Counter).
7816 Total Sheet by Roll Counter Clear

001 1st Roll Resets the copy counter for each roll (SP7204)
002 2nd Roll
003 Cassette
005 By-pass feed
7819 Copy Count: Clear Width

Do this SP to reset the copy counter for each roll width (SP7101)
7822 Total Sheet Count by Reproduction Ratio Clear

Do this SP to reset the copy counters for SP7301 (Total Sheet Count by Reproduction
Ratio)
7820 Send on Total Count Japan Only

Sends the electronic total count.
7822 Count Clear: Magnification Japan Only

Clears SP7301.
7825 Total Feed Meter Clear DFU

Do this SP to reset the electronic total counter.
This SP mode does not show that the counter can be reset. Check the initial settings
counter, to see if this is possible. When the electronic counter is more than 0, the
Service
Tables
mechanical total counter starts counting. (The initial value of the mechanical total
counter is 0.)
7826 Optional Counter Error Japan Only

Displays the total count for unsuccessful attempts to read the count for an optional
counter device.
7827 Optional Counter Error Clear Japan Only

Clears all the count of SP7826.
SM 5-69 B125
7834 Coverage Data Clear

These SPs reset the data coverage SPs shown below.
001 Clears: SP8831 Dot Coverage Count: Accumulated Average
SP8841 Dot Coverage Count: First Page
002 Clears: SP8781 Number of Total Toner Cartridges Used
003 Clears: SP8901 001 Toner Cartridge Count: Previous – Pages
SP8901 010 Toner Cartridge Count: Previous - Meters
SP8911 001 Toner Cartridge Count: Before Previous - Pages
SP8911 010 Toner Cartridge Count: Before Previous - Meters
004 Clears: SP8851 Dot Coverage Count: 0-10%
SP8861 Dot Coverage Count: 11-20%
SP8871 Dot Coverage Count: 21-30%
SP8881 Dot Coverage Count: 31%-
255 Clears: Clears all Dot Coverage Count SPs (SP8831~SP8881)
7903 Total Count: Factory Setting Japan Only

Sets the count for the total number of prints at the factory. Limit: 10,000 sheets
7904 Copy Count Clear: Mode

Do this SP to reset the counters of the total copies by copy mode (SP7304).
7905 Count Clear: Multiple

Do this SP to reset the counters of the copy job number of each multiple copy mode
(SP7305).
7906 Count Clear: Scan

Do this SP to reset mode scan count (SP7202).
7907 Jobs Per Mode Clear

Do this SP to reset the number of jobs per mode counters (SP7306).
7908 Copy: Original Count Clear

To reset the copy mode original count, do SP7002 002, 007.
7909 SC/Jam History Clear

Do this SP to reset the counts for these SPs:
• 7403 SC History (Latest Counts)
• 7405 SC History (Details)
• 7507 Jam History (Latest – Copy Application)
7917 Original Counter Clear

To reset the original counter, do SP7002.
B125 5-70 SM
SP8xxx Data Log 2

These SPs are for future reference.
8781 Number of Total Toner Cartridges Used
Shows and prints the sum of the total number of toner cartridges plus the total number
of toner bottles installed in the machine.
8831 Dot Coverage Count: Accumulated Average

Shows the average page coverage as a percent, calculated from the coverage counts
of all pages.
[0.00~100/0/0.01%]
This count gives data for copy service vendors to calculate “quick charges”, and also
lets designers monitor how the machines are used in the field.
Note: SP7834 resets this counter.
--- Dot Coverage

These SPs show counts for the first pages and the number of pages for different
quantities of coverage. This count gives data for copy service vendors to calculate
“quick charges”, and also lets designers monitor how the machines are used in the
field.
Note: SP7834 resets these counters.
8841 Dot Coverage Count: First Page
8851 Dot Coverage Count: 0-10%
8881 Dot Coverage Count: 31%-
8901 Toner Cartridge Count: Previous
Service
Tables
Shows the number of meters and pages that were made with the previous toner bottle.
001 Pages
010 Meters
8911 Toner Cartridge Count: Before Previous

Shows the number of meters and pages that were made with the bottle before the
previous toner bottle.
001 Pages
010 Meters
SM 5-71 B125
OVERVIEW
6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
6.1.1 MACHINE GENERAL LAYOUT
1 2 3
4
6
B125D969.WMF
Descriptions
1. Image Writing Unit Uses an LPH (LED Print Head) Detailed
2. Scanner Unit Uses a CIS (Contact Image Sensor) unit for scanning. The CIS is
made of 5 sensor arrays connected at four joints. The CIS scans the
face-down original from below.
3. Cleaning Unit A counter blade cleans the drum.
4. Fusing Unit The hot roller contains one halogen lamp. The machine uses the
applicable fusing temperature for the paper size and paper type that
the user input at the operation panel.
5. OPC Drum The components around the OPC drum do the charging, image
writing, development, transfer, separation, cleaning, and quenching.
6. Manual Feed Table The user can feed paper from the manual feed table (this is also
referred to as the bypass tray).
7. Roll Feeder Paper also feeds from the optional roll feeder with one or two paper
rolls installed.
8. Paper Cassette Cut sheets are also supplied from the optional paper cassette.
9. Development Unit Toner transfers from a magnetic roller to the OPC drum. An ID
sensor controls the toner concentration.
SM 6-1 B125
OVERVIEW
6.1.2 MECHANICAL COMPONENT LAYOUT
2 3 4 5 6 7
8
9
1 10
11
12
29 13
14
28
15
27
16
26
17
25
18
24
19
23
22
20
21
B125D969.WMF
B125 6-2 SM
OVERVIEW
1. Original Table 16. T&S Corona Unit

2. Original Feed Rollers 17. Roll 2 Holders
3. OPC Drum 18. Roll 2 Paper Feed Rollers
4. Charge Corona Unit 19. Lower Output Guide
5. Original Exit Roller 20. Lower Output Stacker
6. Upper Output Stacker 21. Roll 1 Holder
7. Original Upper Exit Guides 22. Paper Cassette
8. Cleaning Unit 23. Paper Cassette Feed Roller
9. Upper Exit Rollers 24. Paper Cassette Grip Rollers
10. Original Exit Guides (Straight- 25. Roll 1 Paper Feed Rollers
Through)
11. Paper Exit Junction Gate 26. Cutter
12. Fusing Exit Rollers 27. Roll/Cassette Exit Rollers
13. Fusing Cleaning Roller 28. Registration Rollers
14. Hot Roller 29. Manual Feed Table (Bypass)
15. Pressure Roller 30. Development Unit
31. Toner Cartridge
Descriptions
Detailed
SM 6-3 B125
OVERVIEW
6.1.3 DRIVE LAYOUT
1
2
B125D970.WMF
3
1. Scanner Motor
2. Drum Motor
3. Main Motor
4. Fusing Motor
B125 6-4 SM
Rev. 06/2004 OVERVIEW
6.1.4 ORIGINAL/COPY PAPER PATHS

2
3
⇒
1
4
5
7
B125D971.WMF
1. Manual Feed (Bypass) Path

2. Original Path (Upper) Upper output stacker installed.
3. Original Path (Straight-Through) Upper output stacker removed.
4. Paper Path (Upper) Normal (Default)
Descriptions
5. Paper Path (Rear) Selectable*1 Detailed
6. Paper Path (Paper Cassette)
7. Paper Path (Rolls) B461 (1 Roll), B462 (2 Rolls)
*1 The position of the copy-exit selection lever on the rear top edge of the machine controls
where the copy feeds out.
Lever UP Lever DOWN
The operator pushes the “Upper Copy The “Upper Copy Output” key is disabled
Output” key to set the exit: and the copy always feeds out at 4. For
⇒ • Key lamp ON: Copy feeds out at 4. normal operation, the lever must be up; this
enables the “Upper Copy Output” key.
• Key lamp OFF: Copy feeds out at 5.
SM 6-5 B125
SCANNER
6.2 SCANNER
6.2.1 OVERVIEW
[E]
[G]
[F]
[D]
[A] [B] [C] [H] B125D101.WMF
Only one original can be placed face-down on the original table.

Original set sensor [A]: Detects the leading edge of the paper. Then the machine
stops original feed for 1 second (Delay 1). This gives the user time to put the paper
straight. This sensor also functions as a width sensor, with the original width
sensors (not shown) below the original feed table. (!6.2.3)
NOTE: Delay 1 can be adjusted. User Tools→ 1. System Settings→ 1. General
Features→ 08 Original Feed Delay 1.
Original feed roller [B]: Feeds the original to the registration sensor [C].
Registration sensor [C]: When this detects the leading edge of the original, the
machine stops original feed for 1 second (Delay 2). This gives the user time to
check that the original is straight. If the original is not straight, the user can push
the “Scanner Stop” button to stop original feed, remove the original, and try again.
NOTE: Delay 2 can be adjusted. User Tools→ 1. System Settings→ 1. General
Features→ 09 Original Feed Delay 2.
CIS (Contact Image Sensor) [D]: Scans the original from below.
Original exit sensor [E]: Detects the leading and trailing edge of the original to
make sure that there is no jam.
Original exit rollers [F]: Feed the original out while the scanned image is processed
Upper output tray [G]: Receives the original after scanning. Long originals will curl
in the tray.
NOTE: If the original output trays are removed, the original feeds in a straight
path, out of the rear of the machine. The original feed path through the
machine is the same. The user will remove the original output trays
when scanning thick originals.
Scanner motor [H]: Controls the original feed roller and original exit roller. (!6.2.4)
B125 6-6 SM
SCANNER
6.2.2 SCANNER LAYOUT
24.5 132.2
20.0 38.5 27.5 46.2
10 32
[G]
CIS CIS
[A] [B] [C] [D] B125D951.WMF
[E] [F]
[A]: Original Width Sensors. Detect the width of the original.

[B]: Original Set Sensor. Detects when the original is put on the original feed table.
[C]: Original Feed Roller. Feeds the original to the original registration sensor.
[D]: Original Registration Sensor. Detects the leading edge of the original and stops
feed temporarily for the user to align the original manually.
[E]: CIS. Scans the original and sends the image data to the VDB.
[F]: Original Exit Sensor. Detects the leading and trailing edge of the original for job
timing.
Descriptions
Detailed
[G]: Original Exit Roller. Feeds the original out of the machine.
SM 6-7 B125
SCANNER Rev. 06/2004
6.2.3 ORIGINAL WIDTH DETECTION

B125D103.WMF
Six sensors below the original feed table detect the original width. These are the
five original width sensors and the original set sensor, which is also used as an
original width sensor.
⇒ • The original set sensor detects A4 or B4 SEF and North American A size
originals.
• The original width sensors to detect larger sizes.
The “Original Size Detect” user tool setting controls the types of original sizes that
the machine detects: User Tools→ 1. System Settings→ 1. General Settings→ 2.
Original Size Detect.
• In the metric model, this is either A series or B series.
• In the inch model, this is either Engineering (ANSI) or Architecture.
Metric
EU
A Series A4 SEF A3 SEF A2 SEF A1 SEF A0 SEF 914 mm
B Series B4 SEF B3 SEF B2 SEF B1 SEF 880 mm 914 mm
Inch
NA
Eng. (ANSI) 81/2" 11" 17" 22" 30" 34"
Arch. 9" 12" 18" 24" 30" 36"
B125 6-8 SM
SCANNER
6.2.4 ORIGINAL DRIVE MECHANISM
[B]
[D]
[A]
[C]
B125D102.WMF
The scanner motor [A] (a stepper motor) and timing belt [B] control the original feed
rollers [C] and original exit rollers [C]. The signal from the original set sensor
controls the on/off timing.
6.2.5 ORIGINAL FEED SPEED
Original
Speed
Descriptions
240 mm/s
Detailed
60 mm/s
15 mm/s
400% 100% 25%

Reduction Ratio
B125D515.WMF
The speed of the original is faster if the magnification ratio is lower.
SM 6-9 B125
SCANNER
6.2.6 SCANNING MECHANISM

CIS Structure
[A]
B125D104.WMF
This machine uses a contact image sensor [A] (: Digital Processes – Image
Processing – Black and White CIS Systems).
The scanning unit is below the original feed path. The CIS scans black and white
originals a maximum of 926.5 mm (361/2 inches) wide at 600 dpi.
[B] [B] [B] [B]
CIS-2 CIS-4
CIS 1 CIS 3 CIS 5
B125D910.WMF
Original Feed
The CIS unit is made of 5 sections connected at four joints [B]. If you look from
above, the CIS sections are numbered from left to right as CIS-1 to CIS-5.
Printed Image
Abc
B125D911.WMF
When you look at the copy to identify the areas scanned by each section, the
numbering is in the opposite sequence, with CIS-5 on the left to CIS-1 on the right.
B125 6-10 SM
SCANNER
6.2.7 AUTO IMAGE DENSITY CORRECTION

[A]
B125D101.WMF
Auto Image Density Correction corrects the background density.

First, the CIS reads the surface of the white guide plate [A]. The machine uses this
reading (white point =0) as a reference point for density correction.
[B]
Contact Image Sensor (Center)
70 mm 70 mm
5 mm
Texture detection Area
Descriptions
Detailed
B125D514.WMF
Then, during scanning, the CIS corrects the image density line by line. To do this, it
starts 5 mm from the leading edge of the original [B], and reads 70 mm to the left
and to the right of the center.
SM 6-11 B125
IMAGE PROCESSING Rev. 06/2004
6.3 IMAGE PROCESSING

6.3.1 OVERVIEW
Overall System
Stamp
Interface Board HDD
Board
(Option) (Option)
(Option)
From PSU, 12V, 5V

Eval. Tool
(Debugging)
From PSU
5V, -12V (PSU)
TTL
5V LPH 1
CIS SIB LVDS LVDS TTL
(A4 x5) (CPLD x1) IPU VDB 5V LPH 1
TTL
5V LPH 1
LEDs
(Operation
Panel)
OPU
MCU CGB P.P.

Main
SW T&S P.P.
PSU
Control I/O
Scanner STOP Key
Interlock Sensors
SW Motors
Solenoids
Fusing Clutches, etc.
Lamp
RFDB SPDB RSS
Option
Tray
Heaters
Paper Paper Key Counter
⇒
Rolls x2 Cassette (Option)
Anti-
condensation
Heater
Roll Feeder With Paper
Cassette (Both Options)
B125D912.WMF
This block diagram shows the components of the image processing circuit.
B125 6-12 SM
IMAGE PROCESSING
IPU Board Details

The VDIP is the interface between the OIPU and the RI1001 image processors.
This diagram shows a map of the IPU board, and the data flow through the
machine.
LVDS I/F 16.79 MHz

8.33 MHz
SIB (Scanner Application)
Appl. I/F
Appl.
Controller
VDIP
RI1001-1
8 MHz
(Printer Application)
16.66
MHz
LVDS I/F
OIPU VDB
(LPH)
RI1001-2
RI1001-3 HDC
MCU IMAC D
Descriptions
Detailed
SDRAM HDD
IPU
Image Data
LVDS Signal
Control Signal
Clock Signal
B125D913.WMF
SM 6-13 B125
IMAGE PROCESSING
6.3.2 GENERAL IMAGE PROCESSING FLOW CHART

Image processing is done in the IPU and Ri-10 image processors on the IPU
board.
Signal from CIS
Sub Scan Magnification

IPU
IPU
- Create standard data for white
Shading Correction shading correction
- White shading correction processing
- Main scan image shift

Conversion - Main scan magnification
- MTF filtering
- Smoothing
Filtering - Independent dot erasure
- Line width correction
Ri-10
- Gamma correction
Image Processing - Binary processing
- Dither processing
Application
VDB/LPH
B125D512.WMF
B125 6-14 SM
IMAGE PROCESSING
6.3.3 ORIGINAL MODES

Overview
Here is a summary of the eight original modes that the user can set for this
machine at the operation panel.
Mode Function
Text Best reproduction of text and sharp lines. Text mode does not detect
differences between areas of the page that contain text, graphics, or
photographs; all the page is processed as a text original. But,
straight lines are sharp in the copies. When Text is set, the auto
image density feature (ADS) is automatically switched on.
Photo The 2-value dither processing used in this mode removes jagged
edges on photo originals. Gives the best reproduction for copied
photographs. When Photo is set, the auto image density feature
(ADS) is automatically switched off.
Text/Photo The 2-level error diffusion used in this mode gives the best
reproduction for originals with text and photos on the same page.
Grayscales are more accurate than those got with Text mode. When
Text/Photo is set, the auto image density feature (ADS) is
automatically switched on.
Pale Best reproduction of originals which may not be easy to scan.
Examples are documents with marks in pencil, thin sheets, copies of
copies of forms, and originals of low contrast for which enhancement
may be necessary. When Pale is set, the auto density feature (ADS)
is automatically switched on.
Generation Almost the same as the Text mode, but tries to decrease the
thickness of thick characters, repair thin or broken lines of originals,
ignore the background, and erase independent dots that are
frequently in copies of originals which are 2nd, 3rd, etc. generation
copies themselves.
Drawing Best reproduction of detailed diagrams, specially for drawings with
many thin lines. When Drawing is set, the auto density feature (ADS)
is automatically switched on.
Background Lines Ignores blue lines in the original. For example, the blue grid squares
Descriptions
of graph paper, or the markings with a dropout blue pencil do not Detailed
show in copies. When Background Lines is set, the auto density
feature (ADS) is automatically switched on.
Sharpen Text Good for copying posters that contain photos with text overlays.
Tables on the pages after this show the SP modes that can be used for each
original mode. But, the following SP settings are only effective if the “Copier
Features → General Features → Original Mode Quality” user tool is set to “Custom
Setting”
SP4903 (Image Setting – Smoothing Filter Level)

SP4906-020 to –051 (Filter/Independent Dot Erase Settings)
SM 6-15 B125
IMAGE PROCESSING
Text Mode
Image Processing Flow Related SP/UP Modes
Scanner Image
Shading Correction
Correction
↓
Conversion Main Scan Resolution SP4911-01~06
Processing Conversion Magnification corrections
↓
Filtering SP4906-20~23
MTF Filtering
Independent dot erase settings
Independent Dot Erasure
SP4905-01-03
Line Width Correction
Line thickness mode settings
SP4906 70~72
Independent dot erase settings
User Tool*1
Independent dot erase level
User Tool *2
Filter strength (Normal, or
Custom Setting)
↓
Density Control User Tool *3
γ Correction
Density adjustment
↓
Quality SP4903 01
Processing Error Diffusion Selects the level of the image
smoothing filter.
*1 User Tools → 2. Copier→ 11 Noise Reduction→ Text

*2 User Tools → 2. Copier→ 12 Original Mode Quality→ Text
*3 User Tools → 2. Copier→ 13 Original Mode Density→ Text
B125 6-16 SM
IMAGE PROCESSING
Photo Mode
Scanner Image
Shading Correction
Correction
↓
↓
Filtering Independent Dot Erase SP4906 24~27
Filter/Independent Dot Erase
Settings (Filter Settings)
SP4906 73~75
Settings (Independent Dot Erase)
SP4905 04~06
Line thickness selections (main
and sub scan).
User Tool *1
User Tool *2
Filter strength (Normal, or
Custom Setting)
↓
γ Correction
Density adjustment
↓
Quality SP4903 21
Dithering
Processing Selects the type of dithering
*1 User Tools  → 2. Copier → 11 Noise Reduction → Photo

*2 User Tools  → 2. Copier → 12 Original Mode Quality → Photo
*3 User Tools  → 2. Copier → 13 Original Mode Density → Photo
Descriptions
Detailed
SM 6-17 B125
IMAGE PROCESSING
Text/Photo Mode
Scanner Image
Shading Correction
Correction
↓
↓
Filtering SP4906 28~31
MTF Filtering
Independent Dot Erasure
Line Width Correction
SP4906 76~78
Settings (Independent Dot Erase
Settings)
SP4905 07~09
Line width correction settings
User Tool*1
User Tool*2
Filter strength adjustment
(Normal, or Custom Setting)
↓
Density Control User Tool*3
γ Correction
Density adjustment
↓
Quality SP4903 03
Processing Error Diffusion Image Setting – Smoothing Filter
Level (Text/Photo)
*1 User Tools  → 2. Copier → 11 Noise Reduction → Text/Photo

*2 User Tools  → 2. Copier → 12 Original Mode Quality → Text/Photo
*3 User Tools  → 2. Copier → 13 Original Mode Density → Text/Photo
B125 6-18 SM
IMAGE PROCESSING
Pale Mode
Image Processing Flow Related SP Modes
Scanner Image
Shading Correction
Correction
↓
↓
Filtering MTF Filtering SP4905 10~12
Independent Dot Erasure Line Thickness Mode – Pale
Originals.
SP4906 32~35
SP4906 79~81
Settings (Independent Dot
Erase).
User Tool *1
User Tool *2
↓
γ Correction
Density adjustment
↓
Quality SP4903 04
Level (Pale)
*1 User Tools  → 2. Copier → 11 Noise Reduction → Pale

Descriptions
*2 User Tools  → 2. Copier → 12 Original Mode Quality → Pale Detailed
*3 User Tools  → 2. Copier → 13 Original Mode Density → Pale
SM 6-19 B125
IMAGE PROCESSING
Generation
Scanner Image
Shading Correction
Correction
↓
↓
Independent Dot Erasure Line Thickness Mode –
Line Width Correction Generation (Main and Sub Scan)
SP4906 36~39
SP4906 82~84
Settings (Dot Erase Settings)
User Tool *1
User Tool *2
↓
γ Correction
Density adjustment
↓
Quality SP4903 05
Level (Generation)
*1 User Tools  → 2. Copier → 11 Noise Reduction → Generation Copy

*2 User Tools  → 2. Copier → 12 Original Mode Quality → Generation Copy
*3 User Tools  → 2. Copier → 13 Original Mode Density → Generation Copy
B125 6-20 SM
IMAGE PROCESSING
Drawing Mode
Scanner Image ---

Shading Correction
Correction
↓ ---
↓
Independent Dot Erasure Line Thickness Mode – Line
Line Width Correction Drawing.
SP4906 48~51
Settings (Filter Settings).
SP4906 91~93
Settings (Independent Dot Erase
Settings).
User Tool *1
User Tool *2
↓
γ Correction
Density adjustment
↓
Quality SP4903 08
Level
*1 User Tools  → 2. Copier → 11 Noise Reduction → Drawing

Descriptions
Detailed
*2 User Tools  → 2. Copier → 12 Original Mode Quality → Drawing
*2 User Tools  → 2. Copier → 13 Original Mode Density → Drawing
SM 6-21 B125
IMAGE PROCESSING
Background Lines Mode

Scanner Image
Shading Correction
Correction
↓
↓
Independent Dot Erasure Line Thickness Mode (Blue Line
Line Width Correction Erase – Main and Sub Scan).
SP4906 40~43
Settings (Filter Settings – Blue
Line Erase)
SP4906 85~87
Erase – Blue Line Erase)
User Tool *1
User Tool *2
↓
γ Correction
Density adjustment
↓
Quality SP4903 06
Processing Error Diffusion Image Setting – Smoothing
Filter Level (Blue Line Erase)
*1 User Tools  → 2. Copier → 11 Noise Reduction → Background Lines

*2 User Tools  → 2. Copier → 12 Original Mode Quality → Background Lines
*3 User Tools  → 2. Copier → 13 Original Mode Density → Background Lines
B125 6-22 SM
IMAGE PROCESSING
Sharpen Text Mode

Scanner Image
Shading Correction
Correction
↓
↓
Line Thickness Mode (Photo 2 –
Main and Sub Scan).
SP4906 44~47
Settings (Filter Settings – Photo
ED)
SP4906 88~90
Erase – Photo 2)
User Tool *1
User Tool *2
↓
γ Correction
Density adjustment
↓
Quality SP4903-07
Processing Error Diffusion Image Setting – Smoothing
Filter Level (Photo 2).
Descriptions
*1 User Tools  → 2. Copier → 11 Noise Reduction → Sharpen Text Detailed
*2 User Tools  → 2. Copier → 12 Original Mode Quality → Sharpen Text
*2 User Tools  → 2. Copier → 13 Original Mode Density → Sharpen Text
SM 6-23 B125
IMAGE PROCESSING
6.3.4 INDEPENDENT DOT ERASE

The purpose of independent dot erase is to remove unwanted small spots from the
copy image. The user sets the strength of independent dot erase with this User
Tool:
→ Copier Features→ General Features→ Noise Reduction
• There are four settings: Off, Low (L), Medium (M), and High (H).
• There is a different user tool setting for each of the eight original types.
• The values for each threshold setting (L, M, H) can be adjusted with SP modes
4906 70~93.
For example, Text mode uses these SP modes.
• 4906 070: Low (L)
• 4906 071: Medium (M)
• 4906 072: High (H)
The adjustment is done on a 5 x 7 pixel matrix with the 9 pixels to the left and right
of the matrix.
SP4906 070~093 Independent Dot Erase

0 Independent dot erase is not done.
1~14 When all the pixels around the target are each less than the set SP
mode value (nn), the target pixel is removed.
As shown in the table below, for SP values near the right, more dots are erased.
SP Value 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Text Mode 8 16 24 32 40 48 56 64 72 80 96 112 128 144
Example — OFF — L — — M — — H — — — —
L: Low, M: Medium, H: High
Target pixel
This area is tested before application of independent dot erase.
40 20 40 30 20 40 30
30 30 0 70 30 30 50
55 53 30 20 40 0 10 30 40 50 30 10 50 30 55 55 53 30 20 40 0 10 30 40 50
40 50 20 0 30 0 40
30 20 30 40 30 30 20
The algorithm operates as follows:

• If a value in the shaded pixels in this diagram is larger than the SP setting, the
target pixel is not removed.
• If no value in the shaded pixels in this diagram is larger than the SP setting, then
the 9 pixels to each side of the matrix are checked:
• If a value in the 9 pixels to each side of the matrix is larger than the target
pixel, the target pixel is not removed.
• If no value in the 9 pixels to each side of the matrix is larger than the SP
value, the target pixel is removed.
B125 6-24 SM
IMAGE PROCESSING
6.3.5 MTF SETTINGS

The MTF (Modulation Transfer Function) filter strength can be adjusted for the
following requirements:
• Sharper reproduction of text and lines on the same page.
• Sharper lines in copies reduced in size.
• Removal of rough-textured background.
• Better reproduction of low-contrast originals.
If the strength values are higher, the performance of the filter is stronger. If the
strength of the filter is higher, the reproduction of low contrast documents is better
but moiré can occur more frequently.
For more on the range of SP adjustments available, see Section 6.3.3.“Original
Modes”.
Descriptions
Detailed
SM 6-25 B125
AROUND THE DRUM
6.4 AROUND THE DRUM

6.4.1 OVERVIEW 1
2
9
4
Front 6 B125D401.WMF
Rear
7
1. LPH (LED Print Head) 6. T&S Unit (Separation Corona)

2. Charge Corona Unit 7. T&S Unit (Transfer Corona)
3. Quenching Lamp (LED Array) 8. Registration Rollers
4. Cleaning Blade 9. Development Roller
5. Pick-off Pawl
Drum diameter: 80 mm (3.2")

Drum speed: 60 mm/s
LPH: 3 arrays, each array the same width as one A3 sheet
B125 6-26 SM
AROUND THE DRUM
6.4.2 DRUM DRIVE

[A]
[B]
[G]
[C]
[F]
[D]
B125D404.WMF
The drum motor [A] controls:

• Timing gears [B]
• Timing belt and wheel [C]
This turns the OPC drum [D].
Gear [F] (meshed with the OPC drum) turns the cleaning unit auger [G].
When paper feed starts:
• The drum motor switches on and turns the drum forward.
• While the drum turns forward, the LPH writes the ID sensor pattern on the drum,
Descriptions
then the drum turns forward 250 mm more. Detailed
• The ID sensor reads the pattern (Vsp) and the surface of the drum (Vsg) to find
Vsp/Vsg for toner density control.
At the end of each job the drum motor turns the drum in the opposite direction for
0.1 s. This removes paper dust (caused when the paper roll is cut) from the
cleaning blade. The cleaning interval (number of jobs) can be adjusted with
SP2812 (Drum Cleaning Interval).
SM 6-27 B125
AROUND THE DRUM
6.4.3 CHARGE CORONA UNIT
[A]
B125D405.WMF
The charge corona unit [A], above the OPC drum, uses the Scorotron (Negative)
Charge Method ( Photocopying Processes – Charge – Corona Charge)
There is one gold-plated charge wire behind four pair of grid wires. The grid wires
make sure that the charge on the OPC drum is constant.
Charges used for this machine:
• Grid: -800 V
• Drum surface: -850 V
• Corona wire: About 1200 µA
B125 6-28 SM
AROUND THE DRUM
6.4.4 CORONA WIRE CLEANING
[C]
[D]
[B]
(
[A]
B125D405.WMF
The corona wire is cleaned immediately after the main power switch or operation
power switch is turned on, if the following two conditions occur at the same time:
• 600 m of paper has been fed through the machine since the last wire cleaning
• The temperature of the hot roller is less than 50°C (122°F).
The interval between automatic wire cleaning (Default: 600 m) can be adjusted with
SP2804. This SP can also be set to clean the corona wire immediately after the
machine is switched on.
The wire cleaner motor [A] controls the cleaning pad [B].
When the cleaning pad gets to the left side (as shown above), the motor changes
direction and pulls the cleaning pad back to the home position on the right.
Descriptions
If the cleaning pad is not at the home position immediately after the main power is Detailed
switched on, the cleaning pad goes back to home position.
The actuator [C] for the wire cleaner sensor [D] turns while the cleaner moves. The
signals from this sensor tell the machine when the cleaning pad moves. If the wire
cleaner stops before it gets to the end, or if stops too long at the far left position,
the wire cleaner sensor detects an error.
SM 6-29 B125
AROUND THE DRUM
6.4.5 DRUM CLEANING
[A]
[B]
B125D401.WMF
B125D972.WMF
This machine uses a counter blade system to clean toner from the surface of the
drum. ( Photocopying Processes – Cleaning – Counter Blade)
The cleaning blade [A] is opposite to the direction that the drum turns.
The counter blade has a lever [B] on the bottom side of the upper unit.
• Set [B] to the right: The blade touches the drum for normal operation.
• Set [B] to the left: The blade is away from the drum.
This lever must be set to the left at the following times:
• Before you remove the OPC drum
• Before you move the machine a long distance
NOTE: If you will move the machine to a different location on the same floor,
then it is not necessary to move the lever to the left.
B125 6-30 SM
AROUND THE DRUM
6.4.6 COLLECTING USED TONER
[A]
[D]
[E]
[C]
[B]
B125D406.WMF
The cleaning unit auger [A] pushes toner into the used toner collection bottle [B].
The used toner bottle motor [C] moves a cam [D] from side to side, to hit the side of
the used toner collection bottle. This causes a vibration, and this keeps the level of
used toner in the bottle flat.
The motor operation timing is controlled by SP 2926, as follows:
• 2926 004 at 1 (default setting): The motor switches on at the end of the job if 10
m of paper was fed since the last time that the motor operated. SP 2926 001 and
002 are not used.
• 2926 004 at 0: The motor switches on at these times:
a) 10 seconds after the main power switch is switched on, if the fusing
temperature is less than 50 °C. The motor switches on for the length of time
stored in SP 2926 001 (default setting: 30 seconds).
Descriptions
b) At the end of each job, after the last page of the job goes by the exit sensor. Detailed
The motor switches on for the length of time that is set with SP 2926 002 (default
setting: 0).
The motor stops if the user starts a job. The motor does not switch on during
copying.
When the used toner overflow sensor [E] detects that the used toner tank is full, the
overflow indicator on the operation panel starts to flash. Then:
• Printing can continue until the end of the job. But, if 10 more meters are printed
before the end of the job, printing stops at the 10-meter point.
• After 10 meters of copying, or at the end of the job, the overflow indicator stops
flashing and stays on. The machine cannot be used until you remove the used
toner from the collection bottle.
NOTE: The length of paper that can be printed after the toner-bottle-full
indication can be made shorter or longer with SP2926 03 (Used Toner
Control – Used Toner Overflow Detection).
SM 6-31 B125
AROUND THE DRUM
6.4.7 QUENCHING
[A]
[B]
B125D402.WMF
The quenching lamp [A], an array of LEDs, is behind the LPH [B].
After the drum [A] is cleaned by the cleaning blade, light from the quenching lamp
removes unwanted charge on the drum. This prepares the drum for the subsequent
copy cycle.
The quenching lamp switches on and off with the drum motor (the lamp stays on
while the OPC drum turns).
B125 6-32 SM
AROUND THE DRUM
6.4.8 DRUM ANTI-CONDENSATION HEATERS
[B]
[A]
B125D973.WMF
The two heaters [A] below the drum prevent condensation around the drum and
T&S unit.
A cooling fan [B] moves the air.
The on/off timing of these heaters is:
• When the main power switch or operation switch is switched on, the heaters
switch off.
• When the main power switch or operation switch is switched off, the heaters
switch on.
Descriptions
Detailed
SM 6-33 B125
IMAGE WRITING MECHANISM
6.5 IMAGE WRITING MECHANISM

[A]
[B]
[C]
[D]
[E]
B125D401.WMF
B125D974.WMF
LPH 1-2 LPH 2-3
[F] [G]
LPH 2
LPH 1 LPH 3
Front
B125D915.WMF
This machine uses an LPH (LED Print Head) [A] that sends light directly to the
OPC drum to make a latent image.
The A0-size 600-dpi print head is an array of connected self-focusing lenses [B]
above an LED array [C] and drive board [D], and attached to a heat sink [E].
NOTE: The maximum printing width of the print head is 914 mm (36").
The LPH has three sections: LPH 1, LPH 2, and LPH 3. The two joints between the
sections are identified as LPH 1-2 [F] and LPH-2-3 [G].
B125 6-34 SM
DEVELOPMENT
6.6 DEVELOPMENT
6.6.1 OVERVIEW
9 1 2
3
8
4
7
5
B125D302.WMF
1. Auger 6. Paddle Roller

2. Doctor Blade 7. Toner Agitator
3. Development Entrance Seal 8. Toner Cartridge
4. OPC Drum 9. Separator
5. Development Roller
Descriptions
Detailed
NOTE: The development unit does not have a TD sensor. The machine uses only
the ID sensor for toner supply control.
SM 6-35 B125
DEVELOPMENT
6.6.2 DEVELOPMENT DRIVE MECHANISM

[E]
[D]
[C]
[A]
[H]
[G]
[F]
[B]
B125D304.WMF
[A]: Timing belt (from the main motor)

[B]: Gear train
[C]: Paddle roller
[D]: Mixing auger
[E]: Development roller
[F]: Gear
[G]: Toner supply clutch
[H]: Toner agitator shaft (controlled by the toner supply clutch)
The toner supply clutch engages only when the toner density control circuit turns
on. The toner supply clutch then supplies toner from the toner cartridge to the
developer unit.
The main motor:
• Switches on 1.25 sec. after the drum motor switches on.
• Turns the development roller at 60 mm/s, the same speed as the drum.
• Stops 83 ms (approx. 5 mm turned) after the ID sensor pattern is written during
the initial rotation of the drum motor.
B125 6-36 SM
DEVELOPMENT
6.6.3 TONER SUPPLY MECHANISM
[C]
[A]
[D]
B125D302.WMF
[B]
This machine uses dual-component development with toner concentration control

(.Photocopying Processes – Development – Dual-component Development).
The toner agitator [A] turns in the center of the toner cartridge to move toner to the
paddle roller [B] in the development unit. Toner then goes to the development roller
[C] and the drum [D].To control the quantity of toner that is supplied to the
development unit, the machine switches the toner supply clutch on and off. The
output from the ID sensor controls the clutch on/off timing. This development unit
does not have a TD sensor.
Descriptions
Detailed
SM 6-37 B125
DEVELOPMENT
6.6.4 DEVELOPER CROSS-MIXING
[F]
[C]
[A]
[G]
[E]
[B]
[D]
B125D303.WMF
(.Photocopying Processes – Development – Crossmixing)

[A]: Doctor blade
[B]: Development roller
[C]: Backspill plate
[D]: Paddle roller
[E]: Auger inlet
[F]: Mixing auger
[G] Paddle roller inlet
B125 6-38 SM
DEVELOPMENT
6.6.5 DEVELOPMENT BIAS
[B]
[A]
B125D904.WMF
The CGB power pack [A] applies a negative bias (-650V) to the development roller
[B], slightly higher than the remaining charge on the drum.
The development bias during copying is set by SP 2201 001 (Development Bias
Adjustment – Image Area).
Descriptions
Detailed
SM 6-39 B125
DEVELOPMENT
6.6.6 ID SENSOR
[A] B125D905.WMF
The ID sensor [A] regularly reads two areas of the drum:

• Bare surface of the drum. The ID sensor measures the reflectivity of the bare
drum, converts this reading to a voltage, and stores this value (Vsg) in NVRAM.
• ID sensor pattern. The LPH writes an ID sensor pattern on the drum. The ID
sensor reads the density of this pattern, converts it to a voltage, and stores this
value (Vsp) in NVRAM.
The machine makes an ID sensor pattern to read Vsp after each copy.
But, the machine reads Vsg only one time. This is done during machine warm-up.
(!6.6.7)
B125 6-40 SM
DEVELOPMENT
6.6.7 ID SENSOR OPERATION DURING MACHINE WARM-UP
SW OFF
Vsp/Vsg = 0.4/4.0 = 0.1 (Normal) Vsp/Vsg = 0.4/3.0 = 0.13 (Add Toner)
B125D960.WMF
Vsg is checked one time only, when these two conditions occur at the same time:
• The machine is switched on with the main power switch or the operation switch
• The upper unit is closed.
At power on, the drum turns freely for 35 s to clean the surface of the drum against
the cleaning blade. When the machine makes the first copy after the power is
switched on, to calculate Vsp/Vsg it uses:
• The Vsg value measured immediately after power on.
• The last Vsp value measured before the machine was switched off.
After this, the machine uses the Vsg value measured immediately after the power
is switched on. But Vsp is measured after each copy.
The machine releases toner to the development unit when the value calculated for
Vsp/Vsg is more than 0.1. During standard operation, if Vsp/Vsg = 0.1 or less no
toner is supplied.
The timing chart on the next page shows the warm-up sequence. 'This sequence
occurs immediately after the machine is switched on. The machine measures
Vsp/Vsg during warm-up. This prevents dirty background on the first copies after
warm-up when hot roller temperature is less than 50°C.
NOTES:
• If SP2804 (Corona Wire Cleaning Interval) is set to clean the charge corona wire
during warm-up, Vsp/Vsg is measured after the wire is cleaned.
• SP2924 controls whether Vsg is measured during the warm-up sequence. For
Descriptions
more, refer to “4. Service Tables”. Detailed
• If the machine is switched off and on after the warm-up sequence when Vsg is
less than 2.5V, the warm-up sequence is done; the setting of SP2924 (Warm-up
Control) is ignored.
SM 6-41 B125
B125
Vsg Sampling During Warm-up
Drum Motor
6.5mm
DEVELOPMENT
(108 msec)
Drum
Charging
ID Sensor
Grid
10 mm
(167 msec)
Quenching
70 mm
(1.167 sec)
ID Sensor
Bias 2100 mm 70 mm
6-42
10 mm (35 sec) (1.167 sec)
(167 msec)
Main Motor
(Development 70 mm 80 mm
Drive) (1.167 sec) (1.333 sec)
Separation
100 msec
ID Sensor
Pulse Trigger
and PWM 663 mm
(11.050 sec) 10 mm
ID Senor Reading (167 msec)
(for Vsg)
B125D918.WMF
SM
DEVELOPMENT
6.6.8 TONER DENSITY CONTROL

Overview
This machine uses an ID sensor to control:
• Toner density
• Toner near end detection
• Toner end detection
The machine uses the ratio of Vsg/Vsp to find the quantity of toner that must be
supplied to the drum.
To supply toner, the machine switches on the toner supply clutch to feed toner from
the toner cartridge to the development unit.
SP3103 (ID Sensor Output Display) shows the most recent values of Vsg and Vsp
that were stored in the NVRAM (Range: 0.00 ~ 5.00 V).
Supply Modes
There are two supply modes
• Detect Supply Mode
• Fixed Supply Mode
During normal operation, the machine uses detect supply mode.
Detect supply mode has two sub-modes (referred to as “tables”).
• Main table: Used during copying
• Length table: The machine switches to this table during copying if the length of
the copy becomes more than 1189 mm (46.8").
If an ID sensor problem occurs during the job, the machine stops at the end of the
job. The machine does not go into fixed supply mode automatically. The technician
must repair the machine. If the machine cannot be repaired, the technician must
put the machine into fixed supply mode with SP 2208 003.
In fixed supply mode, the machine supplies a set quantity of toner per page.
Descriptions
After the technician repairs the machine, the machine must be put back in detect Detailed
supply mode with SP 2208 003.
SM 6-43 B125
DEVELOPMENT
Detect Supply Mode

Main Table
The machine uses this table from the start of the page until the length of the printed
page gets to 1189 mm (46.8").
The machine uses these two parameters to control the rate of toner supply:
• Vsg/Vsp
• The toner supply level set with SP2208 001
Toner Supply Level (SP 2208 001)
Vsp/Vsg
L M H HH
Less than 10% None None None None
10% to 12% 10% 15% 20% 30%
More than 12% 30% 40% 50% 60%
Toner Near-End 100% 100% 100% 100%
Normally, Vsg/Vsp is less than 10%. So no toner is supplied during printing.
Length Table
If the page becomes longer than 1189 mm (46.8"), the machine changes to the
Length Table for the remaining part of the page.
But, if no toner was supplied before the start of the copy job, the quantity of toner
was sufficient at that time. Because of this, the machine does not change to the
Length Table.
The Length Table ignores the Vsp/Vsg ratio. Toner is supplied at a set rate. This
rate is controlled by the toner supply level set with SP 2208 001.
Length Table
Toner supply rate
L M H HH
2% 4% 8% 15%
Under normal conditions (Vsp/Vsg less than 10%), no toner was supplied during
the first 1189 mm of the print. As a result, the developer does not contain much
toner. Because of this, the Length Table increases the toner supply rate from 0% to
2%, 4%, 8%, or 15%.
B125 6-44 SM
DEVELOPMENT
Fixed Supply Mode

When the technician switches the machine to fixed supply mode, toner is supplied
as shown in this table.

Toner supply rate
L M H HH
2% 4% 6% 8%
Toner Supply Clutch Operation

The toner supply clutch turns the toner agitator shaft to supply toner from the toner
cartridge to the development unit.
The toner supply rates in these three tables control the on/off timing of the toner
supply clutch.
When the toner supply clutch switches on, it stays on for 0.4 sec. The length of the
intervals when the clutch is off is set by the percentage values shown in the
diagram on the next page.
Descriptions
Detailed
SM 6-45 B125
DEVELOPMENT
Image Area
Supply Rates
100%
0.4 sec
60%
0.3 sec
50%
0.4 sec
40%
0.6 sec
30%
0.9 sec
20%
1.6 sec
15%
2.7 sec
10%
3.6sec
0.4 sec
8%
8.8 sec
6%
11.7sec
4%
16.8sec
0.4sec
2%
34.3sec
B125D916.WMF
The percentage values in this chart correspond to the percentages listed in the
Main, Length, and Abnormal ID Sensor Tables. For example, if the value is 10%,
the toner supply clutch is on for 10% of the time; it switches on for 0.4 sec. at 3.6
sec. intervals
B125 6-46 SM
DEVELOPMENT
6.6.9 TONER END/NEAR-END DETECTION

The machine compares Vsp/Vsg with two SP settings to find when the toner
cartridge is almost empty (Toner Near End) or fully empty (Toner End).
• SP2927 001: Toner near-end
• SP2927 003: Toner end
Toner Near End

When Vsp/Vsg is larger than SP2927 001 three times in sequence, the machine
shows a toner near-end indication. The default is 0.200 (the lowest setting). If the
setting is higher, the quantity of toner in the cartridge becomes less before toner
near-end occurs. This can cause paler images at the end of the toner cartridge’s
life. When toner near-end occurs, the toner near-end indicator lights on the
operation panel.
Toner End
When Vsp/Vsg is larger than the setting for SP2927 003 (0.225: default) three
pages in a row, the machine prints one more page and then stops immediately.
When toner end occurs, the toner end indicator lights on the operation panel and
copying stops. The machine cannot be used until:
• A new toner cartridge is installed.
• The machine recovers from toner end.
Toner End Recovery

The flow chart on the next page shows the recovery sequence when a new toner
cartridge is installed after toner end occurs. After toner end occurs, toner end
recovery starts if you open and close the toner hopper cover.
The machine makes an ID sensor pattern to detect if a supply of toner is available.
Descriptions
Detailed
If Vsp/Vsg is less than Vref, then the machine detects recovery from toner end, and
goes out from the toner end condition. If Vsp/Vsg is more than Vref 5 times, then
the machine stays in the toner end condition, and it cannot be used. In some
conditions, the machine recovers from toner end if you switch the machine off and
on.
SM 6-47 B125
DEVELOPMENT
Toner End Recovery Flow Chart
Toner End Recovery
Recovery Start
No
Toner Cover
Opened/Closed?
Yes
Toner End Reset
Recovery Times → ο
(1) Drum Motor ON

6.5 mm
(2) Drum Charge, ID
Sensor Grid, QL
ON 70 mm
(3) D Sensor Bias ON
10 mm after (3) above:

(4) Main Motor ON
70 mm
No Recoveries No
(5) Separation ON Vsp / Vsg < Vref
more than 5?
After 1 s, Recovery Yes Yes

Operation +1
Charge Corona Unit, ID Charge Corona,
Sensor Grid OFF ID Sensor Grid OFF
Toner Supply CL ON
1.5 s, OFF 3.5 s,
repeated 10 times
After 70 mm, ID Sensor After 70 mm, ID Sensor
Bias, Main Motor OFF Bias, Main Motor OFF
Wait 30 s for Auger
Rotation After 10 mm,
After 10 mm,
Drum Motor, QL OFF Drum Motor, QL OFF
Create ID Sensor Pattern
(A)
Toner End Reset No Reset
Separation OFF
114.7 mm from (A)
Read ID Sensor Pattern

END END
B125D917.WMF
B125 6-48 SM
Rev. 06/2004 PAPER FEED AND REGISTRATION
⇒ 6.7 PAPER FEED AND REGISTRATION

6.7.1 OVERVIEW
Layout Diagrams 5
4
3
6
2 7
1 8
24 9
23 10
22 11
21 12
20
13
19
14
18 15
17
16
1. Manual Feed Table (Bypass) 13. Feed Rollers (Roll 2)
Descriptions
2. Paper Set Sensor (Manual Feed 14. Roll 2 End Sensor (EXP) Detailed
Table) 15. Lower Output Tray
3. Registration Rollers 16. Lower Output Stacker
4. Registration Sensor 17. Paper Cassette Paper End Sensor
5. Upper Exit 18. Paper Cassette Feed Roller
6. Upper Exit Rollers 19. Relay Sensor (Cut Sheet)
7. Paper Junction Gate 20. Grip Rollers
8. Fusing Exit Rollers Rear Exit 21. Roll 1 End Sensor (EXP)
9. Exit Sensor 22. Feed Rollers (Roll 1)
10. Rear Exit 23. RF Exit Rollers
11. Roll 1 End Sensor 24. RF Exit Sensor
12. Roll 2 End Sensor
SM 6-49 B125
PAPER FEED AND REGISTRATION
Paper Exit Selection Lev er
Paper Exit Selection Sensor
Upper Exit
Rollers
Fusing
Exit
O PC Rollers
Regis. Hot
Drum
Paper Set Sensor Roller Roller
Registration Paper
M anual Pressure Fusing
Sensor Junction Rear
Feed T able Roller Exit G ate Exit
Copier Sensor
Roll
RF Exit Sensor
Feeder
RF Exit Rollers
Cutter
Roll 2 Pre-Feed Position (60 m m below Cutter)
Roll 1 Pre-Feed Position (120 m m below Cutter)
Roll 1 End Sensor
Roll 1
Roll 2 End Sensor

Roll End Sensor 3 (EXP)
Feed Rollers (Roll 1) Roll 2
Feed Rollers (Roll 2)
G rip
Relay Sensor
Rollers Roll End Sensor 4 (EXP)
Cassette Feed Roller
Cassette End Sensor
Paper Cassette
B125D919.WMF
This diagram shows all the rollers and sensors used during paper transport. The
diagram is not in scale.
B125 6-50 SM
Feed Station Overview

The machine can feed paper from the manual feed table or the optional roll feeder.
With all options installed, there are four paper feed sources:
• Manual Feed Table (bypass tray)
• Roll 1: Front roll in the Roll Feeder (Roll Feeder B641 has the front roll only)
• Roll 2: Rear roll in the Roll Feeder (Roll Feeder B642 has the front and rear rolls.
• Paper Cassette (installed in the bottom of the Roll Feeder)
The user sets one of these paper feed sources at the operation panel.
When the machine detects the original, the feed motor and the registration motor
start, and paper feed starts. The paper goes into the machine from the paper
supply source, goes through the RF exit rollers, and then to the registration rollers.
The registration rollers stop temporarily for paper skew correction, and then start
again to feed the paper to the drum.
Manual Feed Table

The manual feed table (bypass tray) is the main station for paper supply for this
machine. (The roll feeder and paper cassette are options.) Because of this, the
manual feed table is not a “bypass” tray, although the name for the manual feed
table is “bypass tray” in the User Tools menus.
The manual feed table feeds one pre-cut sheet.
Roll Feeder
The cutter cuts the paper after the machine feeds the specified paper length. The
RF exit sensor monitors paper feed.
The start time of the cutter is controlled by the cutting mode set by the user at the
operation panel:
• Preset 1. Cuts a preset SEF length. The size of the original is ignored.
• Preset 2. Cuts a preset LEF length. The size of the original is ignored.
Descriptions
• Synchro. Cuts the copy paper to the same length as the original. Detailed
• Variable. Cuts the copy to the length that was input at the operation panel.
After the last cut of a job, the feed roller changes direction and feeds the leading
edge of the paper to its home position. This makes sure that the paper path is not
blocked when paper feed starts for the next job.
Paper Cassette
The optional universal-type paper cassette, installed in the bottom of the roll feeder,
feeds cut sheets.
Paper Width and Media Type Settings

After a roll is installed, the width of the paper and the type of paper must be set
with User Tools. These settings control machine parameters (for example, toner
supply, and temperature in the fusing unit).
For more, see section 1 (Installation).
SM 6-51 B125
6.7.2 MANUAL FEED MECHANISM
[B] [C]
[A]
[D]
B125D203.WMF
The user puts a cut sheet [A] on the manual feed table (also known as the bypass
tray).
The paper set sensor [B] detects the leading edge of the sheet. This switches on
the drum motor, main motor, and registration clutch.
The registration clutch engages the registration roller [C] which feeds the sheet.
The registration sensor [D] detects the edge of the sheet and the registration clutch
switches off for 2 seconds. This gives the user time to adjust the position of the
paper to make it straight.
The 2-second interval can be adjusted with SP1911 (By-Pass Feed Start Timing
Adj.).
B125 6-52 SM
6.7.3 ROLL FEED MECHANISM

Drive
[D]
[E]
[B]
[C]
[A]
[F]
B125D976.WMF
One roll feed motor [A] controls the two feed rollers:
The clutch [B] engages to transfer power from the motor to the feed roller [C] for
Roll 1.
-or-
The clutch [D] engages to transfer power from the motor to the feed roller [E] for
Descriptions
Roll 2. Detailed
There is a plastic knob [F] at the end of each feed roller. After a new roll is installed,
or after a paper jam is removed, the user turns these knobs to feed the paper
manually to the cutting position.
SM 6-53 B125
Roll Pre-feeding [A] [B]
[C]
B125D952.WMF
Check Before Pre-Feeding

The machine does a pre-feed control check:
• Immediately after the main power switch or operation switch is switched on.
• Immediately after the roll feeder drawer is closed.
• At the end of a copy job.
During the pre-feed check, the cutter moves to home position:
• The machine checks if the left or right cutter HP switch is ON.
• If the two cutter sensors are OFF, the machine moves the cutter to the left home
position. This makes sure that the spring-loaded paper holder opens to let paper
feed. (!6.7.5)
The machine pre-feeds paper from each roll after the pre-feed check completes
without error. Pre-feeding is done for Roll 1 first.
Roll 1 Pre-Feeding
• Roll feed clutch 1 engages and turns the Roll 1 feed roller.
• The leading edge of the sheet feeds past the RF exit sensor [A].
• Feed stops.
• The roll feed motor pulls back the leading edge of the sheet until it is 120 mm
below the cutter. Then it stops. This is the pre-feed position [B] for Roll 1.
Roll 2 Pre-Feeding
• The machine pre-feeds the sheet from Roll 2.
• The roll feed motor pulls back the leading edge of the sheet until it is 60 mm
below the cutter and then stops. This is the pre-feed position [C] for Roll 2.
The two sheets stay at their pre-feed positions for the start of the next copy job.
There are no rollers in this part of the paper path. As a result, when the two rolls
are at the pre-feed positions, one can easily feed, and the other does not move.
B125 6-54 SM
Procedure
7 9
10
6
13
4
12
5
14
3
11
2
8
1
B125D977.WMF
Descriptions
Roll paper feed starts from the pre-feed position. Detailed
• The roll feed motor engages roll feed clutch 1 and turns the feed rollers [1].
• The RF exit rollers [2] feed the paper past the roll exit sensor [3] to the
registration roller. The RF exit sensor checks that the leading and trailing edges
of the sheet go by at the correct time.
• The registration sensor [4] stops the registration roller [5] to correct skew. Then,
the registration roller feeds the paper to the drum [6] and through the T&S unit [7].
• The cutter [8] cuts the paper at the length specified for the job. (!6.7.5)
• The rollers in the fusing unit [9] feed the sheet to the exit rollers [10].
• The exit sensor [11] checks that the leading and trailing edges of the sheet go by
at the correct time.
• The exit rollers feed the sheet to the paper junction gate [12].
• The paper junction gate sends the paper to the upper exit rollers [13] or sends it
out the rear [14] of the machine. (!6.10.2)
SM 6-55 B125
6.7.4 ROLL FEEDER PAPER HOLDERS
[A]
B125D907.WMF
[B]
[C]
B125D711.WMF
The racks [A] that hold the rolls are adjustable. This lets the user install paper rolls
of different widths.
A roll stopper [B] is put in each end of a roll. The roll lever [C] locks the stoppers in
their position after they are put in the ends of a roll. The roll is put on the rack with
each stopper locked in its position.
B125 6-56 SM
6.7.5 ROLL PAPER CUTTING MECHANISM
[E] [B]
[A]
[D] [C]
B125D978.WMF
Immediately before cutting, the registration roller continues to turn at normal speed,
but the roll feed motor speed increases by a small quantity. This causes the paper
to buckle slightly between the registration roller and the top of the cutter, and this
gives the machine time to cut the paper.
The cutter motor below the drive gear [A] switches on and moves the rotary cutter
[B] and its handle across the width of the paper. The switch [C] on the left or right
end detects when to stop the cutter motor. The cutter cuts from left to right, or from
right to left. It does not come back after cutting the paper, until it is time to cut the
Descriptions
next page. In the illustration, the cutter starts a cut from left to right. Detailed
The tab [D] on the bottom of the handle releases the spring-loaded paper holder [E].
This holder holds the paper for cutting when the cutter moves across the paper.
The tab opens and locks the paper holder when the cutter gets to the home
position on the other side after cutting. This keeps the paper path open for the next
sheet.
The registration roller continues to turn during cutting.
• This removes the tension between the registration roller and the cutter.
• It also lets paper feed past the drum at the same speed during cutting.
After you install a roll of paper, push the cutter with your hand fully to the left or
right side.
SM 6-57 B125
6.7.6 ROLL END DETECTION
[A] [B]
[E]
B125D980.WMF
[D]
[C]
B125D979.WMF
To detect roll end, these two reflective photo-sensors detect the black core of an
empty roll:
• Roll end sensor 1 [A], above Roll 1
• Roll end sensor 2 [B], above Roll 2
Also, two other sensors detect roll end if the core of the paper roll is a color
other than black:
• Roll end sensor 3 (EXP) [C] detects the trailing edge of the roll when roll 1 has
no more paper.
• Roll end sensor 4 (EXP) [D] detects the trailing edge of the roll when roll 2 has
no more paper.
The machine also detects roll end if the RF exit sensor [E] does not detect a
leading edge after paper feed starts.
• If the leading edge of the sheet does not get to the paper exit sensor from Roll 1
in 4.5 seconds or less, the machine detects paper end (or roll not installed).
• If the leading edge of the sheet does not get to the paper exit sensor from Roll 2
in 8.8 seconds or less, the machine detects paper end (or roll not installed).
B125 6-58 SM
6.7.7 PAPER CASSETTE MECHANISM
[A]
[E] [C]
B125D981.WMF
[D] [B]
Support arms [A] on each side of the paper cassette go in grooves on each side
when the paper cassette is set in the roll feeder.
The grooves lift the supports and pull the springs attached to the bottom plate [B] of
the paper cassette. This gives sufficient tension to keep the stack of paper on the
bottom plate at the correct height for paper feed.
The cassette feed motor turns the cassette feed roller [C] to feed paper from the
top of the stack.
A friction pad [D] below the feed roller gives sufficient friction to stop sheets from
double feeding.
The grip rollers [E] (also driven by the cassette feed motor), pull the paper into the
paper feed path and feed it up to the RF exit rollers.
Descriptions
Detailed
SM 6-59 B125
6.7.8 PAPER CASSETTE FEED
[B]
[D]
[C]
[A]
B125D982.WMF
Cassette Paper Path

Paper feeds from the paper cassette when the copy job starts.
The cassette feed motor switches on, and the cassette feed clutch engages to turn
the cassette feed roller [A] and the grip rollers [C].
The cassette relay sensor [B]:
• Detects the leading edge of the sheet.
• Switches off the cassette feed clutch.
• The grip rollers [C] continue to turn, and they feed the paper into the same paper
path used by roll feed.
• The cassette relay sensor also detects paper jams.
NOTE: After the cassette feed clutch switches off, the cassette feed roller
continues to touch the paper. But, the pressure is very weak. Because of
this, the grip rollers can pull the paper out easily.
After the grip rollers pull the paper out of the paper cassette, the transport
sequence is the same as the roll paper path (the paper is not cut). Refer to the
previous page.
The cassette set sensor [D] detects paper after the paper cassette is pulled out or
is not correctly locked in its position.
B125 6-60 SM
Paper Cassette Pre-Feeding

Paper does not pre-feed from the cassette before the copy job starts. The machine
pre-feeds paper from the cassette only between pages of multi-page copy jobs.
[B]
[C]
[A]
B125D952.WMF
There are two pre-feed positions for the leading edge of cut sheets after the first
sheet of a multi-page copy job. The length of the paper in the cassette controls the
pre-feed position.
• Pre-feed position 1 [A] is 234 mm below the RF exit sensor [B]. This is for cut
sheets 18.7 inches (457.2 mm) long. (This is the maximum length for the paper
cassette.)
• Pre-feed position 2 [C] is 184.4 mm below the RF exit sensor. This is for cut
sheets less than 18.7 inches long.
Position 1 (lower than Position 2) is used for longer paper. This prevents overlap
between the leading edge of a sheet and the trailing edge of the sheet before it.
Descriptions
Detailed
SM 6-61 B125
6.7.9 PAPER CASSETTE PAPER END DETECTION
[B]
[A]
[C]
[D]
B125D983.WMF
The paper end sensor [A] is above the paper cassette.

The feeler [B] falls through a hole in the cassette plate after the last sheet feeds
from the cassette. The actuator [C] moves forward away from the sensor and the
machine detects paper end.
The cassette sensor [D] detects when the paper cassette is set and locked in its
position.
B125 6-62 SM
6.7.10 REGISTRATION
[C]
[B]
[A]
B125D202.WMF
The main motor [A] and registration clutch [B] control the registration roller [C].
The registration clutch switches off temporarily for roll paper or cut sheets from the
paper cassette.
• When paper is fed from the roll feeder or paper cassette, the paper buckles
paper against the roller to remove skew.
• When paper is fed from the manual feed table, feed stops for 2 seconds to let the
Descriptions
user correct the paper position, to prevent skew (!6.7.2). The 2-second interval Detailed
can be adjusted with SP1911 (By-Pass Feed Start Timing Adj.).
Then the registration clutch switches on again to feed the paper to the drum.
SM 6-63 B125
6.7.11 CONDENSATION PREVENTION
[B]
[A]
B125D984.WMF
There are four dehumidifiers, two at the front [A] and two at the rear [B], for the roll
feeder.
The dehumidifier switch on the right side of the roll feeder controls the operation of
these dehumidifiers.
Dehumidifier Switch Operation
ON The dehumidifiers stay on unless the fusing lamp is on.
When the fusing lamp switches on, the dehumidifiers switch off.
When the fusing lamp switches off, the dehumidifiers switch on
again.
OFF The dehumidifiers always stay off.
B125 6-64 SM
SM
A1 LEF 1-to-2 Copy Job
Units: Sec.
Paper Set Sensor
11.160 3.123 11.160

Registration Sensor 3.620
6.018 9.900 4.383 9.900
Fusing Exit Sensor
1.250 0.500
Main Motor
0.500
Fusing Motor 8.275
0.400 3.550 9.900
9.900
0.500 0.500
Exposure
0.333 0.333
Registration CL 1.260
1.260
11.160 11.160
RF Exit Sensor
6-65
Cutter HP (Right)
6.7.12 PAPER FEED TIMING CHART
Cutter HP (Left)
0.800 0.800
Cutter Motor
RF Feed CL 1
RF Feed CL 2 0.060 1.200 0.060

0.100 0.100
2.830 3.787 3.603 4.567 1.200

RF Feed Motor 2.000
0.800 0.400
Cutter Jam Detection 0.800 0.400
Cassette CL
Cassette Feed Motor
B125D926.WMF
B125
Detailed
Descriptions
IMAGE TRANSFER AND SEPARATION
6.8 IMAGE TRANSFER AND SEPARATION

6.8.1 OVERVIEW
B125D401.WMF
[A] [B]
The T&S unit contains two parts:

[A] Transfer corona unit
[B] Separation corona unit
Transfer Corona Unit

Uses a tungsten wire (diameter 80 µm) 9.6 mm above the drum. This wire applies
approx. 60 µA to transfer toner from the drum to the paper.
Transfer method Scorotron charger
Entrance guides: 2 Guide plates: The first is a conductive mylar and guide plate,
and the second is a conductive mylar and leaf spring. They are
0.85 mm below the drum.
Separation Corona Unit

Applies approx. ac 280 µA and dc –25 µA to pull the paper off the drum.
Separation method Wide angle AC Scorotron charger
Backup separation Pick-off pawl, pick-off pawl solenoid
B125 6-66 SM
IMAGE TRANSFER AND SEPARATION
6.8.2 PICK-OFF PAWL OPERATION
[A]
[B]
B125D205.WMF
The pick-off pawls separate paper from the drum if the separation corona does not
separate the paper fully.
The pick-off pawl solenoid [A] moves the pick-off pawls [B] until they touch the
drum.
When the leading edge of the paper on the drum goes into the separation corona
unit, the solenoid switches on. About 198 mm (7.8") of the paper touches the drum.
The pick-off pawl shaft starts to turn, and the pawls on the shaft are held against
the drum by a spring.
Descriptions
Detailed
SM 6-67 B125
FUSING UNIT Rev. 06/2004
6.9 FUSING UNIT

6.9.1 OVERVIEW
1 2
3
13
12
4
11
5
6
10
9 7
B125D601.WMF
8
1. Hot Roller 8. Pressure Release Lever

2. Fusing Cleaning Roller 9. Pressure Roller
3. Hot Roller Strippers 10. Entrance Spurs
4. Fusing Exit Rollers 11. Fusing Lamps
5. Fusing Exit Sensor 12. Thermostats
6. Pressure Roller Strippers 13. Hot Roller Thermistor
7. Pressure Roller Thermistor
The hot roller wall thickness is 1.3 mm. As a result, warm-up time is short (less
⇒ than 120 s from 23°C).
B125 6-68 SM
FUSING UNIT
6.9.2 PAPER FEED THROUGH THE FUSING UNIT
5
8
2
1 4 B125D601.WMF
After separation from the drum:

• The paper feeds to the transport plate [1].
• The 5 sets of spurs [2] at the entrance hold the paper against the transport plate
• The heat and pressure of the hot roller [3] against the pressure roller [4] fuse the
Descriptions
image to the paper. Detailed
• The fusing lamp [5] in the center of the hot roller is pre-heated to the correct
temperature. (It switches on and off to keep the rollers at the correct operating
temperature.)
• The hot roller strippers [6] pull the copy off the hot roller.
• The fusing exit sensor [7] detects the leading edge and trailing edge of the sheet,
and checks the timing to detect paper jams.
• The fusing exit rollers [8] feed the paper out of the fusing unit.
SM 6-69 B125
FUSING UNIT
6.9.3 FUSING PRESSURE CONTROL MECHANISM
[D]
[C]
[E]
[B]
Front [A] Rear
B125D608.WMF
The spring-loaded pressure levers [A] are attached to the pressure roller shaft [B].
The pressure of the springs pushes the pressure roller [C] (a silicone-rubber roller)
against the hot roller [D].
To adjust the position of the pressure spring [E], change the position of the lower
attachment point:
Center: Standard tension, (60 N on each spring), standard pressure.
Front (toward the Less tension, less pressure. Set to this position to decrease
pressure roller): wrinkling
Rear (away from More tension, more pressure. Can give better fusing with
the pressure roller): thick paper.
NOTE: Wrinkling occurs more frequently for some types of media (plain,
translucent, film, thick paper).
B125 6-70 SM
FUSING UNIT
6.9.4 TEMPERATURE CONTROL

Zero-Cross Control Test
Before the machine switches on the fusing lamp, the zero-cross control test checks
if the power supply is 50 Hz or 60 Hz.
If the frequency does not fall in the necessary range after 10 attempts, then:
• If the frequency is too low, SC547-3 occurs.
• If the frequency is too high, SC547-4 occurs.
• After power is switched on, if there are no zero-cross interrupt signals for more
than 3 seconds with the power relay on (other than when the upper unit is open),
then SC547-2 occurs.
If the upper unit or exit unit is open at power on, the test is not done until after the
upper unit or exit unit is closed.
Switching on the Fusing Lamp Power

When the fusing lamp is switched on, the applied voltage is added in steps. This
“soft start” prevents problems that can be caused by voltages that change quickly.
Fusing Warm-up Time

On the operation panel LCD, the machine shows the time necessary for warm-up.
This display shows the time before the machine gets to the target temperature and
becomes prepared for operation:
• If the hot roller is below 90°C, approximately 2 minutes are necessary for warm-
up.
• If the hot roller is above 90°C at power on, approximately 1 minute is necessary
for warm-up.
Descriptions
Detailed
SM 6-71 B125
FUSING UNIT
Fusing Temperature Control

Important:
The target hot roller and pressure roller temperatures have different settings for
each paper type. The correct target temperatures must be used during fusing. To
make sure of this, the user must set this user tool to the paper that they will use for
the job: User Tools→ 1. System Settings→ 1. General Features→ 02 Fusing
Adjustment→ Plain, Translucent, or Film, types 1, 2, 3, 4, or 5.
Warmup Sequence: Normal

When the main power switch is switched on:
• The fusing lamp switches on and starts to apply heat to the hot roller.
• The temperature of the hot roller is measured constantly by a thermistor.
• Copy ready temperature. Copying can start when the temperature of the hot
roller gets to the copy ready temperature. This is 5°C less than the target
temperature of the hot roller. The copy ready temperature is set with SP1105 001
(Fusing Temperature Adj. – Copy Ready Temperature).
• Target temperature. When the hot roller gets to the target temperature, it
switches on and off in sequence. This keeps the temperature of the hot roller at
the target temperature. The target temperature of the hot roller is different for
each type of paper. These target temperatures are controlled by SP1107 (Target
Temperature of the Hot Roller).
• If the machine stays idle for 7 minutes, it goes into the energy saver mode (the
hot roller temperature lowers to 105°C).
• If the machine stays idle for 14 minutes in the energy saver mode, it goes into
the auto off mode and the fusing lamp switches off.
NOTE: The energy saver and auto off timers can be adjusted with the User
Tool “Timer Setting”. For more, see page 5-7.
• The machine stays in the energy saver or auto off mode until:
a) The user pushes the operation power switch, or
b) The machine receives a print job from the printer controller.
B125 6-72 SM
FUSING UNIT
Fusing Temperature Control with Pressure Roller Temperature Feedback

In a cool environment (15°C [59°F] or lower), the machine can be set to switch on
the fusing motor and turn the hot roller and pressure roller until the pressure roller
gets to its target temperature. This idling of the rollers makes sure that heat is
applied to the pressure roller equally, before the first copy job after power on.
This idling phase of the warmup sequence is known as “inching control”.
• Inching control is switched on and off with SP1109 (Start Temperature: Pressure
Roller). The default setting is “0” (off).
• Inching control does not operate until SP1109 (Start Temperature: Pressure
Roller) is set to 5°C or higher.
When inching control is on:

• When the temperature of the hot roller gets to 30°C less than its target
temperature, the fusing motor switches on and starts to turn the hot roller and
pressure roller.
• When the pressure roller reaches its target temperature, the fusing motor
switches off and idling stops.
NOTE: The target temperature of the pressure roller is controlled by the settings
of SP1108 (Target Temperature: Pressure Roller) for each paper type.
• Until the first job starts, or until the machine goes into energy save mode, the
temperature feedback from the pressure roller thermistor is used to switch the
fusing motor off and on. This keeps the temperature of the pressure roller
between its target temperature and 5°C higher than this temperature. For
example, for plain paper (target: 60°C) the fusing motor switches off at 65°C
(target +5°C) and switches on again when the temperature of the pressure roller
falls to 60°C (target).
NOTE: If the paper type is changed for the next copy job, inching control will
switch on to apply heat to the pressure roller until it gets to its new target
temperature. The Start key will come on in red (copying disabled) and
then light green after the hot roller and pressure roller get to their new
Descriptions
target temperatures. Detailed
SM 6-73 B125
FUSING UNIT
Summary of Warmup Sequence with Inching On
&
175 o C PPC Target Tem p.
170 o C PPC Ready Tem p.
145 o C
'
105 o C
$ +1 OFF *
65 o C
60 o C
# -4 ON
Room T emperature
o
10 C
"
Inching (Fusing Motor On/Off Energy Save Auto Off
B125D963.WMF
Example: Plain Paper

Step What Happens Comment
" Power on. Room temp. < 15°C (59°F)
Inching switches on at 145°C: Set by firmware.
# Hot Roller Target Temp. – 30°C
SP1109 set to “5°C” or
Fusing motor starts switching on/off to keep higher. (Inching control on.)
$ pressure roller at target temp. SP1108 (Pressure Roller
Target Temp.)
Copy Ready Temp. Copying enabled: SP1107 001 (Copy Ready
% Target Hot Roller Temp. - 5°C Temp.)
Hot roller target temp. Fusing lamp starts SP1107 003 (Hot Roller
& switching off/on to keep target temp. Target Temp.)
After 7 min. with no job, machine enters Energy User Tool “2. Timer Setting”
' Save mode. Hot roller stays at 105°C and inching Energy Save Mode. Default:
switches off. 7 min.
User Tool “2 Timer Setting”,
After 14 min. with no job, machine enters Auto Off
* mode and fusing lamp switches off.
Auto Off mode. Default: 14
min.
B125 6-74 SM
FUSING UNIT
Details About Pressure Roller Feedback

Pressure roller thermistor outputs are used to adjust the temperature as shown in
the table below where:
• X is the target hot-roller temperature set with SP1107
• Y is the target pressure-roller temperature set with SP1108
Press. Roller ~ Y+1 Y+2 Y+3 Y+4 Y+5 --- Y+12
Hot Roller X X X-1 X-2 X-3 X-4 --- X-11
Example: If the pressure roller temperature is Y+3°C, then the hot roller
temperature is adjusted to X-2°C.
If the pressure roller suddenly gets very hot (Y+12, for example), inching stops,
and the fusing lamp switches off to try to decrease the temperature.
If SP1104 is not set to “0”, then the machine ignores the pressure roller
temperature and keeps the target hot roller temperature at “X”.
Fusing Temperature Settings Table

This table summarizes how the machine sets the target temperature of the hot
roller based on SP selections.
PAPER/FUSING SETTING 1 (THICK) 2 3 4 5 (THIN)
Plain Default Temp. (°C) 195 185 175 165 175
SP No. 1107 1 1107 2 1107 3 1107 4 1107 5
Trace Default Temp. (°C) 195 195 195 175 170
SP No. 1107 6 1107 7 1107 8 1107 9 1107 10
Film Default Temp. (°C) 195 190 185 185 170
SP No. 1107 11 1107 12 1107 13 1107 14 1107 15
Descriptions
Detailed
SM 6-75 B125
FUSING UNIT
6.9.5 HOT ROLLER CLEANING
[A]
[B]
B125D601.WMF
The cleaning roller [A] (parallel to the hot roller) always touches the hot roller [B]
with a low pressure. The cleaning roller has a layer of material that is soaked with
silicone oil.
Each time the fusing motor switches on, it reverses for 2 s to clean the hot roller.
B125 6-76 SM
FUSING UNIT
6.9.6 HOT ROLLER THERMISTORS AND THERMOSTATS
[A]
[B]
[C]
[D]
B125D602.WMF
A thermistor [A] monitors the temperature of the hot roller.

One more thermistor [B] monitors the temperature of the pressure roller.
Thermostat [C] (199°C) and thermostat [D] (200°C) give emergency heat protection.
If one of the thermistors breaks, one of the thermostats will cut power to the fusing
lamp.
Also, interlock switches cut power to the fusing circuit when a cover is opened.
Descriptions
Detailed
SM 6-77 B125
FUSING UNIT
6.9.7 FUSING UNIT DRIVE MECHANISM

[I]
[H]
[E]
[C]
[G] [D]
[F]
[B] [A]
B125D603.WMF
The fusing motor [A] (a stepper motor) controls the gears and timing belts [B] that
turn the hot roller [C]
The pressure of the hot roller against the pressure roller [D] and cleaning roller [E]
turns these rollers in the opposite direction.
An idle gear [F] turns the gears and timing belts [G]. These gears and belts turn the
fusing exit roller [H] and upper exit rollers [I] in the same direction as the hot roller.
The speed of the fusing motor is controlled by:
• The paper feed source set by the user (manual feed table, roll feeder paper
cassette).
• The type of paper (plain, recycled, translucent, film) set for the paper feed source.
(This is done with the User Tool→ 1 System Setting→ 1 General Features→ 04
Tray Paper Type).
• The width of the paper in the feed source that is used. (The width in each feed
source is set with the User Tool→ 1 System Setting→ 1 General Features→ Tray
Paper Size. The feed source for the job is set at the operation panel.)
B125 6-78 SM
FUSING UNIT
6.9.8 WRINKLE PREVENTION
B125D610.WMF
[B] [A]
Motor Speed Control

During normal operation, the fusing rollers [A] (controlled by the fusing motor) is
slightly faster than the registration rollers [B] (controlled by the main motor).
This stretches the paper between the registration rollers and the fusing unit to keep
the paper from wrinkling inside the fusing unit.
Inching Control
This machine also has an inching control feature that controls the temperature of
the pressure roller to prevent wrinkling. (!6.9.4)
Descriptions
Detailed
SM 6-79 B125
PAPER EXIT
6.10 PAPER EXIT

1
6.10.1 OVERVIEW
8
B125D985.WMF
The fusing exit rollers [5] send the paper to the paper junction gate [3].
Upper Exit
When the paper junction gate [3] is closed:
• The gate sends the paper to the upper exit rollers [2].
• The upper exit rollers feed the paper out of the upper paper exit [1] to a wire
guide on top of the machine. The user can remove this wire guide.
• The wire guide holds the paper against the rear side of the original output tray.
Rear Exit
When the paper junction gate is open:
• The gate sends the paper to the rear paper exit [4].
• The paper moves past mylars attached on the rear of the machine.
• The paper falls into the lower output tray [7] and then stops in the lower output
stacker [8].
Jam Detection
The exit sensor [6] detects paper jams.
B125 6-80 SM
PAPER EXIT
6.10.2 SWITCHING THE PAPER EXIT
6 5 1
7
11 9
3
4
10
2 12
8
B125D606.WMF B125D607.WMF
Upper Exit
When the “Upper Copy Output” indicator on the operation panel is ON and the
paper feed exit lever [1] is UP:
• The paper junction gate solenoid [2] stays off.
• The fusing exit rollers [3] send the paper to the paper junction gate [4].
• The closed junction gate sends the paper to the upper exit rollers [5].
• The upper exit rollers feed the paper out of the upper exit [6].
Rear Exit
After the user pushes the “Upper Copy Output” key to switch the indicator OFF or
Descriptions
lowers the paper feed exit lever [7]: Detailed
• The machine energizes the paper junction gate solenoid [8]. If the user lowers
the lever, the paper exit selection sensor [9] detects this and switches on the
solenoid.
• The paper junction gate solenoid opens the paper junction gate [10].
• The fusing exit rollers [11] send the paper past the paper junction gate to the rear
paper exit [12].
SM 6-81 B125
PAPER EXIT
When the paper exit selection lever is down:

• The “Upper Copy Output” key indicator on the operation panel goes off and this
key is disabled. Paper will feed out at the rear if this lever is down.
• Because of this, paper does not feed out at the upper exit if the user removes the
upper output trays. The user removes these trays to feed a thick original out to
the original output guides on the rear of the machine.
• When the original feeds straight through, copy paper cannot always feed out at
the upper paper exit.
Keep the paper exit selection lever in the vertical position for normal operation. In
this condition, the user can set the copy exit path (upper or rear) with the “Upper
Copy Output” key on the operation panel.
6.10.3 PAPER EXIT DRIVE

! 6.9.7
B125 6-82 SM
ELECTRICAL COMPONENTS
6.11 ELECTRICAL COMPONENTS

6.11.1 OVERVIEW
! DOM: 100V 15A
! NA: 120V 15A
! EU: 230V 8A
SIB VDB
(CIS Control) LPH
(LPH Control)
(3 Elements, Dehumidifiers
VDIP 600 dpi, 1-bit)
Scanner Controller Printer Controller (ASIC)
Stamp Board Drum Anti-
5 A4-Width (Option) (Option)
Condensation
CIS Heaters
Elements
(LED Light PSU+ AC Drive
Source 600 OIPU
(Output
dpi, 8-bit (ASIC)
24V 5V 5VE ±12V)
IPU
Ri1001 Ri1001 Ri1001 Fusing Lamp
IMAC-D
(ASIC)
Motors:
SDRAM ! Main
(640 MB) ! Drum
HDD Controller ! Fusing
(Option) Scanner Functions Sensors:
Scanner Motor ! Paper Feed
! Paper Regis.
Original Sensor ! Paper Exit
! Door Open
Registration ! Exit Cover
Sensor
SRAM FROM IC Card CGB P.P.
1 MB 8 MB Slot Original Size
Sensors Fusing Fan
CPU GABIC Fusing Control
(IPU, Printer) (ASIC) Scanner Open ! Thermistors x2
NVRAM Sensor ! Thermostat
256 KB NVRAM
SRAM FROM 64 KB Original Jam Pick-off SOL
4 MB 8 MB Sensor
CPU GABIC Clutches:
CIS Unit ! Toner Supply
(System, Scanner) ASIC
CL
IC Card ! Paper Regist.
OPU
Slot Process Control
! QL
CPU ! Used Toner
(DOM CSS) GATEX SN
(ASIC) ! ID SN
MCU
Total Counter
HDD Paper Cassette Roll Feeder Key Counter

CSS
(Option) (Option) (Option) (Option)
B125D921.WMF
This is a schematic diagram of the electrical components. For more, refer to the
tables on the next page and the point-to-point diagram for the machine.
Descriptions
Detailed
SM 6-83 B125
6.11.2 DESCRIPTIONS OF ELECTRICAL COMPONENTS
Number Name Description

CIS
CIS1 CIS 1 (Contact Image Sensor) These transfer the image signals from the CIS LEDs to
CIS2 CIS 2 (Contact Image Sensor) the SIB.
CIS3 CIS 3 (Contact Image Sensor)
Lamp
L1 Fusing Lamp One fusing lamp (1100 W) in the hot roller.
LPH
LPH1 LPH1 (LED Print Head 1) Each section writes a part of the image on the PCB
LPH2 LPH2 (LED Print Head 2) drum. The VDB controls the LPHs.
LPH3 LPH3 (LED Print Head 3)
Magnetic Clutches
MC1 Cassette Feed Clutch This transfers power from the cassette feed motor to the
feed and grip rollers in the cassette.
MC2 Paper Registration Clutch This controls the registration roller. It switches off for a
short time to stop the registration roller to correct skew
in the paper feed path.
MC3 Roll Feed Clutch 1 This transfers power from the roll feed motor to roll 1 in
the roll feeder.
MC4 Roll Feed Clutch 2 This transfers power from the roll feed motor to roll 2 in
the roll feeder.
MC5 Toner Supply Clutch This controls the toner supply mechanism.
Motors
M1 Cassette Feed Motor This stepper motor controls the paper feed roller in the
paper cassette.
M2 Cooling Fan Motor This is an exhaust fan for the circuit boards.
M3 Cutter Motor This controls the cutter in the roll feeder.
M4 Drum Motor This controls the OPC drum.
M5 Fusing Motor This controls the hot roller, fusing exit rollers, and upper
exit rollers.
M6 Main Motor This controls the registration roller, development unit,
and the agitator in the toner cartridge.
M7 PCB Cooling Fan Motor This fan cools the IPU and MCU.
M8 Roll Feed Motor This controls the feed rollers for roll 1 and roll 2 in the
roll feeder.
M9 Scanner Motor This controls the original feed rollers and original exit
rollers.
M10 Used Toner Bottle Motor This controls the mechanism that keeps the level of
used toner in the bottle flat.
M11 Wire Cleaner Motor This moves the corona wire cleaner to the left and right
to clean the charge corona wire.
B125 6-84 SM

PCB
PCB1 IPU (Image Processing Unit) This processes image data from the CIS (Contact Image
Sensor), and sends it to the VDB (Video Drive Board)
and LPH (LED Print Heads). The IPU also controls the
HDD unit and the PC interfaces.
PCB2 MCU (Main Control Unit) This is the machine’s main board. It contains the SCU
(Scanner Control Unit) and ECU (Engine Control Unit).
These units control all parts of the machine, and this
includes the print engine, scanner, and image
processing.
PCB3 Operation Panel This contains the operation keys, touch-panel LCD, and
the LEDs. It is controlled by the MCU.
PCB4 PSU (Power Supply Unit) This supplies dc power for the machine, heaters, and
dehumidifiers in the roll feeder.
PCB5 RFDB (Roll Feed Drive Board) This is attached to the optional roll feeder. It controls the
components of the roll feeder (motor, clutches, sensors,
and switches).
PCB6 SFDB (Sheet Feed Drive Board) This is attached to the optional paper cassette. It
controls the components of the paper cassette (motor,
clutches, sensors, and switches).
PCB7 SIB (Scanner Interface Board) This controls the scanner, and is an interface board for
the IPU and MCU.
PCB8 SMDB (Scanner Motor Drive This controls the scanner motor.
Board)
PCB9 VDB (Video Drive Board) This controls the image signals that are sent to the LPH
(LED Print Head).
PCB10 Stamp Board Option. The stamp board is necessary for date
stamping, page numbering, background numbering,
using preset stamps, user stamps, and watermarks. The
use of preset stamps, user stamps and watermarks also
requires installation of the HDD.
PCB11 Interface Board Option. This relay board must be installed with the
printer controller option for interface between the
computer and the copier.
Power Packs
PP1 CGB Power Pack High voltage power supply for the charge corona wire
(C), development bias (B), and charge corona grid (G).
PP2 T&S Power Pack High voltage power supply for the transfer corona wire
(T) and the separation corona wire (S) in the T&S
Descriptions
(Transfer and Separation) unit. Detailed
QL
QL1 Quenching Lamp (Left) This removes remaining electrical charge on the left part
of the drum immediately after cleaning.
QL2 Quenching Lamp (Center) This removes remaining electrical charge on the center
part of the drum immediately after cleaning.
QL3 Quenching Lamp (Right) This removes remaining electrical charge on the right
part of the drum immediately after cleaning
SM 6-85 B125
Sensors
S1 Cassette End Sensor This sensor is above the paper cassette. It detects
paper end after the last sheet feeds.
S2 Cassette Set Sensor This detects when the cassette is set and locked in its
place.
S3 Exit Cover Sensor This detects if the exit cover on the rear of the machine
is open or closed.
S4 Fusing Exit Sensor This sensor is in front of the fusing exit rollers. It
switches on when the leading edge of the copy leaves
the fusing unit.
S5 ID Sensor The machine uses this sensor to control toner supply,
toner near-end, and toner end. There is no toner density
sensor in this machine.
S6 Original Exit Sensor This detects the original when it feeds out of the
scanner.
S7 Original Registration Sensor (1) Detects the leading edge of the original and stops
the original feed roller. The user can then manually
make the original straight. (2) Detects the trailing edge
of the original, or detects a jam if it does not detect the
trailing edge.
S8 Original Set Sensor (A4/A) Detects the leading edge of the original. This starts the
scanner motor. This sensor also detects A4 or LTR
width paper.
S9 Original Width Sensor (A0/E) Detects A0-width paper.
S10 Original Width Sensor (A1/D) Detects A1-width paper.
S11 Original Width Sensor (A2/C) Detects A2-width paper.
S12 Original Width Sensor (A3/B) Detects A3-width paper.
S13 Original Width Sensor: Detects 30-inch-width paper (North America) or 914 mm
NA: 30"/EU: 914 mm wide paper (Europe). This sensor is included in export
models only. It is the second sensor from the right side
of the manual feed table.
S14 Paper Exit Selection Sensor This detects the position of the paper exit selection lever
on the top rear edge of the machine. (! 6.10.2). This
sensor is a part of the SIB board.
S15 Paper Registration Sensor This detects paper at the registration rollers.
S16 Paper Set Sensor This detects when a cut sheet is placed on the manual
feed table (by-pass).
S17 Relay Sensor This sensor is near the grip rollers. It: (1) Detects the
leading edge of every cut sheet, switches off the
cassette paper feed clutch, and switches on the grip
rollers (! 6.7.8), (2) Detects paper jams where the
paper feeds out of the paper cassette.
S18 RF Exit Sensor (1) Detects the leading edge of the paper from the rolls.
(2) Detects the trailing edge of cut sheets from the paper
cassette and trailing edges of sheets cut from the paper
rolls for paper feed timing and jam detection.
(3) If this sensor does not detect a leading edge after
feeding from Roll 1 or Roll 2, it also signals paper end
for the roll.
S19 RF Set Sensor This detects if the spring-loaded lock lever of the roll
feeder drawer is locked.
S20 Roll End Sensor 1 This reflective photosensor above Roll 1 detects the
core of the roll (which is black), after there is no more
paper on Roll 1.
S21 Roll End Sensor 2 This reflective photosensor above Roll 2 detects the
core of the roll (which is black), after there is no more
paper on Roll 2.
B125 6-86 SM
S22 Roll End Sensor 3 (EXP) This detects the trailing edge of the roll after there is no
more paper on Roll 1. This sensor is included because if
the color of the roll core is not black, Roll End Sensor 1
cannot always detect roll end. It is only included in
export models.
S23 Roll End Sensor 4 (EXP) This detects the trailing edge of the roll after there is no
more paper on Roll 2. This sensor is included because if
the color of the roll core is not black, Roll End Sensor 2
cannot always detect roll end. It is only included in
export models.
S24 Toner Overflow Sensor Detects toner overflow in the used toner collection
bottle.
S25 Upper Unit Sensor Detects when the upper unit is open.
S26 Wire Cleaner Sensor The actuator of this sensor is attached to the wire that
moves the transfer cleaner from left to right. This tells
the machine when the wire cleaner moves. This sensor
is a part of the SIB board.
Solenoids
SOL1 Paper Junction Gate Solenoid This controls the paper junction gate in front of the rear
paper exit and below the upper exit. When closed, paper
feeds out at the top. When open, paper feeds out at the
back.
SOL2 Pick-Off Pawl Solenoid This moves the pick-off pawls until they touch the drum.
Switches
SW1 Dehumidifier Switch Switches the dehumidifiers (x4) in the roll feeder on/off.
SW2 Exit Cover Switch This detects if the exit cover on the rear of the machine
is closed.
SW3 Main Power Switch This switches the copier on and off.
SW4 Scanner Stop Switch This is on the operation panel. The user pushes this to
stop original feed if there is a problem during scanning.
SW5 Scanner Switch This interlock switch stops power to the original feed unit
when the original feed unit cover is lifted.
SW6 Toner Hopper Cover Switch This detects if the toner supply cover is open or closed.
SW7 Upper Unit Switch 1 This detects if the upper unit is open on the left side.
SW8 Upper Unit Switch 2 This detects if the upper unit is open on the right side.
SW9 Left Cutter HP Switch This detects if the cutter in the roller feeder is at the
home position at the left side. In this condition, the paper
holder of the cutter is locked open (the paper feed path
is open).
SW10 Right Cutter HP Switch This detects if the cutter in the roller feeder is at the
home position at the right side. In this condition, the
Descriptions
paper holder of the cutter is locked open (the paper feed Detailed
path is open).
SM 6-87 B125

Others
CO1 Recycle Counter A mechanical counter that measures the total length in
meters of paper that the machine feeds. It starts from
the first copy.
H1 Dehumidifier 1 (Front/Right) One of four dehumidifiers that keeps the roll feeder
drawer free of moisture.
H2 Dehumidifier 2 (Front/Left) One of four dehumidifiers that keeps the roll feeder
H3 Dehumidifier 3 (Rear Left)) One of four dehumidifiers that keeps the roll feeder
H4 Dehumidifier 4 (Rear/Right) One of four dehumidifiers that keeps the roll feeder
H4 Dehumidifier 4 (Rear/Right) One of four dehumidifiers that keeps the roll feeder
H5 Anti-Condensation Heater (Drum) These are below the OPC drum. They keep the copier
free of moisture, which could cause problems with paper
feed and fusing.
HDD1 HDD The optional HDD (Hard Disk Unit Type 240)
TH1 Hot Roller Thermistor The CPU uses this thermistor to monitor the
temperature of the hot roller.
TH2 Pressure Roller Thermistor The CPU uses this thermistor to monitor the
temperature of the pressure roller.
TS1 Thermostat 1 200oC This safety device prevents overheating if the
temperature control circuit fails.
TS2 Thermostat 2 199oC. This safety device prevents overheating if the
temperature control circuit fails.
B125 6-88 SM
6.11.3 MCU, IPU
IPU
MCU
B125D801.WMF
MCU (Main Control Unit)

This is the main control board of the machine. It does the following:
• System control
• Base engine control
• Scanner control
• Image processing
The MCU also sends load signals and supplies power to:
• Base engine (high voltage power pack, motors, sensors, solenoid, clutches,
fusing unit, RSS, etc.)
• Scanner (sensors, motors, etc.)
The MCU contains two large blocks, connected by a UART: SCU and ECU.
Descriptions
Detailed
• SCU. (System & Scanner Control Unit). Does overall system and scanner
control.
• ECU. (Engine Control Unit). Does print engine and image processing control.
NOTE: The MCU DIP switches must always be OFF (default) and they must not
be changed in the field.
IPU (Image Processing Unit)

The IPU (Image Processing Unit) holds the ASIC and memory for image
processing. It processes image data from the CIS (Contact Image Sensors), sends
it to the VDB (Video Drive Board), and then sends it to the LPH (LED Print Heads).
The IPU also controls the HDD unit and the printer board, and the printer/scanner
interface functions.
NOTE: The IPU DIP switches must always be OFF (default) and they must not be
changed in the field.
SM 6-89 B125
6.11.4 PSU
B125D802.WMF
The PSU (Power Supply Unit) supplies dc for all electrical components in the
machine, and controls ac input to the fusing lamps and anti-condensation lamps.
B125 6-90 SM
6.11.5 SMDB, VDB, SIB
Cooling Fan
Scanner Stop SW
Operation Panel
Scanner Motor
CIS 1 CIS 1
CIS 1 CIS 3 CIS 5
LPH 2
Regis. Clutch
LPH 1 LPH 3
Drum Motor SMDB VDB SIB CGB PP
Main SW
B125D923.WMF
SMDB (Scanner Motor Drive Board)

Controls the scanner motor.
VDB (Video Drive Board)

The VDB controls the LPH and the algorithms to convert video data.
SIB (Scanner Interface Board)

The SIB controls the CIS (Contact Image Sensor) and changes analog data to
digital data (A/D) for scanned images.
Descriptions
Detailed
SM 6-91 B125
6.11.6 RFDB, SFDB
RFDB
SFDB
B125D924.WMF
The RFDB and SFDB are on the bottom plate of the drawer in the optional roll
sheet feeder.
RFDB (Roll Feed Drive Board)

The RFDB, on the floor panel of the roll feeder, controls the motors, solenoids, and
clutches for the two paper rolls in the roll sheet feeder.
SFDB (Sheet Feed Drive Board)

The SFDB, on the left side of the paper cassette unit, controls the paper feed
mechanisms for the optional paper cassette.
B125 6-92 SM
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
1. COPIER ENGINE
Configuration: Desktop
Copy Process: Dry electrostatic transfer system
Originals: Sheet
Original Image Size: Maximum: 914 x 3,600 mm (36" x 142")
(W x L) Minimum: 182 x 140 mm (7" x 5")
Max Original Width: 960 mm (37.7")
Original Weight 18 ~ 135 g/m²
35 µm ~ 1.0 mm
Copy Paper Size: Maximum:
(W x L) Manual feed: 914 x 2,000 mm (36" x 78")
Roll Feed: 914 x 3,600 mm (36" x 142")
Paper Cassette: 297 x 420mm (12" x 18")
Minimum:
Manual Feed: 210 x 257 mm (81/2" x 10")
Roll Feed: 210 x 280 mm (81/2" x 11")
Paper Cassette: 210 x 297 mm (81/2" x 11")
Copy Paper Weight 52.3 ~ 110 g/m² (13.9 ~ 29.3 lb.)
68 ~ 148 µm (Plain paper, Translucent)
3 ~ 4 MIL (Film)
Copying Speed: 2 cpm (A0/E SEF)
(cpm: copies / 4 cpm (A1/D LEF)
minute)
Photoconductor: Organic photoconductor drum
Reduction/Enlargement:
Inch Version
Metric Version
Engineering Arch.
25.0, 32.4, 25.0, 33.3, 25.0, 35.4,
Reduction
50.0, 64.7% 50.0, 66.7% 50.0, 70.7%
Specifications
100% 100% 100% 100%

129.4, 200.0, 133.3, 200.0, 141.4, 200.0,
Enlargement
258.8, 400.0% 266.7, 400.0% 282.8, 400.0%
Zoom: 25 ~ 200% (0.1%/step)

200.2 ~ 400% (0.2%/step)
Resolution: Scanning 600 dpi, Printing 600 dpi
Gradation: Scanning: 256 levels

P i ti 2l l
SM 7-1 B125
SPECIFICATIONS Rev. 06/2004
Warm-up Time: Less than 2 minutes

(Room temperature 23°C, 120 V: US, 220-240 V: EU)
First Copy Time: 1st Roll Feed: 22 sec. (A1/LEF/D LEF)
Manual Feed: 32 sec. (A1/LEF/D LEF)
Copy Number Input: Ten-key pad, 1 to 20 (standard sizes only)
Copy Paper Bypass Feed: 1 sheet
Capacity: Roll Feed: Max. Diameter: 175 mm (6.9")
⇒ Max. Length: 150 m (164 yds)
Roll Core Diameter: 76.4 ± 0.25 mm
(about 3")
Paper Cassette: 250 sheets
Output Tray Upper Output Stacker
Capacity: Plain paper: 25 sheets
Translucent: 10 sheets
Roll Feeder or Table
Plain paper: 20 sheets (A1/D or A0/E)
Translucent: 1 sheet
Memory Capacity: RAM: 80 MB
HDD: More than 10 GB (option)
Toner Cartridge exchange (800 g/cartridge)
Replenishment:
Toner Yield: 2,200 copies
(A1 LEF, 6% full black, 1 to 20 copying, Text mode)
Power Source: North America: 120 V, 60 Hz, 15 A or more
Europe/Asia: 220-240 V, 50/60 Hz, 10 A or more
B125 7-2 SM
SPECIFICATIONS
Power Consumption 120V version:

Full system *¹
Warm-up 1.4 kW
Ready *² 0.03 kW
During Copying 1.44 kWh
Maximum 1.44 kW
220 - 240V version:

Full system *¹
Warm-up 1.4 kW
Ready *² 0.03 kW
During Copying 1.5 kWh
Maximum 1.5 kW
*¹ Full System:
Mainframe with Roll Feeder (2 roll), Paper Cassette,
HDD, Stamp Board and Interface PCB
*² Ready:
The dehumidifiers are switched off.
Noise Emission: The measurements were made in accordance
with ISO 7779 at the operator position
Sound Power Level
Full System
Stand-by 43.0 dB (A)
Copying 68.0 dB (A)
Copying (from memory) 68.0 dB (A)
Max. Power North America: Less than 1.44 kW

Consumption: Europe/Asia: Less than 1.5 kW
Dimensions (w x d x h): 1,080 x 637 x 580 mm (43" x 25" x 23")
Specifications
Weight: Less than 105 kg (231 lb)
SM 7-3 B125
SPECIFICATIONS
Optional Equipment: • Roll Feeder Type 240A/B (B641/B642)

• Paper Cassette Type 240 (B643)
• Table Type 240 (B662)
• HDD Type240 (B663)
• Interface PCB Type 240 (B690)
• Stamp Board (B321)
• Printer Controller RW 240 (B697)
• Roll Holder (B394)
2. ROLL FEEDER B641/B642

Copy Paper Size: Maximum: 914 x 3,600 mm (36" x 142")
(W x L)
Minimum: 210 x 250 mm (81/2" x 10")
Copy Paper Weight 52.3 ~ 104.7g/m² (13.9 ~ 27 lb.)
Copy Paper Capacity: Roll Feed:
Max. Diameter: 175 mm (6.9")
Max. Length: 150 m (137.6")
Roll Core Diameter: 76.4 ± 0.25 mm (about 3")
Power Source: From main frame
Dimensions (w x d x h) 1,080 720 x 700 mm (43" x 28" x 27")
Weight: B641 70 kg (154 lb.)
B642 72 kg (158.4 lb)
3. PAPER CASSETTE B643

Type Universal Cassette (installed in Roll Feeder B641/B642)
Paper Separation Friction Pad
Paper Capacity: 250 sheets
Copy Paper Size A3 SEF, A4 SEF, B4 SEF
LT SEF, LG SEF, DLT SEF, 81/2 x 13 SEF, 12 x 18 SEF
Copy Paper Weight 64~105 g/m2
Power Source From Roll Feeder
Weight 6 kg (13.2 lb.)
B125 7-4 SM
SPECIFICATIONS
4. MACHINE CONFIGURATION
9 1 2 3
6
5
B125V905.WMF
No. Item Machine Code

1 Main Frame B125
2 Interface PCB Type 240 B690
3 Stamp Board B321
4 Hard Disk Type 240 B663
5 Table Type 240 B662
6 Roll Feeder Type 240A/B*1 B641/B642
7 Paper Cassette Type 240*2 B643
8 Roll Holder B394
9 Printer/Scanner Controller in Server PC B697
*1 B641: 1 Roll, B642: 2 Rolls

Specifications
*2 Installed inside the B641/B642
SM 7-5 B125
TECHNICAL SERVICE BULLETINS
TECHNICAL SERVICE BULLETIN
BULLETIN NUMBER: B125 – 001 07/01/2004

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
RICOH – AFICIO 240W
SAVIN – 2400WD
SUBJECT: SERVICE MANUAL - INSERT
The Service Manual pages listed below must be replaced with the pages supplied.
The revised areas have been highlighted by an arrow ⇒.
!
MANUAL
SERVICE
PAGES:
• 1-9 Updated Information (Installation)

• 1-21 Updated Information (Installation)
• 3-10 Updated Information (Original Feed Table)
• 3-16 Updated Information (CIS)
• 3-22 Updated Information (LPH)
• 3-26 through 29 Updated Information (Development)
• 3-71 Updated Information (NVRAM Download)
• 3-78 Updated Information (SP Adjustments)
• 3-84 Updated Information (CIS)
• 4-8 Updated Information (SC Code Descriptions)
• 4-26 Updated Information (Printing)
• 4-27 Updated Information (Board LEDS)
• 5-10 Updated Information (Initial Settings - Stamp)
• 5-15 Updated Information (Input Check – P2F)
• 5-28 Updated Information (SP2-XXX Drum)
• 5-38 Updated Information (SP3-XXX Process Control)
• 5-55 Updated Information (SP5958 and SP5990)
• 6-5 Updated Information (Original/Copy Paper Paths)
• 6-8 Updated Information (Original Width Detection)
• 6-12 Updated Information (Image Processing - Overview)
• 6-49 Updated Information (Paper Feed and Registration - Overview)
• 6-68 Updated Information (Fusing Unit - Overview)
• 7-2 Updated Information (Specifications)
Copyright  2004 RICOH Corporation. All rights reserved.

Setting the Copier on the Roll Feeder or Table
Installation
[C]
[D]
[A]
[E]
[D]
[G] [E]
Roll Feeder
B641I007.WMF [B]
Table [F]
B662I002.WMF
1. Do not remove the shipping tape from the connectors [A] of the roll feeder [B].
This prevents damage to the connectors when the copier is put on top of the
roll feeder.
CAUTION
The copy machine weighs 231 lb. (105 kg). Two or more customer
engineers are necessary to lift the copier and set it on the roll feeder or
table. There are two handles in recesses on each side of the copier. To
prevent injury or damage to the machine, always use these handles to
lift the copier.
2. Lift the machine, and set its rubber feet [D] into the holes [E] on the top of the
roll feeder [B] or table [F].
NOTE: With one person at each end of the machine, use the two handles [C]
on each end of the machine to lift it.
3. Make sure that you put the rubber feet of the copier into the holes on top of the
roll feeder or table.
⇒ 4. Check the dehumidifier switch [G]. Make sure that it is OFF. If it is ON, set it to
OFF.
SM 1-9 B125
⇒ SP4960 015 Enable the HDD
Installation
If you installed the optional hard disk drive, do this procedure.
1. Do SP4960 015 (HDD Connection On/Off) and set “1” (Enable) to enable the
hard disk unit.
NOTE: The HDD is formatted during production. Formatting is not necessary

during installation.
⇒ SP4960 003 Format the HDD
Should re-formatting of the HDD be necessary, perform SP4960-003.
1. SP4960 003 (Formatting) to format the hard disk.
• About 25 minutes are necessary to format the disk.
• The display shows the quantity of formatting that is completed, until the
display gets to 100%.
Important: Never switch the power off while the machine is formatting the hard
disk.
SP5137 Stamp Function On/Off

1. Do SP5137, and set “1” to enable the stamp board.
SM 1-21 B125
COMMON PROCEDURES Rev. 06/2004
⇒3.1.10 ORIGINAL FEED TABLE, ORIGINAL FEED SENSOR

COVER
[C]
[B]
[A]
B125R101.WMF
Unlock and lift the original feed unit. ( 3.1.5)

Side covers ( 3.1.2)
⇒ [A]: Original feed table ( x 2)
[B]: Original feed sensor cover ( x 2)
Reinstallation
• Make sure that the mylar [C] is on the front edge of the exposure glass.
B125 3-10 SM
3.2.4 CIS
[B]
[A]
Rear View
B125R110.WMF
B125R109.WMF
Lift and lock the scanner unit. ( 3.1.7)

Original width sensor cover, original exit roller cover ( 3.1.10)
⇒ Remove the Original Feed Unit. ( 3.1.6)
[A]: At the rear, open the CIS ribbon harness clamps (= x 11)
NOTE: Open only the harness clamps connected to the plate. Do not open the
clamps on the bottom of the CIS unit.
⇒ [B]: CIS unit ( x 6, x 4)
NOTE: Be sure to disconnect each ferrite core.
Reinstallation
After you replace the CIS, do the following procedure:
1. Read the values for SP4972 that are printed on the label attached to the CIS
replacement unit.
NOTE: The label is attached to replacement CIS units only.
2. Do SP4972 and input the 8 values.
3. Do SP2941 and print Pattern 11 to check the CIS.
4. Adjust if necessary. ( 3.11.2)
B125 3-16 SM
AROUND THE DRUM Rev. 06/2004
3.3.3 LPH (LED PRINT HEAD)
[A]
[E]
[C]
[B]
Rear [D]
B125R112.WMF
Original feed unit ( 3.1.6)

Lift and lock the scanner unit ( 3.1.7)
⇒ [A]: Ground wire ( x 1).
[B]: On each side of the machine, loosen the screws and move the plates to the
rear as shown.
[C]: LPH (= x 1, x 1)
⇒ [D]: LPH ( x 6 ribbons).
[E]: After you remove the LPH, lower the scanning unit to prevent damage to the
OPC drum.
B125 3-22 SM
3.4 DEVELOPMENT
3.4.1 DEVELOPMENT UNIT
[A]
[C]
[B]
B125R304.WMF

Side covers ( 3.1.2 )
⇒ Original feed table ( 3.1.10)
Toner hopper cover ( 3.1.8)
Idle registration roller panel ( 3.1.9)
Toner cartridge
[A]: Development unit ( x 2, x 6)
CAUTION
The development unit is very heavy. Pull it out slowly.
Reinstallation
• Attach the large shoulder screws [B] on each side first, then attach the flat-head
screws [C].
B125 3-26 SM
3.4.2 DEVELOPER
[D]
[A]
Replacement
Adjustment
[B]
and
[C]
B125R306.WMFF
B125R309.WMF
1. Remove the development unit ( 3.4)

NOTE: Do not bend the bias terminal.
2. Put the development unit on a large sheet of paper.
3. Remove the casing [A] for the toner supply unit ( x 2)
4. Remove the development filter [B] and bracket [C].
5. Hold the development unit above the paper with the gears up.
6. Turn the paddle roller [D] clockwise until all developer is out of the unit.
7. Clean the development unit (specially the right end), the development filter, and
development filter bracket.
⇒8. Install the Development Unit.
9. Install the Idle Registration Roller Panel.
10. Install the Toner Hopper Cover and open it.
SM 3-27 B125
⇒ [A]
[C]
[B]
B125R917.WMFMF
11. Add one (1 kg) pack of developer. Do not add the second pack at this time.
• Open the first developer pack [A].
• Slowly add the first pack of developer to the development unit. Move the
pack from left to right until it is empty.
• Make sure that the developer is applied equally across the slot of the
development unit.
14. Connect the power supply cord. Switch the main power switch on.
15. Do SP5804 015 (Output Check – Main Motor) to start the main motor. This
supplies developer to the development unit.
16. Push “1” to start the motor and let it operate for 30 seconds.
17. Push “0” to stop the motor.
B125 3-28 SM
⇒
21. Open the second 1 kg pack of developer and slowly add it to the development
23. Close the upper unit. Make sure that the upper unit locks on each side.
25. Input the lot number of the developer. The lot number is embossed on the edge
of the developer pack.
Replacement
Adjustment
• To input a hyphen press once, then push .
and
• To input a letter, push again and again until the necessary letter (A-Z) is
shown, then push .
If the entry immediately after a letter is a number, push the number key. (You
do not need to push .)
26. Do SP3001 007 (Developer Initialization) to prepare the new developer.
NOTE: If replacing the ID Sensor or OPC Drum with new developer, use SP3001-
005 to initialize the new ID Sensor or OPC Drum with new developer.
SM 3-29 B125
Rev. 06/2004 BOARDS
[B]
[A]
Replacement
Adjustment
and
B125R702.WMF
NVRAM Removal
2. Remove the MCU/IPU tray. ( 3.9.1)
3. Pull the NVRAM chip [A, B] from the MCU board and replace it with a new chip.
[A]: NVRAM (Counter)
[B]: NVRAM (Data)
4. Reinstall the MCU/IPU board.
NVRAM Download
NOTE: This SP must be done together with SP5811 (Machine Serial Number)
after you replace the NVRAM.
⇒2. On the MCU (previous page), move the jumper [A] from TB4 1-2 to TB4 to 2-3.
3. Make sure that the IC card with the downloaded NVRAM data is in the SCU
socket.
5. Go into SP mode and do SP5825 (Download NVRAM Data).
6. Push the key on the LCD to start the download.
7. When the download is completed, follow the instructions on the LCD to
complete the procedure.
9. Remove the jumper from TB4 2-3 and move it back to TB4 1-2.
11. Do SP 5811 (Machine Serial Number) to set the serial number.
SM 3-71 B125
3.11 SP ADJUSTMENTS
3.11.1 IMAGE ADJUSTMENT
Do these adjustments if output is unsatisfactory. Before you start to measure and
adjust, let the test print output become cool for three minutes.
NOTE: Always do these adjustments in the sequence given in Steps 1~13 below.
Step 1: Check the Registration Line Speed

1. Do these SPs in the sequence shown in this table:
SP Setting Comments
SP1918 001 0% SP1918 001 (Main/Fusing Motor Setting – Speed
Reduction %)
2. With SP2941, print Pattern 11 three times.

3. From the leading edge, measure the distance between the 2nd line and the
⇒ 29th line on each pattern.
4. Make sure that the measured distance is between 151.0 and 151.5 mm.
5. If the distance is longer than 151.5 mm, adjust SP1919 until the distance is in
the correct range.
6. After adjustment, set SP1918 001 to 0.3%.
Step 2: Magnification for Paper Type: Plain

1. With SP2941 (IPU Pattern), print Pattern 11 three times.
2. Do these SPs magnification correction in the sequence shown in this table:
SP Comments
⇒ SP4911 001 Measure the average distance between row 20 from the leading edge to
row 204. The length must be 997 mm. Adjust this SP until the length is
997 mm, if the measured length is shorter or longer.
SP4911 002 Measure the average distance from the edge to column 150. The width
must be 812.8 mm. Adjust this SP until the width is 812.5 mm, if the
measured width is wider or narrower.
B125 3-78 SM
⇒3.11.2 CIS
To Print the CIS Adjustment Pattern
1. Open the roll feeder drawer and cut off a sheet manually from a roll. (Turn the
manual feed knob to feed the paper then push the cutter from side to side to
cut.)
3. Go into the SP (Copy) mode.
4. Push the Interrupt (8) key to show the main screen.
5. On the operation panel, manually select one of the rolls as the paper feed
station.
original feed unit. A cross hatch pattern prints. This is the printed original
pattern that will be used for the following tests and adjustments. Mark the back
of this print “ORIGINAL”.
7. Push the Interrupt (8) key to go back to the SP mode.
8. Use SP 4973 003 and push . SP4973-003 is currently set at “0” and
alignment correction occurs.
9. Push , then push the key below “Set”. SP4973-003 is now set at “1” and
alignment correction is disabled.
10. Push the key below “Exit” three times to get out of the SP mode.
11. In copy mode, copy the pattern you made at Step 6. This time the copy that
prints will be without alignment correction and any misalignment will be visible.
CIS-2 CIS-4
CIS 1 CIS 3 CIS 5
B125R937.WMF
Abc
B125R938.WMF
CIS 4-5 CIS 3-4 CIS 2-3 CIS 1-2

When you look at the printed pattern, the number sequence of the CIS joints is
opposite, with CIS-5 on the left through CIS-1 on the right as shown in the
diagram above.
12. After you complete the CIS adjustment (next two pages), reset SP4973 003 to
“0,” to select alignment correction.
B125 3-84 SM
SC CODE DESCRIPTIONS Rev. 06/2004
542 A Fusing Temperature Warm-up Error

The hot roller did not get to the • Check the fusing lamp connections.
ready temperature within 4 • Replace the fusing lamp.
minutes 30 sec.: • Replace the MCU.
⇒ • After the machine was

switched on.
• Check the hot roller thermistor. Make
sure that it is straight and is touching
• After the upper unit or roll the hot roller.
feeder drawer was closed.
• During warm-up.
Note: The ready temperature is determined by the state of the machine at

recovery:
• Ready Temp. = Target Fusing Temp.
(if power on or recovery starts when the hot roller is 80oC or higher).
• Ready Temp. = Target Fusing Temp. – 15°C
(if power on or recovery starts when the hot roller is less that 80oC.)
• Ready Temp. = Target Fusing Temp. – 30°C (if power on or recover
starts with pressure roller inching control on.)
543 A Fusing Lamp Overheated: Error 1 (Software)

A fusing temperature more • Replace the MCU.
than 230 °C (446°F) was
detected 3 times (measured at
180 ms intervals).
Note: A shorted triac or other
problem could cause the fusing
lamp to stay on.
544 A Fusing Lamp Overheated: Error 2 (Hardware)

A short circuit in the triac on the MCU caused the fusing temperature control to
stop or operate incorrectly. A special circuit on the MCU monitors the
temperature of the board. The temperature around the board was more than
235oC.
544-1 Latch Signal On (50 ms) • Replace the MCU.
544-2 Signal On (1 s)
545 A Fusing Lamp Overheated: Error 3

After it got to the ready • Correct the position of the thermistor
temperature, the fusing lamp on the hot roller.
stayed on at full power for 50 • Replace the fusing lamp harness.
seconds while the hot roller did • Replace the MCU.
not turn.
B125 4-8 SM
IMAGE DATA PROCESSING FLOW CHART Rev. 06/2004
4.6.10 PRINTING
1. No Image (blank copy/print)
Possible causes:
1) VDB board defective
3) LPH (LED head) defective
B125T549.WMF
2. Band with no image-width 1/3 of image
Possible causes:
1) Connection problem between VDB and LPH
2) LPH head defective
B125T550.WMF
3. Alternating black bands of 65 mm/130 mm

Possible cause:
⇒ IPU defective
65 m m 130 m m 65 m m 130 m m 65 m m
B125T551.WMF
B125 4-26 SM
Rev. 06/2004 IMAGE DATA PROCESSING FLOW CHART
4.6.11 BOARD LEDS

This section shows the functions of the LEDs on the most important boards. The
tables show the LEDs on the IPU, MCU, VDB, SIB, and PSU.
LED 4
LED 3
LED 2
LED 1
SIB VDB
LED 1
LED 1
LED 2
IPU
LED 14
PSU TB3
LED 15
LED 16 IPU
LED 6
LED 5
LED 4
LED 3
1 2 3
Vaa +24V MCU TB4
LED 13
LED 12
LED 11
LED 10
LED 9
LED 8
LED 7
1 2 3
Vca2 -12V
LED 2
LED 1
Vca2 +12V
shooting
Trouble-
LED 4
LED 3
Vcc2 +5.1V SCU Slot

Vcc1 +5.1V
LED 17
LED 18
ECU Slot
(Copier Back)
B125T552.WMF
This illustration shows the LEDs from the rear of the copier.
• To see the LEDs near the SCU and ECU slots, you must remove the rear cover
of the copier.
• To update the copier firmware, the memory card that holds the ECU and SCU
programs is connected to the ECU slot and the SCU slot.
• Jumper TB4 is moved from 1-2 to 2-3 to do the NVRAM upload and download
⇒ procedure with SP5824 and SP5825.
SM 4-27 B125
INITIAL SETTINGS Rev. 06/2004
2. Reproduction Ratio
01 User Reduce/Enlarge Ratio: 1-3 100%
02 Preset Reduce/Enlarge Priority Metric Version: 100%
Inch Version: (Engineering): 100%
Inch Version: (Architecture): 100%
03 User Auto Reduce/Enlarge Metric Version: None (1-to-1)
Inch Version (Engineering): None (1-to-1)
Inch Version (Architecture): None (1-to-1)
04 User Auto Reduce/Enlarge Original Vertical
3. Edit
01 Margin Adjustment Metric Version: Top +20 mm, Bottom +20
Inch Version: Top +0.8", Bottom +0.8"
02 Shift Image Metric Version: Up 20 mm, Right 20 mm
Inch Version: Up 0.8", Right 0.8"
03 Erase Border Width Metric Version: 10 mm
Inch Version: 0.4"
04 Repeat Separation Line Metric Version: 10 mm
Inch Version: 0.4"
05 Double Copies Separation Line 2 x Copies Separation Line
06 Program/Delete Overlay Format Prog. Overlay Function
4. Stamp∗
01 Format Priority MM/DD/YYYY
02 Stamp Settings
01 Orientation Normal
02 Position (upper left)
03 Size 1X
⇒ ∗
The “Stamp” feature will not display until the stamp board has been installed and
the stamp feature has been switched on with SP5137 (Stamp Function On/Off).
5. Key Operator Tools

01 Program/Change/Delete User Code ---
02 Display/Clear/Print Counter Per Code ---
B125 5-10 SM
Rev. 06/2004 INPUT CHECK

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
bit-4 Not used ---
bit-3 Not used ---
bit-2 Not used ---
bit-1 Cutter HP switch – Right 0: Home position, 1: Not home pos.
bit-0 Cutter HP switch – Left 0: Home position, 1: Not home pos.
⇒ [5] P2F
bit-7
Input
Cassette end sensor
Status
0: Paper present, 1: Paper End
bit-4 Relay sensor 0: Paper present, 1: No paper
bit-1 Cassette set sensor 1: Closed, 0: Open
bit-0 RF exit sensor 1: Paper present, 0: No paper
[6] P1C Input Status

bit-7 Not used ---
bit-6 Not used ---
bit-5 Not used ---
Service
bit-4 Not used ---
Tables
[7] IRI Input Status

These settings are used during machine design to detect the settings of the DIP switches
on the MCU (Main Control Unit) board.
SM 5-15 B125
SP2-XXX Drum
2001 Charge Corona Adjustment
001 Image Area Adjusts the charge corona output. DFU
⇒ 002 Grid for Image Area
[505~1530/1220/1 µA step]
Adjusts the charge grid output. DFU
[162~1080/770/1 V step]
003 Grid for ID Sensor Adjusts the charge grid output for the ID sensor pattern.
Pattern DFU
[162~1080/635/1 V step]
2101 Printing Erase Margin - Copy

Adjusts the quantity of erase for copy mode (quantity of white space).
002 Trailing Edge
003 Left Edge
004 Right Edge
2102 Printing Erase Margin - Printer

Adjusts the quantity of erase for print mode (quantity of white space).
002 Trailing Edge
003 Left Edge
004 Right Edge
2201 Development Bias Adjustment

001 Image Area Sets the development bias to adjust the toner quantity for
the image area.
[-56 ~ -952/-650/1 V step]
002 ID Sensor Pattern – Low Sets the development bias to adjust the toner quantity for
Duty Copy Jobs the ID sensor pattern.
[-56 ~ -952/-340/1 V step]
003 ID Sensor Pattern – High Sets the development bias to adjust the toner quantity for
Duty Copy Jobs the ID sensor pattern. DFU
[56 ~ 952/445/1 V step]
004 Copy Jobs Sets the mode used to make the ID sensor pattern. DFU
[0~1/0/1]
0: Low Duty Mode
1: High Duty Mode
2207 Forced Toner Supply

001 Forced Toner Supply Push the start key to do a forced toner supply. If switched
on, this SP supplies more toner to make light copies
darker. Each time this SP is done, toner is supplied one
time. After doing this SP, make a copy and check the
copy density.
B125 5-28 SM
SP3-XXX Process Control
3001 ID Sensor Settings

002 PWM Setting Sets the level of the PWM (Pulse Width Modulation)
of the ID sensor LED. DFU
[0~100/35/0.1%]
005 ID Sensor / Developer Automatically calibrates the ID sensor output to 4.0 V

Initialization and also prepares the developer. (During auto
⇒ adjustment, the voltage applied to the ID Sensor LED

is set by the PWM value.) Do this SP at installation or
replacing the developer together with either the ID
Sensor or Drum. Processing requires 5 to 6 minutes.
006 ID Sensor Initialization Automatically adjusts the ID sensor. To do this, the
machine reads the bare drum. The initial setting is
4.0V±0.2.
Note: Approximately 15 seconds is necessary for
this SP.
Do this SP after you replace these components:
• OPC Drum
• ID Sensor
007 Developer Initialization Do this SP only after you replace the developer (not
at installation) to prepare the new developer.
Processing requires 5 to 6 minutes.
3103 ID Sensor Output Display (Vsp, Vsg)

Displays the values for Vsp and Vsg (0.0V~5.0V)
3910 Development Bias Timing

001 On Timing Not Used
002 Off Timing Not Used
3920 ID Sensor Timing Not Used
B125 5-38 SM
Rev. 06/2004 SP (SERVICE PROGRAM) MODE TABLES
5945 Black and White Reversal

001 Preset Stamp Push No or Yes to switch off/on the
002 User Stamp display of the user stamps in reverse.
003 Page Numbering
004 Date Stamp
5958 6 m Setting
Enables or disables the optional special-order firmware that is used to increase the
maximum original and copy lengths to 6 meters.
[0 ~ 1/1/1 step]
0: Enable
⇒ 1: Disable
5962 SMC: Disp. Kinds of Machine

Sets the machine to display the name of the machine and maker that are shown in
the SMC report.
[0~1/0/1]
0: Display on
1: Display off
5965 Restart Copy Function DFU

Enables/disables the Additional Copy function.
[0 ~ 1/0/1 step]
0: Disable
1: Enable
Service
Tables
5980 Counting Units: Total Counter DFU
Sets the units for North America. North America Only
[0~2/1/1 step]
0: Feet
1: Yards
2: Meters
Do not change this setting after installation.
5990 SMC Printout
⇒ Do this SP to output the SMC print.

• The image is output in an A4 SEF size.
• The paper roll is automatically used.
• If the roll feeder is not installed, feed A4 LEF/LTR SEF at the manual feed table.
001 ALL Prints settings for SP Mode, UP Mode, Logging Data, Key Log.
002 SP Prints SP settings only.
003 UP Program Prints UP (User Tools) settings only
004 Logging Data Prints the log record only.
005 Key Logging Prints the log for the use of the operation panel only.
SM 5-55 B125
Rev. 06/2004 OVERVIEW
6.1.4 ORIGINAL/COPY PAPER PATHS

2
3
⇒
1
4
5
7
B125D971.WMF
1. Manual Feed (Bypass) Path

2. Original Path (Upper) Upper output stacker installed.
3. Original Path (Straight-Through) Upper output stacker removed.
4. Paper Path (Upper) Normal (Default)
Descriptions
5. Paper Path (Rear) Selectable*1 Detailed
6. Paper Path (Paper Cassette)
7. Paper Path (Rolls) B461 (1 Roll), B462 (2 Rolls)
*1 The position of the copy-exit selection lever on the rear top edge of the machine controls
where the copy feeds out.
Lever UP Lever DOWN
The operator pushes the “Upper Copy The “Upper Copy Output” key is disabled
Output” key to set the exit: and the copy always feeds out at 4. For
⇒ • Key lamp ON: Copy feeds out at 4. normal operation, the lever must be up; this
enables the “Upper Copy Output” key.
• Key lamp OFF: Copy feeds out at 5.
SM 6-5 B125
6.2.3 ORIGINAL WIDTH DETECTION

B125D103.WMF
Six sensors below the original feed table detect the original width. These are the
five original width sensors and the original set sensor, which is also used as an
original width sensor.
⇒ • The original set sensor detects A4 or B4 SEF and North American A size
originals.
• The original width sensors to detect larger sizes.
The “Original Size Detect” user tool setting controls the types of original sizes that
the machine detects: User Tools→ 1. System Settings→ 1. General Settings→ 2.
Original Size Detect.
• In the metric model, this is either A series or B series.
• In the inch model, this is either Engineering (ANSI) or Architecture.
Metric
EU
A Series A4 SEF A3 SEF A2 SEF A1 SEF A0 SEF 914 mm
B Series B4 SEF B3 SEF B2 SEF B1 SEF 880 mm 914 mm
Inch
NA
Eng. (ANSI) 81/2" 11" 17" 22" 30" 34"
Arch. 9" 12" 18" 24" 30" 36"
B125 6-8 SM
IMAGE PROCESSING Rev. 06/2004
6.3 IMAGE PROCESSING

6.3.1 OVERVIEW
Overall System
Stamp
Interface Board HDD
Board
(Option) (Option)
(Option)
From PSU, 12V, 5V

Eval. Tool
(Debugging)
From PSU
5V, -12V (PSU)
TTL
5V LPH 1
CIS SIB LVDS LVDS TTL
(A4 x5) (CPLD x1) IPU VDB 5V LPH 1
TTL
5V LPH 1
LEDs
(Operation
Panel)
OPU
MCU CGB P.P.

Main
SW T&S P.P.
PSU
Control I/O
Scanner STOP Key
Interlock Sensors
SW Motors
Solenoids
Fusing Clutches, etc.
Lamp
RFDB SPDB RSS
Option
Tray
Heaters
Paper Paper Key Counter
⇒
Rolls x2 Cassette (Option)
Anti-
condensation
Heater
Roll Feeder With Paper
Cassette (Both Options)
B125D912.WMF
This block diagram shows the components of the image processing circuit.
B125 6-12 SM
Rev. 06/2004 PAPER FEED AND REGISTRATION
⇒ 6.7 PAPER FEED AND REGISTRATION

6.7.1 OVERVIEW
Layout Diagrams 5
4
3
6
2 7
1 8
24 9
23 10
22 11
21 12
20
13
19
14
18 15
17
16
1. Manual Feed Table (Bypass) 13. Feed Rollers (Roll 2)
Descriptions
2. Paper Set Sensor (Manual Feed 14. Roll 2 End Sensor (EXP) Detailed
Table) 15. Lower Output Tray
3. Registration Rollers 16. Lower Output Stacker
4. Registration Sensor 17. Paper Cassette Paper End Sensor
5. Upper Exit 18. Paper Cassette Feed Roller
6. Upper Exit Rollers 19. Relay Sensor (Cut Sheet)
7. Paper Junction Gate 20. Grip Rollers
8. Fusing Exit Rollers Rear Exit 21. Roll 1 End Sensor (EXP)
9. Exit Sensor 22. Feed Rollers (Roll 1)
10. Rear Exit 23. RF Exit Rollers
11. Roll 1 End Sensor 24. RF Exit Sensor
12. Roll 2 End Sensor
SM 6-49 B125
FUSING UNIT Rev. 06/2004
6.9 FUSING UNIT

6.9.1 OVERVIEW
1 2
3
13
12
4
11
5
6
10
9 7
B125D601.WMF
8
1. Hot Roller 8. Pressure Release Lever

2. Fusing Cleaning Roller 9. Pressure Roller
3. Hot Roller Strippers 10. Entrance Spurs
4. Fusing Exit Rollers 11. Fusing Lamps
5. Fusing Exit Sensor 12. Thermostats
6. Pressure Roller Strippers 13. Hot Roller Thermistor
7. Pressure Roller Thermistor
The hot roller wall thickness is 1.3 mm. As a result, warm-up time is short (less
⇒ than 120 s from 23°C).
B125 6-68 SM
SPECIFICATIONS Rev. 06/2004
Warm-up Time: Less than 2 minutes

(Room temperature 23°C, 120 V: US, 220-240 V: EU)
First Copy Time: 1st Roll Feed: 22 sec. (A1/LEF/D LEF)
Manual Feed: 32 sec. (A1/LEF/D LEF)
Copy Number Input: Ten-key pad, 1 to 20 (standard sizes only)
Copy Paper Bypass Feed: 1 sheet
Capacity: Roll Feed: Max. Diameter: 175 mm (6.9")
⇒ Max. Length: 150 m (164 yds)
Roll Core Diameter: 76.4 ± 0.25 mm
(about 3")
Paper Cassette: 250 sheets
Output Tray Upper Output Stacker
Capacity: Plain paper: 25 sheets
Translucent: 10 sheets
Roll Feeder or Table
Plain paper: 20 sheets (A1/D or A0/E)
Translucent: 1 sheet
Memory Capacity: RAM: 80 MB
HDD: More than 10 GB (option)
Toner Cartridge exchange (800 g/cartridge)
Replenishment:
Toner Yield: 2,200 copies
(A1 LEF, 6% full black, 1 to 20 copying, Text mode)
Power Source: North America: 120 V, 60 Hz, 15 A or more
Europe/Asia: 220-240 V, 50/60 Hz, 10 A or more
B125 7-2 SM
BULLETIN NUMBER: B125 - 002 07/12/2004

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: BALANCER: OPC DRUM
GENERAL:

The following have been changed due to a vendor change.
PARTS
The following parts updates are being issued for all B125 Parts Catalogs.
Page 23
Page 25
REFERENCE
OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM
B0102252 OPC Drum Balancer
2 0 23 19
B1252472 Balancer: OPC Drum
B1253227 B1253233 Bearing Case 1 0 25 8
Copyright  2004 RICOH Corporation. All rights reserved. Page 1 of 1


APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: BLACK SPOTS

SYMPTOM:
COPY QUALITY
Black spots appear on the right and/or left edges of
printouts that are 841 mm (33 inches) or greater in width.
CAUSE:
The edge of the cleaning unit entrance seal is caught under the side seal(s), allowing toner to drop down
from the cleaning unit.

MECHANICAL
Seal edge caught Normal
PRODUCTION COUNTERMEASURE:
Additional inspections of the seals have been added on the production line.
FIELD COUNTERMEASURE:
Whenever replacing the drum or cleaning the cleaning unit:
• Confirm that the edge of the entrance seal is in the correct position, and reposition the seal if necessary.
• Clean the transfer and separation corona unit, as toner can sometimes accumulate on this unit.


APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: BLACK SPOTS ON FIRST 2-3 PRINTS

SYMPTOM:
COPY QUALITY
Black spots appear on the first two or three prints made after the machine is turned ON.
NOTE: These spots can be wiped off the paper very easily.
CAUSE:
The fusing temperature is not set to the optimal level for the paper being used. This causes the fusing
cleaning roller to become dirty. The mixed particles of toner and paper dust transfer from the cleaning
roller to the image.
SOLUTION:
At machine installation, please be sure to select the most appropriate fusing mode setting according to
the specifications of the paper type used by the customer (see Service Manual excerpt below).
Fusing Mode Selection Tables

With this user tool, the user must set the type of paper that is used for the job.
User Tools → 1. System Settings → 1. General Features → 02 Fusing Adjustment
NOTE: Bold numbers in the tables below show the default settings (standard).
Fusing Mode Selection Table: Europe/Asia

Mode
Paper Type
1 2 3 4 5
2 2 2 2 2
Plain 110 g/m 90 g/m 70 g/m 60 g/m 50 g/m
2 2 2 2 2
Translucent 70~90 g/m 70~80 g/m 70~80 g/m 50~70 g/m 50~60 g/m
Film 0.07 ~0.095 mm
Fusing Mode Selection Table: NA

Mode
Paper Type
1 2 3 4 5
Plain 29.3 lb. 23.9 lb. 18.6 lb. 15.9 lb. 13.3 lb.
Translucent 18.6~29.3 lb. 18.6~21.3 lb. 18.6~21.3 lb. 13.3~18.6 lb. 13.3~15.9 lb.
Film 2.8~3.7 mil
NOTE: If Translucent paper wrinkles when using Mode 2, try Mode 1.


APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: BLANK PAGE WHEN SCANNING 36” ORIGINAL
SYMPTOM:

Scanned data is completely blank when scanning a 36” (914 mm) original at a resolution other than 160,
COPY QUALITY
200, 240, 280, 320, 360, 400, 440, 480, 520, 560, or 600 dpi.
CAUSE:
The scanning start position is shifted due to a problem with the firmware.
SOLUTION:
Production Countermeasure
The RW240 firmware is scheduled for modification (Release at the beginning of August 2004).
Field Countermeasure
Until the modified firmware is released, please advise customers of the following:
To ensure normal scanning, whenever scanning a 36” (914 mm) original, please either:
1. Set the resolution to one of the following values:
160, 200, 240, 280, 320, 360, 400, 440, 480, 520, 560, 600 dpi
or,
2. If using a resolution other than those listed above, decrease the scanning width by 0.1” (1 mm).
1. Set Formats to “Custom Size”
2. Check the box for (enable) Auto Length Detect in ScanTool.
3. Set the scanning width (Dx) to 35.9” (913 mm).

BULLETIN NUMBER: B125 – 005 REISSUE + 10/27/2004

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: BLANK PAGE WHEN SCANNING 36” ORIGINAL
SYMPTOM:

Scanned data is completely blank when scanning a 36” (914 mm) original at a resolution other than 160,
COPY QUALITY
200, 240, 280, 320, 360, 400, 440, 480, 520, 560, or 600 dpi.
CAUSE:
The scanning start position is shifted due to a problem with the firmware.
SOLUTION:
Production Countermeasure
+ The RW-240 firmware has been modified. Plotbase version 3.3 corrects this scanning issue. Version 3.3 is
included, beginning September 2004, in the B697 controller package. The Plotbase ver. 3.3 CD can be
ordered separately, from National Spare Parts, P/N B6978500. Refer to B697 FIRMWARE HISTORY for
instructions on uninstalling 3.2 and installing 3.3 on the Plotbase server and client computers.
Field Countermeasure
+ Until the modified firmware is obtained and installed, please advise customers of the following:
To ensure normal scanning, whenever scanning a 36” (914 mm) original, please either:
1. Set the resolution to one of the following values:
160, 200, 240, 280, 320, 360, 400, 440, 480, 520, 560, 600 dpi
or,
2. If using a resolution other than those listed above, decrease the scanning width by 0.1” (1 mm).
1. Set Formats to “Custom Size”
2. Check the box for (enable) Auto Length Detect in ScanTool.
3. Set the scanning width (Dx) to 35.9” (913 mm).


APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: THICK LINES / UNEVEN IMAGE DENSITY
COPY QUALITY
SYMPTOM:
The following symptoms occur with the Printer feature across the entire image or in intervals equal to the
LPH width:
1. Lines appear thicker than in the original image
2. Uneven image density
NOTE 1: This does not occur with the Copier feature.
NOTE 2: In the samples below, the symptom is visible in the left portion of the image
Normal Symptom Visible
Thick lines
(illustration)
Uneven ID
(photo)
CAUSE:
SOLUTION:

Tech Service Bulletin No. B125 – 006
CAUSE:
SP2943 (LED Duty Adjustment) is set to 3.7% or lower, which is not the optimized setting for Printer images.
SOLUTION:
Production Countermeasure:
The factory settings for SP2943-001 to 006 (LED Duty Adjustment for the LPH) have been changed to 3.8%
or higher.
Field Countermeasure:
Perform the following if the above symptoms are reported from the field on Printer images.
1. Make sure that SP2943-001 to 006 are all set to a value of 3.8% or higher.
If they are all 3.8% or higher, than there is a separate cause for the symptom.
2. For any value below 3.8%, change it to 3.8% or higher.
3. Increase the remaining SP settings by the same amount.
Example:
SP: Value:
SP2943-001, 002 3.5: Change to 3.8 (0.3 step change)

SP2943-003, 004 4.0: Add +0.3 = 4.3
SP2943-005, 006 3.8: Add +0.3 = 4.1
UNITS AFFECTED:
All B125 Printer features listed below and manufactured after the June ’04 production serial numbers
provided will have the new SP values set, as stated under Production Countermeasure.
MODEL NAME SERIAL NUMBER

Gestetner A045
Savin 2400WD
K1440406xxxxx
Lanier LW310
Ricoh AFICIO 240W
Page 2 of 2

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: “CALL SERVICE” DISPLAYS STARTING PLOTBASE & SC330
SYMPTOMS:
The Printer and Scanner functions do not work and the “Call Service” message is displayed when the
operator starts up Plotbase.
CONDITIONS: The RW240 controller is connected to the copier.
An SC330 (Writing ASIC Signal Error) is displayed on the operation panel when the Stamp function is
selected.
NOTE: SC330 is a Level B error, so 1) it only disables features that use defective items, and 2) it is
PARTS
displayed only when the Stamp function is selected.
CAUSES:
• The connectors on the Stamp board are not properly connected.
• SP5137 set to “ON” without a Stamp board installed.
• The Stamp board is defective.

SOLUTIONS:
1. Check the setting of SP5137 (Stamp Function: ON/OFF).
If the Stamp option is not installed, set this SP Mode to “OFF.”
2. If the Stamp option is installed, check the stamp board connectors.

If they are not connected correctly, re-connect them.
If this does not correct the symptoms, replace the Stamp board.
NOTE: To replace the Stamp Board order EDP Code: 411051.
Page 2 of 2

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD

SUBJECT: ROLL FEEDER & CASSETTE NOT DISPLAYED
GENERAL
INFORMATION
SYMPTOM:
The roll feeder and paper cassette are not displayed on the operation panel.
CAUSES:
Please note that the following operation is normal machine specification:
Usually, the optional roll feeder and paper cassette are displayed on the operation panel when SP1960 is set
to 1, 2, 3 or 4. However, even with this SP set properly, the roll feeder and cassette are not displayed
(cannot be used) with one of the following conditions.
Case 1. The operator or engineer mistakenly changes the Tray Problem Setting (1. System Setting 3.
Key Operator) to “Use Bypass” when the machine is operating normally and then turns the main
power Off/On.
Case 2. After SC508 (cutter error) occurs, the operator presses “Cancel” when the following message is
displayed: “Press cancel and the main power switch off then on to use other functions,” and
turns the power Off/On.
NOTE: In this case, the machine automatically changes the Tray Problem Setting to “Use Bypass.”
SOLUTION:
A. For Case 1:
1. Explain the Tray Problem Setting to operators (See THE TRAY PROBLEM SETTING
EXPLANATION on next page).
2. Return the Tray Problem Setting back to “Do Not Use Bypass.”
3. Turn the main power switch Off/On.
B. For Case 2:
1. Do the required machine repairs
2. Return the Tray Problem Setting back to “Do Not Use Bypass.”
3. Turn the main power switch Off/On.

THE TRAY PROBLEM SETTING EXPLANATION:

After “SC508” occurs or you cannot clear a roll-feeder/paper-cassette jam, the machine must be fixed by a
service engineer.
However, the Tray Problem Setting gives you the option of continuing to use the machine temporarily.
Specifically, you can use the bypass tray (only), since the roll-feeder/cassette needs to be repaired.
IMPORANT: If you want to use the bypass tray under these conditions, change the Tray Problem
Setting only after SC508 occurs or you cannot clear a roll-feeder/cassette jam (this setting is not
meant to be changed beforehand).
“Use Bypass”
After the SC508 occurs or you cannot clear the roll-feeder/cassette jam, change the Tray Problem Setting to
“Use Bypass.” This will let you use the bypass tray only until the machine is repaired.
• SC508:
Press “Cancel” when the SC is displayed.
This will automatically change the Tray Problem Setting to “Use Bypass.”
NOTE: If you press “Exit”, you cannot use the machine until it is repaired.
• Cannot Clear Paper Jam at the Roll-Feeder/ Cassette:
Access UP Mode and change the Tray Problem Setting to “Use Bypass.”
IMPORTANT: If you change the Tray Problem Setting to “Use Bypass” when there is no error or
paper jam, you cannot use the roll-feeder/paper cassette.
“Do Not Use Bypass” (default setting):

“Do not use bypass” means that after SC508 or a roll-feeder/cassette jam occurs, the machine will disable
the bypass tray.
• This means you cannot use any paper feed station, since the roll-feeder/paper cassette are already
disabled by the error condition.
Page 2 of 2
BULLETIN NUMBER: B125 - 009 12/07/2004

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
SUBJECT: IMAGE PROCESSING UNIT BOARD

GENERAL:
PARTS
To minimize electrical noise the layout pattern of the circuit board has been changed.
The following part update is being issued for all B125 Parts Catalogs.
REFERENCE
OLD PART NO. NEW PART NO. DESCRIPTION QTY INT PAGE ITEM
B1255201 B1255202 PCB: Image Processing Unit: Exp 1-1 1 41 9
69 *
UNITS AFFECTED:
All copiers listed below and manufactured after the serial numbers provided will have the new part installed
during production.
MODEL NAME SERIAL NUMBER

B125 K1440800001
INTERCHANGEABILITY CHART:
OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
0 NEW machines. 2 OLD parts can be used in OLD and NEW machines.
NEW parts can be used in OLD and NEW machines. OLD parts CAN NOT be used in NEW machines.
1 OLD parts CAN NOT be used in NEW machines. 3 NEW parts CAN NOT be used in OLD machines.
Must be installed as a set on units manufactured prior to the S/N cut-in. On units manufactured after the S/N cut-in or
3/S previously modified, use the new part numbers individually.

FIRMWARE HISTORY
FIRMWARE HISTORY
PUBLISHED DATE: 06/16/2004
PRODUCT CODE: B125

APPLICABLE MODEL:
GESTETNER – A045
LANIER – LW310
SAVIN – 2400WD
Flash
GENERAL: Memory
Card
The latest firmware version can be downloaded at the Technology Solutions Center FTP Site at
http://tsc.ricohcorp.com. Be sure to check the README file for important notes and explanations.

FIRMWARE
NOTE: Refer to Facts Line Bulletin # FL002 and Publication Bulletin #023 for more information about
the FTP Internet Web Site and EPROM/Flash Card Exchange program.
TABLE OF CONTENTS:
1. BICU & SCU FIRMWARE HISTORY:.................................................. 2

Firmware History for B125
1. BICU & SCU FIRMWARE HISTORY:
NOTE: When installing both the MCU and SCU firmware in the field, be sure to update both as a set.
FIRMWARE PRODUCTION FIRMWARE CHECK
DESCRIPTION OF MODIFICATION
LEVEL DATE VERSION SUM
Initial Production Release B1255301 A N/A 5.04 N/A
Corrects the following: B1255301 B April 26, 2004 5.05 N/A
• Modified for use with the RW240 Serial Number
Printer/Scanner Controller (first firmware Cut-In: From
version to support this controller). K1440500001
• SP5997 (Optional Counter Unit; for use
on the Japan model only) has been
deleted.
• APS for 30-inch original copies

Symptom:
APS does not function when using 30-
inch originals.
Solution:
The software is modified so that APS will
function when using 30” originals.
NOTE: This change is applied for both
Architecture and Engineering modes.
Limitation:
APS will function for 30” originals with
full-size (100%) only.
Page 2 of 2

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B125

RICOH GROUP COMPANIES

NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY

All product names, domain names or product illustrations, including

 2004 RICOH Corporation. All rights reserved.

Untrained and uncertified users utilizing

REPLACEMENT AND ADJUSTMENT

Symbol What it means

Cautions, Notes, etc.

Important: Obey these guidelines to avoid problems such as misfeeds, damage to

1. Temperature Range: 10°C to 30°C (50°F to 86°F)

1.1.2 MINIMUM SPACE REQUIREMENTS

Left 600 mm Right 600 mm

1. Front: 1000 mm (40")

1.1.3 MACHINE LEVEL

1. Front to back: Not more than 5 mm from level

1.1.4 POWER SOURCE

1. Input Voltage Level: 120V, 60 Hz

NOTE: 1) Make sure the plug is firmly inserted in the outlet.

1.1.5 INSTALLATION OVERVIEW

SP and User Tool Settings Required for Installation

1.2 COPIER INSTALLATION

1.2.1 ACCESSORY CHECK

1.2.2 COPIER PRE-INSTALLATION PROCEDURE

Set the Operation Panel Position

Setting the Copier on the Roll Feeder or Table

Leveling the Copier and Attaching Leg Covers

1. Open the toner hopper cover [A].

6. Raise the original feed unit [A].

Toner Cartridge and ID Sensor Initialization [C]

10. Open the upper unit.

If no options are to be installed, go to “1.2.4 Copier Final Installation” to

1.2.3 INSTALLATION SP SETTINGS

SP1960: Optional Paper Settings

SP1920: Cut Length Adjustment (for Roll Feeder)

3. Switch the main power switch off, then switch it on again.

Select “Architecture” or “Engineering” (NA Only)

Select the Paper Size and Type with User Tools

⇒ SP4960 015 Enable the HDD

NOTE: The HDD is formatted during production. Formatting is not necessary

SP5137 Stamp Function On/Off

1.2.4 COPIER FINAL INSTALLATION PROCEDURE

1. Attach the upper output stackers [A] on top of the machine.

Paper Cassette Adjustments

1.2.5 MOVING THE COPIER

1.3 ROLL FEEDER INSTALLATION

1.3.2 ROLL FEEDER INSTALLATION PROCEDURE

Leveling the Copier and Attaching Leg Covers

Opening the Roll Feeder and Removing Shipping Material

1. Open the drawer [A] of the roll feeder.

Attaching the Swinging Guide Plates

Connecting the Copier and Roll Feeder

9. Remove the rear cover of the copier ( x 2).

17. Connect the left harness [A] ( x 1,  x 1).

Attach the Mylars to the Copier