CAT 13217046 Frequenzumrichter en

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Versatile, robust, tried-and-tested

Our principles.
Do you want to effectively and simply produce your machine and plant concepts or
optimise existing concepts and thereby cut
costs? Then Lenze is the partner for you.
Drive and automation technology is what
we do and have been doing for more than
60 years.

Lenze
We can offer you automation solutions, including control, visualisation and drive
technology, from a single source. Our drive
systems will improve the performance of
your machines. From project planning to
commissioning, we have the know-how.
Our international sales and service network
can provide you with expert help and advice
at any time.

about us

Cut your process costs and increase your


ability to compete. Let us analyse your drive
technology tasks and support you with
made-to-measure solutions. We can take
an integrated approach to projects thanks
to the scalability of our products and the
scope of the overall portfolio. We can get
the best from your machines and systems.

System overview

Other catalogues
This catalogue contains the frequency inverters and accessories for the smd, 8200 vector,
9300 vector and 8200 motec series. Other
components and system solutions can be
found in the following catalogues.

Frequency inverter

components

CATALOGUE

Human machine interface

PC-based automation

I/O system

PC-based automation

Remote maintenance

PC-based automation

Inverter Drives 8400

Inverter Drives 8400

Standard motors

Three-phase AC motors

Standard geared motors

G-motion const

Geared motors with integrated frequency inverter


ATEX-compliant geared motors

G-motion motec
G-motion ATEX

Overview

Frequency inverter

Contents

Frequency inverter en 02/2009

General

10

smd frequency inverter

15

8200 vector frequency inverter

31

9300 vector frequency inverter

63

8200 motec frequency inverter

85

Engineering software

101

Lenze worldwide

106

Contents

Frequency inverter

General
Product information
smd product key
8200 vector product key
9300 vector product key
8200 motec product key
List of abbreviations

10
11
12
13
14

smd frequency inverter


Product information
About this catalogue
smd for simple applications
Functions and features
Control connections
Standards and operating conditions
Inverter
Rated data
Accessories
Brake modules
Brake choppers and brake resistors
RFI filter
Keypad
EPM - Programming unit and memory chip

Frequency inverter en 02/2009

15
16
17
18
19
20
26
27
28
29
29

Contents

Frequency inverter

8200 vector frequency inverter


Product information
About this catalogue
8200 vector for standard applications
Functions and features
Control connections
Standards and operating conditions
Inverter
Rated data
Accessories
Brake choppers and brake resistors
Mains chokes
RFI filter
Mains filter
Motor filter
Keypad and diagnosis terminal
PC interface (RS232)
PC system bus adapter
Setpoint potentiometer
Plug connector for function modules
DIN rail mounting
Further accessories
Modules
Overview of modules

31
32
34
35
36
38
46
48
49
51
52
53
54
55
56
56
56
57
59

9300 vector frequency inverter


Product information
About this catalogue
9300 vector for challenging applications
Functions and features
Control connections
Standards and operating conditions
Inverter
Rated data
Accessories
Brake choppers and brake resistors
Mains chokes
Mains filter
Motor filter
Keypad XT
PC interface (RS232)
PC system bus adapter
Further accessories
Modules
Overview of modules

Frequency inverter en 02/2009

63
64
66
67
68
70
74
76
77
79
80
81
81
82
84

Contents

Frequency inverter

8200 motec frequency inverter


Product information
About this catalogue
8200 motec for distributed drive tasks
Functions and features
Control connections
Standards and operating conditions
Inverter
Rated data
Accessories
Brake choppers and brake resistors
Keypad
PC interface (RS232)
Wiring terminals
Current limiting module
Brake switch
Switch/potentiometer unit
Switch unit
Fan module
Adapter plate
Modules
Overview of modules

85
86
88
89
90
91
94
95
95
96
96
97
97
98
98
98
99

Engineering software
Selection and order data
Global Drive Control
Data access/communication
System requirements

101
102
103
103

Frequency inverter en 02/2009

General
Product information

smd product key

10

Frequency inverter en 02/2009

General
Product information

8200 vector product key

Frequency inverter en 02/2009

11

General
Product information

9300 vector product key

12

Frequency inverter en 02/2009

General
Product information

8200 motec product key

Frequency inverter en 02/2009

13

General
Product information

List of abbreviations
B [mm]
C [F]
fd [Hz]
fch [kHz]
H [mm]
i
IDC [A]
Imax [A]
IN [A]
INetz [A]
IZ_KN [A]
IZK_max [A]

Width
Integrated DC-bus capacity
Field frequency
Switching frequency
Height
Transmission ratio of the gearbox
Rated DC-bus current
Maximum output current
Rated current
Rated mains current
DC-bus current
Maximum output current of supply module

l [m]

Motor cable length

m [kg]
Meff [Nm]
Mmax [Nm]
nmax
PN [kW]

Mass
Effective torque
Maximum torque
Max. speed
Typical motor power

Pv [W]
R [Ohm]
T [mm]
UDC [V]
UNetz [V]

Power loss
Resistance
Depth
DC input voltage
Mains voltage range
Rated mains voltage
DC-bus voltage
Pulse/pause ratio
Thermal capacity

UZK [V]
v
WK [kWs]

14

AIF
cUL
DIAG
DIN
EMC

Application interface
Canadian Standard
Underwriters Laboratory Listed Product
Slot for diagnostic adapter
Deutsches Institut fr Normung e.V.
Electromagnetic compatibility

EN
EN 60529

European standard
Degrees of protection provided by enclosures
(IP code)
EN 60721-3
Classification of environmental conditions;
Part 3: Classes of environmental parameters
and their limit values
EN 61800-3
Electrical variable speed drives
Part 3: EMC requirements including special test
methods
EN 61800-5-1 Electric power drive systems with adjustable
speed - part 5-1: Safety requirements; electrical,
thermal, and energetic requirements
EN 954-1
Safety-related parts of control systems
Control category 3
FIF
Function interface
IEC
IEC 61131-2

IM
IP
KTY

International Electrotechnical Commission


Programmable logic controllers
Part 2: Equipment and tests
Programming languages for PLCs, part 3 Programming
Functional safety of electrical/electronic/ programmable electronic safety-related systems
International Mounting Code
International Protection Code
Continuous temperature sensor

NEMA
PE
PLC

National Electrical Manufacturers Association


PE conductor
Programmable logic controller

TTL

Signal level 5V

UL
UR
VDI 2143

Underwriters Laboratory Listed Product


Underwriters Laboratory Recognized Product
Motion rules for cam mechanisms

IEC 61131-3
IEC 61508

Frequency inverter en 02/2009

smd frequency inverter


Product information

About this catalogue


This catalogue contains all components of the frequency inverter product range.

For some components the "arrow" symbol appears together


with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can
be found online at:
www.lenze.de/dsc

bersicht smd en

Inverters and accessories

Keypad
RFI filter

smd

Standard geared motors

Frequency inverter en 02/2009

15

smd frequency inverter


Product information

smd for simple applications


Do you use digital and analogue inputs, preset speeds or a
display with keypad for your applications? Is space in your
control cabinet tight and is your budget tight too? The smd
frequency inverter is a zero-compromise solution. The smd
covers a power range of 0.25 ... 22 kW and handles everything
you could possibly need of a universal use frequency inverter
today. A large range of applications can be easily solved using
clear functions.
All you need is three on-board operator buttons and a handful
of parameters commissioning is child's play. The parameter
setting can be saved on one single chip. The Electronic Programmable Module (EPM) is a pluggable memory chip designed especially for the smd. The EPM allows you to transfer
set drive data to other frequency inverters in the series as often as you want. Modified drive parameters are also handled
in a matter of seconds by simply replacing the EPM on the
front of the frequency inverter.

The frequency inverter has integrated motor overload protection. To achieve this a microprocessor calculates the motor
load regardless of output speed, protects the motor and makes
additional hardware superfluous.
The function and number of control terminals corresponds
to the usual Lenze standard:
start-stop function
analogue setpoint selection with voltage or current freely
programmable inputs
freely programmable relay output
The smd has a current limitation with reduced frequency for
stable operation, a clearly legible LED display and scope for
low-noise operation thanks to an adjustable switching frequency of up to 10 kHz.

Programming is undertaken on the inverter itself or via a


battery-operated EPM (Electronic Programmable Module)
programming unit. Configurations can then be conveniently
produced or edited offline. The device saves up to 30 different
drive programs as a file. You can copy from EPM to EPM, file
to EPM or write the EPM back to a file in a couple of seconds
at the push of a button.

16

Frequency inverter en 02/2009

smd frequency inverter


Product information

Functions and features


Control modes/motor control
V/f control (linear or quadratic)
Basic functions
Fault history buffer
DC brake function
Max. output frequency 500 Hz
S-ramps for smooth acceleration
Fixed frequencies
Freely configurable inputs and outputs
Monitoring and protective measures
Short circuit
Earth fault
Overvoltage
Motor stalling
I x t-Motor monitoring
Diagnostics
Status displays
Braking operation
Brake chopper
Brake resistance

Frequency inverter en 02/2009

3 LEDs
External (400 V types)
External (400 V types)

17

smd frequency inverter


Product information

Control connections
Design
smd
ESMDX2SFA
Inputs/outputs
Analog inputs

smd
ESMDL4TXA

Quantity: 1
Quantity: 1
Voltage or current input (can be switched over) Voltage or current input (can be switched over)
Value range:
Value range:
0 10 V, 4 20 mA
0 10 V, 4 20 mA

Analog outputs

Digital inputs

Quantity: 1
Value range:
0 10 V
Quantity: 4
Switching level: PLC
(IEC 61131-2)

Quantity: 4
Switching level: PLC
(IEC 61131-2)

Digital outputs

Relay

Quantity: 1
Switching level: PLC (IEC 61131-2)
Max. output current:
50mA

Quantity: 1
Contact: normally open
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Interfaces
Integrated

Quantity: 1
Contact: normally open
AC connection: 250 V, 3 A
DC connection: 24V, 2A

CAN bus (system bus)


RS485, LECOM, Modbus

Circuit diagrams
DS_GD_smd_0002
Available for download at www.lenze.de/dsc

18

Frequency inverter en 02/2009

smd frequency inverter


Product information

Standards and operating conditions


Conformity
CE: Low-Voltage Directive (2006/95/EC)
Approvals
UL 508C
Enclosure
EN 60529
Climatic conditions
Storage (EN 60721-3-1)

Power Conversion Equipment (file no. 132659)


IP20
1K3 (temperature: -20C ... + 60C)

Transport (EN 60721-3-2)

2K3 (temperature: -25C ... + 70C)

Operation (EN 60721-3-3)

3K3 (temperature: 0C ... + 55C)

Rated output current derating


Permissible installation height

above + 40C by 2.5%/C

Rated output current derating


Vibration resistance

Above 1000 m amsl by 5%/1000 m

0 ... 4000 m amsl

Acceleration resistant up to 0.7 g according to Germanischer Lloyd,


general conditions
Permissible supply forms
Systems with earthed star point (TN and TT systems)
Noise emission
EN 61800-3

Conducted emissions, category C2 up to 10 m shielded motor


cable: depending on device version with integrated RFI measures
or additional RFI filter

Insulation resistance
EN 61800-5-1

Overvoltage category III,


Above 2000 m amsl overvoltage category II

Pollution degree
EN 61800-5-1
Protective insulation of control circuits
EN 61800-5-1

Frequency inverter en 02/2009

2
Base-insulated (single isolating distance)

19

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 1 /PE AC 230 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

0.25

0.37

0.55

ESMD251X2SFA

ESMD371X2SFA

ESMD551X2SFA

Mains voltage range 3)


Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

UNetz [V]

1/N/PE AC 180 V-0 % 264 V+0 %; 48 Hz-0 % 62 Hz+0 %

INetz [A]

3.4

IN [A]

1.7

2.4

Imax [A]

2.6

3.6

4.5

PV [W]

23

31

34

Dimensions
Height

H [mm]

Width

B [mm]

Depth
Mass

T [mm]

83

92

m [kg]

0.5

0.6

146
93

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

2) Permissible

cable length may be affected if EMC conditions have to be met.

3) Filter integrated: max. 10 m motor cable (shielded) with category C2 according

to EN 61800-3

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

20

Frequency inverter en 02/2009

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 1 /PE AC 230 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Mains voltage range

PN [kW]

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

0.75

1.5

2.2

ESMD751X2SFA

ESMD152X2SFA

ESMD222X2SFA 4)

3)

UNetz [V]
Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

1/N/PE AC 180 V-0 % 264 V+0 %; 48 Hz-0 % 62 Hz+0 %

INetz [A]

14

18

IN [A]

9.5

Imax [A]

10.5

14.3

PV [W]

47

71

108

Dimensions
Height

H [mm]

Width

B [mm]

93

Depth
Mass

T [mm]

92

124

140

m [kg]

0.6

1.2

1.4

146
114

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

2) Permissible

cable length may be affected if EMC conditions have to be met.

3) Filter integrated: max. 10 m motor cable (shielded) with category C2 according

to EN 61800-3
only permissible with mains choke, type ELN1-0250H018

4) Operation

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

21

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
No filter
Mains voltage range
Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

PN [kW]

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

0.37

0.75

1.1

ESMD371L4TXA

ESMD751L4TXA

ESMD112L4TXA

UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

INetz [A]

1.6

4.3

IN [A]

1.3

2.5

3.6

Imax [A]

3.8

5.4

PV [W]

31

47

58

Dimensions
Height

H [mm]

Width

B [mm]

Depth
Mass

T [mm]

100

120

146

m [kg]

0.6

0.8

146
93

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

2) Permissible

cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

22

Frequency inverter en 02/2009

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
No filter
Mains voltage range

PN [kW]

1.5

2.2

ESMD152L4TXA

ESMD222L4TXA

ESMD302L4TXA

ESMD402L4TXA

UNetz [V]
Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

INetz [A]

4.8

6.4

8.3

10.6

IN [A]

4.1

5.8

7.6

9.4

Imax [A]

6.2

8.7

11.4

14.1

PV [W]

63

92

121

155

Dimensions
Height

H [mm]

Width

B [mm]

Depth
Mass

T [mm]

133

m [kg]

1.4

146
114
171
1.7

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

1.8

2) Permissible

cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

23

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
No filter
Mains voltage range

PN [kW]

UNetz [V]
Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

5.5

7.5

11

ESMD552L4TXA

ESMD752L4TXA

ESMD113L4TXA

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

INetz [A]

14.2

18.1

27

IN [A]

12.6

16.1

24

Imax [A]

18.9

24

36

PV [W]

254

310

390

Dimensions
Height

H [mm]

146

197

Width

B [mm]

114

146

Depth
Mass

T [mm]

171

182

m [kg]

1.8

3.2

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

2) Permissible

cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

24

Frequency inverter en 02/2009

smd frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
No filter
Mains voltage range
Rated mains current
Without mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

PN [kW]

Other rated data


DS_GD_smd_0001
Available for download at www.lenze.de/dsc

15

18.5

22

ESMD153L4TXA

ESMD183L4TXA

ESMD223L4TXA

UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

INetz [A]

35

44

52

IN [A]

31

39

46

Imax [A]

47

59

69

PV [W]

530

648

770

Dimensions
Height

H [mm]

248

Width

B [mm]

195

Depth
Mass

T [mm]

203

m [kg]

6.4

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded

l [m]

100

1) 60

2)

2) Permissible

cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_smd_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

25

smd frequency inverter


Accessories

Brake modules
An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.
Brake modules and/or brake choppers are available for all
smd with three-phase mains supply.
A brake module is the combination of a brake chopper and
a brake resistor in a housing
Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

Product key

Inverter

Brake module

0.37

ESMD371L4TXA

ESMD3714RDB

0.75

ESMD751L4TXA

1.1

ESMD112L4TXA

ESMD1124RDB

1.5
2.2

3 AC
400/480

ESMD152L4TXA

ESMD302L4TXA

ESMD402L4TXA

5.5
7.5
Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

0.37

Continuous power

Thermal
capacity

R [Ohm]

P [W]

WK [kWs]

1000

40

500

80

250

160

360

18

480

24

ESMD552L4TXA

ESMD5524RDB

110

ESMD752L4TXA

ESMD7524RDB

83

Product key

Inverter

Brake module

ESMD371L4TXA

ESMD3714RDB

ESMD751L4TXA
ESMD112L4TXA

2.2

Resistance

167

1.1
3 AC
400/480

Quantity

ESMD4024RDB

0.75
1.5

ESMD2224RDB

ESMD222L4TXA

Brake module data

ESMD152L4TXA
ESMD222L4TXA

ESMD302L4TXA

ESMD402L4TXA

ESMD1124RDB

Brake module data

Dimensions

Mass

H x B x T [mm]

m [kg]
0.4

117 x 79 x 79

0.5

ESMD2224RDB

117 x 79 x 109

0.6

ESMD4024RDB

117 x 79 x 142

0.7

5.5

ESMD552L4TXA

ESMD5524RDB

7.5

ESMD752L4TXA

ESMD7524RDB

117 x 107 x 170

1
1.1

Data sheet on brake module


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc

26

Frequency inverter en 02/2009

smd frequency inverter


Accessories

Brake choppers and brake resistors


An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.
Brake modules and/or brake choppers are available for all
smd with three-phase mains supply.
Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

Inverter

18.5

3 AC
400/480

22
Mains
voltage

PN [kW]

ESMD183L4TXA

UNetz [V]

22

Brake resistance

ESMD153L4TXA
ESMD183L4TXA

Quantity

ESMD841-0093
ESMD1834XDB

Brake chopper

Resistance

Continuous power

Thermal
capacity

R [Ohm]

P [W]

WK [kWs]

47

880

44

31

1320

66

1
ESMD841-0113

ESMD113L4TXA
3 AC
400/480

Brake resistor data

Product key

Inverter

11
18.5

ESMD153L4TXA
ESMD223L4TXA

Motor
power
(asynchronous
motor, 4pole)

15

Brake chopper

ESMD113L4TXA

11
15

Product key

Brake resistor data

Brake resistance

Dimensions

Mass

H x B x T [mm]

m [kg]

ESMD841-0093

86 x 200 x 108

1.3

ESMD841-0113

86 x 200 x 209

ESMD1834XDB

ESMD223L4TXA

Data sheet on brake choppers


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc
Data sheet on brake resistors
DS_ZB_EBR_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

27

smd frequency inverter


Accessories

RFI filter
RFI filters are used to observe EMC requirements as stated in
European standard EN 61800-3. This lays down EMC requirements for electric drive systems in various categories.
Category C1 applies in public networks (residential areas). In
terms of limit values, category C1 corresponds to class B as
laid down in EN 55011.
Category C2 applies in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of limit
values, category C2 corresponds to class A as laid down in EN
55011.
RFI filter

RFI filters are available for all smd with three-phase mains
supply (category C2 with max. 10 m of shielded motor cable)
The filters are designed as footprint filters.
Single-phase smd (ESMD2SFA types) are fitted with
integrated RFI filters. (Category C2 with max. 10 m shielded
motor cable).

Motor
power
(asynchronous motor,
4-pole)

Mains
voltage

PN [kW]

UNetz [V]

Product key
Inverter

0.37

ESMD371L4TXA

0.75

ESMD751L4TXA

1.1

ESMD112L4TXA

1.5

ESMD152L4TXA

2.2

ESMD222L4TXA

ESMD302L4TXA

3 AC
400/480

RFI filter data


Rated current

Power loss

Max. cable
length C1

Dimensions

Mass

IN [A]

Pv [W]

l [m]

H x B x T [mm]

m [kg]

FS21002-5-07

20

209 x 99 x 40

0.6

FS21002-11-07

11

13

50

FS21002-18-07

18

18

75

FS21002-32-07

32

37

50

257 x 130 x 55

1.8

FS21002-59-07

59

105

20

308 x 203 x 75

RFI filter

209 x 120 x 50

ESMD402L4TXA

5.5

ESMD552L4TXA

7.5

ESMD752L4TXA

11

ESMD113L4TXA

15

ESMD153L4TXA

18.5

ESMD183L4TXA

22

ESMD223L4TXA

1.3

Data sheet on RFI filters


DS_ZB_EZF_0001
Available for download at www.lenze.de/dsc

28

Frequency inverter en 02/2009

smd frequency inverter


Accessories

External keypad
Keypad with IP65 degree of protection for example for installation in a control cabinet door. The keypad has a panel
of keys for the start/stop function, clockwise/counter-clockwise rotation, speed selection and an LED display. The keypad
can be used with 400V devices.

External keypad

Design

Product key

Keypad

ESMD01KP

EPM - Programming unit and memory chip


The EPM programmer allows configurations to be conveniently
produced or edited offline. The device saves up to 30 different
drive programs and is perfectly suited to copying processes.
The complete frequency inverter configuration is stored on
the pluggable memory chip. Simply replace the module and
you can continue with another drive task right away.
EPM programmer and memory chips

Design

Product key

EPM programmer

ESMD01EP

Pack of EPM memory chips

ESMD01BP

Frequency inverter en 02/2009

29

smd frequency inverter


Notes

30

9400 Servo Drives en 02/2009

8200 vector frequency inverter


Product information

About this catalogue


This catalogue contains all frequency inverter components.
The corresponding automation components can be found in
the PC-based Automation catalogue.

For some components the "arrow" symbol appears together


with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can
be found online at:
www.lenze.de/dsc

bersicht 8200 vector en

Inverters and accessories

Mains choke

Keypad

RFI filter

LECOM-A/B

Function module

8200 vector

Brake resistor
Motor filter

Standard geared motors

Frequency inverter en 02/2009

31

8200 vector frequency inverter


Product information

8200 vector for standard applications


The concept of the 8200 vector frequency inverter is based
on a modular system of components adjusted to each other.
If combined with a Lenze geared motor or a Lenze three-phase
AC motor, you can produce electronic variable speed drives
for a wide range of applications in the 0.25 ... 90 kW power
range.
The option of 'bookcase' mounting
permits a space-saving installation in the control cabinet. Installation costs are reduced using integrated filters (optional).
Flexible
The modular structure allows you to optimise the inverters
to your application, making cost-effective drive solutions
possible while maintaining high performance levels.
Regardless of whether you opt for "stand alone inverters
with potentiometer-based setpoint selection or inverters
networked in a bus system the functionality of the inverter
can be adapted to your application.
Adaptable
The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated
flying restart circuit means that a drive can be easily restarted
when the shaft is still turning.

Immediately ready for operation


The frequency inverters are preset for standard use
Amongst other things, parameters are set for:
controlled acceleration and deceleration using set acceleration and deceleration times
assignment of inputs and outputs with standard functions.

Simple
This series of inverters are characterised by simple operability
and handling while also offering high levels of functionality.
A clear menu structure and user-guided commissioning thanks
to the Global Drive Control easy (GDC easy) parameterisation
software makes rapid frequency converter parameter setting
and diagnostics possible. GDC easy is free of charge and can
be downloaded from www.Lenze.de.
Clear
The XT keypad is also available for operation. Users can quickly
access all inverter parameters in the clear menu structure
using the 8 keys and a text display. The XT keypad is also used
for status display, error diagnosis and, thanks to its integrated
memory, for transferring settings to other inverters.

Energy-saving
The power level is adapted such that the inverter is only driven
to suit the current demand for torque/power.

32

Frequency inverter en 02/2009

8200 vector frequency inverter


Product information

8200 vector for standard applications


The right setpoint source for every requirement
via setpoint potentiometer to the control terminals
via master voltage or master current to the control terminals
via digital frequency input
via an operator module
via a bus module from a host system
Communication-capable
In communication with a host system, inverters can be incorporated using plug-on bus modules. Virtually all common
field bus systems are available (CAN, CANopen, PROFIBUS,
INTERBUS, DeviceNet, AS interface and ETHERNET Powerlink).

Frequency inverter en 02/2009

Reliable
An adjustable slip compensation balances load-related speed
variations without costly speed feedback. The maximum
current limiting function ensures stable operation under
static and dynamic loads. A PTC resistor can be connected to
protect the motor.
Used around the world
Thanks to the huge mains voltage range of up to 500 V (+10%),
you don't need to worry about where in the world your machine is supplied. And the 8200 vector series is of course certified in line with international standards .

33

8200 vector frequency inverter


Product information

Functions and features


Control modes/motor control
V/f control (linear or quadratic)
Zero-sensor vector control
Basic functions
Freely assignable user menu
4 freely programmable parameter sets (can be swapped over online)
Fault history buffer
DC brake function
Flying restart with coasting motor
S-ramps for smooth acceleration
Max. output frequency 650 Hz
Fixed frequencies
Masking frequencies
PID controller
Freely configurable inputs and outputs
Level inversion
Monitoring and protective measures
Short circuit
Earth fault
Overvoltage
Motor stalling
Motor phase failure detection
Load rejection/V-belt monitoring
I x t-Motor monitoring
Motor overtemperature (input for PTC or thermal contact)
Diagnostics
Status displays
Braking operation
Brake chopper
Brake resistance

34

2 LEDs
0.25 11 kW integrated; 15 90 kW external
External

Frequency inverter en 02/2009

8200 vector frequency inverter


Product information

Control connections
The 8200 vector receives digital and analogue inputs and
outputs through an I/O function module. These are used to
control the inverter and/or incorporate it in automation and
control concepts.
Communication with a host system can also be established
and matched to the application using a plug-in communication module. This ensures great flexibility for various drive
and automation tasks (bus and I/O mixed operation).

You can select from two I/O function modules:


standard I/O PT for standard applications
application I/O PT for challenging applications.
The function module is integrated on the bottom slot of the
8200 vector. There is a second slot for a bus-function module
on the 8200 vector in the 15 to 90 kW power range. This allows
the standard I/O PT to be combined with a bus function
module; diagnostics with an operating module is for example
possible at the same time.

Design
Product key
I/O function module
Inputs/outputs
Analog inputs

8200 vector with standard I/O PT 1)

8200 vector with application I/O PT 1)

E82ZAFSC010

E82ZAFAC010

Quantity: 1
Voltage or current input (can be switched over)
Resolution: 10 bits
Value range:
0 +/-10 V, 0/4 20 mA

Quantity: 2
Voltage or current input (can be switched over)
Resolution: 10 bits
Value range:
0 +/-10 V, 0/4 20 mA

Analog outputs

Quantity: 1
Resolution: 10 bits
Value range:
0 10 V, max. 2 mA

Digital inputs

Quantity: 5
Quantity: 7
Switching level: PLC
Switching level: PLC
(IEC 61131-2)
(IEC 61131-2)
2 inputs, can optionally be used as a frequency 2 inputs, can optionally be used as a frequency
input
input
(10 kHz, 1-track)
(10 kHz, 2-track)

Digital outputs

Quantity: 1
Switching level: PLC (IEC 61131-2)
Max. output current:
50mA

Relay

Interfaces
Extension modules

Number: 2,
optional: voltage or current input
Resolution: 10 bits
Voltage:
Value range:
0 10 V, max. 2 mA
Current:
Value range:
0/4 20 mA

Quantity: 1 (15 ... 90 kW: 2)


Contact: change-over
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Optional
communication module
Optional
bus-function module (15 ... 90kW)

Quantity: 2
Switching level: PLC (IEC 61131-2)
Quantity: 1, frequency output (10 kHz, HTL)
Max. output current:
8A
Max. output current:
50A
Quantity: 1 (15 ... 90 kW: 2)
Contact: change-over
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Optional
communication module
Optional
bus-function module (15 ... 90kW)

1) The pluggable terminal strips of the function module ("PT" design) protrude

around 15mm out of the front of the inverter

Circuit diagrams
DS_SP_8200v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

35

8200 vector frequency inverter


Product information

Standards and operating conditions


Conformity
CE: Low-Voltage Directive (2006/95/EC)
Approvals
UL 508C
Enclosure
EN 60529

Power Conversion Equipment (file no. 132659)


IP20

NEMA
Climatic conditions
Storage (EN 60721-3-1)

Protection against contact according to NEMA 250 type 1


0.25 11kW: 1K3 (temperature: -25C ... + 60C)
15 90kW: 1K3 (temperature: -25C ... + 55C)

Transport (EN 60721-3-2)

2K3 (temperature: -25C ... + 70C)

Operation (EN 60721-3-3)

0.25 ... 11kW: 3K3 (temperature: -10 + 55C)


15 ... 90kW: 3K3 (temperature: 0 + 50C)

Rated output current derating


Permissible installation height

above + 40C by 2.5%/C


0 ... 4000 m amsl

Rated output current derating


Vibration resistance

Above 1000 m amsl by 5%/1000 m


Acceleration resistant up to 0.7 g according to Germanischer Lloyd,
general conditions

Permissible supply forms


Unrestricted use

Systems with earthed star point (TN and TT systems)


Networks with high-impedance or insulated star point (IT networks) with one variant (15 ... 90 kW)

Noise emission
EN 61800-3

Conducted emissions, category C1 or C2 with shielded motor cable


1)

Depending on device version with integrated RFI measures or


additional RFI and/or mains filter
Insulation resistance
EN 61800-5-1

Overvoltage category III,


more than 2000 m above sea level overvoltage category II

Pollution degree
EN 61800-5-1
Protective insulation of control circuits
EN 61800-5-1
1) Motor

36

2
Safe isolation of mains: double/reinforced insulation

cable lengths depend on inverter type and switching frequency

Frequency inverter en 02/2009

8200 vector frequency inverter


Notes

9400 Servo Drives en 02/2009

37

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 1 /PE AC 230 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

0.25

0.37

E82EV251K2C

E82EV371K2C

E82EV251K2C200

E82EV371K2C200

UNetz [V]

1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0%

UDC [V]

Not possible

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

INetz [A]

3.4

INetz [A]

4.2

IN [A]

1.7

2.4

Imax [A]

2.5

3.6

R [Ohm]

470

PV [W]

30

40

Dimensions
Height

H [mm]

120

Width

B [mm]

60

Depth
Mass

T [mm]

140

m [kg]

0.8

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Permissible cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

38

Frequency inverter en 02/2009

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 1/N/PE (3/PE) AC 230 V
or DC 325 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

0.55

0.75

1.5

2.2

E82EV551K2C

E82EV751K2C

E82EV152K2C

E82EV222K2C

E82EV551K2C200

E82EV751K2C200

E82EV152K2C200

E82EV222K2C200

UNetz [V]

1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0%


3/PE AC 100 V -0% 264 V +0%; 45 Hz -0% ... 65 Hz +0%

UDC [V]

DC 140 V - 0 % ... 370 V + 0 %

Alternative DC supply
Rated mains current
Without mains choke 1/N/PE

INetz [A]

With mains choke 1/N/PE

INetz [A]

Without mains choke 3/PE

INetz [A]

With mains choke 3/PE


Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

15

4)

5.6

7.5

12.5

18

3.9

5.2

9.1

4)

INetz [A]

2.7

3.6

6.3

IN [A]

9.5

Imax [A]

4.5

10.5

14.2

R [Ohm]
PV [W]

90
50

47
60

100

Dimensions
Height

H [mm]

Width

B [mm]

60

Depth
Mass

T [mm]

140

180

m [kg]

240

1.2

1.6

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

130

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Permissible cable length may be affected if EMC conditions have to be met.
4) Operation only permitted with mains choke

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

39

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 230 V or DC 325
V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

5.5

7.5

E82EV302K2C

E82EV402K2C

E82EV552K2C

E82EV752K2C

E82EV302K2C200

E82EV402K2C200

E82EV552K2C200

E82EV752K2C200

UNetz [V]

3/PE AC 100 V -0% 264 V +0%; 45 Hz -0% ... 65 Hz +0%

UDC [V]

DC 140 V - 0 % ... 370 V + 0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

INetz [A]

15.6

21.3

29.3

4)

INetz [A]

12

16

21

28

IN [A]

12

16.5

22.5

28.6

Imax [A]

18

24.8

33.8

42.9

R [Ohm]
PV [W]

Dimensions
Height

H [mm]

Width

B [mm]

Depth
Mass

T [mm]

29
150

19
190

250
240

100

125
140

m [kg]

2.9

3.6

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

320

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Permissible cable length may be affected if EMC conditions have to be met.
4) Operation only permitted with mains choke

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

40

Frequency inverter en 02/2009

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

0.55

0.75

1.5

2.2

E82EV551K4C

E82EV751K4C

E82EV152K4C

E82EV222K4C

E82EV551K4C200

E82EV751K4C200

E82EV152K4C200

E82EV222K4C200

UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

UDC [V]

DC 450 V-0 % ... 775 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

INetz [A]

2.5

3.3

5.5

7.3

INetz [A]

2.3

3.9

5.1

IN [A]

1.8

2.4

3.9

5.6

Imax [A]

2.7

3.6

5.9

8.4

230

155

100

130

R [Ohm]
PV [W]

455
50

60

Dimensions
Height

H [mm]

Width

B [mm]

60

Depth
Mass

T [mm]

140

180

m [kg]

240

1.2

1.6

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Permissible cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

41

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

5.5

E82EV302K4C

E82EV402K4C

E82EV552K4C

E82EV302K4C200

E82EV402K4C200

E82EV552K4C200

UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

UDC [V]

DC 450 V-0 % ... 775 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

INetz [A]

12.3

16.8

INetz [A]

8.8

12

IN [A]

7.3

9.5

13

Imax [A]

11

14.2

19.5

R [Ohm]
PV [W]

100
145

68
180

Dimensions
Height

H [mm]

240

Width

B [mm]

100

Depth
Mass

T [mm]

140

m [kg]

2.9

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

230

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Permissible cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

42

Frequency inverter en 02/2009

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Filter integrated 2)

PN [kW]

No filter
Mains voltage range

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

7.5

11

E82EV752K4C

E82EV113K4C

E82EV752K4C200

E82EV113K4C200

UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

UDC [V]

DC 450 V-0 % ... 775 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Brake chopper data
Min. brake resistance
Power loss

INetz [A]

21.5

3)

INetz [A]

15

21

IN [A]

16.5

23.5

Imax [A]

24.8

35.3

R [Ohm]

47

33

PV [W]

300

410

Dimensions
Height

H [mm]

240

Width

B [mm]

125

Depth
Mass

T [mm]

140

m [kg]

3.6

Permissible motor cable length


Shielded 4)

l [m]

50

Unshielded

l [m]

100

1) 60

4)

2) Max.

20 m motor cable (shielded) for category C2 according to EN 61800-3


(motor cable length for category C1 depends on inverter type and switching
frequency)
3) Operation only permitted with mains choke
4) Permissible cable length may be affected if EMC conditions have to be met.

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

43

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Without mains filter
Mains voltage range

PN [kW]

UNetz [V]
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

15

22

30

E82EV153K4B201

E82EV223K4B201

E82EV303K4B201

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

INetz [A]

43.5

INetz [A]

29

42

55

IN [A]

32

47

59

Imax [A]

48

70.5

89

PV [W]

430

640

810

2)

Dimensions
Height

H [mm]

350

Width

B [mm]

250

Depth
Mass

T [mm]

250

m [kg]

15

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

2) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

3) Permissible

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

44

Frequency inverter en 02/2009

8200 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key
Without mains filter
Mains voltage range
Rated mains current
Without mains choke
With mains choke
Rated output current
8 kHz
Max. output current
8 kHz 1)
Power loss

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200v_0001
Available for download at www.lenze.de/dsc

45

55

75

90

E82EV453K4B201

E82EV553K4B201

E82EV753K4B201

E82EV903K4B201

UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

INetz [A]

2)

INetz [A]

80

100

135

165

IN [A]

89

110

150

171

Imax [A]

134

165

225

221

PV [W]

1100

1470

1960

2400

Dimensions
Height

H [mm]

510

591

Width

B [mm]

Depth
Mass

T [mm]
m [kg]

680

340

450
285

34

37

59

Permissible motor cable length


Shielded 3)

l [m]

50

Unshielded

l [m]

100

1) 60

3)

2) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

3) Permissible

Dimensioned drawings
DS_MB_8200v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

45

8200 vector frequency inverter


Accessories

Brake choppers and brake resistors


An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.
The brake resistors recommended in the table are designed
for around 1.5 times the regenerative power for a cycle time
of 15/135 s (brake/pause). The brake resistors are fitted with
a thermostat (potential-free NC contact).
The ERBD brake resistors are tested according to UR
Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

0.25

1 AC
230/240

0.37
0.55
0.75
1.5
2.2
3
4
5.5

Product key

Inverter

1 AC
230/240
3 AC
230/240

Brake resistance ERBM(IP20)

Brake chopper

Brake resistor data


Quantity

E82EV251K2C
E82EV371K2C
E82EV551K2C
E82EV751K2C

Brake resistance

Quantity

Resistance

ContinuThermal
ous
capacity
power

R [Ohm]

P [W]

WK
[kWs]

ERBM470R020W

470

20

ERBM200R100W

200

100

15

E82EV152K2C

ERBM082R150W

82

150

22.5

E82EV222K2C

ERBM052R200W

52

200

30

ERBD047R01K2

47

1200

174

470

100

15

E82EV302K2C
3 AC
230/240

7.5

E82EV402K2C
E82EV552K2C
E82EV752K2C

Integrated
1

0.55

E82EV551K4C

0.75

E82EV751K4C

1.5

E82EV152K4C

ERBM370R150W

370

150

22.5

2.2

E82EV222K4C

ERBM240R200W

240

200

30

E82EV302K4C

ERBD180R300W

180

300

45

E82EV402K4C

ERBD100R600W

100

E82EV552K4C

ERBD082R600W

82

E82EV752K4C

ERBD068R800W

68

800

120

E82EV113K4C

ERBD047R01K2

47

1200

174

33

2000

240

5.5
7.5
11

3 AC
400/500

ERBM470R100W

15

E82EV153K4B

22

E82EV223K4B

30

E82EV303K4B

45

E82EV453K4B

55

E82EV553K4B

75

E82EV753K4B

90

E82EV903K4B

600

83
87

EMB9352-E

Data sheet on ERBD brake resistors


DS_ZB_ERBP_0001
Available for download at www.lenze.de/dsc

ERBD033R02K0

Data sheet on ERBM brake resistors


DS_ZB_ERBM_0001
Available for download at www.lenze.de/dsc

Data sheet on brake choppers


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc

46

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

Brake choppers and brake resistors


Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

0.25
0.37
0.55
0.75
1.5
2.2

Inverter

1 AC
230/240
1 AC
230/240
3 AC
230/240

3
4
5.5

Product key

Brake chopper

Brake resistor data

Dimensions

Mass

H x B x T [mm]

m [kg]

ERBM470R020W

160 x 45 x 36

0.3

ERBM200R100W

160 x 80 x 95

0.6

E82EV152K2C

ERBM082R150W

240 x 80 x 95

E82EV222K2C

ERBM052R200W

340 x 80 x 66

1.3

ERBD047R01K2

639 x 172 x 142

4.9

ERBM470R100W

240 x 70 x 59

0.8

240 x 80 x 95

E82EV251K2C
E82EV371K2C
E82EV551K2C
E82EV751K2C

Brake resistance

E82EV302K2C
3 AC
230/240

7.5

E82EV402K2C
E82EV552K2C
E82EV752K2C

Integrated

0.55

E82EV551K4C

0.75

E82EV751K4C

1.5

E82EV152K4C

ERBM370R150W

2.2

E82EV222K4C

ERBM240R200W

340 x 80 x 66

1.3

E82EV302K4C

ERBD180R300W

439 x 64 x 142

E82EV402K4C

ERBD100R600W

5.5

E82EV552K4C

ERBD082R600W

639 x 64 x 142

3.1

7.5

E82EV752K4C

ERBD068R800W

539 x 172 x 142

4.3

E82EV113K4C

ERBD047R01K2

639 x 172 x 142

4.9

15

E82EV153K4B

ERBD033R02K0

639 x 262 x 142

7.1

22

E82EV223K4B

ERBD022R03K0

30

E82EV303K4B

739 x 172 x 247

10.6

11

3 AC
400/500

ERBD018R03K0
EMB9352-E

45

E82EV453K4B

55

E82EV553K4B

ERBD022R03K0
ERBD018R03K0

75

E82EV753K4B

ERBD022R03K0

90

E82EV903K4B

ERBD018R03K0

Data sheet on brake choppers


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc
Data sheet on brake resistors
DS_ZB_EBR_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

47

8200 vector frequency inverter


Accessories

Mains chokes
A mains choke is an inductance which is switched in the inverter's mains cable. Using a mains choke delivers the following benefits:
less system perturbation:
the curved shape of the mains current approaches a sine
shape.
reduction in effective mains current:
reduction in mains, cable and fuse load.

Please note:
when using a mains choke, the mains voltage on the inverter input is reduced slightly typical voltage drop on
the mains choke at the rated point approx. 5%.
A mains choke or mains filter always has to be used for
some inverters because otherwise the permissible rated
data for the components used may be exceeded as a result
of excess mains currents.
The following assignment applies to operation with rated
power.

There are no limitations on using a mains choke together with


RFI filters and/or motor filters.
Motor power

Mains voltage

(asynchronous
motor, 4-pole)

Inverter

PN [kW]

UNetz [V]

0.25

1 AC
230/240

0.37
0.55
0.75
1.5

Product key
Mains choke

E82EV251K2C
E82EV371K2C
E82EV551K2C

1 AC
230/240
3 AC
230/240

E82EV751K2C
E82EV152K2C

2.2

E82EV222K2C 1)

E82EV302K2C

3 AC
230/240

5.5

E82EV402K2C

Rated current

Dimensions

Mass

IN [A]

H x B x T [mm]

m [kg]

ELN1-0900H005

2.3

ELN1-0500H009

EZN3A1500H003

155 x 95 x 82

ELN1-0500H009

80 x 66 x 67

EZN3A1500H003

155 x 95 x 82

1.1

ELN1-0250H018

18

120 x 108 x 103

2.3

E82ZL22234B

6.1

120 x 61 x 126

ELN1-0250H018

18

120 x 108 x 103

2.3

E82ZL22234B

6.1

120 x 61 x 126

ELN3-0120H017

17

120 x 65 x 162

80 x 66 x 67

1
1.1

E82EV552K2C

ELN3-0120H025

25

150 x 100 x 185

5.7

7.5

E82EV752K2C 1)

ELN3-0088H035

35

180 x 125 x 225

9.8

0.55

E82EV551K4C

0.75

E82EV751K4C

EZN3A1500H003

155 x 95 x 82

1.1

1.5

E82EV152K4C

2.2

E82EV222K4C

E82ZL22234B

6.1

120 x 61 x 126

E82EV302K4C

EZN3A0500H007

138 x 119 x 95

2.5

E82EV402K4C

5.5

E82EV552K4C

EZN3A0300H013

13

162 x 150 x 106

5.2

7.5
11
15

3 AC
400/500

E82EV752K4C

ELN3-0120H017

17

120 x 65 x 162

E82EV113K4C 1)

ELN3-0150H024

24

180 x 86 x 192

E82EV153K4B

ELN3-0088H035

35

22

E82EV223K4B

1)

ELN3-0075H045

45

30

E82EV303K4B 1)

ELN3-0055H055

55

228 x 120 x 265

13

45

E82EV453K4B 1)

ELN3-0038H085

85

228 x 111 x 263

19.5

55

E82EV553K4B 1)

ELN3-0027H105

105

228 x 155 x 265

20.2

75

E82EV753K4B 1)

ELN3-0022H130

130

264 x 135 x 265

21.4

90

E82EV903K4B 1)

ELN3-0017H170

170

265 x 170 x 268

30.3

1) Operation

180 x 125 x 225

9.8
10.1

only permitted with mains choke or mains filter

Data sheet on mains chokes


DS_ZB_ELN_0001
Available for download at www.lenze.de/dsc

48

Mains choke data

Data sheet for mains chokes for operating with increased


rated power
DS_ZB_ELN_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

RFI filter
RFI filters are used to observe EMC requirements as stated in
European standard EN 61800-3. This lays down EMC requirements for electric drive systems in various categories.
Category C1 applies in public networks (residential areas). In
terms of limit values, category C1 corresponds to class B as
laid down in EN 55011.
Category C2 applies in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of limit
values, category C2 corresponds to class A as laid down in EN
55011.
RFI filter

The 8200 vector with integrated RFI measures satisfies the


standard EMC requirements. In the event of more stringent
requirements of the noise emission, which cannot be achieved
with the RFI measures integrated in the inverter, external filters can be used in the power range of up to 11kW.
Important: only use RFI filters in combination with 8200
vector without integrated filters! (E82EVKC200)
The motor cable lengths stated are maximum values and
depend on the inverter type and switching frequency.

Three different filter types are available:


LL (Low Leakage) RFI filter with a discharge current
< 3.5mA over 5m of shielded motor cable allows for installation in portable systems
(category C1 with 5m of shielded motor cable).
SD (Short Distance) RFI filter with low discharge current,
e.g. for operation on a 30mA earth-leakage circuit-breaker
with 10m of shielded motor cable (guide value) (category
C1 with 20m of shielded motor cable, category C2 with
20m of shielded motor cable)
LD (Long Distance) RFI filter for operation with long motor
cables
(category C1 with 50m of shielded motor cable, category
C2 with 50m of shielded motor cable).
The LD RFI filter and motor filter combination ensures
compliance with category C1 with 100m of shielded motor
cable.

Data sheet on RFI filters


DS_ZB_EZF_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

49

8200 vector frequency inverter


Accessories

RFI filter
Motor
power
(asynchronous motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

0.25

1 AC
230/240

0.37

1 AC
230/240

0.55

1 AC
230/240
3 AC
230/240

0.75

1 AC
230/240
3 AC
230/240

1.5

2.2

3
4
5.5
7.5
0.55
0.75
1.5
2.2
3
4
5.5
7.5
11

50

Product key

Inverter

1 AC
230/240
3 AC
230/240
1 AC
230/240
3 AC
230/240
3 AC
230/240
3 AC
230/240
3 AC
230/240
3 AC
230/240
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500
3 AC
400/500

RFI filter data

RFI filter

E82ZZ37112B200
E82EV251K2C200 E82ZZ37112B210
E82ZZ37112B220
E82ZZ37112B200
E82EV371K2C200 E82ZZ37112B210
E82ZZ37112B220
E82ZZ75112B200
E82ZZ75112B210
E82EV551K2C200 E82ZZ75112B220
E82ZZ75132B200
E82ZZ75132B210
E82ZZ75112B200
E82ZZ75112B210
E82EV751K2C200 E82ZZ75112B220
E82ZZ75132B200
E82ZZ75132B210
E82ZZ22212B200
E82ZZ22212B210
E82EV152K2C200
E82ZZ22232B200
E82ZZ22232B210
E82ZZ22212B200
E82ZZ22212B210
E82EV222K2C200
E82ZZ22232B200
E82ZZ22232B210
E82ZZ40232B200
E82EV302K2C200
E82ZZ40232B210
E82ZZ40232B200
E82EV402K2C200
E82ZZ40232B210
E82ZZ75232B200
E82EV552K2C200
E82ZZ75232B210
E82ZZ75232B200
E82EV752K2C200
E82ZZ75232B210
E82ZZ75134B200
E82EV551K4C200
E82ZZ75134B210
E82ZZ75134B200
E82EV751K4C200
E82ZZ75134B210
E82ZZ22234B200
E82EV152K4C200
E82ZZ22234B210
E82ZZ22234B200
E82EV222K4C200
E82ZZ22234B210
E82ZZ55234B200
E82EV302K4C200
E82ZZ55234B210
E82ZZ55234B200
E82EV402K4C200
E82ZZ55234B210
E82ZZ55234B200
E82EV552K4C200
E82ZZ55234B210
E82ZZ11334B200
E82EV752K4C200
E82ZZ11334B210
E82ZZ11334B200
E82EV113K4C200
E82ZZ11334B210

Design

Rated current

Dimensions

Mass

SD
LD
LL
SD
LD
LL
SD
LD
LL
SD
LD
SD
LD
LL
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD
SD
LD

IN [A]
3.1
3.1
3.1
3.1
3.1
3.1
5.9
5.9
5.9
3.4
3.4
5.9
5.9
5.9
3.4
3.4
11.2
11.2
7.8
7.8
11.2
11.2
7.8
7.8
13.7
13.7
13.7
13.7
18.7
18.7
18.7
18.7
2.1
2.1
2.1
2.1
4.5
4.5
4.5
4.5
10.5
10.5
10.5
10.5
10.5
10.5
13.1
13.1
13.1
13.1

H x B x T [mm]
217 x 60 x 30
217 x 60 x 30
217 x 60 x 30
217 x 60 x 30
217 x 60 x 30
217 x 60 x 30
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 125 x 60
337 x 125 x 60
337 x 125 x 60
337 x 125 x 60
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
277 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 60 x 40
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 100 x 60
337 x 125 x 60
337 x 125 x 60
337 x 125 x 60
337 x 125 x 60

m [kg]
0.5
0.5
0.5
0.5
0.5
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.9
0.9
0.8
0.8
0.9
0.9
0.8
0.8
1.7
1.7
1.7
1.7
2.1
2.1
2.1
2.1
1.7
1.7
1.7
1.7
0.9
0.9
0.9
0.9
1.7
1.7
1.7
1.7
1.7
1.7
2.1
2.1
2.1
2.1

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

Mains filter
A mains filter is a mains choke and RFI filter combination in
a housing. It is used to comply with category C1 (with 10m of
shielded motor cable) and C2 (with 50m of shielded motor
cable) according to EN 61800-3.

Furthermore, a mains filter achieves the efficiency of a mains


choke which also reduces the r.m.s. value of the mains current.
Mains filters are available in a power range of 15 90 kW.

Important: Only use the mains filter in combination with


E82EVK4B21 type 8200 vectors! The 8200 vector
frequency inverter is also available with a fully fitted mains
filter (types: E82EVK4B3).
The filters are designed as footprint filters.
Built-on mains filters are also available (category C1 with
50m of shielded motor cable)
When mounting the inverter in cold plate technology, only
built-on mains filters can be used for interference suppression.
The motor cable lengths stated are maximum values and
depend on the inverter type and switching frequency.
The following assignment applies to operation with rated
power.
Motor power

Mains
voltage

(asynchronous motor, 4-pole)


PN [kW]

Product key
Inverter

Mains filter data

Mains filter

Rated current

Dimensions

Mass

IN [A]

H x B x T [mm]

m [kg]

UNetz [V]

15

E82EV153K4B201

22

E82EV223K4B201

E82ZN22334B230

42
55
80

580 x 318 x 114

26

55

E82EV303K4B201 E82ZN30334B230
3 AC
E82EV453K4B201 E82ZN45334B230
400/500
E82EV553K4B201 E82ZN55334B230

100

685 x 318 x 114

29

75

E82EV753K4B201 E82ZN75334B230

135

760 x 428 x 114

53

90

E82EV903K4B201 E82ZN90334B230

165

765 x 428 x 114

90

30
45

410 x 236 x 110

13
19

Assignment of built-on mains filter


DS_ZB_EZN_0002
Available for download at www.lenze.de/dsc

Data sheet on mains filters


DS_ZB_EZN_0001
Available for download at www.lenze.de/dsc
Data sheet for mains filter for operating with increased
rated power
DS_ZB_EZN_0003
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

51

8200 vector frequency inverter


Accessories

Motor filter
You use motor filters to reduce the load on the motor winding
and to reduce capacitive charge/discharge currents with long
motor cables. Motor filters ensure reliable drive operations
with up to 100m of shielded or 200m of unshielded motor
cable.
Motor filters combined with a "Long Distance" RFI filter
allow category C1 to be observed with a motor cable of
up to 100m and category C2 with a motor cable of up to
200m in the 0.25 to 11kW power range.
The voltage drop on the motor filter with rated current
and a frequency of 50Hz is typically around 3% of the max.
output voltage of the inverter.
Observe the operating conditions of the motor filter.
A motor filter is needed:
as of 50m of shielded or 100m of unshielded motor cable
(regardless of observance of EMC requirements)
Motor
power
(asynchronous motor, 4pole)

Mains
voltage

0.37
0.55
0.75
1.5
2.2

Inverter

Motor filter

E82EV251K2C
1 AC
230/240 E82EV371K2C
E82EV551K2C
1 AC
230/240 E82EV751K2C
3 AC
E82EV152K2C
230/240
E82EV222K2C

E82EV302K2C

E82EV402K2C

5.5

3 AC
230/240 E82EV552K2C

7.5

E82EV752K2C

0.55

E82EV551K4C

0.75

E82EV751K4C

1.5

E82EV152K4C

2.2

E82EV222K4C

3
5.5

E82EV302K4C
3 AC
E82EV402K4C
400/500
E82EV552K4C

7.5

E82EV752K4C

11

E82EV113K4C

15

E82EV153K4B

22

E82EV223K4B

Motor filter data

Rated current

Dimensions

IN [A]

HxBxT

Mass

1.7
2.4
E82ZM22232B

3
4

220 x 60 x 140

3.6

300 x 127 x 150

5.4

295 x 161 x 240

9.5

7
9.5
E82ZM75234B
E82ZM11334B
E82ZM75134B
E82ZM22234B020
E82ZM40234B
E82ZM75234B
E82ZM11334B
ELM3-004H055

Data sheet on motor filters


DS_ ZB_M_0001
Available for download at www.lenze.de/dsc

52

When using motors whose insulation systems are not


suitable for inverter operation.

Product key

PN [kW] UNetz [V]


0.25

Motor filter

12
16.5
22.5
28.6
1.8

2.2

2.4

200 x 67 x 130

3.9

2.3

5.6
7.3
9.5
13
16.5
23.5
32
47

270 x 106 x 150

3.6

300 x 127 x 150

5.4

295 x 161 x 240

9.5

500 x 235 x 185

40

Data sheet for motor filters for operating with increased


rated power
DS_ZB_ELM_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

Keypad and diagnosis terminal


The keypad is provided to visualise the operating parameters
and set parameters for the inverter. The keypad is plugged
onto the front of the inverter and is also used for the status
display, error diagnosis and, with integrated memory, to
transfer parameters to other inverters.

Diagnosis terminal with XT keypad and connection cable

As an alternative, diagnosis terminals with integrated keypads


are available for visualising the operating parameters and
inverter parameter setting
Design

Features

Keypad XT

Slot

Keypads and accessories


Password protection
Plain text display
Predefined basic configurations
User-specific menus
Suitable for the 8200 vector and 9300 inverters
series
IP20 degree of protection

Product key

EMZ9371BC

Diagnosis terminal
with XT keypad

Diagnosis terminal complete with XT keypad


(EMZ9371BC)
Suitable for the 8200 and 9300 inverters series
IP20 degree of protection

Keypad

Diagnosis terminal
with keypad

Diagnosis terminal complete with keypad


(E82ZBC)
Suitable for 8200 inveter series
IP55 degree of protection

E82ZBB

Assembly kit 2)

Installation kit for control cabinet (for E82ZBC


keypad)

E82ZBHT

Connection cable, 2.5 m

E82ZWL025

Connection cable, 5 m

E82ZWL050

Connection cable, 10 m

E82ZWL100

Connection cable 1)

Password protection
Suitable for installation in control cabinet
Suitable for 8200 inverter series
IP55 degree of protection

E82ZBBXC

AIF

E82ZBC

1) Required
2) Needed

for use of diagnosis terminal or control cabinet installation kit.


when installing keypad in a control cabinet door.

Frequency inverter en 02/2009

53

8200 vector frequency inverter


Accessories

PC interface (RS232)
Using a PC and the LECOM-A (RS232) communication module,
the inverter can be operated and diagnosed (as an alternative
to using a keypad) via the convenient and free of charge
"Global Drive Control easy" parameter setting/operating
software. A PC system cable is used to link to the PC.

PC interface (RS232)

Design

Features

Slot

Product key

LECOM-A communication
module

AIF

EMF2102IBCV004

PC system cable

3 LED for communication status display


RS 232
Electrically isolated from the bus
No external voltage supply required

PC system cable 0.5m

EWL0048

PC system cable 5m

EWL0020

PC system cable 10m

EWL0021

Data sheet on PC interface (RS232)


DS_ZB_EMF_0001
Available for download at www.lenze.de/dsc

54

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

PC system bus adapter


Alternatively in a CAN network, operation and diagnostics
with the PC can also be undertaken using an inverter CAN interface. The PC system bus adapter is plugged onto the PC's
parallel interface or USB connection. The corresponding drivers
are installed automatically. Depending on version, the adapter's voltage supply comes via the PC's DIN connection, PS2
connection or USB connection.

EMF2173IBV003 adapter

Advantage:
operation, parameter setting and diagnostics in parallel
to plugged keypad
Several inverters can be addressed from one point in networked systems (remote parameterisation)
Design

PC system bus adapter

Frequency inverter en 02/2009

Features

Product key

Voltage supply via DIN connection on PC

EMF2173IB

Voltage supply via PS2 connection on PC

EMF2173IBV002

Voltage supply via PS2 connection on PC


Electrically isolated from the bus
Voltage supply via USB connection on PC
Electrically isolated from the bus

EMF2173IBV003
EMF2177IB

55

8200 vector frequency inverter


Accessories

Setpoint potentiometer
The speed can be selected (setpoint selection or selection of
field frequency) using an external potentiometer. The setpoint
potentiometer is connected to the analogue input terminals
to this end. A scale and rotary knob are also available.

Setpoint potentiometer with scale and rotary knob

Design

Product key

10 kOhm/1 Watt potentiometer

ERPD0010K0001W

Rotary knob,
36 mm diameter
Scale 0 100 %,
62 mm diameter

ERZ0001
ERZ0002

Plug connector for function modules


The plug connector ensures that the function module makes
contact with the inverter. The scope of supply for the inverter
includes one plug connector. These plug connectors can be
ordered separately later on by way of spares.

Plug connector for function modules

Design

Product key

8 plug connectors for function module

E82ZJ011

DIN rail mounting


Up to 2.2kW the 8200 vector frequency inverters can be secured on DIN rails (35 x 7.5 or 35 x 15) with a special support.
At 1.5 and 2.2kW, mounting on 2 DIN rails with 2 fastenings
is also possible.
Design
DIN rail mounting
0.25 2.2 kW

56

Product key
E82ZJ002

Frequency inverter en 02/2009

8200 vector frequency inverter


Accessories

Brake switch
The brake switch comprises a rectifier and an electronic circuit
breaker for switching an electromechanical brake. The brake
switch is fitted in the control cabinet using two screws. It is
controlled using one of the inverter's digital outputs.

Design

Half-wave rectification

Bridge rectification

Features
Brake switch
Input voltage: AC 320 550V
Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V)
Max. brake current: DC 0.61A
Degree of protection: IP00
Input voltage: AC 180 317V
Output voltage: DC 205V (at AC 230V)
Max. brake current: DC 0.54A
Degree of protection: IP00

Data sheet on E82ZWBRE brake resistor


DS_Brake_8400_0001
Available for download at www.lenze.de/dsc

L-force 8400 Inverter Drives en 02/2009

Product key

E82ZWBRE

E82ZWBRB

Data sheet on E82ZWBRB brake switch


DS_Brake_8400_0002
Available for download at www.lenze.de/dsc

57

8200 vector frequency inverter


Accessories

Shield connection
Shield connections are available for quick and easy mounting
of shielded cables according to EMC. The scope of supply includes a shield sheet and clips. The shield sheets are angled
such that the cables can be guided into the cable duct without
too great a bend.

Shield connection

Design
0.25 0.37kW control cable shield
connection
0.55 2.2kW control cable shield connection
3.0 11kW control cable shield connection
15 ... 30kW power connection shield
connection;
cable diameter 15 28mm

Product key
E82ZWEM1
E82ZWEM2
E82ZWEM3
EZZ0017

PTC kit
When using unshielded PTC cables in the motor cable, the
PTC kit must be used. The scope of supply includes a PTC
module alongside the shield connection. The PTC module
takes the place of a ferrite core installed in the PTC cable.
Prepared terminal connections allow the PTC module to be
installed quickly and easily.

PTC kit

58

Design

Product key

PTC kit for 0.25 0.37kW

E82ZPE1

PTC kit for 0.55 2.2kW

E82ZPE2

PTC kit for 3.0 11kW

E82ZPE3

Frequency inverter en 02/2009

8200 vector frequency inverter


Modules

Overview of modules
Design

Features

Slot

Product key

Function module

Standard I/O PT

5 digital inputs
1 digital output
1 analog input
1 analog output
Pluggable terminal strips

E82ZAFSC010

Application I/O PT

7 digital inputs
2 digital outputs
2 analog inputs
2 analog outputs
1 frequency output
Pluggable terminal strips

E82ZAFAC010

AS-i PT

2 LED for communication status display


2 freely configurable digital inputs
Pluggable terminal strips

E82ZAFFC010

FIF

CAN PT

Lenze system bus


Pluggable terminal strips

E82ZAFCC010

CAN I/O PT

E82ZAFCC210

CAN I/O RS PT

Lenze system bus


2 freely configurable digital inputs
DIP switch for selecting baud rate and address
Pluggable terminal strips

Lenze system bus


2 freely configurable digital inputs
DIP switch for selecting baud rate and address
External supply for module and control electronics
of inverter (backup operation in event of mains
failure)
Pluggable terminal strips

E82ZAFCC100

Note:
the pluggable terminal strips of the function module ("PT"
design) protrude approx. 15mm out of the front of the
inverter.
You will find accessories for communication, automation
or remote maintenance in the PC-based automation
catalogue.

Frequency inverter en 02/2009

59

8200 vector frequency inverter


Modules

Overview of modules
Design

Features

Slot

Product key

Function module

CANopen PT

Communication profile: CANopen DS301, V4.02


Lenze system bus
2 LED for communication status display
DIP switch for selecting baud rate and address
Pluggable terminal strips

DeviceNet PT

2 LED for communication status display


DIP switch for selecting baud rate and address
Pluggable terminal strips

E82ZAFVC010

INTERBUS PT

2 LED for communication status display


DIP switch for selecting the number of process
and parameter data words
Pluggable terminal strips

E82ZAFIC010

LECOM-B PT

RS 485
2 LED for communication status display
Pluggable terminal strips

E82ZAFLC010

PROFIBUS PT

Communication profile: PROFIBUS-DP-V0


2 LED for communication status display
Bus terminating resistor can be activated using
DIP switch
Pluggable terminal strips

E82ZAFPC010

PROFIBUS I/O

Communication profile: PROFIBUS-DP-V0 and V1


2 LED for communication status display
2 freely configurable digital inputs
Bus terminating resistor can be activated using
DIP switch
DIP switch for address selection
Coated design for operation in industrial environments

E82ZAFPC201

E82ZAFUC010

FIF

60

Frequency inverter en 02/2009

8200 vector frequency inverter


Modules

Overview of modules
Design

Features

Slot

Product key

Communication module

EMF2178IB

CANopen
2 LED for communication status display
DIP switch for selecting baud rate and address
Pluggable terminal strips
DeviceNet

EMF2179IB

ETHERNET Powerlink

INTERBUS

2 LED for communication status display


DIP switch for selecting the number of process
and parameter data words

LECOM-A

3 LED for communication status display


RS 232
Electrically isolated from the bus
No external voltage supply required

LECOM-A/B

3 LED for communication status display


RS 232 or RS 485
Electrically isolated from the bus
Electrically isolated from external voltage supply

EMF2102IBCV001

LECOM-B

3 LED for communication status display


RS 485
Electrically isolated from the bus
Electrically isolated from external voltage supply

EMF2102IBCV002

LECOM-LI

3 LED for communication status display


Optical fibre
Electrically isolated from external voltage supply

EMF2102IBCV003

PROFIBUS

Frequency inverter en 02/2009

2 RJ45 connections with LED for link/activity


2 LED for communication status display
Integrated hub
Controlled node (CN)
External voltage supply possible

2 LED for communication status display


Address can be set by means of a DIP switch
Electrically isolated from the bus
Compatibility switch for predecessor module
EMF2131 IB

EMF2191IB

EMF2113IB

AIF

EMF2102IBCV004

EMF2133IB

61

8200 vector frequency inverter


Notes

62

9400 Servo Drives en 02/2009

9300 vector frequency inverter


Product information

About this catalogue


This catalogue contains all frequency inverter components.
The corresponding automation components can be found in
the PC-based Automation catalogue.

For some components the "arrow" symbol appears together


with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can
be found online at:
www.lenze.de/dsc

bersicht 9300 vector en

Inverters and accessories

Mains choke

Mains filter

Keypad

Brake chopper,
brake module

LECOM-A/B

9300 vector

Motor filter

Brake resistor

Standard geared motors

Frequency inverter en 02/2009

63

9300 vector frequency inverter


Product information

9300 vector for challenging applications


Lenze frequency inverters are used in a large number of sectors
and applications for electronically adjusting the speed of
three-phase asynchronous motors. We offer uniform standard
products with flexible scope for use, quick and easy commissioning, reliability and of course high quality. The 9300 vector
is a vector-controlled frequency inverter, perfectly equipped
for even challenging applications. Excellent drive behaviour,
even if not using speed feedback, and undreamed-of scope
for solving closed loop and feedback control tasks are just
some of the features offered by these frequency inverters.
The 9300 vector is typically used in for example extruders,
winders, pumps, compressors, fans, blowers, sawing/cutting
drives, textile machines and conveyors.
Simple connection
Pluggable screw terminals for digital/analogue inputs and
outputs (removable terminal blocks) and Sub-D sockets for
feedback and digital frequency signals make possible quick
and easy connection of control signals with protection against
polarity reversal. All connections can be easily accessed.
Adaptable
The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated
flying restart circuit means that a drive can be easily restarted
when the shaft is still turning.

64

CE conformity
It goes without saying that frequency inverters of the 9300
vector control range satisfy EC directives:
CE conformity according to the Low-Voltage Directive
CE conformity according to the electromagnetic compatibility directive for a typical drive configuration with frequency inverter
Energy-saving
The power level is adapted such that the inverter is only driven
to suit the current demand for torque/power .
Immediately ready for operation
The frequency inverters are preset for standard use. Amongst
other things, parameters are set for:
controlled acceleration and deceleration using set acceleration and deceleration times
assignment of inputs and outputs with standard functions
Predefined basic configurations are available for challenging
applications (e.g. dancer position control, torque control, traversing control, digital frequency coupling).
User-friendly
A large number of subject- and application-oriented menus
simplify the process of solving drive tasks and finding the
parameters required for this. Example: the key settings for
standard applications can be undertaken using the 32 parameters available under the "user menu". The "user menu" can
however also be individually modified and set up with frequently used parameters.

Frequency inverter en 02/2009

9300 vector frequency inverter


Product information

9300 vector for challenging applications


Effortless operations
The 9300 vector frequency inverter can be quickly and easily
adapted to individual requirements using the PC and "Global
Drive Control" parameter setting/operating software. Simple
dialogues (e.g. short setup) ensure a good overview. Alternatively, a plug-on operating keypad is also available.
The right setpoint source for every requirement
via a setpoint potentiometer to the control terminals
via master voltage or master current to the control terminals
via digital frequency input
via an operating module
via a communication module from a host system
Communication-capable
In communication with a host system, inverters can be incorporated using plug-on communication modules:
LECOM-A/B (RS232/485)
LECOM-LI (optical fibre)
INTERBUS
PROFIBUS-DP
DeviceNet
CANopen
ETHERNET Powerlink

System bus interface (CAN) by default


A bus connection between several Lenze inverters and automation components, for example, can therefore be established
at a low wiring cost.
Single-loop and feedback control for free
More than 100 function blocks e.g. PID controllers, flip flops,
counters, comparators, delay elements, logic and mathematical functions can be freely interconnected and made available
to the user. In a similar way to a PLC, the 9300 vector can then
handle other closed loop and feedback control functions in
addition to the actual drive task. Master controls can be relieved or even removed altogether and all for free. The fact
that the function block structure can be freely interconnected
also means that the 9300 vector can be easily integrated in
machine, system and control concepts without any compromises having to be made.
The Lenze geared motor an ideal partner
The technology behind Lenze geared motors is coordinated
to the 9300 frequency inverters. Commissioning is incredibly
simple because the frequency inverter is coordinated to the
motor data there is no need to set parameters for the motor
data.

Reliable
An adjustable slip compensation balances load-related speed
variations without costly speed feedback. The maximum
current limiting function ensures stable operation in all operating points under static and dynamic loads. A PTC thermistor
can be connected to protect the motor.

Frequency inverter en 02/2009

65

9300 vector frequency inverter


Product information

Functions and features


Control modes/motor control
V/f control (linear or quadratic)
Vector control (torque/speed)
Basic functions
Freely assignable user menu
4 freely programmable parameter sets (can be swapped over online)
Fault history buffer
DC brake function
Flying restart with coasting motor
S-ramps for smooth acceleration
Max. output frequency 600 Hz
Fixed frequencies
Masking frequencies
2 PID controllers
Freely configurable inputs and outputs
Level inversion
Logic functions (timer, AND, OR, comparator, arithmetic function)
Freely interconnectable function blocks
Predefined applications
Speed control
Torque control
Digital frequency coupling
Dancer position control
Step control
Traversing control
Monitoring and protective measures
Short circuit
Earth fault
Overvoltage
Motor stalling
Motor phase failure detection
Load rejection/V-belt monitoring
I x t-Motor monitoring
Motor overtemperature (input for PTC or thermal contact)
Diagnostics
Status displays
Braking operation
Brake chopper
Brake resistance

66

2 LEDs
External
External

Frequency inverter en 02/2009

9300 vector frequency inverter


Product information

Control connections
Design
9300 vector
Inputs/outputs
Analog inputs

Quantity: 1,
can be swapped over: voltage/current input
Voltage:
Resolution: 11 bits + sign
Value range:
0 +/-10 V
Current:
Quantity: 1
Resolution 10 bits + sign
Value range:
0 +/- 20 mA
Resolution: 11 bits + sign
Value range:
0 +/-10 V

Analog outputs

Quantity: 2
Resolution 9 bits + sign
Value range:
0 +/-10 V, max. 2 mA

Digital inputs

Quantity: 7
Switching level: PLC
(IEC 61131-2)

Digital outputs

Quantity: 4
Switching level: PLC (IEC 61131-2)
Max. output current:
50mA

External control electronics supply


Interfaces
CANopen

DC 24 V

Extension modules

Optional
communication module

Digital frequency 1)

Output, two-track
Input, two-track

Drive interface
Resolver input 1)

Encoder input 1)

Integrated

Integrated
Sub-D, 9-pin
TTL, two-track
Limit frequency: 500 kHz
KTY evaluation

Multi-encoder input for:


SinCos/TTL incremental encoder, SinCos absolute value encoder singleturn / multi-turn (Hiperface)

1) Tip:

prefabricated encoder cables, prefabricated connection cables for the


digital frequency interconnection and cables suitable for trailings are described
in the catalogue "Servo motors"

Circuit diagrams
DS_SP_9300v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

67

9300 vector frequency inverter


Product information

Standards and operating conditions


Conformity
CE: Low-Voltage Directive (2006/95/EC)
Approvals
UL 508C
Enclosure
EN 60529
NEMA
Climatic conditions
Storage (EN 60721-3-1)

Power Conversion Equipment (file no. 132659)


IP20
Protection against contact according to NEMA 250 type 1
1K3 (temperature: -25C ... + 55C)

Transport (EN 60721-3-2)

2K3 (temperature: -25C ... + 70C)

Operation (EN 60721-3-3)

0.37 ... 11kW: 3K3 (temperature: 0 + 55C)


15 ... 90kW: 3K3 (temperature: 0 + 50C)

Rated output current derating


Permissible installation height

above + 45C by 2.5%/C

Rated output current derating


Vibration resistance

Above 1000 m amsl by 5%/1000 m

0 ... 4000 m amsl

Acceleration resistant up to 0.7 g according to Germanischer Lloyd,


general conditions
Permissible supply forms
Systems with earthed star point (TN and TT systems)
Networks with high-impedance or insulated star point (IT networks) with one variant
Leakage current to PE
EN 61800-5-1
Noise emission
EN 61800-3
Noise immunity
EN 61800-3
Insulation resistance
EN 61800-5-1
Pollution degree
EN 61800-5-1
Protective insulation of control circuits
EN 61800-5-1

68

> 3.5 mA
Conducted emissions, category C1 or C2 with shielded motor
cable: with additional mains filter
Category C3
Overvoltage category III,
more than 2000 m above sea level overvoltage category II
2
Safe isolation of mains: double/reinforced insulation
for digital inputs and outputs

Frequency inverter en 02/2009

9300 vector frequency inverter


Notes

Frequency inverter en 02/2009

69

9300 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_9300v_0001
Available for download at www.lenze.de/dsc

0.37

0.75

1.5

EVF9321-EV

EVF9322-EV

EVF9323-EV

EVF9324-EV

Mains voltage range


UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

UDC [V]

DC 460-0 % 740 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current

INetz [A]

2.1

3.5

5.5

1)

INetz [A]

1.5

2.5

3.9

IN [A]

1.5

2.5

3.9

2.2

3.7

5.8

10.5

50

65

100

150

Max. output current


Power loss
PV [W]
Dimensions
Height

H [mm]

Width

B [mm]

Depth
Mass

T [mm]

350
78

97
250

m [kg]

5.5

6.9

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded 2)

l [m]

100

1) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

2) Permissible

Dimensioned drawings
DS_MB_9300v_0001
Available for download at www.lenze.de/dsc

70

Frequency inverter en 02/2009

9300 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_9300v_0001
Available for download at www.lenze.de/dsc

5.5

11

EVF9325-EV

EVF9326-EV

Mains voltage range


UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

UDC [V]

DC 460-0 % 740 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current

INetz [A]

16.8

1)

INetz [A]

12

20.5

IN [A]

13

23.5

19.5

35

210

360

Max. output current


Power loss
PV [W]
Dimensions
Height

H [mm]

350

Width

B [mm]

135

Depth
Mass

T [mm]

250

m [kg]

8.9

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded 2)

l [m]

100

1) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

2) Permissible

Dimensioned drawings
DS_MB_9300v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

71

9300 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_9300v_0001
Available for download at www.lenze.de/dsc

15

22

30

45

EVF9327-EV

EVF9328-EV

EVF9329-EV

EVF9330-EV

Mains voltage range


UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

UDC [V]

DC 460-0 % 740 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current

INetz [A]

43.5

INetz [A]

29

42

55

80

IN [A]

32

47

59

89

48

70.5

89

134

430

640

810

1100

1)

Max. output current


Power loss
PV [W]
Dimensions
Height

H [mm]

350

510

Width

B [mm]

250

340

Depth
Mass

T [mm]

250

285

m [kg]

17

35

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded 2)

l [m]

100

1) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

2) Permissible

Dimensioned drawings
DS_MB_9300v_0001
Available for download at www.lenze.de/dsc

72

Frequency inverter en 02/2009

9300 vector frequency inverter


Inverter

Rated data
The data is valid for operation at 3/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_9300v_0001
Available for download at www.lenze.de/dsc

55

75

90

EVF9331-EV

EVF9332-EV

EVF9333-EV

Mains voltage range


UNetz [V]

3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0%

UDC [V]

DC 460-0 % 740 V+0 %

Alternative DC supply
Rated mains current
Without mains choke
With mains choke
Rated output current

INetz [A]

1)

1)

INetz [A]

100

135

165

IN [A]

110

145

180

165

217

270

1960

2400

Max. output current


Power loss
PV [W]

1470

Dimensions
Height

H [mm]

591

680

Width

B [mm]

340

450

Depth
Mass

T [mm]
m [kg]

285
38

70

Permissible motor cable length


Shielded 2)

l [m]

50

Unshielded 2)

l [m]

100

1) Operation

only permitted with mains choke or mains filter


cable length may be affected if EMC conditions have to be met.

2) Permissible

Dimensioned drawings
DS_MB_9300v_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

73

9300 vector frequency inverter


Accessories

Brake choppers and brake resistors


An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.

Brake resistance ERBM(IP20)

The ERBD brake resistors are tested according to UR


Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

Product key

Inverter

Brake chopper

Brake resistor data


Quantity

Brake resistance

EVF9321-EV

ERBM470R050W

0.75

EVF9322-EV

ERBM470R100W

1.5

EVF9323-EV

ERBM370R150W

EVF9324-EV

ERBD180R300W

5.5

EVF9325-EV

15

3 AC
400/480

Resistance

ERBD100R600W

50
100

15

370

150

22.5

180

300

45

100

600

83

EVF9326-EV
EVF9327-EV

47

1200

174

22

EVF9328-EV

30

EVF9329-EV

45

EVF9330-EV

55

EVF9331-EV

33

2000

240

75

EVF9332-EV

90

EVF9333-EV

470

ERBD047R01K2

ContinuThermal
ous
capacity
power
WK
[kWs]
7.5

R [Ohm]

0.37

11

Quantity

P [W]

EMB9352-E

Data sheet on ERBM brake resistors


DS_ZB_ERBM_0001
Available for download at www.lenze.de/dsc

ERBD033R02K0

2
3

2
3

Data sheet on ERBD brake resistors


DS_ZB_ERBP_0001
Available for download at www.lenze.de/dsc

Data sheet on brake choppers


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc

74

Frequency inverter en 02/2009

9300 vector frequency inverter


Accessories

Brake choppers and brake resistors


Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

Product key

Inverter

Brake chopper

Brake resistor data

Brake resistance

Dimensions

Mass

H x B x T [mm]

m [kg]

0.37

EVF9321-EV

ERBM470R050W

240 x 60 x 59

0.6

0.75

EVF9322-EV

ERBM470R100W

240 x 70 x 59

0.8

1.5

EVF9323-EV

ERBM370R150W

240 x 80 x 95

EVF9324-EV

ERBD180R300W

439 x 64 x 142

5.5

EVF9325-EV

ERBD100R600W

639 x 64 x 142

3.1

11

EVF9326-EV

ERBD047R01K2

639 x 172 x 142

4.9

ERBD033R02K0

639 x 262 x 142

7.1

739 x 172 x 247

10.6

15

3 AC
400/480

EVF9327-EV

EMB9352-E

22

EVF9328-EV

ERBD022R03K0

30

EVF9329-EV

ERBD018R03K0

45

EVF9330-EV

ERBD022R03K0

55

EVF9331-EV

ERBD018R03K0

75

EVF9332-EV

ERBD022R03K0

90

EVF9333-EV

ERBD018R03K0

Data sheet on ERBM brake resistors


DS_ZB_ERBM_0001
Available for download at www.lenze.de/dsc

Data sheet on ERBD brake resistors


DS_ZB_ERBP_0001
Available for download at www.lenze.de/dsc

Data sheet on brake choppers


DS_ZB_EMB_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

75

9300 vector frequency inverter


Accessories

Mains chokes
A mains choke is an inductance which is switched in the inverter's mains cable. Using a mains choke delivers the following benefits:
less system perturbation:
the curved shape of the mains current approaches a sine
shape.
reduction in effective mains current:
reduction in mains, cable and fuse load.
There are no limitations on using a mains choke together with
a motor filter.

Mains choke

Please note:
when using a mains choke, the mains voltage on the inverter input is reduced slightly typical voltage drop on
the mains choke at the rated point approx. 5%.
A mains choke or mains filter always has to be used for
some inverters because otherwise the permissible rated
data for the components used may be exceeded as a result
of excess mains currents.
The following assignment applies to operation with rated
power.
Motor power

Mains voltage

(asynchronous
motor, 4-pole)

Product key
Inverter

Mains choke

Rated current

Dimensions

Mass

0.37

EVF9321-EV

EZN3A2400H002

IN [A]

H x B x T [mm]

m [kg]

80 x 60 x 94

0.75

EVF9322-EV

1.5

EVF9323-EV

EZN3A1500H003

155 x 95 x 82

1.1

EZN3A0900H004

98 x 70 x 105

EVF9324-EV 1)

EZN3A0500H007

138 x 119 x 95

2.5

5.5

EVF9325-EV

EZN3A0300H013

13

162 x 150 x 106

5.2

11

EVF9326-EV 1)

ELN3-0150H024

24

180 x 86 x 192

EVF9327-EV

ELN3-0088H035

35

22

EVF9328-EV 1)

ELN3-0075H045

45

30

EVF9329-EV 1)

ELN3-0055H055

55

228 x 120 x 265

13

45

EVF9330-EV 1)

ELN3-0038H085

85

228 x 111 x 263

19.5

55

EVF9331-EV 1)

ELN3-0027H105

105

228 x 155 x 265

20.2

75

EVF9332-EV 1)

ELN3-0022H130

130

264 x 135 x 265

21.4

90

EVF9333-EV 1)

ELN3-0017H170

170

265 x 170 x 268

30.3

PN [kW]

15

1) Operation

UNetz [V]

3 AC
400/480

180 x 125 x 225

8
9.8
10.1

only permitted with mains choke or mains filter

Data sheet on mains chokes


DS_ZB_ELN_0001
Available for download at www.lenze.de/dsc

76

Mains choke data

Data sheet for mains chokes for operating with increased


rated power
DS_ZB_ELN_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

9300 vector frequency inverter


Accessories

Mains filter
A mains filter is a mains choke and RFI filter combination in
a housing. Mains filters offer the same advantages as a mains
choke and are also used to comply with interference voltage
categories according to European standard EN 61800-3. A
distinction is made in this legislation between category C1
and category C2.
Category C1 is used in public networks (residential areas). In
terms of limit values category C1 corresponds to class B as
laid down in EN 55011.
Category C2 is used in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of
limit values category C2 corresponds to class A as laid down
in EN 55011.

Mains filters A and B

Mains filter A, mains filter B and other mains filters are


available for 9300vector inverters for compliance with interference voltage categories.
The choice of components depends on the motor cable length
and interference voltage category required.
see tables of data
Category C2, cable length up to 5m --> mains filter A
category C2, cable length up to 50m --> mains filter
category C1, cable length up to 10m --> mains filter
category C1, cable length up to 50m --> mains filter B

As well as reducing the cable-linked interference voltage, a


mains filter achieves the efficiency of a mains choke which
also reduces the r.m.s. value of the mains current.Mains
chokes or mains filters always have to be used for some controllers because otherwise the permissible rated data of the
components used may be exceeded as a result of mains currents.
See rated data
Mains filters are available in a power range of 0.37 90kW.

Mains filter A, C2 up to 5m
Mains filter A is used to operate 9300 inverters in industrial
areas, e.g. on industrial networks. With mains filter A, EN
61800-3 category C2 up to 5m motor cable length is complied
with.

Motor power

Mains
voltage

(asynchronous
motor, 4-pole)
PN [kW]

Product key

Mains filter A data

Inverter

Mains filter

EVF9321-EV

EZN3A2400H002

UNetz [V]

0.37
0.75

The filters are designed as add-on filters.


The motor cable lengths stated are maximum values and
depend on inverter type and switching frequency
The following assignment applies to operation with rated
power.

Max. cable
length C2

Rated current

Dimensions

Mass

l [m]

IN [A]

H x B x T [mm]

m [kg]

1.5

80 x 68 x 92

0.8

EVF9322-EV

EZN3A1500H003

2.5

95 x 82 x 115

1.2

EVF9323-EV

EZN3A0900H004

98 x 70 x 105

1.4

EVF9324-EV

EZN3A0500H007

120 x 75 x 122

2.4

5.5

EVF9325-EV

EZN3A0300H013

13

152 x 100 x 142

5.2

11

EVF9326-EV

EZN3A0150H024

24

260 x 135 x 230

8.9

1.5
3

3 AC
400/480

Data sheet on mains filters


DS_ZB_EZN_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

Data sheet for mains filter for operating with increased


rated power
DS_ZB_EZN_0003
Available for download at www.lenze.de/dsc

77

9300 vector frequency inverter


Accessories

Mains filter B, C1 up to 50 m
Mains filter B is used to operate 9300 controllers on public
supply networks or in industrial areas. With mains filter B, EN
61800-3 category C1 up to 50m motor cable length is complied
with .

Motor power

Mains
voltage

Product key

(asynchronous
motor, 4-pole)
PN [kW]

The filters are designed as add-on filters.


The motor cable lengths stated are maximum values and
depend on inverter type and switching frequency
The following assignment applies to operation with rated
power.
Mains filter B data
Rated current

Max. cable
length C1

Dimensions

Mass

I [A]

l [m]

H x B x T [mm]

m [kg]

Inverter

Mains filter

EVF9321-EV

EZN3B2400H002

1.5

UNetz [V]

0.37
0.75

EVF9322-EV

EZN3B1500H003

2.5

EVF9323-EV

EZN3B0900H004

EVF9324-EV

EZN3B0500H007

5.5

EVF9325-EV

EZN3B0300H013

13

11

EVF9326-EV

EZN3B0150H024

24

1.5
3

3 AC
400/480

Data sheet on mains filters


DS_ZB_EZN_0001
Available for download at www.lenze.de/dsc

2.5
150 x 78 x 230
50

3
3.1

180 x 97 x 230

4.6
11.8

260 x 135 x 230

12.1

Data sheet for mains filter for operating with increased


rated power
DS_ZB_EZN_0002
Available for download at www.lenze.de/dsc

Mains filter, C1 up to 10 m and C2 up to 50 m


The mains filter is used for inverters with a 15 90kW power
in order to operate with up to a 50m motor cable length in
industrial areas or with up to a 10m motor cable length on
public networks. Mains filters correspond to category C1 EN
61800-3 up to 10m motor cable length and category C2 EN
61800-3 up to 50m motor cable length.

Motor power

Mains
voltage

(asynchronous motor, 4-pole)


PN [kW]

Product key
Inverter

EVF9327-EV

22

EVF9328-EV

45

Mains filter data

Mains filter

Rated current

Dimensions

Mass

IN [A]

H x B x T [mm]

m [kg]

UNetz [V]

15
30

The filters are designed as footprint filters.


Built-on mains filters are also available (category C1 with
50m of shielded motor cable)
When mounting the inverter in cold plate technology, only
built-on mains filters can be used for interference suppression.
The motor cable lengths stated are maximum values and
depend on the inverter type and switching frequency.
The following assignment applies to operation with rated
power.

3 AC
400/480

E82ZN22334B230

42

EVF9329-EV

E82ZN30334B230

55

410 x 236 x 110

13
19

EVF9330-EV

E82ZN45334B230

80

580 x 318 x 114

26

55

EVF9331-EV

E82ZN55334B230

100

685 x 318 x 114

29

75

EVF9332-EV

E82ZN75334B230

135

760 x 428 x 114

53

90

EVF9333-EV

E82ZN90334B230

165

765 x 428 x 114

90

Data sheet on mains filters E82ZN


DS_ZB_E82ZN_0001
Available for download at www.lenze.de/dsc

78

Frequency inverter en 02/2009

9300 vector frequency inverter


Accessories

Motor filter
You use motor filters to reduce the load on the motor winding
and to reduce discharge current to PE with long motor cables.
Motor filters ensure reliable drive operations with up to 100m
of shielded or 200m of unshielded motor cable.
The voltage drop on the motor filter with a filter rated
current and a frequency of 50Hz is typically around 3% of
the max. output voltage of the inverter. Observe the operating conditions of the motor filter .

Motor filter

A motor filter is needed:


as of 50m of shielded or 100m of unshielded motor cable
(regardless of observance of EMC requirements)

Motor power

Mains voltage

(asynchronous
motor, 4-pole)
PN [kW]

Product key

Inverter

EVF9321-EV

0.75

EVF9322-EV

3
5.5

1) Mains

Motor filter data

Motor filter

UNetz [V]

0.37
1.5

When using unshielded motor cables, compliance with


EMC only applies with regard to cable-linked interference
emissions.
The following assignment applies to operation with rated
power.

Rated current

Voltage drop

Required for
motor cable
lengths equal
to and greater
than

IN [A]

[%]

l [m]

l [m]

2-3

Shielded 50
Unshielded
100

Shielded 100
Unshielded
200

ELM3-030H004

ELM3-014H010

10

ELM3-007H025

25

ELM3-004H055 1)

55

Max. motor
cable length

EVF9323-EV
3 AC
400/480

EVF9324-EV
EVF9325-EV

11

EVF9326-EV

15

EVF9327-EV

22

EVF9328-EV

voltage: AC 400/460

Data sheet on motor filters


DS_ ZB_ELM_0001
Available for download at www.lenze.de/dsc
Data sheet for motor filters for operating with increased
rated power
DS_ZB_ELM_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

79

9300 vector frequency inverter


Accessories

Keypad XT
The keypad is provided to visualise the operating parameters
and set parameters for the inverter. The keypad is plugged
onto the front of the inverter and is also used for the status
display, error diagnosis and, with integrated memory, to
transfer parameters to other inverters.

Keypad XT

As an alternative, the diagnosis terminal with integrated XT


keypad is available for visualising the operating parameters
and inverter parameter setting
Design

Features

Keypad XT

Diagnosis terminal
with XT keypad

Connection cable

1) Required

80

Slot

Keypads and accessories


Password protection
Plain text display
Predefined basic configurations
User-specific menus
Suitable for the 8200 vector and 9300 inverters
series
IP20 degree of protection

1)

Diagnosis terminal complete with XT keypad


(EMZ9371BC)
Suitable for the 8200 and 9300 inverters series
IP20 degree of protection

Product key

EMZ9371BC

AIF
E82ZBBXC

Connection cable, 2.5 m

E82ZWL025

Connection cable, 5 m

E82ZWL050

Connection cable, 10 m

E82ZWL100

for use of diagnosis terminal.

Frequency inverter en 02/2009

9300 vector frequency inverter


Accessories

PC interface (RS232)
Using a PC and the LECOM-A (RS232) communication module,
the inverter can be operated and diagnosed (as an alternative
to using a keypad) via the convenient and free of charge
"Global Drive Control easy" parameter setting/operating
software. A PC system cable is used to link to the PC.

PC interface (RS232)

Design

Features

Slot

Product key

LECOM-A communication
module

AIF

EMF2102IBCV004

PC system cable

3 LED for communication status display


RS 232
Electrically isolated from the bus
No external voltage supply required

PC system cable 0.5m

EWL0048

PC system cable 5m

EWL0020

PC system cable 10m

EWL0021

Data sheet on PC interface (RS232)


DS_ZB_EMF_0001
Available for download at www.lenze.de/dsc

PC system bus adapter


Alternatively in a CAN network, operation and diagnostics
with the PC can also be undertaken using an inverter CAN interface. The PC system bus adapter is plugged onto the PC's
parallel interface or USB connection. The corresponding drivers
are installed automatically. Depending on version, the adapter's voltage supply comes via the PC's DIN connection, PS2
connection or USB connection.

EMF2173IBV003 adapter

Design

PC system bus adapter

Features

Product key

Voltage supply via DIN connection on PC

EMF2173IB

Voltage supply via PS2 connection on PC

EMF2173IBV002

Voltage supply via PS2 connection on PC


Electrically isolated from the bus
Voltage supply via USB connection on PC
Electrically isolated from the bus

EMF2173IBV003
EMF2177IB

Data sheet on PC system bus adapter


DS_ZB_EMF_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

81

9300 vector frequency inverter


Accessories

Brake switch
The brake switch comprises a rectifier and an electronic circuit
breaker for switching an electromechanical brake. The brake
switch is fitted in the control cabinet using two screws. It is
controlled using one of the inverter's digital outputs.

Brake switch

Design

Half-wave rectification

Bridge rectification

Features
Brake switch
Input voltage: AC 320 550V
Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V)
Max. brake current: DC 0.61A
Degree of protection: IP00
Input voltage: AC 180 317V
Output voltage: DC 205V (at AC 230V)
Max. brake current: DC 0.54A
Degree of protection: IP00

Data sheet on E82ZWBRE brake resistor


DS_Brake_8400_0001
Available for download at www.lenze.de/dsc

82

Product key

E82ZWBRE

E82ZWBRB

Data sheet on E82ZWBRB brake switch


DS_Brake_8400_0002
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

9300 vector frequency inverter


Accessories

Setpoint potentiometer
The speed can be selected (setpoint selection or selection of
field frequency) using an external potentiometer. The setpoint
potentiometer is connected to the analogue input terminals
to this end. A scale and rotary knob are also available.

Setpoint potentiometer with scale and rotary knob

Design

Product key

1 kOhm/1 Watt potentiometer

ERPD0001K0001W

Rotary knob,
36 mm diameter
Scale 0 100 %,
62 mm diameter

ERZ0001
ERZ0002

Shield connection
Shield connections are available for quick and easy mounting
of shielded cables according to EMC. The scope of supply includes the corresponding shield sheet, spring-wire clamps
and/or snap-in clips for reliable contacting between cable
shield and shield sheet. The shield sheets are angled such that
the cables can be guided into the cable duct without too great
a bend.

Shield connection

Design

Product key

Control cable shield connection

EZZ0015

0.37 ... 11kW power connection shield


connection;
cable diameter 8 20mm
15 ... 30kW power connection shield
connection;
cable diameter 15 28mm

Frequency inverter en 02/2009

EZZ0016

EZZ0017

83

9300 vector frequency inverter


Modules

Overview of modules
The inverters have a slot for the operating module or a module.
Design

The slot is located at the front of the drive. The following


tables describe the available modules.

Features

Slot

Product key

Communication module

EMF2178IB

CANopen
2 LED for communication status display
DIP switch for selecting baud rate and address
Pluggable terminal strips

EMF2179IB

DeviceNet

ETHERNET Powerlink

2 RJ45 connections with LED for link/activity


2 LED for communication status display
Integrated hub
Controlled node (CN)
External voltage supply possible

INTERBUS

2 LED for communication status display


DIP switch for selecting the number of process
and parameter data words

EMF2191IB

EMF2113IB

AIF

LECOM-A/B

3 LED for communication status display


RS 232 or RS 485
Electrically isolated from the bus
Electrically isolated from external voltage supply

EMF2102IBCV001

LECOM-B

3 LED for communication status display


RS 485
Electrically isolated from the bus
Electrically isolated from external voltage supply

EMF2102IBCV002

LECOM-LI

3 LED for communication status display


Optical fibre
Electrically isolated from external voltage supply

EMF2102IBCV003

PROFIBUS

84

2 LED for communication status display


Address can be set by means of a DIP switch
Electrically isolated from the bus
Compatibility switch for predecessor module
EMF2131 IB

EMF2133IB

Frequency inverter en 02/2009

8200 motec frequency inverter


Product information

About this catalogue


This catalogue contains all frequency inverter components.
The corresponding automation components can be found in
the PC-based Automation catalogue.

For some components the "arrow" symbol appears together


with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can
be found online at:
www.lenze.de/dsc

bersicht 8200 motec en

Inverters and accessories

Function module
Keypad

Brake switch

8200 motec

Switch/
potentiometer unit

Brake resistor

Standard geared motors

Frequency inverter en 02/2009

85

8200 motec frequency inverter


Product information

8200 motec for distributed drive tasks


Lenze frequency inverters are used in a large number of sectors
and applications for electronically adjusting the speed of
three-phase asynchronous motors. We offer uniform standard
products with flexible scope for use, quick and easy commissioning, reliability and of course high quality.
8200 motec is a robust frequency inverter with a high degree
of protection for the 0.25 7.5 kW power range which is ideal
for distributed drive tasks.
For example it can be fitted near the motor on the machine
frame to offer optimum access in any mounting position. The
power supply is disconnected from the drive electronics using
plug-in contacts. In the event of service all you need do is
loosen four screws to replace the heatsink and all electronics.
Integrable function modules allow the 8200 motec to be incorporated in the control and automation set-up of your machine or plant with a precise fit.
The 8200 motec is related to the "control cabinet frequency
inverter 8200 vector offering the same function. Operation,
diagnostics, functionality and drive behaviour are all the same
which offers benefits in combined central/distributed concepts. The device is either operated via the XT keypad operating module or via a PC together with the convenient and free
of charge GDCeasy operating software.

Very simple retrofitting


Other than the mains supply, no extra control voltage is
needed to operate the 8200 motec, allowing what have previously been uncontrolled systems to be retrofitted at little cost
for the purpose of process optimisation.
Adaptable
The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated
flying restart circuit means that a drive can be easily restarted
when the shaft is still turning.
Energy-saving
The power level is adapted such that the inverter is only driven
to suit the current demand for torque/power.
Immediately ready for operation
The frequency inverters are preset for standard use Amongst
other things, parameters are set for:
controlled acceleration and deceleration using set acceleration and deceleration times
assignment of inputs and outputs with standard functions
Clear
The XT keypad is also available for operation. Users can quickly
access all inverter parameters in the clear menu structure
using the 8 keys and a text display. The XT keypad is also used
for status display, error diagnosis and, thanks to its integrated
memory, for transferring settings to other inverters.

86

Frequency inverter en 02/2009

8200 motec frequency inverter


Product information

8200 motec for distributed drive tasks


The right setpoint source for every requirement
via setpoint potentiometer to the control terminals
via master voltage or master current to the control terminals
via digital frequency input
via an operator module
via a bus module from a host system
Reliable
An adjustable slip compensation balances load-related speed
variations without costly speed feedback. The maximum
current limiting function ensures stable operation in all operating points under static and dynamic loads. A PTC thermistor
can be connected to protect the motor.

Frequency inverter en 02/2009

Communication-capable
In communication with a host system, inverters can be incorporated using plug-on bus modules. Virtually all common
field bus systems are available (CAN, CANopen, PROFIBUS,
INTERBUS, DeviceNet, AS interface and ETHERNET Powerlink).
Used around the world
Thanks to the huge mains voltage range of up to 500 V (+10%),
you don't need to worry about where in the world your machine is supplied. And the 8200 vector series is of course certified in line with international standards.

87

8200 motec frequency inverter


Product information

Functions and features


Control modes/motor control
V/f control (linear or quadratic)
Zero-sensor vector control
Basic functions
Freely assignable user menu
4 freely programmable parameter sets (can be swapped over online)
Fault history buffer
DC brake function
Flying restart with coasting motor
S-ramps for smooth acceleration
Max. output frequency 650 Hz
Fixed frequencies
Masking frequencies
PID controller
Freely configurable inputs and outputs
Level inversion
Monitoring and protective measures
Short circuit
Earth fault
Overvoltage
Motor stalling
Motor phase failure detection
Load rejection/V-belt monitoring
I x t-Motor monitoring
Motor overtemperature (input for PTC or thermal contact)
Diagnostics
Status displays
Braking operation
Brake chopper
Brake resistance

88

2 LEDs
Integrated
External

Frequency inverter en 02/2009

8200 motec frequency inverter


Product information

Control connections
The 8200 motec receives digital and analogue inputs and
outputs through an I/O function module. These are used to
control the inverter and/or incorporate it in automation and
control concepts.
Communication with a host system can be established and
matched to the application using a plug-in communication
module as an extra or alternative. This ensures great flexibility
for various drive and automation tasks .

You can select from three different I/O modules:


standard I/O for standard applications
application I/O for challenging applications
bus I/O for bus and I/O mixed operation (a bus function
module is also needed)
The function modules are integrated in the 8200 motec carrier
housing.

Design
8200 motec with standard I/O

8200 motec with application I/O 8200 motec with bus I/O

E82ZAFSC010

E82ZAFAC010

E82ZMFBC001 (0.25 0.37 kW) 1)


E82ZAFBC001 (0.55 2.2 kW)
E82ZAFBC201 (3.0 7.5 kW)

Quantity: 1
Voltage or current input (can
be switched over)
Resolution: 10 bits
Value range:
0 +/-10 V, 0/4 20 mA

Quantity: 2
Voltage or current input (can
be switched over)
Resolution: 10 bits
Value range:
0 +/-10 V, 0/4 20 mA

Quantity: 1
Voltage or current input (can
be switched over)
Resolution: 10 bits
Value range:
0 +/-10 V, 0/4 20 mA

Analog outputs

Quantity: 1
Resolution: 10 bits
Value range:
0 10 V, max. 2 mA

Number: 2,
optional: voltage or current
input
Resolution: 10 bits
Voltage:
Value range:
0 10 V, max. 2 mA
Current:
Value range:
0/4 20 mA

Quantity: 1
Resolution: 10 bits
Value range:
0 10 V, max. 2 mA

Digital inputs

Quantity: 5
Switching level: PLC
(IEC 61131-2)
2 inputs, can optionally be
used as a frequency input
(10 kHz, 1-track)

Quantity: 7
Switching level: PLC
(IEC 61131-2)
2 inputs, can optionally be
used as a frequency input
(10 kHz, 2-track)

Quantity: 5
Switching level: PLC
(IEC 61131-2)
2 inputs, can optionally be
used as a frequency input
(10 kHz, 1-track)

Digital outputs

Quantity: 1
Switching level:
PLC (IEC 61131-2)
Max. output current:
50mA

Quantity: 2
Quantity: 1
Switching level:
Switching level:
PLC (IEC 61131-2)
PLC (IEC 61131-2)
Quantity: 1, frequency output Max. output current:
(10 kHz, HTL)
50mA
Max. output current:
8A
Max. output current:
50A

Relay

Product key
I/O function module

Inputs/outputs
Analog inputs

Quantity: 1 (15 ... 90 kW: 2)


Contact: change-over
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Quantity: 1 (15 ... 90 kW: 2)


Contact: change-over
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Interfaces
Extension modules
1) Bus

Quantity: 1 (15 ... 90 kW: 2)


Contact: change-over
AC connection: 250 V, 3 A
DC connection: 24V, 2A

Bus function module needed

I/O incl. terminal cradle (observe installation height)

Circuit diagrams
DS_SP_8200m_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

Dimension sheet for bus I/O (0.25 0.37 kW)


DS_MB_8200m_0001
Available for download at www.lenze.de/dsc

89

8200 motec frequency inverter


Product information

Standards and operating conditions


Conformity
CE: Low-Voltage Directive (2006/95/EC)
Approvals
UL 508C
Enclosure
EN 60529

Power Conversion Equipment (file no. 132659)


IP65
(IP54 for 3.0 7.5 kW with fan module E82ZMV)

NEMA

Protection against accidental contact according to NEMA 250 type


4 (type 12)

Climatic conditions
Storage (EN 60721-3-1)

1K3 (temperature: -25C ... + 60C)

Transport (EN 60721-3-2)

2K3 (temperature: -25C ... + 70C)

Operation (EN 60721-3-3)

3K3 (temperature: -20C + 60C)

Rated output current derating


Permissible installation height

above + 40C by 2.5%/C


0 ... 4000 m amsl

Rated output current derating


Vibration resistance

Above 1000 m amsl by 5%/1000 m


Acceleration resistant up to 2 g according to Germanischer Lloyd,
general conditions

Permissible supply forms


Operation on TT systems, TN systems or systems with earthed
neutral without additional measures
Operation on IT systems not possible
The devices are approved only for operation on symmetrical systems. Operation on systems with earthed phase conductor is not
permitted.
Leakage current to PE
EN 61800-5-1
Noise emission
EN 61800-3

> 3.5 mA
Cable-guided, category C2 up to 1 m shielded motor cable: with
integrated RFI measures 1)
Cable-guided, category C2 up to 10 m shielded motor cable: with
integrated RFI measures 1)

Noise immunity
EN 61800-3
Insulation resistance
EN 61800-5-1

Category C3
Overvoltage category III,
more than 2000 m above sea level overvoltage category II

Pollution degree
EN 61800-5-1
Protective insulation of control circuits
EN 61800-5-1
1) Motor

90

2
Safe isolation of mains: double/reinforced insulation

cable lengths depend on inverter type and switching frequency

Frequency inverter en 02/2009

8200 motec frequency inverter


Inverter

Rated data
The data is valid for operation at 1 /N/PE AC 230 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200m_0001
Available for download at www.lenze.de/dsc

0.25

0.37

E82MV251_2B001

E82MV371_2B001

Mains voltage range


UNetz [V]

1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0%

Rated mains current


Rated output current
8 kHz
Max. output current
8 kHz
Power loss

INetz [A]

3.4

IN [A]

1.7

2.4

Imax [A]

2.5

3.6

PV [W]

30

40

Dimensions
Height

H [mm]

190

Width

B [mm]

138

T [mm]

100

m [kg]

1.8

Depth
Mass
1) When

1)

using bus I/O or brake switch: 135mm.

Dimensioned drawings
DS_MB_8200m_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

91

8200 motec frequency inverter


Inverter

Rated data
The data is valid for operation at 3/N/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200m_0001
Available for download at www.lenze.de/dsc

0.55

0.75

1.5

2.2

E82MV551_4B001 E82MV751_4B001 E82MV152_4B001 E82MV222_4B001


Mains voltage range
UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

Rated mains current


INetz [A]
Rated output current
8 kHz
Max. output current
8 kHz
Power loss

2.4

3.8

5.5

IN [A]

1.8

2.4

3.9

5.6

Imax [A]

2.7

3.6

5.8

8.4

PV [W]

35

45

70

95

Dimensions
Height

H [mm]

202

230

Width

B [mm]

156

176

Depth
Mass

T [mm]

151

167

m [kg]

2.8

4.1

Dimensioned drawings
DS_MB_8200m_0001
Available for download at www.lenze.de/dsc

92

Frequency inverter en 02/2009

8200 motec frequency inverter


Inverter

Rated data
The data is valid for operation at 3/N/PE AC 400 V.
Unless otherwise specified, the data refers to the default
setting with a switching frequency of 8 kHz.
Depending on the application (e.g. with wall mounting),
the E82ZMV fan module is needed (see accessories
chapter).

Motor power
(asynchronous motor, 4-pole)
Product key

PN [kW]

Other rated data, e.g. for operating with increased rated


power
DS_GD_8200m_0001
Available for download at www.lenze.de/dsc

5.5

7.5

E82MV302_4B001 E82MV402_4B001 E82MV552_4B001 E82MV752_4B001


Mains voltage range
UNetz [V]

3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

Rated mains current


Rated output current
8 kHz
Max. output current
8 kHz
Power loss

INetz [A]

9.5

12.3

16.8

21.5

IN [A]

7.3

9.5

13

16.5

Imax [A]

11

14.2

19.5

24.8

PV [W]

140

180

230

290

Dimensions
Height

H [mm]

Width

B [mm]

211

Depth 1)
Mass

T [mm]

163

m [kg]

9.7

1) When

325

using the E82ZMV fan module: 223mm

Dimensioned drawings
DS_MB_8200m_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

93

8200 motec frequency inverter


Accessories

Brake choppers and brake resistors


An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.
The brake resistors recommended in the table are designed
for around 1.5 times the regenerative power for a cycle time
of 15/135 s (brake/pause). The brake resistors are fitted with
a thermostat (potential-free NC contact).
Motor
power
(asynchronous
motor, 4pole)

Mains
voltage

PN [kW]

UNetz [V]

0.25

1 AC
230/240

0.37

Product key

Inverter

0.55

E82MV751_4B001
E82MV152_4B001
E82MV222_4B001
E82MV402_4B001

5.5

E82MV552_4B001

7.5

E82MV752_4B001
Mains
voltage

PN [kW]

UNetz [V]

0.25

1 AC
230/240

0.37

R [Ohm]

P [W]

WK [kWs]

470

150

22.5

240

300

45

ERBS180R350W

180

350

53

ERBS100R625W

100

625

94

ERBS082R780W

82

780

117

ERBS240R300W

Brake resistor data

Brake resistance

Dimensions

Mass

H x B x T [mm]

m [kg]

222 x 124 x 122

1.3

382 x 124 x 122

2.1

ERBS100R625W

566 x 124 x 122

3.1

ERBS082R780W

666 x 124 x 122

3.6

ERBS470R150W

E82MV551_4B001
E82MV751_4B001
E82MV152_4B001
3 AC
400/500

Thermal
capacity

Quantity

E82MV251_2B001

1.5
3

Brake chopper

E82MV371_2B001

0.75
2.2

Continuous power

Product key

Inverter

0.55

Integrated

E82MV302_4B001

Motor
power
(asynchronous
motor, 4pole)

Resistance

Brake resistance

ERBS470R150W

E82MV551_4B001

3 AC
400/500

Brake resistor data

E82MV251_2B001

1.5
3

Brake chopper

E82MV371_2B001

0.75
2.2

Brake resistance ERBS... (IP65)

E82MV222_4B001

Integrated

E82MV302_4B001

E82MV402_4B001

5.5

E82MV552_4B001

7.5

E82MV752_4B001

ERBS240R300W
ERBS180R350W

Data sheet on brake resistors


DS_ZB_ERBS_0001
Available for download at www.lenze.de/dsc

94

Frequency inverter en 02/2009

8200 motec frequency inverter


Accessories

Keypad
The keypad is provided to visualise the operating parameters
and set parameters for the inverter. The keypad is plugged
onto the front of the inverter and is also used for the status
display, error diagnosis and, with integrated memory, to
transfer parameters to other inverters.

Diagnosis terminal with keypad and connection cable

Design

Features

Slot

Product key

Keypads and accessories

Diagnosis terminal
with XT keypad

Diagnosis terminal complete with XT keypad


(EMZ9371BC)
Suitable for the 8200 and 9300 inverters series
IP20 degree of protection

Diagnosis terminal
with keypad

Diagnosis terminal complete with keypad


(E82ZBC)
Suitable for 8200 inveter series
IP55 degree of protection

Connection cable

E82ZBBXC

AIF
E82ZBB

Connection cable, 2.5 m

E82ZWL025

Connection cable, 5 m

E82ZWL050

Connection cable, 10 m

E82ZWL100

PC interface (RS232)
Using a PC and the PC interface (RS232), the inverter can be
operated and diagnosed (as an alternative to using a keypad)
via the convenient and free of charge "Global Drive Control
easy" parameter setting/operating software. A PC system
cable is used to link to the PC , a connection cable to link to
the inverter.

PC interface (RS232) with connection cable and PC system cable

Design

Features

Slot

Product key

Diagnosis terminal with


RS 232 interface

RS 232
2 LED for communication status display
No external voltage supply required

FIF

E82ZBL-C

PC system cable

Frequency inverter en 02/2009

PC system cable 0.5m

EWL0048

PC system cable 5m

EWL0020

PC system cable 10m

EWL0021

95

8200 motec frequency inverter


Accessories

Wiring terminals
Wiring terminals allow mains or control cables to be looped
through and wired in the carrier housing of the 8200 motec.
A "power bus" can be set up in conjunction with the mains
bus connectors.
System terminals are perfect for connecting and wiring control
cables.
3 ... 7.5 kW:
When using standard twin wire end ferrules, mains cables
of up to 4mm2 can be rounded in the motec carrier housing.
Design
Mains bus connector
0.25 0.37 kW (max. 16A)
Mains bus connector
0.55 2.2 kW (max. 24A)
System terminals (12-pole)
0.55 2.2kW 1)

Wiring terminals E82ZWKN4 and E82ZWKN2

Product key
E82ZWKN2
E82ZWKN4
E82ZWKS

1) System terminals cannot be used in combination with bus I/O or brake switch

Current limiting module


A current limiting module reduces the current peak when the
8200 motec(s) is (are) started up on the mains supply. The
module is designed for DIN rail mounting.

Current limiting module

Design
Current limiting module
0.25 2.2 kW (max. 20A)
2) At

Product key
E82ZJ004

2)

0.55 2.2kW: use 3 items

Data sheet on current limiting module


DS_ZB_SBM_0001
Available for download at www.lenze.de/dsc

96

Frequency inverter en 02/2009

8200 motec frequency inverter


Accessories

Brake switch
The brake switch comprises a rectifier and an electronic circuit
breaker for switching an electromechanical brake. The brake
switch is fitted inside the 8200 motec. It is controlled using a
digital output from the standard or application I/O .
In the 0.25 ... 2.2kW power range the brake switch cannot
be used in combination with bus I/O or system terminals.
Brake switch

Design

Features

Half-wave rectification

Bridge rectification

Product key

Brake switch
for 0.55 7.5kW
Input voltage: AC 320 550V
Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V)
Max. brake current: DC 0.61A
for 0.55 7.5kW
Input voltage: AC 180 317V
Output voltage: DC 205V (at AC 230V)
Max. brake current: DC 0.54A
for 0.25 0.37kW
E82ZWBRB brake switch incl. terminal cradle
Input voltage: AC 180 264V
Output voltage: DC 205V (at AC 230V)
Max. brake current: DC 0.41A

Data sheet on E82ZWBRE brake resistor


DS_Brake_8400_0001
Available for download at www.lenze.de/dsc

E82ZWBRE

E82ZWBRB

E82ZMBRB

Data sheet on E82ZWBRB brake switch


DS_Brake_8400_0002
Available for download at www.lenze.de/dsc

Data sheet on E82ZMBRB brake switch


DS_Brake_8400_0003
Available for download at www.lenze.de/dsc

Switch/potentiometer unit
The switch/potentiometer unit is fitted on the 8200 motec
itself or at another location in the plant. Using the
switch/potentiometer unit and an I/O function module
(standard I/O, application I/O, bus I/O) an analogue setpoint
can be selected for the inverter with the integrated potentiometer; the rotary switch can be used to e.g. start or stop
the drive or change the direction of rotation.
The switch/potentiometer unit is supplied with a 2.5 m connecting cable and fixings for mounting on the 8200 motec
heatsink.
Design

Product key

Switch/potentiometer unit (IP65)

E82ZBU

Switch/potentiometer unit

Data sheet on switch/potentiometer unit iE82ZBU


DS_ZB_8200m_0001
Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

97

8200 motec frequency inverter


Accessories

Switch unit
The switch unit is fitted in an M20 cable gland of the 8200
motec. A digital input can be used to e.g. start or stop the
drive.

Switch unit

Design

Product key

Switch unit (IP55)

E82ZBS020

Fan module
The fan module is provided for 8200 motec in the power range
3.0 7.5kW and contains an electronic fan which is powered
by the 8200 motec.
The fan module is needed when the
8200 motec is wall-mounted
when using motors or geared motors which were not
produced by Lenze.
when using self-ventilated Lenze motors or geared motors
which operate without reducing the rated output current.
Fan module

Design

Product key

Fan module (IP 54)

E82ZMV

Adapter plate
Adapter plates are available for fitting the 8200 motec on
motors whose drilling pattern does not match the Lenze
standard. The plates should be drilled by the user as required
for the motor awaiting adaptation.

Adaptor plate

Design
Adapter plate
0.25 0.37kW
Adapter plate
0.55 2.2kW
Adapter plate
3.0 7.5kW

98

Product key
EJ0048
EJ0047
EJ0050

Frequency inverter en 02/2009

8200 motec frequency inverter


Modules

Overview of modules
The inverters have a slot for a module. The slot is inside the
motec. Depending on application, it should be equipped with
a corresponding module.
Design

An extra bus function module can be used when using the


bus I/O. The table below describes the modules available for
this slot.

Features

Slot

Product key

Function module

5 digital inputs
1 digital output
1 analog input
1 analog output
Coated design for operation in industrial environments

E82ZAFSC001

7 digital inputs
2 digital outputs
2 analog inputs
2 analog outputs
1 frequency output
Coated design for operation in industrial environments

E82ZAFAC001

AS-i

2 LED for communication status display


2 freely configurable digital inputs
Coated design for operation in industrial environments

E82ZAFFC001

CAN

FIF
Lenze system bus
Coated design for operation in industrial environments

E82ZAFCC001

Standard I/O

Application I/O

CAN I/O

CANopen

DeviceNet

Frequency inverter en 02/2009

Lenze system bus


2 freely configurable digital inputs
DIP switch for selecting baud rate and address
Coated design for operation in industrial environments

E82ZAFCC201

Communication profile: CANopen DS301, V4.02


Lenze system bus
2 LED for communication status display
DIP switch for selecting baud rate and address
Coated design for operation in industrial environments

E82ZAFUC001

2 LED for communication status display


DIP switch for selecting baud rate and address
Coated design for operation in industrial environments

E82ZAFVC001

99

8200 motec frequency inverter


Modules

Overview of modules
Design

Features

Slot

Product key

Function module

INTERBUS

2 LED for communication status display


DIP switch for selecting the number of process
and parameter data words
Coated design for operation in industrial environments

E82ZAFIC001

LECOM-B

RS 485
2 LED for communication status display
Coated design for operation in industrial environments

E82ZAFLC001

PROFIBUS

Communication profile: PROFIBUS-DP-V0


FIF
2 LED for communication status display
Bus terminating resistor can be activated using
DIP switch
Coated design for operation in industrial environments

E82ZAFPC001

PROFIBUS I/O

Communication profile: PROFIBUS-DP-V0 and V1


2 LED for communication status display
2 freely configurable digital inputs
Bus terminating resistor can be activated using
DIP switch
DIP switch for address selection
Coated design for operation in industrial environments

E82ZAFPC201

100

Frequency inverter en 02/2009

Engineering software
Global Drive Control

Selection and order data


The "Global Drive Control (GDC) PC program is a clear tool
which is easy to understand. It is used for the
operation, parameter setting, configuration and diagnostics
of many Lenze drives and automation devices.
Advantages at a glance:
quick and easy drive commissioning via short set-up
intuitive operation even for inexperienced users
extensive Help functions
convenient diagnostics options using various monitor
windows and oscilloscope functions make external
measuring instruments superfluous
the function blocks can be interconnected without any
knowledge of how to program using the function block
editor

User interfaces of Global Drive Control

Design
Global Drive Control "easy",
freeware

GDC starter package

Global Drive Control,


single user licence

Global Drive Control,


multiple user licence
Global Drive Control,
corporate licence

Global Drive Control,


buyout licence

Frequency inverter en 02/2009

Features
Order free of charge
Download via the Internet
Includes GD Loader
Languages: German/English
Includes:
- Global Drive Control, single user licence
- USB system bus adapter
CD-ROM included in scope of supply
Installation on one PC
Includes GD Loader and GD Oscilloscope
Languages: German/English
CD-ROM not included in scope of supply
Multiple installations on the number of machines for which licences
have been purchased
The basis is a single user licence
CD-ROM not included in scope of supply
Multiple installations within a company at one location
The basis is a single user licence
CD-ROM not included in scope of supply
Multiple installations within a company at one location
Issuing of sublicences in conjunction with Lenze drives installed in a
machine
The basis is a single user licence

Product key
Download free of
charge

ESP-GDC-2S

ESP-GDC2

ESPMGDC2

ESPFGDC2

ESPBGDC2

101

Engineering software
Global Drive Control

Functions and features


The following table describes functions and features of the
engineering software.

Since not all functions can be accessed by every drive, the


engineering software appears differently, depending on the
selected drive.

Product key
Short form
Design
Code list, access to all parameters
STARTTEC
8200 vector / 8200 motec
9300 vector
9300 servo inverter
Drive PLC
9300 Servo PLC
ECS axis and power supply module
I/O system IP20
EthernetCAN
ModemCAN
Function block editor
8200 vector / 8200 motec

ESPGDC2
GDC easy

GDC

9300 vector
9300 servo inverter
ECSxS (Speed & Torque)
Short setup dialogs
STARTTEC
8200 vector / 8200 motec
9300 vector

9300 servo inverter


ECSxx
Assisted setup
8200 vector / 8200 motec
Diagnostics
Monitor window
Input / output diagnostics
8200 vector / 8200 motec
Oscilloscope function
9300 vector

9300 servo inverter


ECSxx
Additional integrated software
Global Drive Oscilloscope
Global Drive Loader

102

Frequency inverter en 02/2009

Engineering software
Global Drive Control

Data access/communication
The following table describes the communication paths of
the engineering software to the connected drives.
Some drives do not support all communication paths, so that
some communication paths may not be possible.
Product key
Short form
Design

ESPGDC2
GDC easy

Version
Latest software version
Communication
System bus (CAN)

GDC
V4.10

USB connection
with USB system bus adapter EMF 2177IB 1)
Parallel interface
with system bus adapter EMF 2173IB

LECOM

RS485 with interface converter (LECOM B) 2)


Optical fibre via RS232 converter of PC (LECOM LI)
RS232 (LECOM A)

OPC Drive Server

Via all connections defined on the OPC Drive Server (bus server)

1) Not valid for Windows NT. This operating system does not support the USB

port.
2) Possible

using one of the intelligent interface converters freely available on


the market (not supplied by Lenze).

System requirements
To be able to use Global Drive Control, the following minimum
hardware and software requirements must be met:
MicrosoftWindows 98/Me, Windows NT 4.0 SP5 or
higher or Windows 2000 SP2/XP or higher
IBM compatible PC with Intel Pentium processor
333 MHz or higher
At least 128 MB RAM
At least 250 MB free hard disk space
At least 1024 x 768 pixels screen resolution with 256 colours
Mouse
CD-ROM drive
Internet Explorer Version 5 or higher
Free slots/interfaces in accordance with the requirements
of the individual fieldbus interface modules

Frequency inverter en 02/2009

103

13217046
Lenze Drives GmbH * Breslauer Strasse 3 * D-32699 Extertal * Subject to technical alterations * Printed in Germany 02.2009 Version 1.0 en

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