CAT 13350871 L-Force Inverter Drives 8400 en
CAT 13350871 L-Force Inverter Drives 8400 en
CAT 13350871 L-Force Inverter Drives 8400 en
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L-force is an integrated range of components, solutions, systems and technical services. The overview shows the overall portfolio along with the individual product/solution segments.
System overview
Other catalogues
Frequency inverters and accessories for the L-force Inverter Drives 8400 series in the power range from 0.25 to 45 kW can be found in this catalogue. Additional components and system solutions can be found in the following catalogues: smd, 8200 vector, 8200 motec and 9300 vector frequency inverters up to 90 kW can be found in the inverters catalogue Servo Drives 9400 up to 400 kW can be found in the Servo Drives 9400 catalogue. 9300 servo inverter and ECS servo system up to 75 kW are shown in the catalogue Servo Inverters Controllers, industrial PCs, I/O systems and monitor panels are shown in the catalogues Controller-based Automation and PC based Automation. Standard motors are shown in the catalogue Three-phase Motors. Standard geared motors are shown in the catalogue G-motion const.
Contents
Product information
Product key List of abbreviations About this catalogue The Rightsizing principle Functions and features Control connections Standards and operating conditions
8 10 11 12 14 16 18
Inverter
Rated data 230 V Rated data 400 V Dimensions Weights Safety system (STO) Memory module Memory module copier 19 22 28 30 31 31 31
Accessories
Brake resistors Mains chokes Interference suppression 24 V power supply unit Brake switch USB diagnostic adapter Connecting cables for USB diagnostic adapter X400 keypad Diagnosis terminal X400 PC system bus adapter Shield connection Setpoint potentiometer Other accessories 32 34 35 37 37 38 38 39 39 40 40 41 41
Contents
Modules
42 44 46
L-force Engineer
General information Functions and features Data access/communication Selection and order data 48 49 50 51
Lenze world-wide
Lenze world-wide 54
Product key
Equipment
Pluggable mains connection* Pluggable connection DC-bus connection (400 V types)
Safety engineering (STO)* optional Memory module pluggable contains all drive data
CANopen on board DS301-compliant T plug Integrated shield connection* for the motor cable
List of abbreviations
b Cth fch h IN, out IN, AC m nmax P PV PN RN t UAC UDC UN, AC Uout [mm] [KWs] [kHz] [mm] [A] [A] [kg] [r/min] [kW] [kW] [kW] [ ] [mm] [V] [V] [V] [V] Dimensions Thermal capacity Rated switching frequency Dimensions Rated output current Rated mains current Mass Max. speed Typical motor power Power loss Rated power Rated resistance Dimensions Mains voltage DC supply Rated voltage Max. output voltage ASM DIAG DIN EN EN 60529 EN 60721-3 Asynchronous motor Slot for diagnostic adapter Deutsches Institut fr Normung e.V. European standard Degrees of protection provided by enclosures (IP code) Classification of environmental conditions; Part 3: Classes of environmental parameters and their limit values Electrical variable speed drives Part 3: EMC requirements including special test methods International Electrotechnical Commission Functional safety of electrical/electronic/programmable electronic safety-related systems International Mounting Code International Protection Code Slot for communication module (module communication interface) National Electrical Manufacturers Association Underwriters Laboratory Listed Product Underwriters Laboratory Recognized Product Verband deutscher Elektrotechniker (Association of German Electrical Engineers)
10
Rated data and dimension sheets DS_GD_8400_0001 Available for download at www.lenze.de/dsc Just enter this identifier (e.g. DS_8400_0001 ) as the search term and you will get the information as a PDF file.
11
8400 BaseLine, StateLine (here, with Cold Plate technology), HighLine and TopLine
12
13
Monitoring and protective measures Short circuit Earth fault Overvoltage Motor stalling I x t monitoring Short circuit Earth fault Overvoltage Motor stalling I x t monitoring Motor phase failure Mains phase failure Protection against restart for cyclic mains switching Motor overtemperature (input for PTC or thermal contact)
Integrated Integrated For USB diagnostic adapter in PC connec- For USB diagnostic adapter with PC contion nection or X400 keypad 4 LEDs Integrated (400 V types) External (400 V types) 4 LEDs Integrated External
preparation
14
Integrated For USB diagnostic adapter with PC connection or X400 keypad 4 LEDs Integrated External
15
Control connections
Mode 8400 BaseLine Analog inputs Number Resolution Value range Analog outputs Number Resolution Value range Digital inputs Number Switching level Max. input current Function Digital outputs Number Switching level Max. output current Relay Number Contact AC connection DC connection External DC supply 1) Rated voltage Interfaces CANopen 1 Switchable: voltage or current input 10 bits 0 ... 10V, 0/4 ... 20mA 8400 StateLine 1 Optional: voltage or current input 10 bits 0 ... +/- 10V, 0/4 ... 20 mA 1 10 bits 0 ... 10V 5 PLC (IEC 61131-2) 11mA 5 PLC (IEC 61131-2) 11mA
1 PLC (IEC 61131-2) 50mA 1 NO contact 250V, 3A 24V, 2A ... 240V, 0.16A
1 PLC (IEC 61131-2) 50mA 1 Changeover contact 250V, 3A 24V, 2A ... 240V, 0.16A 24 V
Integrated Functional insulation Max. baud rate 500 kbps Optional Communication module Optional "Safe Torque Off (STO)" Via 2 digital inputs, HTL, 2-track 10 kHz Can also be used as a frequency input
Resolver input
1) For
16
Control connections
Mode 8400 HighLine Analog inputs Number Resolution Value range Analog outputs Number Resolution Value range Digital inputs Number Switching level Max. input current Function Digital outputs Number Switching level Max. output current 2 Optional: voltage or current input 10 bits 0 ... +/- 10V, 0/4 ... 20 mA 2 Optional: voltage or current output 10 bits 0 ... 10V, 0/4 ... 20mA 8 PLC (IEC 61131-2) 11mA 8400 TopLine 2 Optional: voltage or current input 10 bits + sign 0 ... +/- 10V, 0/4 ... 20 mA 2 Optional: voltage or current output 10 bits 0 ... 10V, 0/4 ... 20mA 8 PLC (IEC 61131-2) 11mA
2 inputs, can optionally be used as a frequency 2 inputs, can optionally be used as a frequency input (10 kHz, 2-track) input (10 kHz, 2-track) 4 PLC (IEC 61131-2) 4 PLC (IEC 61131-2)
1 x 2.5A, (basic insulation, with spark suppress- 1 x 2.5A, (basic insulation, with spark suppressor, e.g. for 24 V service brake) or, e.g. for 24 V service brake) 3 x 50mA 3 x 50mA 1 Changeover contact 250V, 3A 24V, 2A ... 240V, 0.16A 24 V Integrated Functional insulation Max. baud rate 1000 kbps Optional Communication module Optional "Safe Torque Off (STO)" Via 2 digital inputs, HTL, 2-track 100 kHz, Can also be used as a frequency input 1 Changeover contact 250V, 3A 24V, 2A ... 240V, 0.16A 24 V Integrated Functional insulation Max. baud rate 1000 kbps Optional Communication module Optional "Safe Torque Off (STO)" Via 2 digital inputs, HTL, 2-track 100 kHz, Can also be used as a frequency input Sub-D, 15-pin Multiple encoder input for: TTL incremental encoder, SSI absolute value encoder (singleturn/multi-turn) Sub-D, 9-pin
Relay Number Contact AC connection DC connection External DC supply Rated voltage Interfaces CANopen
Resolver input
1) For
17
8400 TopLine
Certification
IP20 Type 1 1K3 (temperature: -25 C ... +60 C) 2K3 (temperature: -25 C ... +70 C) 3K3 (temperature: -10C ... +55C) 2.5% / K Hmax [m] [%/1000 m] 4000 5.00 2M2 10 Hz 5 Hz f 57 Hz: 0.075 mm amplitude, 57 Hz f 150 Hz: 1.0 g f 13.2 Hz 1 mm amplitude, 13.2 Hz f 100 Hz: 0.7 g
2) Mounted
8400 BaseLine 8400 StateLine 8400 HighLine Systems with earthed star point (TN and TT systems)
8400 TopLine
Systems with earthed star point (TN and TT systems) Systems with high-resistance or isolated star point (IT systems)
Noise emission EN 61800-3 Insulation resistance EN 61800-5-1 Degree of pollution EN 61800-5-1 Protective insulation of control circuits EN 61800-5-1
3) Depending
Integrated RFI suppression: cable-guided, category C2 up to 25 m shielded motor cable 3) Overvoltage category III Above 2000 m amsl overvoltage category II 2 Safe mains isolation: double/reinforced insulation
18
Rated data
The data is valid for operation at 230 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0001 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Inverter Mains voltage range Rated output current 2)
[kW] E84AV
0.37 3712 0
UAC IN, out Max. cable length 3) Unshielded motor cable Shielded motor cable
1)
1/PE AC 180 V-0 % ... 264 V+0 %, 45 Hz-0 % ... 65 Hz+0 % 1.70 100 50 2.40
lmax lmax
8 - See product key 150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s possible cable lengths, irrespective of EMC requirements
2) Overload:
3) Technically
Dimensions
Dimensions - BaseLine
Dimensions Height Width Depth 4)
4) Depth
h b t
165 70 144
165 70 144
h b t
165 70 199
165 70 199
engineering
19
Rated data
The data is valid for operation at 230 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0001 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Inverter Mains voltage range Rated output current 2)
[kW] E84AV
0.75 7512 0
1/PE AC 180 V-0 % ... 264 V+0 %, 45 Hz-0 % ... 65 Hz+0 % 3.00 100 50 4.00
lmax lmax
8 - See product key 150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s possible cable lengths, irrespective of EMC requirements
2) Overload:
3) Technically
Dimensions
Dimensions - BaseLine
Dimensions Height Width Depth 4)
4) Depth
h b t
165 70 162
165 70 162
h b t
215 70 199
215 70 199
20
Rated data
The data is valid for operation at 230 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0001 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Inverter Mains voltage range Rated output current 2)
[kW] E84AV
2.20 2222 0
1/PE AC 180 V-0 % ... 264 V+0 %, 45 Hz-0 % ... 65 Hz+0 % 5.50 7.00 100 50 9.50
lmax lmax
8 - See product key 150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s possible cable lengths, irrespective of EMC requirements
2) Overload:
3) Technically
Dimensions
Dimensions - BaseLine
Dimensions Height Width Depth 4)
4) Depth
h b t
165 70 162
215 70 162
215 70 162
h b t
270 70 199
270 70 199
270 70 199
21
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Mains voltage range
[kW] E84AV
0.75 7514 0
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 1.30 1.80 100 50 2.40
IN, out Max. cable length 4) Unshielded motor cable Shielded motor cable
1)
lmax lmax
8 - See product key 150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s BaseLine only with connector (order designation: EWS0074/M) possible cable lengths, irrespective of EMC requirements
2) Overload: 3) 8400
4) Technically
Dimensions
Dimensions - BaseLine
Dimensions Height Width Depth 5)
5) Depth
h b t
165 70 165
165 70 165
165 70 165
h b t
215 70 199
215 70 199
215 70 199
engineering
22
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
[kW] E84AV
Mains voltage range UAC DC supply 3) UDC Rated output current 2) IN, out Max. cable length 4) Unshielded motor cable Shielded motor cable
1)
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 3.90 100 50 5.90 7.30
lmax lmax
2) Overload: 3) 8400
150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s BaseLine only with connector (order designation: EWS0074/M) 4) Technically possible cable lengths, irrespective of EMC requirements
Dimensions
Dimensions - BaseLine
Dimensions Height Width Depth
5) Depth 5)
h b t
165 70 162
165 70 162
215 70 162
215 70 162
h b t
270 70 199
270 70 199
270 70 199
270 70 199
23
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Mains voltage range
[kW] E84AV
5.50 5524 0
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 9.50 100 50 13.0
IN, out Max. cable length 3) Unshielded motor cable Shielded motor cable
1)
lmax lmax
8 - See product key 150% * IN, out for 60 s, 200% (BaseLine 180%) * IN, out for 3 s possible cable lengths, irrespective of EMC requirements
2) Overload:
3) Technically
Dimensions
Dimensions - built-in unit StateLine, HighLine
Dimensions Height Width Depth 4)
engineering
h b t
h b t
24
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Mains voltage range
[kW] E84AV
15.0 3) 1534 0
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 16.5 23.5 100 50 32.0
IN, out Max. cable length 4) Unshielded motor cable Shielded motor cable
1)
lmax lmax
8 - See product key 150% * Ir for 60 s, 200% * Ir for 3 s only permitted with mains choke possible cable lengths, irrespective of EMC requirements
2) Overload: 3) Operation
4) Technically
Dimensions
Dimensions - built-in unit StateLine, HighLine
Dimensions Height Width Depth 5)
engineering
h b t
h b t
25
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Mains voltage range
[kW] E84AV
22.0 3) 2234 0
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 39.0 100 100 47.0
IN, out Max. cable length 4) Unshielded motor cable Shielded motor cable
1)
lmax lmax
8 - See product key 150% * Ir for 60 s, 200% * Ir for 3 s only permitted with mains choke or mains filter possible cable lengths, irrespective of EMC requirements
2) Overload: 3) Operation
4) Technically
Dimensions
Dimensions - built-in unit StateLine, HighLine
Dimensions Height Width Depth 5)
engineering
h b t
26
Rated data
The data is valid for operation at 400 V AC. Unless otherwise specified, the data refers to the default setting. Rated data and dimension sheets DS_GD_8400_0002 Available for download at www.lenze.de/dsc
Typical motor power 4-pole asynchronous motor Product key 1) Mains voltage range
[kW] E84AV
45.0 3) 4534 0
3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 % DC 455 V -0 % ... 775 V +0 % 61.0 76.0 100 100 89.0
IN, out Max. cable length 4) Unshielded motor cable Shielded motor cable
1)
lmax lmax
8 - See product key 150% * Ir for 60 s, 200% * Ir for 3 s only permitted with mains choke possible cable lengths, irrespective of EMC requirements
2) Overload: 3) Operation
4) Technically
Dimensions
Dimensions - built-in unit StateLine, HighLine
Dimensions Height Width Depth 5)
engineering
h b t
27
Dimensions
Dimensions - Cold Plate technology StateLine, HighLine
Product key Typical motor power Dimensions
Inverter
Inverter
Depth
P [kW] E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV 2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 0 0 0 0 0 0 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0 0.25 0.37 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 11.0 15.0 18.5 22.0
h [mm] 186
b [mm]
t [mm] 185 E84AV E84AV E84AV E84AV E84AV 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 0 0 0 0 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0
P [kW] 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 11.0 15.0 18.5 22.0
h [mm] 236
b [mm] 102
[mm]
102 236
295
173
295
173
E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV
236
102
178
236
102
163
295
137
295
137
390
231
179
390
231
164
8400 StateLine, HighLine and TopLine depth increases by 20 mm with safety engineering
28
Depth
t
Dimensions
Dimensions of push-through technique for StateLine, HighLine
Product key Typical motor power Dimensions
P [kW] E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV 2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.25 0.37 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 11.0 15.0
h [mm] 186
b [mm]
t [mm] 185 E84AV E84AV E84AV E84AV E84AV 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
P [kW] 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 11.0 15.0
h [mm] 236
b [mm] 102
[mm]
102 236
295
137 178
295
137 163
236
102
236
102
295
137
295
137
8400 StateLine, HighLine and TopLine depth increases by 20 mm with safety engineering
Inverter
Inverter
29
Weights
The tables below show the weights of frequency inverters without a communication module for built-in units. Different product versions result in the following additional masses: push-through technique version: 0.100 kg. safety engineering version: 0.100 kg
Mode
Product key
Mass m [kg]
E84AV E84AV E84AV E84AV E84AV E84AV 8400 BaseLine E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AVB Mode
2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.4 1.9 2.1 Mass m [kg] Mode Product key Mass m [kg] E84AV E84AV E84AV E84AV E84AV 2.1 E84AV E84AV E84AV 1.8 E84AV E84AV 8400 TopLine 2.1 E84AV E84AV E84AV E84AV 4.4 E84AV E84AV E84AV 5.8 E84AV E84AV 12.0 E84AV E84AV E84AV 17.2 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 3034 3734 4534 0 0 0 0 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0 0 0 0 17.4 12.2 6.0 4.6 2.3 2.0 2.3 2.0 1.2 1.4 1.9 1.2
Product key
E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV 8400 StateLine 8400 HighLine E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV
2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 4024 5524 7524 1134 1534 1834 2234 3034 3734 4534
0 0 0 0 0 0 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0 0 0 0
1.3 1.8
30
Memory module
All drive settings for the 8400 are stored on the memory module, which is a pluggable memory chip. You can copy the settings to other memory modules. The advantage for you: much faster commissioning, particularly in series production. Furthermore, the memory module ensures that drives can be replaced quickly and without errors being made.
Mode Features For 8400 BaseLine Packaging unit: 12 items For 8400 StateLine, HighLine and TopLine Packaging unit: 5 items Product key E84AYM20S/M E84AYM10S/M
Memory module
Features
Product key
Operation via power supply unit or battery User guidance by means of LEDs EZAEDE1000 Usable for 8400 inverter drives, 9400 servo drives as well as smd and SMV frequency inverters
31
Brake resistors
An external brake resistor is required to brake high moments of inertia or in the event of prolonged operation in generator mode; this resistor converts braking energy into heat. The brake resistors recommended in the table below have been dimensioned for approx. 1.5 times the regenerative power, with a cycle time of 15/135 s (brake/rest ratio). These brake resistors generally meet the usual requirements of standard applications. The brake resistors are fitted with a thermostat (potentialfree NC contact).
Typical motor power 4-pole asynchronous motor P [kW] 0.25 0.37 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3 AC 320 ... 550 1 AC 180 ... 264 Mains voltage Product key Rated resistance Rated power Thermal capacity Dimensions Mass
Inverter
Brake resistor
UAC [V] E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV 2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 0 0 0 0 0 0 0 0 0 0 0 0 0 ERBP180R200W ERBP180R300W ERBM390R100W ERBM180R050W ERBM100R100W ERBP033R200W ERBP033R300W
RN [ ] 180.0 100.0
Cth [KWs] 8 15 30 45 15
33.0
390.0
100.0
180.0
200.0 300.0
30 45
1.0 1.4
The 8400 BaseLine (400 V drives) requires a connector in order to connect the brake resistor (order designation: EWS0074/M). Data sheet on ERBM brake resistors DS_ZB_ERBM_0001 Available for download at www.lenze.de/dsc Data sheet on ERBP brake resistors DS_ZB_ERBP_0001 Available for download at lenze.de/dsc Data sheet on ERBP brake resistors DS_ZB_ERBP_0001 Available for download at lenze.de/dsc Data sheet on ERBS brake resistors DS_ZB_ERBS_0001 Available for download at www.lenze.com/dsc
32
Brake resistors
For standard applications, we recommend the following combinations: E84AV 3024 0 and ERBP180R300W E84AV 4024 0 and ERBS047R400W E84AV 5524 0 and ERBS047R800W E84AV 7524 0 and ERBS027R01K2 E84AV 1134 0 and ERBS027R01K2 E84AV 1534 0 and ERBS018R01K4 E84AV 1834 0 and ERBS015R02K4 E84AV 2234 0 and ERBS015R02K4. With regard to the E84AV inverter 3024 0, only the ERBP180R300W brake resistor can be used for 8400 BaseLine. Further possible combinations:
Typical motor power 4-pole asynchronous motor P [kW] 3.00 Mains voltage Product key Rated resistance Rated power
Thermal capacity
Dimensions
Mass
Inverter
Brake resistor
UAC [V] E84AV E84AV 3024 3024 0 S ERBP180R300W ERBP082R200W ERBS082R780W ERBP047R200W
RN [ ] 180.0 82.0
PN [W] 300.0 200.0 780.0 200.0 400.0 800.0 200.0 400.0 800.0 200.0 600.0 1200.0 200.0 600.0 1200.0 800.0
Cth [KWs] 45 30 117 30 60 120 30 60 120 30 90 180 30 90 180 120 210 420 120 180 420 120 180 420 285
hxbxt [mm] 320 x 41 x 122 666 x 124 x 122 320 x 41 x 122 400 x 110 x 105 710 x 110 x 105 320 x 41 x 122 400 x 110 x 105 710 x 110 x 105 320 x 41 x 122 550 x 110 x 105 1020 x 110 x 105 320 x 41 x 122 550 x 110 x 105 1020 x 110 x 105 710 x 110 x 105 1110 x 110 x 105 1110 x 200 x 105 710 x 110 x 105 1020 x 110 x 105 1020 x 200 x 105 710 x 110 x 105 1020 x 110 x 105 1020 x 200 x 105 486 x 236 x 302
m [kg] 1.4 1.0 4.0 1.0 2.3 3.9 1.0 2.3 3.9 1.0 3.1 5.6 1.0 3.1 5.6 3.9 6.2 12.0 3.9 5.6 10.0 3.9 5.6 10.0 9.5
4.00
E84AV
4024
5.50
E84AV
5524
7.50
E84AV
7524
11.0
E84AV
1134
15.0
E84AV
1534
18.0
18.5
E84AV
1834
0 0 0 0
1900.0
The 8400 BaseLine (400 V drives) requires a connector in order to connect the brake resistor (order designation: EWS0074/M).
33
Mains chokes
A mains choke is an inductor that is connected to the mains cable of the inverter. Using a mains choke offers the following advantages: Less system perturbation: The wave form of the mains current is a closer approximation of a sine wave. Reduced r.m.s. mains current: Reduction in mains, cable and fuse load A mains choke can be used without restriction together with RFI filters and/or sinusoidal filters.
Mains choke
Please note: Using a mains choke slightly reduces the mains voltage at the inverter input - the typical voltage drop on the mains choke at the rated point is approximately 5%.
Typical motor power 4-pole asynchronous motor P [kW] 0.25 0.37 0.55 0.75 1.10 1.50 2.20 0.37 0.55 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 11.0 15.0 18.5 22.0 30.0 37.0 45.0
1) Operation 2) Operation
Mains voltage Inverter UAC [V] E84AV E84AV 1 AC 180 ... 264 E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV 3 AC 320 ... 550 E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV
Rated current
Dimensions
Mass
IN [A] 2512 3712 5512 7512 1122 1522 2222 3714 5514 7514 1124 1524 2224 3024 3024 4024 5524 7524 1134 1534 1834 2234 3034 3734 4534 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S 0 0 0 0 0 0 2) 0
1)
hxbxt [mm]
m [kg]
ELN1-0900H005 ELN1-0500H009
ELN1-0250H018
18.0
96 x 96 x 90
2.1
ELN3-1500H003-001
2.50
105 x 129 x 61
1.2
ELN3-0680H006-001
6.10
122 x 148 x 61
2.0
122 x 148 x 63 142 x 178 x 90 140 x 178 x 75 170 x 219 x 111 225 x 219 x 135 270 x 267 x 130 270 x 267 x 175
0 1) ELN3-0088H035-001 ELN3-0075H045-001
0 1) ELN3-0055H055-001 0 1) ELN3-0038H085-001
only permitted with mains choke only permitted with mains choke or mains filter
34
Interference suppression
RFI filters and mains filters are used to ensure compliance with EMC requirements in accordance with the European standard EN 61800-3. This standard specifies EMC requirements for electric drive systems in different categories. A mains filter consists of an RFI filter and a mains choke. Category C1 is used in public grids (residential areas). Category C1 is in line with EN 55011 with regard to the limit values of Class B. Category C2 is used in industrial areas and, according to the opinion of the user, in residential areas as well. Category C2 is in line with EN 55011 with regard to the limit values of Class A. In the case of increased requirements regarding emitted interference that cannot be satisfied with the radio interference suppression measures integrated in the inverter, external filters can be used. The filters are suitable as side-mounted filters or footprint filters. Three different filters are available: An RFI filter LL (Low Leakage) leakage current < 3.5 mA with a 5 m shielded motor cable enables installation in movable systems Category C1 with 5 m shielded motor cable RFI filter LD and mains filter LD (Long Distance) Category C1 with 50 m shielded motor cable Category C2 with 100 m shielded motor cable (only in the case of 400 V devices, up to 15 kW only with sine filter) RFI filters LD are suitable for operation connected to a 300 mA earth-leakage circuit breaker with a 50 m shielded motor cable Note: The indicated motor cable lengths are maximum lengths.
Rated current RFI filter Dimensions Mass
RFI filter
RFI filters SD (Short Distance) with a low leakage current, e.g. for operation connected to a 30 mA earth-leakage circuit breaker with a 25 m shielded motor cable Category C1 with 25 m shielded motor cable Category C2 with 50 m shielded motor cable
Product key
IN [A]
hxbxt [mm]
m [kg]
5.00
212 x 70 x 60
0.8
E84AV
3712
E84AV
5512
0.75
E84AV
7512
E84AZESR7512SD E84AZESR7512LD
1) 8400
35
Interference suppression
Typical motor power 4-pole asynchronous motor P [kW] 1.10 Mains voltage Inverter 1) Product key RFI filter Rated current Dimensions Mass
IN [A]
hxbxt [mm]
1.50
E84AV
1522
22.0
317 x 70 x 60
2.20
E84AV
2222
E84AZESR2222SD E84AZESR2222LD E84AZESR7514SD E84AZESR7514LD E84AZESR7514SD E84AZESR7514LD E84AZESR7514SD E84AZESR7514LD E84AZESR2224SD E84AZESR2224LD E84AZESR2224SD E84AZESR2224LD E84AZESR2224SD E84AZESR2224LD E84AZESR5524SD E84AZESR5524LD E84AZESR5524SD E84AZESR5524LD E84AZESR1534LD E84AZESR1834LD 29.0 50.4 Rated current 361 x 140 x 60 365 x 205 x 90 Dimensions 18.0 306 x 140 x 60 7.30 317 x 70 x 60 3.30 262 x 70 x 60
0.37 0.55 0.75 1.10 1.50 3 AC 320 ... 550 2.20 4.00 5.50 7.50 11.0 15.0 18.5 Typical motor power 4-pole asynchronous motor P [kW] 22.0
1) 8400
E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV E84AV Mains voltage
3714 5514 7514 1124 1524 2224 4024 5524 7524 1134 1534 1834
0 0 0 0 0 0 0 0 0 0 0 0
1.1
1.5 1.4 1.5 1.4 1.5 1.4 3.1 2.2 3.1 2.2 3.3 7.5 Mass
IN [A] 42.0
m [kg] 14.0
36
Rated data
Product key EZV1200000 Rated voltage AC Rated mains current Output voltage Uout Rated current IN Dimensions Height Width Depth Mass h b t m [A] [mm] [mm] [mm] [kg] 0.8 1.2 2.5 55 85 157 125 1.0 1.1 1.9 5.00 10.0 20.0 130 73 85 160 5.00 10.0 20.0 [V] DC 22.5 ...28.5 UN, AC IN, AC [V] [A] 0.84 EZV2400000 230 1.20 2.30 0.34 EZV4800000 EZV1200001 EZV2400001 400 0.57 1.00 EZV4800-001
Brake switch
The brake switch consists of a rectifier and an electronic circuit breaker for the switching of an electromechanical brake. The brake switch is mounted on the control cabinet plate by means of two screws. Control is carried out via a digital output of the inverter.
Brake switch
Features Input voltage: AC 320 550 V Output voltage: DC 180 V (at AC 400 V), DC 225 V (at AC 500 V) Max. brake current: DC 0.61 A Enclosure: IP00 Input voltage: AC 180 317 V Output voltage: DC 205 V (at AC 230 V) max. brake current: DC 0.54 A
Bridge rectification
E82ZWBRB
Data sheet on E82ZWBRE brake switch DS_Brake_8400_0001 Available for download at www.lenze.de/dsc
Data sheet on E82ZWBRB brake switch DS_Brake_8400_0002 Available for download at www.lenze.de/dsc
37
Product key
Input-side voltage supply via USB connection on PC Output-side voltage supply via diagnostic interface of the invertDIAG er Diagnostic LED Electrical isolation of PC and inverter Hot-pluggable
E94AZCUS
38
X400 keypad
The keypad can be used as an alternative to a PC for local operation, parameter setting or diagnostics. Data can be accessed quickly via structured menus and a plain text display. The keypad plugs into the L-force diagnostics interface (DIAG) on the front of the inverter.
X400 keypad
Mode
Features
Slot
Product key
X400 keypad
Menu navigation Graphics display with background lightning for clear presentation of information 4 navigation keys, 2 context-sensitive keys DIAG Adjustable RUN/STOP function Hot-pluggable Useable for L-force Inverter Drives 8400 and Servo Drives 9400
EZAEBK1001
Inverter Drives 8400 can be purchased with a keypad attached. To order the products in this ready-made format, please complete the inverter product key as follows when placing your order: E84AV ... 0-XXKXX
X400 keypad in a robust housing Also suitable for installation in the control cabinet door incl. 2.5 m cable DIAG IP20 enclosure, IP65 for control cabinet installation on front face Useable for L-force Inverter Drives 8400 and Servo Drives 9400
EZAEBK2001
39
EMF2173IBV003 adapter
Mode
Features Voltage supply via DIN port on PC Voltage supply via PS2 connection on PC Voltage supply via PS2 connection on PC Electrical isolation from the bus Voltage supply via USB port on PC Electrical isolation from the bus
Shield connection
A shield mounting connects the shield of the motor cable to the shield connection of the inverter.
Features Cable diameter: 830 mm Packaging unit: 50 items Cable diameter: 410 mm Packaging unit: 20 items Cable diameter: 415 mm Packaging unit: 10 items Cable diameter: 1020 mm Packaging unit: 10 items Cable diameter: 1528 mm Packaging unit: 10 items Cable diameter: 2037 mm Packaging unit: 10 items
Wire clamp
40
Setpoint potentiometer
The setpoint (e.g. speed) can be selected using an external potentiometer. The setpoint potentiometer is connected to the inverter's input terminals. A scale and a rotary knob can also be supplied.
Other accessories
Lenze also supplies a whole range of accessories for the 8400 inverter drives. In the catalogues Controller-based Automation and PC-based Automation, you can find controllers and industrial PCs, I/O systems human machines interfaces Prepared system cables for connecting motors, fans and feedback can be found in the manual "System Cables and Connectors" in the Lenze library on CD or online at http://www.lenze.com under "Technical documentation".
41
Features
Slot
Product key
PROFIBUS
5 LEDs for status display Address can be set by means of a DIP switch Electrically isolated from the bus MCI Sub-D connection Suitable for Inverter Drives 8400 StateLine, HighLine and TopLine
E84AYCPMV/S
Inverter Drives 8400 can be purchased with a PROFIBUS communication module attached. To order the products in this ready-made format, please complete the inverter product key as follows when placing your order: E84AV ... 0-PMXXX
UAC
[V]
50.0
42
43
Features
Slot
Product key
EtherCAT
Distributed clock 2 RJ45 connections with LEDs for link/activity 5 LEDs for status display MCI Connection option for separate 24 V supply Suitable for Inverter Drives 8400 StateLine, HighLine and TopLine
E84AYCETV/S
Inverter Drives 8400 can be purchased with an EtherCAT communication module attached. To order the products in this ready-made format, please complete the inverter product key as follows when placing your order: E84AV ... 0-ETXXX
UAC
[V]
50.0
44
45
Features
Slot
Product key
PROFINET
2 RJ45 connections with LEDs for link/activity 5 LEDs for status display MCI Connection option for separate 24 V supply Suitable for Inverter Drives 8400 StateLine, HighLine and TopLine
E84AYCERV/S
Inverter Drives 8400 can be purchased with a PROFINET communication module attached. To order the products in this ready-made format, please complete the inverter product key as follows when placing your order: E84AV ... 0-ERXXX
UAC
[V]
50.0
46
47
Engineering software
L-force Engineer
General information
The L-force Engineer is the engineering tool for the configuration, commissioning and diagnostics of all L-force products. With its intuitive user interface and transparent dialog boxes, the L-force Engineer has been tailored to meet the needs of the user. The following options are available: Engineer StateLevel Featuring all the necessary diagnostic functions, this product is ideal for service engineers and commissioners. Smaller projects involving up to five target systems can be implemented using this free version of the software. Engineer HighLevel Engineer HighLevel is the full version of the software. Single user, multiple user, corporate or buyout licences are available. In addition to the functional scope supported by the Engineer StateLevel, this version includes functions for largescale projects. You can set up networks, interconnect communication and use the function block editor, to name but a few of the available features. The Engineer project even supports machine documentation. In short, you have access to a central source where you can find everything you need, whenever you need it in next to no time.
The main navigation structure sorts essential functions into various transparent views. Graphical interfaces simplify the configuration and parameterisation processes for the devices. Multi-device engineering comes naturally with the L-force Engineer StateLevel and HighLevel.
48
Engineering software
L-force Engineer
Mode L-force Engineer StateLevel, freeware Drives and components 8400 Inverter Drives Servo Drives 9400 I/O system 1000, I/O system IP20 Lenze motors User motors Project creation Limitation to 5 target systems Project documentation Stored in project Parameter setting Graphics-based Parameter list Networks and communication CAN network configuration Network configuration for ETHERNET Powerlink Communication interconnection Port editor (communication interface) Creation of machine application Configuration Function block editor Diagnostics Status display Terminal display/diagnostics overview Terminal display/diagnostics overview Monitor window Monitor window Logbook of all error messages Logbook of all error messages Online values in graphics-based paramet- Online values in graphics-based parameterisation erisation Online/offline comparison Online values in function block editor Oscilloscope: 2-channel Network diagnostics Online/offline comparison Oscilloscope: 8-channel Graphics-based Parameter list Unlimited 8400 Inverter Drives Servo Drives 9400 I/O system 1000, I/O system IP20 Lenze motors User motors L-force Engineer HighLevel
49
Engineering software
L-force Engineer
Data access/communication
The following table describes the communication paths of the engineering software to the connected drives. Some drives do not support all communication paths, so that some communication paths may not be possible.
Communication CAN L-force diagnostic interface
USB connection via USB system bus adapter EMF2177IB Parallel interface with system bus adapter EMF2173IB USB connection with diagnostic adapter E94AZCUS
System requirements
System requirements for L-force Engineer StateLevel/HighLevel The following minimum hardware and software requirements must be met in order to be able to work with the L-force Engineer: MicrosoftWindows 2000 SP4 or higher + Rollup pack1 /XP 32 bit SP3 or higher / Windows 7 32 bit IBM-compatible PC with Intel Pentium processor 1.4 GHz (projects up to a maximum of 5 axes 750 MHz and higher) Min. 1 MB main memory (RAM), (projects up to a maximum of 5 axes min. 512 MB) Min. 2 GB free hard disk space Min. 1.024 x 768 pixels screen resolution with 256 display colours Mouse CD-ROM drive Free slots/ports meeting the requirements of the individual fieldbus interface module
50
Engineering software
L-force Engineer
Overview of licences
Single user licence Single user licences are always supplied with the software product on CD-ROM. The purchaser is entitled to install the software product on his/her PC. Multiple installations on different PCs are not permitted. Multiple user licence Some software products can be supplied with multiple user licences. When you purchase this licence, you acquire the right to install a specific software product (CD-ROM with single user licence) on the number of machines for which licences have been purchased. A legally valid single user licence must be held before multiple user licences can be purchased. Corporate licence Software products with corporate licences need only be purchased once. These products may be installed on multiple machines within a company on a single site. In such cases, additional multiple user licences are not required. Buyout licence A buyout licence permits multiple installations of the software within a company on a single site. Purchasers of buyout licences are also entitled to issue sublicences for machines in which Lenze devices are installed.
ESPEVEHXAOEC1
L-force Engineer HighLevel, multiple user licence L-force Engineer HighLevel, corporate licence
ESPEVEHNNNML1
ESPEVEHNNNFL1
ESPEVEHNNNBL1
Upgrade from GDC to L-force Engineer HighLevel single user licence Upgrade from GDC to L-force Engineer HighLevel multiple user licence Upgrade from GDC to L-force Engineer HighLevel company licence Upgrade from GDC to L-force Engineer HighLevel buyout licence
ESPEGEHXA0EC1
ESPEGEHNNNML1
ESPEGEHNNNFL1
ESPEGEHNNNBL1
51
Engineering software
Notes
52
Engineering software
Notes
53
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WELTWEIT/WORLDWIDE
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54
Lenze world-wide
55
13350871
Lenze Drives GmbH * Breslauer Strasse 3 * D-32699 Extertal, Germany * Subject to technical alterations * Printed in Germany 12.2010 Version 1.0 en