LENZE Frequency Inverter

Versatile, robust, tried-and-tested
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Cut your process costs and increase your ability to compete. Let us analyse your drive technology tasks and support you with made-to-measure solutions. We can take an integrated approach to projects thanks to the scalability of our products and the scope of the overall portfolio. We can get the best from your machines and systems.
System overview
Frequency inverter
Other catalogues This catalogue contains the frequency inverters and accessories for the smd, 8200 vector, 9300 vector and 8200 motec series. Other components and system solutions can be found in the following catalogues.
components Human machine interface I/O system Remote maintenance Inverter Drives 8400 Standard motors Standard geared motors Geared motors with integrated frequency inverter ATEX-compliant geared motors
CATALOGUE PC-based automation PC-based automation PC-based automation Inverter Drives 8400 Three-phase AC motors G-motion const G-motion motec G-motion ATEX
Overview
Contents
Frequency inverter
General
10
smd frequency inverter
15
8200 vector frequency inverter
31
63
8200 motec frequency inverter
85
Engineering software
101
Lenze worldwide
106
Frequency inverter en 02/2009
Contents
General
Product information smd product key 8200 vector product key 9300 vector product key 8200 motec product key List of abbreviations
Frequency inverter
10 11 12 13 14

Product information About this catalogue smd for simple applications Functions and features Control connections Standards and operating conditions Inverter Rated data Accessories Brake modules Brake choppers and brake resistors RFI filter Keypad EPM - Programming unit and memory chip 15 16 17 18 19 20 26 27 28 29 29
Contents
Frequency inverter

Product information About this catalogue 8200 vector for standard applications Functions and features Control connections Standards and operating conditions Inverter Rated data Accessories Brake choppers and brake resistors Mains chokes RFI filter Mains filter Motor filter Keypad and diagnosis terminal PC interface (RS232) PC system bus adapter Setpoint potentiometer Plug connector for function modules DIN rail mounting Further accessories Modules Overview of modules 31 32 34 35 36 38 46 48 49 51 52 53 54 55 56 56 56 57 59

Product information About this catalogue 9300 vector for challenging applications Functions and features Control connections Standards and operating conditions Inverter Rated data Accessories Brake choppers and brake resistors Mains chokes Mains filter Motor filter Keypad XT PC interface (RS232) PC system bus adapter Further accessories Modules Overview of modules 63 64 66 67 68 70 74 76 77 79 80 81 81 82 84
Contents
Frequency inverter

Product information About this catalogue 8200 motec for distributed drive tasks Functions and features Control connections Standards and operating conditions Inverter Rated data Accessories Brake choppers and brake resistors Keypad PC interface (RS232) Wiring terminals Current limiting module Brake switch Switch/potentiometer unit Switch unit Fan module Adapter plate Modules Overview of modules 85 86 88 89 90 91 94 95 95 96 96 97 97 98 98 98 99
Selection and order data Global Drive Control Data access/communication System requirements 101 102 103 103
General
Product information
smd product key
10
General
Product information
8200 vector product key
11
General
Product information
9300 vector product key
12
General
Product information
8200 motec product key
13
General
Product information
List of abbreviations
B [mm] C [F] fd [Hz] fch [kHz] H [mm] i IDC [A] Imax [A] IN [A] INetz [A] IZ_KN [A] IZK_max [A] l [m] m [kg] Meff [Nm] Mmax [Nm] nmax PN [kW] Pv [W] R [Ohm] T [mm] UDC [V] UNetz [V] UZK [V] v WK [kWs] Width Integrated DC-bus capacity Field frequency Switching frequency Height Transmission ratio of the gearbox Rated DC-bus current Maximum output current Rated current Rated mains current DC-bus current Maximum output current of supply module Motor cable length Mass Effective torque Maximum torque Max. speed Typical motor power Power loss Resistance Depth DC input voltage Mains voltage range Rated mains voltage DC-bus voltage Pulse/pause ratio Thermal capacity AIF cUL DIAG DIN EMC EN EN 60529 Application interface Canadian Standard Underwriters Laboratory Listed Product Slot for diagnostic adapter Deutsches Institut fr Normung e.V. Electromagnetic compatibility
European standard Degrees of protection provided by enclosures (IP code) EN 60721-3 Classification of environmental conditions; Part 3: Classes of environmental parameters and their limit values EN 61800-3 Electrical variable speed drives Part 3: EMC requirements including special test methods EN 61800-5-1 Electric power drive systems with adjustable speed - part 5-1: Safety requirements; electrical, thermal, and energetic requirements EN 954-1 Safety-related parts of control systems Control category 3 FIF Function interface IEC IEC 61131-2 IEC 61131-3 IEC 61508 IM IP KTY NEMA PE PLC TTL UL UR VDI 2143 International Electrotechnical Commission Programmable logic controllers Part 2: Equipment and tests Programming languages for PLCs, part 3 Programming Functional safety of electrical/electronic/ programmable electronic safety-related systems International Mounting Code International Protection Code Continuous temperature sensor National Electrical Manufacturers Association PE conductor Programmable logic controller Signal level 5V Underwriters Laboratory Listed Product Underwriters Laboratory Recognized Product Motion rules for cam mechanisms
14

Product information
About this catalogue

This catalogue contains all components of the frequency inverter product range. For some components the "arrow" symbol appears together with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can be found online at: www.lenze.de/dsc
Inverters and accessories
bersicht smd en
Keypad RFI filter
smd
Standard geared motors
15

Product information
smd for simple applications

Do you use digital and analogue inputs, preset speeds or a display with keypad for your applications? Is space in your control cabinet tight and is your budget tight too? The smd frequency inverter is a zero-compromise solution. The smd covers a power range of 0.25 ... 22 kW and handles everything you could possibly need of a universal use frequency inverter today. A large range of applications can be easily solved using clear functions. All you need is three on-board operator buttons and a handful of parameters commissioning is child's play. The parameter setting can be saved on one single chip. The Electronic Programmable Module (EPM) is a pluggable memory chip designed especially for the smd. The EPM allows you to transfer set drive data to other frequency inverters in the series as often as you want. Modified drive parameters are also handled in a matter of seconds by simply replacing the EPM on the front of the frequency inverter. Programming is undertaken on the inverter itself or via a battery-operated EPM (Electronic Programmable Module) programming unit. Configurations can then be conveniently produced or edited offline. The device saves up to 30 different drive programs as a file. You can copy from EPM to EPM, file to EPM or write the EPM back to a file in a couple of seconds at the push of a button. The frequency inverter has integrated motor overload protection. To achieve this a microprocessor calculates the motor load regardless of output speed, protects the motor and makes additional hardware superfluous. The function and number of control terminals corresponds to the usual Lenze standard: start-stop function analogue setpoint selection with voltage or current freely programmable inputs freely programmable relay output The smd has a current limitation with reduced frequency for stable operation, a clearly legible LED display and scope for low-noise operation thanks to an adjustable switching frequency of up to 10 kHz.
16

Product information
Functions and features

Control modes/motor control V/f control (linear or quadratic) Basic functions Fault history buffer DC brake function Max. output frequency 500 Hz S-ramps for smooth acceleration Fixed frequencies Freely configurable inputs and outputs Monitoring and protective measures Short circuit Earth fault Overvoltage Motor stalling I x t-Motor monitoring Diagnostics Status displays Braking operation Brake chopper Brake resistance 3 LEDs External (400 V types) External (400 V types)
17

Product information
Control connections
Design smd ESMDX2SFA Inputs/outputs Analog inputs smd ESMDL4TXA
Quantity: 1 Quantity: 1 Voltage or current input (can be switched over) Voltage or current input (can be switched over) Value range: Value range: 0 10 V, 4 20 mA 0 10 V, 4 20 mA Quantity: 1 Value range: 0 10 V Quantity: 4 Switching level: PLC (IEC 61131-2) Quantity: 4 Switching level: PLC (IEC 61131-2) Quantity: 1 Switching level: PLC (IEC 61131-2) Max. output current: 50mA Quantity: 1 Contact: normally open AC connection: 250 V, 3 A DC connection: 24V, 2A Quantity: 1 Contact: normally open AC connection: 250 V, 3 A DC connection: 24V, 2A
Analog outputs
Digital inputs
Digital outputs
Relay
Interfaces Integrated
CAN bus (system bus) RS485, LECOM, Modbus
Circuit diagrams DS_GD_smd_0002 Available for download at www.lenze.de/dsc
18

Product information
Standards and operating conditions

Conformity CE: Low-Voltage Directive (2006/95/EC) Approvals UL 508C Enclosure EN 60529 Climatic conditions Storage (EN 60721-3-1) Transport (EN 60721-3-2) Operation (EN 60721-3-3) Rated output current derating Permissible installation height Rated output current derating Vibration resistance Power Conversion Equipment (file no. 132659) IP20 1K3 (temperature: -20C ... + 60C) 2K3 (temperature: -25C ... + 70C) 3K3 (temperature: 0C ... + 55C) above + 40C by 2.5%/C 0 ... 4000 m amsl Above 1000 m amsl by 5%/1000 m Acceleration resistant up to 0.7 g according to Germanischer Lloyd, general conditions Permissible supply forms Systems with earthed star point (TN and TT systems) Noise emission EN 61800-3 Conducted emissions, category C2 up to 10 m shielded motor cable: depending on device version with integrated RFI measures or additional RFI filter Overvoltage category III, Above 2000 m amsl overvoltage category II 2 Base-insulated (single isolating distance)
Insulation resistance EN 61800-5-1 Pollution degree EN 61800-5-1 Protective insulation of control circuits EN 61800-5-1
19

Inverter
Rated data
The data is valid for operation at 1 /PE AC 230 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data DS_GD_smd_0001 Available for download at www.lenze.de/dsc
Motor power (asynchronous motor, 4-pole) Product key Mains voltage range 3)
PN [kW]
0.25 ESMD251X2SFA
0.37 ESMD371X2SFA
0.55 ESMD551X2SFA
UNetz [V] Rated mains current Without mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded
1) 60 2)
1/N/PE AC 180 V-0 % 264 V+0 %; 48 Hz-0 % 62 Hz+0 % 3.4 1.7 2.6 23 5 2.4 3.6 31 146 93 83 0.5 50 100 92 0.6 6 3 4.5 34
INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
s cable length may be affected if EMC conditions have to be met.
2) Permissible
3) Filter integrated: max. 10 m motor cable (shielded) with category C2 according
to EN 61800-3
Dimensioned drawings DS_MB_smd_0001 Available for download at www.lenze.de/dsc
20

Inverter
Rated data
The data is valid for operation at 1 /PE AC 230 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data DS_GD_smd_0001 Available for download at www.lenze.de/dsc
Motor power (asynchronous motor, 4-pole) Product key Mains voltage range
3)
PN [kW]
0.75 ESMD751X2SFA
1.5 ESMD152X2SFA
2.2 ESMD222X2SFA 4)
UNetz [V] Rated mains current Without mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded
1) 60 2)
1/N/PE AC 180 V-0 % 264 V+0 %; 48 Hz-0 % 62 Hz+0 % 9 4 6 47 14 7 10.5 71 146 93 92 0.6 124 1.2 50 100 114 140 1.4 18 9.5 14.3 108
INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
2) Permissible
3) Filter integrated: max. 10 m motor cable (shielded) with category C2 according 4) Operation
to EN 61800-3 only permissible with mains choke, type ELN1-0250H018
21

Inverter
Rated data
The data is valid for operation at 3/PE AC 400 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data DS_GD_smd_0001 Available for download at www.lenze.de/dsc
Motor power (asynchronous motor, 4-pole) Product key No filter Mains voltage range Rated mains current Without mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded
1) 60 2)
PN [kW]
0.37 ESMD371L4TXA
0.75 ESMD751L4TXA
1.1 ESMD112L4TXA
UNetz [V] INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% 1.6 1.3 2 31 3 2.5 3.8 47 146 93 100 0.6 120 0.8 50 100 146 1 4.3 3.6 5.4 58
2) Permissible
22

Inverter
Rated data
1) 60 2)
PN [kW]
1.5 ESMD152L4TXA
2.2 ESMD222L4TXA
3 ESMD302L4TXA
4 ESMD402L4TXA
UNetz [V] INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m] 4.8 4.1 6.2 63
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% 6.4 5.8 8.7 92 146 114 133 1.4 50 100 1.7 171 1.8 8.3 7.6 11.4 121 10.6 9.4 14.1 155
2) Permissible
23

Inverter
Rated data
1) 60 2)
PN [kW]
5.5 ESMD552L4TXA
7.5 ESMD752L4TXA
11 ESMD113L4TXA
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% 14.2 12.6 18.9 254 146 114 171 1.8 50 100 18.1 16.1 24 310 197 146 182 3.2 27 24 36 390
2) Permissible
24

Inverter
Rated data
1) 60 2)
PN [kW]
15 ESMD153L4TXA
18.5 ESMD183L4TXA
22 ESMD223L4TXA
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% 35 31 47 530 44 39 59 648 248 195 203 6.4 50 100 52 46 69 770
2) Permissible
25

Accessories
Brake modules
An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat. Brake modules and/or brake choppers are available for all smd with three-phase mains supply. A brake module is the combination of a brake chopper and a brake resistor in a housing
Motor power (asynchronous motor, 4pole) PN [kW] 0.37 0.75 1.1 1.5 2.2 3 4 5.5 7.5 Motor power (asynchronous motor, 4pole) PN [kW] 0.37 0.75 1.1 1.5 2.2 3 4 5.5 7.5 3 AC 400/480 Mains voltage Inverter UNetz [V] ESMD371L4TXA ESMD751L4TXA ESMD112L4TXA ESMD152L4TXA ESMD222L4TXA ESMD302L4TXA ESMD402L4TXA ESMD552L4TXA ESMD752L4TXA ESMD3714RDB ESMD1124RDB ESMD2224RDB ESMD4024RDB ESMD5524RDB ESMD7524RDB 117 x 79 x 79 3 AC 400/480 Mains voltage Inverter UNetz [V] ESMD371L4TXA ESMD751L4TXA ESMD112L4TXA ESMD152L4TXA ESMD222L4TXA ESMD302L4TXA ESMD402L4TXA ESMD552L4TXA ESMD752L4TXA ESMD3714RDB ESMD1124RDB ESMD2224RDB ESMD4024RDB ESMD5524RDB ESMD7524RDB Product key Brake module data Continuous power P [W] 40 80 160 Thermal capacity WK [kWs] 2 4 8
Brake module
Quantity
Resistance R [Ohm] 1000 500 250 167 110 83
360 480
18 24
Product key
Brake module data
Brake module
Dimensions H x B x T [mm]
Mass m [kg] 0.4 0.5 0.6 0.7 1 1.1
117 x 79 x 109 117 x 79 x 142 117 x 107 x 170
Data sheet on brake module DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc
26

Accessories
Brake choppers and brake resistors

An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat. Brake modules and/or brake choppers are available for all smd with three-phase mains supply.
Motor power (asynchronous motor, 4pole) PN [kW] 11 15 18.5 22 Motor power (asynchronous motor, 4pole) PN [kW] 11 15 18.5 22 3 AC 400/480 Mains voltage Inverter UNetz [V] ESMD113L4TXA ESMD153L4TXA ESMD183L4TXA ESMD223L4TXA ESMD1834XDB ESMD841-0113 86 x 200 x 209 2 ESMD841-0093 3 AC 400/480 Mains voltage Inverter UNetz [V] ESMD113L4TXA ESMD153L4TXA ESMD183L4TXA ESMD223L4TXA ESMD1834XDB ESMD841-0113 ESMD841-0093 1 31 1320 66 Product key Brake resistor data Continuous power P [W] 880 Thermal capacity WK [kWs] 44
Brake chopper
Brake resistance
Quantity
Resistance R [Ohm] 47
Product key
Brake resistor data
Brake chopper
Brake resistance
Dimensions H x B x T [mm] 86 x 200 x 108
Mass m [kg] 1.3
Data sheet on brake choppers DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc Data sheet on brake resistors DS_ZB_EBR_0001 Available for download at www.lenze.de/dsc
27

Accessories
RFI filter
RFI filters are used to observe EMC requirements as stated in European standard EN 61800-3. This lays down EMC requirements for electric drive systems in various categories. Category C1 applies in public networks (residential areas). In terms of limit values, category C1 corresponds to class B as laid down in EN 55011. Category C2 applies in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of limit values, category C2 corresponds to class A as laid down in EN 55011.
RFI filter
RFI filters are available for all smd with three-phase mains supply (category C2 with max. 10 m of shielded motor cable) The filters are designed as footprint filters. Single-phase smd (ESMD2SFA types) are fitted with integrated RFI filters. (Category C2 with max. 10 m shielded motor cable).
Motor power (asynchronous motor, 4-pole) PN [kW] 0.37 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22
Mains voltage
Product key Inverter RFI filter Rated current IN [A] ESMD371L4TXA ESMD751L4TXA ESMD112L4TXA ESMD152L4TXA ESMD222L4TXA ESMD302L4TXA ESMD402L4TXA ESMD552L4TXA ESMD752L4TXA ESMD113L4TXA ESMD153L4TXA ESMD183L4TXA ESMD223L4TXA FS21002-59-07 59 105 FS21002-18-07 FS21002-32-07 18 32 18 37 FS21002-11-07 11 13 FS21002-5-07 5 3 Power loss Pv [W]
RFI filter data Max. cable length C1 l [m] 20 Dimensions H x B x T [mm] 209 x 99 x 40 Mass m [kg] 0.6
UNetz [V]
50
3 AC 400/480
209 x 120 x 50
75 50 257 x 130 x 55
1.3 1.8
20
308 x 203 x 75
Data sheet on RFI filters DS_ZB_EZF_0001 Available for download at www.lenze.de/dsc
28

Accessories
External keypad
Keypad with IP65 degree of protection for example for installation in a control cabinet door. The keypad has a panel of keys for the start/stop function, clockwise/counter-clockwise rotation, speed selection and an LED display. The keypad can be used with 400V devices.
External keypad
Design Keypad
Product key ESMD01KP
EPM - Programming unit and memory chip

The EPM programmer allows configurations to be conveniently produced or edited offline. The device saves up to 30 different drive programs and is perfectly suited to copying processes. The complete frequency inverter configuration is stored on the pluggable memory chip. Simply replace the module and you can continue with another drive task right away.
EPM programmer and memory chips
Design EPM programmer Pack of EPM memory chips
Product key ESMD01EP ESMD01BP
29

Notes
30
9400 Servo Drives en 02/2009

Product information

This catalogue contains all frequency inverter components. The corresponding automation components can be found in the PC-based Automation catalogue. For some components the "arrow" symbol appears together with an identifier printed in bold. This identifier can be retrieved directly in the electronic catalogue. The catalogue can be found online at: www.lenze.de/dsc
bersicht 8200 vector en
Mains choke
Keypad
LECOM-A/B
RFI filter
Function module
8200 vector
Brake resistor Motor filter
31

Product information
8200 vector for standard applications

The concept of the 8200 vector frequency inverter is based on a modular system of components adjusted to each other. If combined with a Lenze geared motor or a Lenze three-phase AC motor, you can produce electronic variable speed drives for a wide range of applications in the 0.25 ... 90 kW power range. The option of 'bookcase' mounting permits a space-saving installation in the control cabinet. Installation costs are reduced using integrated filters (optional). Flexible The modular structure allows you to optimise the inverters to your application, making cost-effective drive solutions possible while maintaining high performance levels. Regardless of whether you opt for "stand alone inverters with potentiometer-based setpoint selection or inverters networked in a bus system the functionality of the inverter can be adapted to your application. Adaptable The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated flying restart circuit means that a drive can be easily restarted when the shaft is still turning. Energy-saving The power level is adapted such that the inverter is only driven to suit the current demand for torque/power. Immediately ready for operation The frequency inverters are preset for standard use Amongst other things, parameters are set for: controlled acceleration and deceleration using set acceleration and deceleration times assignment of inputs and outputs with standard functions.
Simple This series of inverters are characterised by simple operability and handling while also offering high levels of functionality. A clear menu structure and user-guided commissioning thanks to the Global Drive Control easy (GDC easy) parameterisation software makes rapid frequency converter parameter setting and diagnostics possible. GDC easy is free of charge and can be downloaded from www.Lenze.de. Clear The XT keypad is also available for operation. Users can quickly access all inverter parameters in the clear menu structure using the 8 keys and a text display. The XT keypad is also used for status display, error diagnosis and, thanks to its integrated memory, for transferring settings to other inverters.
32

Product information
8200 vector for standard applications

The right setpoint source for every requirement via setpoint potentiometer to the control terminals via master voltage or master current to the control terminals via digital frequency input via an operator module via a bus module from a host system Communication-capable In communication with a host system, inverters can be incorporated using plug-on bus modules. Virtually all common field bus systems are available (CAN, CANopen, PROFIBUS, INTERBUS, DeviceNet, AS interface and ETHERNET Powerlink). Reliable An adjustable slip compensation balances load-related speed variations without costly speed feedback. The maximum current limiting function ensures stable operation under static and dynamic loads. A PTC resistor can be connected to protect the motor. Used around the world Thanks to the huge mains voltage range of up to 500 V (+10%), you don't need to worry about where in the world your machine is supplied. And the 8200 vector series is of course certified in line with international standards .
33

Product information

Control modes/motor control V/f control (linear or quadratic) Zero-sensor vector control Basic functions Freely assignable user menu 4 freely programmable parameter sets (can be swapped over online) Fault history buffer DC brake function Flying restart with coasting motor S-ramps for smooth acceleration Max. output frequency 650 Hz Fixed frequencies Masking frequencies PID controller Freely configurable inputs and outputs Level inversion Monitoring and protective measures Short circuit Earth fault Overvoltage Motor stalling Motor phase failure detection Load rejection/V-belt monitoring I x t-Motor monitoring Motor overtemperature (input for PTC or thermal contact) Diagnostics Status displays Braking operation Brake chopper Brake resistance 2 LEDs 0.25 11 kW integrated; 15 90 kW external External
34

Product information
Control connections
The 8200 vector receives digital and analogue inputs and outputs through an I/O function module. These are used to control the inverter and/or incorporate it in automation and control concepts. Communication with a host system can also be established and matched to the application using a plug-in communication module. This ensures great flexibility for various drive and automation tasks (bus and I/O mixed operation). You can select from two I/O function modules: standard I/O PT for standard applications application I/O PT for challenging applications. The function module is integrated on the bottom slot of the 8200 vector. There is a second slot for a bus-function module on the 8200 vector in the 15 to 90 kW power range. This allows the standard I/O PT to be combined with a bus function module; diagnostics with an operating module is for example possible at the same time.
Design 8200 vector with standard I/O PT 1) Product key I/O function module Inputs/outputs Analog inputs E82ZAFSC010 Quantity: 1 Voltage or current input (can be switched over) Resolution: 10 bits Value range: 0 +/-10 V, 0/4 20 mA 8200 vector with application I/O PT 1) E82ZAFAC010 Quantity: 2 Voltage or current input (can be switched over) Resolution: 10 bits Value range: 0 +/-10 V, 0/4 20 mA
Analog outputs
Quantity: 1 Resolution: 10 bits Value range: 0 10 V, max. 2 mA
Number: 2, optional: voltage or current input Resolution: 10 bits Voltage: Value range: 0 10 V, max. 2 mA Current: Value range: 0/4 20 mA
Digital inputs
Quantity: 5 Quantity: 7 Switching level: PLC Switching level: PLC (IEC 61131-2) (IEC 61131-2) 2 inputs, can optionally be used as a frequency 2 inputs, can optionally be used as a frequency input input (10 kHz, 1-track) (10 kHz, 2-track) Quantity: 1 Switching level: PLC (IEC 61131-2) Max. output current: 50mA Quantity: 2 Switching level: PLC (IEC 61131-2) Quantity: 1, frequency output (10 kHz, HTL) Max. output current: 8A Max. output current: 50A Quantity: 1 (15 ... 90 kW: 2) Contact: change-over AC connection: 250 V, 3 A DC connection: 24V, 2A
Digital outputs
Relay
Quantity: 1 (15 ... 90 kW: 2) Contact: change-over AC connection: 250 V, 3 A DC connection: 24V, 2A
Interfaces Extension modules
Optional communication module Optional bus-function module (15 ... 90kW)
Optional communication module Optional bus-function module (15 ... 90kW)
1) The pluggable terminal strips of the function module ("PT" design) protrude
around 15mm out of the front of the inverter
Circuit diagrams DS_SP_8200v_0001 Available for download at www.lenze.de/dsc
35

Product information

Conformity CE: Low-Voltage Directive (2006/95/EC) Approvals UL 508C Enclosure EN 60529 NEMA Climatic conditions Storage (EN 60721-3-1) Transport (EN 60721-3-2) Operation (EN 60721-3-3) Rated output current derating Permissible installation height Rated output current derating Vibration resistance Power Conversion Equipment (file no. 132659) IP20 Protection against contact according to NEMA 250 type 1 0.25 11kW: 1K3 (temperature: -25C ... + 60C) 15 90kW: 1K3 (temperature: -25C ... + 55C) 2K3 (temperature: -25C ... + 70C) 0.25 ... 11kW: 3K3 (temperature: -10 + 55C) 15 ... 90kW: 3K3 (temperature: 0 + 50C) above + 40C by 2.5%/C 0 ... 4000 m amsl Above 1000 m amsl by 5%/1000 m Acceleration resistant up to 0.7 g according to Germanischer Lloyd, general conditions Permissible supply forms Unrestricted use
Systems with earthed star point (TN and TT systems) Networks with high-impedance or insulated star point (IT networks) with one variant (15 ... 90 kW) Conducted emissions, category C1 or C2 with shielded motor cable
1)
Noise emission EN 61800-3
Depending on device version with integrated RFI measures or additional RFI and/or mains filter Insulation resistance EN 61800-5-1 Pollution degree EN 61800-5-1 Protective insulation of control circuits EN 61800-5-1
1) Motor
Overvoltage category III, more than 2000 m above sea level overvoltage category II 2 Safe isolation of mains: double/reinforced insulation
cable lengths depend on inverter type and switching frequency
36

Notes
37

Inverter
Rated data
The data is valid for operation at 1 /PE AC 230 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200v_0001 Available for download at www.lenze.de/dsc
Motor power (asynchronous motor, 4-pole) Product key Filter integrated 2) No filter Mains voltage range
PN [kW]
0.25 E82EV251K2C E82EV251K2C200
0.37 E82EV371K2C E82EV371K2C200
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke With mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Brake chopper data Min. brake resistance Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 3) Unshielded 3)
1) 60
1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0% Not possible 3.4 3 1.7 2.5 470 30 120 60 140 0.8 50 100 40 5 4.2 2.4 3.6
INetz [A] INetz [A] IN [A] Imax [A] R [Ohm] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
2) Max.
20 m motor cable (shielded) for category C2 according to EN 61800-3 (motor cable length for category C1 depends on inverter type and switching frequency) 3) Permissible cable length may be affected if EMC conditions have to be met.
Dimensioned drawings DS_MB_8200v_0001 Available for download at www.lenze.de/dsc
38

Inverter
Rated data
The data is valid for operation at 1/N/PE (3/PE) AC 230 V or DC 325 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200v_0001 Available for download at www.lenze.de/dsc
PN [kW]
0.55 E82EV551K2C E82EV551K2C200
0.75 E82EV751K2C E82EV751K2C200
1.5 E82EV152K2C E82EV152K2C200
2.2 E82EV222K2C E82EV222K2C200
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke 1/N/PE With mains choke 1/N/PE Without mains choke 3/PE With mains choke 3/PE Rated output current 8 kHz Max. output current 8 kHz 1) Brake chopper data Min. brake resistance Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 3) Unshielded
1) 60 3)
1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0% 3/PE AC 100 V -0% 264 V +0%; 45 Hz -0% ... 65 Hz +0% DC 140 V - 0 % ... 370 V + 0 % 6 5.6 3.9 2.7 3 4.5 90 50 180 60 140 1.2 50 100 1.6 60 100 240 9 7.5 5.2 3.6 4 6 15 12.5 9.1 6.3 7 10.5 47 130
4)
INetz [A] INetz [A] INetz [A] INetz [A] IN [A] Imax [A] R [Ohm] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
18
4)
9 9.5 14.2
2) Max.
20 m motor cable (shielded) for category C2 according to EN 61800-3 (motor cable length for category C1 depends on inverter type and switching frequency) 3) Permissible cable length may be affected if EMC conditions have to be met. 4) Operation only permitted with mains choke
39

Inverter
Rated data
The data is valid for operation at 3/PE AC 230 V or DC 325 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200v_0001 Available for download at www.lenze.de/dsc
PN [kW]
3 E82EV302K2C E82EV302K2C200
4 E82EV402K2C E82EV402K2C200
5.5 E82EV552K2C E82EV552K2C200
7.5 E82EV752K2C E82EV752K2C200
1) 60
3/PE AC 100 V -0% 264 V +0%; 45 Hz -0% ... 65 Hz +0% DC 140 V - 0 % ... 370 V + 0 % 15.6 12 12 18 29 150 190 240 100 140 2.9 50 100 3.6 125 250 21.3 16 16.5 24.8 29.3 21 22.5 33.8 19 320
4)
28 28.6 42.9
2) Max.
20 m motor cable (shielded) for category C2 according to EN 61800-3 (motor cable length for category C1 depends on inverter type and switching frequency) 3) Permissible cable length may be affected if EMC conditions have to be met. 4) Operation only permitted with mains choke
40

Inverter
Rated data
The data is valid for operation at 3/PE AC 400 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200v_0001 Available for download at www.lenze.de/dsc
PN [kW]
0.55 E82EV551K4C E82EV551K4C200
0.75 E82EV751K4C E82EV751K4C200
1.5 E82EV152K4C E82EV152K4C200
2.2 E82EV222K4C E82EV222K4C200
1) 60
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 % DC 450 V-0 % ... 775 V+0 % 2.5 2 1.8 2.7 455 50 180 60 140 1.2 50 100 1.6 60 3.3 2.3 2.4 3.6 5.5 3.9 3.9 5.9 230 100 240 7.3 5.1 5.6 8.4 155 130
2) Max.
41

Inverter
Rated data
PN [kW]
3 E82EV302K4C E82EV302K4C200
4 E82EV402K4C E82EV402K4C200
5.5 E82EV552K4C E82EV552K4C200
1) 60
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 % DC 450 V-0 % ... 775 V+0 % 9 7 7.3 11 100 145 180 240 100 140 2.9 50 100 12.3 8.8 9.5 14.2 16.8 12 13 19.5 68 230
2) Max.
42

Inverter
Rated data
PN [kW]
7.5 E82EV752K4C E82EV752K4C200
11 E82EV113K4C E82EV113K4C200
1) 60
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 % DC 450 V-0 % ... 775 V+0 % 21.5 15 16.5 24.8 47 300 240 125 140 3.6 50 100
3)
21 23.5 35.3 33 410
2) Max.
20 m motor cable (shielded) for category C2 according to EN 61800-3 (motor cable length for category C1 depends on inverter type and switching frequency) 3) Operation only permitted with mains choke 4) Permissible cable length may be affected if EMC conditions have to be met.
43

Inverter
Rated data
Motor power (asynchronous motor, 4-pole) Product key Without mains filter Mains voltage range Rated mains current Without mains choke With mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 3) Unshielded
1) 60 3)
PN [kW]
15 E82EV153K4B201
22 E82EV223K4B201
30 E82EV303K4B201
UNetz [V] INetz [A] INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m]
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 % 43.5 29 32 48 430 42 47 70.5 640 350 250 250 15 50 100
2)
55 59 89 810
s only permitted with mains choke or mains filter cable length may be affected if EMC conditions have to be met.
2) Operation
3) Permissible
44

Inverter
Rated data
Motor power (asynchronous motor, 4-pole) Product key Without mains filter Mains voltage range Rated mains current Without mains choke With mains choke Rated output current 8 kHz Max. output current 8 kHz 1) Power loss Dimensions Height Width Depth Mass Permissible motor cable length Shielded 3) Unshielded
1) 60 3)
PN [kW]
45 E82EV453K4B201
55 E82EV553K4B201
75 E82EV753K4B201
90 E82EV903K4B201
UNetz [V] INetz [A] INetz [A] IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] l [m] l [m] 34 80 89 134 1100 510
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %

2)
100 110 165 1470 591 340 285 37 50 100
135 150 225 1960 680 450
165 171 221 2400
59
s only permitted with mains choke or mains filter cable length may be affected if EMC conditions have to be met.
2) Operation
3) Permissible
45

Accessories

An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat. The brake resistors recommended in the table are designed for around 1.5 times the regenerative power for a cycle time of 15/135 s (brake/pause). The brake resistors are fitted with a thermostat (potential-free NC contact). The ERBD brake resistors are tested according to UR
Motor power (asynchronous motor, 4pole) PN [kW] 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 30 45 55 75 90 3 AC 400/500 3 AC 230/240 Mains voltage Inverter Product key Quantity Quantity
Brake resistance ERBM(IP20)
Brake resistor data Resistance R [Ohm] ContinuThermal ous capacity power P [W] 20 100 150 200 WK [kWs] 3 15 22.5 30
Brake chopper
Brake resistance
UNetz [V] 1 AC 230/240 1 AC 230/240 3 AC 230/240 E82EV251K2C E82EV371K2C E82EV551K2C E82EV751K2C E82EV152K2C E82EV222K2C E82EV302K2C E82EV402K2C E82EV552K2C E82EV752K2C E82EV551K4C E82EV751K4C E82EV152K4C E82EV222K4C E82EV302K4C E82EV402K4C E82EV552K4C E82EV752K4C E82EV113K4C E82EV153K4B E82EV223K4B E82EV303K4B E82EV453K4B E82EV553K4B E82EV753K4B E82EV903K4B 3 4 3 4 EMB9352-E 2 ERBD033R02K0 2 1 Integrated ERBM470R100W ERBM370R150W ERBM240R200W ERBD180R300W ERBD100R600W ERBD082R600W ERBD068R800W ERBD047R01K2 1 ERBD047R01K2 ERBM470R020W ERBM200R100W ERBM082R150W ERBM052R200W
470 200 82 52
47
1200
174
470 370 240 180 100 82 68 47
100 150 200 300 600 800 1200
15 22.5 30 45 83 87 120 174
33
2000
240
Data sheet on ERBD brake resistors DS_ZB_ERBP_0001 Available for download at www.lenze.de/dsc Data sheet on brake choppers DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc
Data sheet on ERBM brake resistors DS_ZB_ERBM_0001 Available for download at www.lenze.de/dsc
46

Accessories

Motor power (asynchronous motor, 4pole) PN [kW] 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 30 45 55 75 90 3 AC 400/500 3 AC 230/240 Mains voltage Inverter UNetz [V] 1 AC 230/240 1 AC 230/240 3 AC 230/240 E82EV251K2C E82EV371K2C E82EV551K2C E82EV751K2C E82EV152K2C E82EV222K2C E82EV302K2C E82EV402K2C E82EV552K2C E82EV752K2C E82EV551K4C E82EV751K4C E82EV152K4C E82EV222K4C E82EV302K4C E82EV402K4C E82EV552K4C E82EV752K4C E82EV113K4C E82EV153K4B E82EV223K4B E82EV303K4B E82EV453K4B E82EV553K4B E82EV753K4B E82EV903K4B EMB9352-E Integrated ERBM470R100W ERBM370R150W ERBM240R200W ERBD180R300W ERBD100R600W ERBD082R600W ERBD068R800W ERBD047R01K2 ERBD033R02K0 ERBD022R03K0 ERBD018R03K0 ERBD022R03K0 ERBD018R03K0 ERBD022R03K0 ERBD018R03K0 739 x 172 x 247 10.6 240 x 70 x 59 240 x 80 x 95 340 x 80 x 66 439 x 64 x 142 639 x 64 x 142 539 x 172 x 142 639 x 172 x 142 639 x 262 x 142 0.8 1 1.3 2 3.1 4.3 4.9 7.1 ERBD047R01K2 639 x 172 x 142 4.9 ERBM470R020W ERBM200R100W ERBM082R150W ERBM052R200W Product key Brake resistor data
Brake chopper
Brake resistance
Dimensions H x B x T [mm] 160 x 45 x 36 160 x 80 x 95 240 x 80 x 95 340 x 80 x 66
Mass m [kg] 0.3 0.6 1 1.3
Data sheet on brake choppers DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc Data sheet on brake resistors DS_ZB_EBR_0001 Available for download at www.lenze.de/dsc
47

Accessories
Mains chokes
A mains choke is an inductance which is switched in the inverter's mains cable. Using a mains choke delivers the following benefits: less system perturbation: the curved shape of the mains current approaches a sine shape. reduction in effective mains current: reduction in mains, cable and fuse load. There are no limitations on using a mains choke together with RFI filters and/or motor filters.
Motor power (asynchronous motor, 4-pole) PN [kW] 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 30 45 55 75 90
1) Operation
Please note: when using a mains choke, the mains voltage on the inverter input is reduced slightly typical voltage drop on the mains choke at the rated point approx. 5%. A mains choke or mains filter always has to be used for some inverters because otherwise the permissible rated data for the components used may be exceeded as a result of excess mains currents. The following assignment applies to operation with rated power.
Mains voltage
Product key Inverter Mains choke Rated current IN [A] E82EV251K2C E82EV371K2C E82EV551K2C ELN1-0900H005 ELN1-0500H009 EZN3A1500H003 ELN1-0500H009 EZN3A1500H003 ELN1-0250H018 E82ZL22234B ELN1-0250H018 E82ZL22234B ELN3-0120H017 ELN3-0120H025 ELN3-0088H035 EZN3A1500H003 E82ZL22234B EZN3A0500H007 EZN3A0300H013 ELN3-0120H017 ELN3-0150H024 ELN3-0088H035 ELN3-0075H045 ELN3-0055H055 ELN3-0038H085 ELN3-0027H105 ELN3-0022H130 ELN3-0017H170 5 9 3 9 3 18 6.1 18 6.1 17 25 35 3 6.1 7 13 17 24 35 45 55 85 105 130 170
Mains choke data Dimensions H x B x T [mm] 80 x 66 x 67 155 x 95 x 82 80 x 66 x 67 155 x 95 x 82 120 x 108 x 103 120 x 61 x 126 120 x 108 x 103 120 x 61 x 126 120 x 65 x 162 150 x 100 x 185 180 x 125 x 225 155 x 95 x 82 120 x 61 x 126 138 x 119 x 95 162 x 150 x 106 120 x 65 x 162 180 x 86 x 192 180 x 125 x 225 228 x 120 x 265 228 x 111 x 263 228 x 155 x 265 264 x 135 x 265 265 x 170 x 268 Mass m [kg] 2.3 1 1.1 1 1.1 2.3 2 2.3 2 3 5.7 9.8 1.1 2 2.5 5.2 3 8 9.8 10.1 13 19.5 20.2 21.4 30.3
UNetz [V] 1 AC 230/240
1 AC 230/240 3 AC 230/240
E82EV751K2C E82EV152K2C E82EV222K2C 1) E82EV302K2C
3 AC 230/240
E82EV402K2C E82EV552K2C E82EV752K2C 1) E82EV551K4C E82EV751K4C E82EV152K4C E82EV222K4C E82EV302K4C E82EV402K4C E82EV552K4C
3 AC 400/500
E82EV752K4C E82EV113K4C 1) E82EV153K4B E82EV223K4B

1)
E82EV303K4B 1) E82EV453K4B 1) E82EV553K4B 1) E82EV753K4B 1) E82EV903K4B 1)

only permitted with mains choke or mains filter
Data sheet on mains chokes DS_ZB_ELN_0001 Available for download at www.lenze.de/dsc
Data sheet for mains chokes for operating with increased rated power DS_ZB_ELN_0002 Available for download at www.lenze.de/dsc
48

Accessories
RFI filter
RFI filters are used to observe EMC requirements as stated in European standard EN 61800-3. This lays down EMC requirements for electric drive systems in various categories. Category C1 applies in public networks (residential areas). In terms of limit values, category C1 corresponds to class B as laid down in EN 55011. Category C2 applies in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of limit values, category C2 corresponds to class A as laid down in EN 55011.
RFI filter
The 8200 vector with integrated RFI measures satisfies the standard EMC requirements. In the event of more stringent requirements of the noise emission, which cannot be achieved with the RFI measures integrated in the inverter, external filters can be used in the power range of up to 11kW. Important: only use RFI filters in combination with 8200 vector without integrated filters! (E82EVKC200) The motor cable lengths stated are maximum values and depend on the inverter type and switching frequency.
Three different filter types are available: LL (Low Leakage) RFI filter with a discharge current < 3.5mA over 5m of shielded motor cable allows for installation in portable systems (category C1 with 5m of shielded motor cable). SD (Short Distance) RFI filter with low discharge current, e.g. for operation on a 30mA earth-leakage circuit-breaker with 10m of shielded motor cable (guide value) (category C1 with 20m of shielded motor cable, category C2 with 20m of shielded motor cable) LD (Long Distance) RFI filter for operation with long motor cables (category C1 with 50m of shielded motor cable, category C2 with 50m of shielded motor cable). The LD RFI filter and motor filter combination ensures compliance with category C1 with 100m of shielded motor cable.
Data sheet on RFI filters DS_ZB_EZF_0001 Available for download at www.lenze.de/dsc
49

Accessories
RFI filter
Motor power (asynchronous motor, 4pole) PN [kW] 0.25 Mains voltage Product key RFI filter data
Inverter
RFI filter
Design
Rated current
Dimensions
Mass
UNetz [V] 1 AC 230/240 1 AC 230/240 1 AC 230/240 3 AC 230/240 1 AC 230/240 3 AC 230/240 1 AC 230/240 3 AC 230/240 1 AC 230/240 3 AC 230/240 3 AC 230/240 3 AC 230/240 3 AC 230/240 3 AC 230/240 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 3 AC 400/500 E82EV251K2C200 E82ZZ37112B200 E82ZZ37112B210 E82ZZ37112B220 E82ZZ37112B200 E82ZZ37112B210 E82ZZ37112B220 E82ZZ75112B200 E82ZZ75112B210 E82ZZ75112B220 E82ZZ75132B200 E82ZZ75132B210 E82ZZ75112B200 E82ZZ75112B210 E82ZZ75112B220 E82ZZ75132B200 E82ZZ75132B210 E82ZZ22212B200 E82ZZ22212B210 E82ZZ22232B200 E82ZZ22232B210 E82ZZ22212B200 E82ZZ22212B210 E82ZZ22232B200 E82ZZ22232B210 E82ZZ40232B200 E82ZZ40232B210 E82ZZ40232B200 E82ZZ40232B210 E82ZZ75232B200 E82ZZ75232B210 E82ZZ75232B200 E82ZZ75232B210 E82ZZ75134B200 E82ZZ75134B210 E82ZZ75134B200 E82ZZ75134B210 E82ZZ22234B200 E82ZZ22234B210 E82ZZ22234B200 E82ZZ22234B210 E82ZZ55234B200 E82ZZ55234B210 E82ZZ55234B200 E82ZZ55234B210 E82ZZ55234B200 E82ZZ55234B210 E82ZZ11334B200 E82ZZ11334B210 E82ZZ11334B200 E82ZZ11334B210 SD LD LL SD LD LL SD LD LL SD LD SD LD LL SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD
0.37
E82EV371K2C200
0.55
E82EV551K2C200
0.75
E82EV751K2C200
1.5
E82EV152K2C200
2.2
E82EV222K2C200
3 4 5.5 7.5 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11
E82EV302K2C200 E82EV402K2C200 E82EV552K2C200 E82EV752K2C200 E82EV551K4C200 E82EV751K4C200 E82EV152K4C200 E82EV222K4C200 E82EV302K4C200 E82EV402K4C200 E82EV552K4C200 E82EV752K4C200 E82EV113K4C200
IN [A] 3.1 3.1 3.1 3.1 3.1 3.1 5.9 5.9 5.9 3.4 3.4 5.9 5.9 5.9 3.4 3.4 11.2 11.2 7.8 7.8 11.2 11.2 7.8 7.8 13.7 13.7 13.7 13.7 18.7 18.7 18.7 18.7 2.1 2.1 2.1 2.1 4.5 4.5 4.5 4.5 10.5 10.5 10.5 10.5 10.5 10.5 13.1 13.1 13.1 13.1
H x B x T [mm] 217 x 60 x 30 217 x 60 x 30 217 x 60 x 30 217 x 60 x 30 217 x 60 x 30 217 x 60 x 30 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 125 x 60 337 x 125 x 60 337 x 125 x 60 337 x 125 x 60 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 277 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 60 x 40 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 100 x 60 337 x 125 x 60 337 x 125 x 60 337 x 125 x 60 337 x 125 x 60
m [kg] 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 0.8 0.8 0.9 0.9 0.8 0.8 1.7 1.7 1.7 1.7 2.1 2.1 2.1 2.1 1.7 1.7 1.7 1.7 0.9 0.9 0.9 0.9 1.7 1.7 1.7 1.7 1.7 1.7 2.1 2.1 2.1 2.1
50

Accessories
Mains filter
A mains filter is a mains choke and RFI filter combination in a housing. It is used to comply with category C1 (with 10m of shielded motor cable) and C2 (with 50m of shielded motor cable) according to EN 61800-3. Important: Only use the mains filter in combination with E82EVK4B21 type 8200 vectors! The 8200 vector frequency inverter is also available with a fully fitted mains filter (types: E82EVK4B3). The filters are designed as footprint filters. Built-on mains filters are also available (category C1 with 50m of shielded motor cable) When mounting the inverter in cold plate technology, only built-on mains filters can be used for interference suppression. The motor cable lengths stated are maximum values and depend on the inverter type and switching frequency. The following assignment applies to operation with rated power.
Motor power (asynchronous motor, 4-pole) PN [kW] 15 22 30 45 55 75 90 UNetz [V] E82EV153K4B201 E82EV223K4B201 E82ZN22334B230 Mains voltage Product key Inverter Mains filter Rated current IN [A] 42 55 80 100 135 165 580 x 318 x 114 685 x 318 x 114 760 x 428 x 114 765 x 428 x 114 Mains filter data Dimensions H x B x T [mm] 410 x 236 x 110 Mass m [kg] 13 19 26 29 53 90
Furthermore, a mains filter achieves the efficiency of a mains choke which also reduces the r.m.s. value of the mains current. Mains filters are available in a power range of 15 90 kW.
E82EV303K4B201 E82ZN30334B230 3 AC E82EV453K4B201 E82ZN45334B230 400/500 E82EV553K4B201 E82ZN55334B230 E82EV753K4B201 E82ZN75334B230 E82EV903K4B201 E82ZN90334B230
Data sheet on mains filters DS_ZB_EZN_0001 Available for download at www.lenze.de/dsc Data sheet for mains filter for operating with increased rated power DS_ZB_EZN_0003 Available for download at www.lenze.de/dsc
Assignment of built-on mains filter DS_ZB_EZN_0002 Available for download at www.lenze.de/dsc
51

Accessories
Motor filter
You use motor filters to reduce the load on the motor winding and to reduce capacitive charge/discharge currents with long motor cables. Motor filters ensure reliable drive operations with up to 100m of shielded or 200m of unshielded motor cable. Motor filters combined with a "Long Distance" RFI filter allow category C1 to be observed with a motor cable of up to 100m and category C2 with a motor cable of up to 200m in the 0.25 to 11kW power range. The voltage drop on the motor filter with rated current and a frequency of 50Hz is typically around 3% of the max. output voltage of the inverter. Observe the operating conditions of the motor filter. A motor filter is needed: as of 50m of shielded or 100m of unshielded motor cable (regardless of observance of EMC requirements)
Motor power (asynchronous motor, 4pole) 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 0.55 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 Mains voltage Product key
Motor filter
When using motors whose insulation systems are not suitable for inverter operation.
Motor filter data
Inverter
Motor filter
Rated current
Dimensions
Mass
PN [kW] UNetz [V] E82EV251K2C 1 AC 230/240 E82EV371K2C E82EV551K2C 1 AC 230/240 E82EV751K2C 3 AC E82EV152K2C 230/240 E82EV222K2C E82EV302K2C 3 AC 230/240 E82EV552K2C E82EV752K2C E82EV551K4C E82EV751K4C E82EV152K4C E82EV222K4C E82EV302K4C 3 AC E82EV402K4C 400/500 E82EV552K4C E82EV752K4C E82EV113K4C E82EV153K4B E82EV223K4B E82EV402K2C E82ZM22232B
IN [A] 1.7 2.4 3 4 7 9.5 E82ZM75234B E82ZM11334B E82ZM75134B E82ZM22234B020 E82ZM40234B E82ZM75234B E82ZM11334B ELM3-004H055 12 16.5 22.5 28.6 1.8 2.4 3.9 5.6 7.3 9.5 13 16.5 23.5 32 47
HxBxT
220 x 60 x 140
3.6
300 x 127 x 150 295 x 161 x 240
5.4 9.5 2.2
200 x 67 x 130 2.3 270 x 106 x 150 300 x 127 x 150 295 x 161 x 240 500 x 235 x 185 3.6 5.4 9.5 40
Data sheet on motor filters DS_ ZB_M_0001 Available for download at www.lenze.de/dsc
Data sheet for motor filters for operating with increased rated power DS_ZB_ELM_0002 Available for download at www.lenze.de/dsc
52

Accessories
Keypad and diagnosis terminal

The keypad is provided to visualise the operating parameters and set parameters for the inverter. The keypad is plugged onto the front of the inverter and is also used for the status display, error diagnosis and, with integrated memory, to transfer parameters to other inverters.
Diagnosis terminal with XT keypad and connection cable
As an alternative, diagnosis terminals with integrated keypads are available for visualising the operating parameters and inverter parameter setting
Design Features Keypads and accessories Password protection Plain text display Predefined basic configurations User-specific menus Suitable for the 8200 vector and 9300 inverters series IP20 degree of protection Diagnosis terminal complete with XT keypad (EMZ9371BC) Suitable for the 8200 and 9300 inverters series IP20 degree of protection Slot Product key
Keypad XT
EMZ9371BC
Diagnosis terminal with XT keypad
E82ZBBXC
Keypad
Password protection Suitable for installation in control cabinet Suitable for 8200 inverter series IP55 degree of protection
AIF
E82ZBC
Diagnosis terminal with keypad
Diagnosis terminal complete with keypad (E82ZBC) Suitable for 8200 inveter series IP55 degree of protection Installation kit for control cabinet (for E82ZBC keypad) Connection cable, 2.5 m
E82ZBB
Assembly kit 2)
E82ZBHT E82ZWL025 E82ZWL050 E82ZWL100
Connection cable
1)
Connection cable, 5 m Connection cable, 10 m
1) Required 2) Needed
for use of diagnosis terminal or control cabinet installation kit. when installing keypad in a control cabinet door.
53

Accessories
PC interface (RS232)
Using a PC and the LECOM-A (RS232) communication module, the inverter can be operated and diagnosed (as an alternative to using a keypad) via the convenient and free of charge "Global Drive Control easy" parameter setting/operating software. A PC system cable is used to link to the PC.
Design
Features 3 LED for communication status display RS 232 Electrically isolated from the bus No external voltage supply required
Slot
Product key
LECOM-A communication module
AIF
EMF2102IBCV004
PC system cable 0.5m PC system cable PC system cable 5m PC system cable 10m
EWL0048 EWL0020 EWL0021
Data sheet on PC interface (RS232) DS_ZB_EMF_0001 Available for download at www.lenze.de/dsc
54

Accessories
PC system bus adapter

Alternatively in a CAN network, operation and diagnostics with the PC can also be undertaken using an inverter CAN interface. The PC system bus adapter is plugged onto the PC's parallel interface or USB connection. The corresponding drivers are installed automatically. Depending on version, the adapter's voltage supply comes via the PC's DIN connection, PS2 connection or USB connection.
EMF2173IBV003 adapter
Advantage: operation, parameter setting and diagnostics in parallel to plugged keypad Several inverters can be addressed from one point in networked systems (remote parameterisation)
Design Features Voltage supply via DIN connection on PC Voltage supply via PS2 connection on PC PC system bus adapter Voltage supply via PS2 connection on PC Electrically isolated from the bus Voltage supply via USB connection on PC Electrically isolated from the bus Product key EMF2173IB EMF2173IBV002 EMF2173IBV003 EMF2177IB
55

Accessories
Setpoint potentiometer
The speed can be selected (setpoint selection or selection of field frequency) using an external potentiometer. The setpoint potentiometer is connected to the analogue input terminals to this end. A scale and rotary knob are also available.
Setpoint potentiometer with scale and rotary knob
Design 10 kOhm/1 Watt potentiometer Rotary knob, 36 mm diameter Scale 0 100 %, 62 mm diameter
Product key ERPD0010K0001W ERZ0001 ERZ0002
Plug connector for function modules

The plug connector ensures that the function module makes contact with the inverter. The scope of supply for the inverter includes one plug connector. These plug connectors can be ordered separately later on by way of spares.
Plug connector for function modules
Design 8 plug connectors for function module
Product key E82ZJ011
DIN rail mounting

Up to 2.2kW the 8200 vector frequency inverters can be secured on DIN rails (35 x 7.5 or 35 x 15) with a special support. At 1.5 and 2.2kW, mounting on 2 DIN rails with 2 fastenings is also possible.
Design DIN rail mounting 0.25 2.2 kW Product key E82ZJ002
56

Accessories
Brake switch
The brake switch comprises a rectifier and an electronic circuit breaker for switching an electromechanical brake. The brake switch is fitted in the control cabinet using two screws. It is controlled using one of the inverter's digital outputs.
Design
Features Brake switch Input voltage: AC 320 550V Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V) Max. brake current: DC 0.61A Degree of protection: IP00 Input voltage: AC 180 317V Output voltage: DC 205V (at AC 230V) Max. brake current: DC 0.54A Degree of protection: IP00
Product key
Half-wave rectification
E82ZWBRE
Bridge rectification
E82ZWBRB
Data sheet on E82ZWBRE brake resistor DS_Brake_8400_0001 Available for download at www.lenze.de/dsc
Data sheet on E82ZWBRB brake switch DS_Brake_8400_0002 Available for download at www.lenze.de/dsc
L-force 8400 Inverter Drives en 02/2009
57

Accessories
Shield connection
Shield connections are available for quick and easy mounting of shielded cables according to EMC. The scope of supply includes a shield sheet and clips. The shield sheets are angled such that the cables can be guided into the cable duct without too great a bend.
Shield connection
Design 0.25 0.37kW control cable shield connection 0.55 2.2kW control cable shield connection 3.0 11kW control cable shield connection 15 ... 30kW power connection shield connection; cable diameter 15 28mm
Product key E82ZWEM1 E82ZWEM2 E82ZWEM3 EZZ0017
PTC kit
When using unshielded PTC cables in the motor cable, the PTC kit must be used. The scope of supply includes a PTC module alongside the shield connection. The PTC module takes the place of a ferrite core installed in the PTC cable. Prepared terminal connections allow the PTC module to be installed quickly and easily.
PTC kit
Design PTC kit for 0.25 0.37kW PTC kit for 0.55 2.2kW PTC kit for 3.0 11kW
Product key E82ZPE1 E82ZPE2 E82ZPE3
58

Modules
Overview of modules
Design Function module 5 digital inputs 1 digital output 1 analog input 1 analog output Pluggable terminal strips 7 digital inputs 2 digital outputs 2 analog inputs 2 analog outputs 1 frequency output Pluggable terminal strips Features Slot Product key
Standard I/O PT
E82ZAFSC010
Application I/O PT
E82ZAFAC010
AS-i PT
2 LED for communication status display 2 freely configurable digital inputs Pluggable terminal strips FIF Lenze system bus Pluggable terminal strips
E82ZAFFC010
CAN PT
E82ZAFCC010
CAN I/O PT
Lenze system bus 2 freely configurable digital inputs DIP switch for selecting baud rate and address Pluggable terminal strips
E82ZAFCC210
CAN I/O RS PT
Lenze system bus 2 freely configurable digital inputs DIP switch for selecting baud rate and address External supply for module and control electronics of inverter (backup operation in event of mains failure) Pluggable terminal strips
E82ZAFCC100
Note: the pluggable terminal strips of the function module ("PT" design) protrude approx. 15mm out of the front of the inverter. You will find accessories for communication, automation or remote maintenance in the PC-based automation catalogue.
59

Modules
Overview of modules
Design Function module Communication profile: CANopen DS301, V4.02 Lenze system bus 2 LED for communication status display DIP switch for selecting baud rate and address Pluggable terminal strips Features Slot Product key
CANopen PT
E82ZAFUC010
DeviceNet PT
2 LED for communication status display DIP switch for selecting baud rate and address Pluggable terminal strips
E82ZAFVC010
INTERBUS PT
2 LED for communication status display DIP switch for selecting the number of process and parameter data words Pluggable terminal strips
E82ZAFIC010
FIF LECOM-B PT RS 485 2 LED for communication status display Pluggable terminal strips E82ZAFLC010
PROFIBUS PT
Communication profile: PROFIBUS-DP-V0 2 LED for communication status display Bus terminating resistor can be activated using DIP switch Pluggable terminal strips Communication profile: PROFIBUS-DP-V0 and V1 2 LED for communication status display 2 freely configurable digital inputs Bus terminating resistor can be activated using DIP switch DIP switch for address selection Coated design for operation in industrial environments
E82ZAFPC010
PROFIBUS I/O
E82ZAFPC201
60

Modules
Overview of modules
Design Communication module Features Slot Product key
CANopen 2 LED for communication status display DIP switch for selecting baud rate and address Pluggable terminal strips DeviceNet
EMF2178IB
EMF2179IB
ETHERNET Powerlink
2 RJ45 connections with LED for link/activity 2 LED for communication status display Integrated hub Controlled node (CN) External voltage supply possible
EMF2191IB
INTERBUS
2 LED for communication status display DIP switch for selecting the number of process and parameter data words
EMF2113IB
LECOM-A
3 LED for communication status display RS 232 Electrically isolated from the bus No external voltage supply required
AIF
EMF2102IBCV004
LECOM-A/B
3 LED for communication status display RS 232 or RS 485 Electrically isolated from the bus Electrically isolated from external voltage supply
EMF2102IBCV001
LECOM-B
3 LED for communication status display RS 485 Electrically isolated from the bus Electrically isolated from external voltage supply
EMF2102IBCV002
LECOM-LI
3 LED for communication status display Optical fibre Electrically isolated from external voltage supply
EMF2102IBCV003
PROFIBUS
2 LED for communication status display Address can be set by means of a DIP switch Electrically isolated from the bus Compatibility switch for predecessor module EMF2131 IB
EMF2133IB
61

Notes
62

Product information

bersicht 9300 vector en
Mains choke
Mains filter
Keypad
LECOM-A/B
Brake chopper, brake module
9300 vector
Motor filter
Brake resistor
63

Product information
9300 vector for challenging applications

Lenze frequency inverters are used in a large number of sectors and applications for electronically adjusting the speed of three-phase asynchronous motors. We offer uniform standard products with flexible scope for use, quick and easy commissioning, reliability and of course high quality. The 9300 vector is a vector-controlled frequency inverter, perfectly equipped for even challenging applications. Excellent drive behaviour, even if not using speed feedback, and undreamed-of scope for solving closed loop and feedback control tasks are just some of the features offered by these frequency inverters. The 9300 vector is typically used in for example extruders, winders, pumps, compressors, fans, blowers, sawing/cutting drives, textile machines and conveyors. Simple connection Pluggable screw terminals for digital/analogue inputs and outputs (removable terminal blocks) and Sub-D sockets for feedback and digital frequency signals make possible quick and easy connection of control signals with protection against polarity reversal. All connections can be easily accessed. Adaptable The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated flying restart circuit means that a drive can be easily restarted when the shaft is still turning. CE conformity It goes without saying that frequency inverters of the 9300 vector control range satisfy EC directives: CE conformity according to the Low-Voltage Directive CE conformity according to the electromagnetic compatibility directive for a typical drive configuration with frequency inverter Energy-saving The power level is adapted such that the inverter is only driven to suit the current demand for torque/power . Immediately ready for operation The frequency inverters are preset for standard use. Amongst other things, parameters are set for: controlled acceleration and deceleration using set acceleration and deceleration times assignment of inputs and outputs with standard functions Predefined basic configurations are available for challenging applications (e.g. dancer position control, torque control, traversing control, digital frequency coupling). User-friendly A large number of subject- and application-oriented menus simplify the process of solving drive tasks and finding the parameters required for this. Example: the key settings for standard applications can be undertaken using the 32 parameters available under the "user menu". The "user menu" can however also be individually modified and set up with frequently used parameters.
64

Product information
9300 vector for challenging applications

Effortless operations The 9300 vector frequency inverter can be quickly and easily adapted to individual requirements using the PC and "Global Drive Control" parameter setting/operating software. Simple dialogues (e.g. short setup) ensure a good overview. Alternatively, a plug-on operating keypad is also available. The right setpoint source for every requirement via a setpoint potentiometer to the control terminals via master voltage or master current to the control terminals via digital frequency input via an operating module via a communication module from a host system Communication-capable In communication with a host system, inverters can be incorporated using plug-on communication modules: LECOM-A/B (RS232/485) LECOM-LI (optical fibre) INTERBUS PROFIBUS-DP DeviceNet CANopen ETHERNET Powerlink Reliable An adjustable slip compensation balances load-related speed variations without costly speed feedback. The maximum current limiting function ensures stable operation in all operating points under static and dynamic loads. A PTC thermistor can be connected to protect the motor. System bus interface (CAN) by default A bus connection between several Lenze inverters and automation components, for example, can therefore be established at a low wiring cost. Single-loop and feedback control for free More than 100 function blocks e.g. PID controllers, flip flops, counters, comparators, delay elements, logic and mathematical functions can be freely interconnected and made available to the user. In a similar way to a PLC, the 9300 vector can then handle other closed loop and feedback control functions in addition to the actual drive task. Master controls can be relieved or even removed altogether and all for free. The fact that the function block structure can be freely interconnected also means that the 9300 vector can be easily integrated in machine, system and control concepts without any compromises having to be made. The Lenze geared motor an ideal partner The technology behind Lenze geared motors is coordinated to the 9300 frequency inverters. Commissioning is incredibly simple because the frequency inverter is coordinated to the motor data there is no need to set parameters for the motor data.
65

Product information

Control modes/motor control V/f control (linear or quadratic) Vector control (torque/speed) Basic functions Freely assignable user menu 4 freely programmable parameter sets (can be swapped over online) Fault history buffer DC brake function Flying restart with coasting motor S-ramps for smooth acceleration Max. output frequency 600 Hz Fixed frequencies Masking frequencies 2 PID controllers Freely configurable inputs and outputs Level inversion Logic functions (timer, AND, OR, comparator, arithmetic function) Freely interconnectable function blocks Predefined applications Speed control Torque control Digital frequency coupling Dancer position control Step control Traversing control Monitoring and protective measures Short circuit Earth fault Overvoltage Motor stalling Motor phase failure detection Load rejection/V-belt monitoring I x t-Motor monitoring Motor overtemperature (input for PTC or thermal contact) Diagnostics Status displays Braking operation Brake chopper Brake resistance 2 LEDs External External
66

Product information
Control connections
Design 9300 vector Inputs/outputs Analog inputs Quantity: 1, can be swapped over: voltage/current input Voltage: Resolution: 11 bits + sign Value range: 0 +/-10 V Current: Quantity: 1 Resolution 10 bits + sign Value range: 0 +/- 20 mA Resolution: 11 bits + sign Value range: 0 +/-10 V Quantity: 2 Resolution 9 bits + sign Value range: 0 +/-10 V, max. 2 mA Quantity: 7 Switching level: PLC (IEC 61131-2) Quantity: 4 Switching level: PLC (IEC 61131-2) Max. output current: 50mA DC 24 V Integrated Optional communication module Output, two-track Input, two-track Integrated Sub-D, 9-pin TTL, two-track Limit frequency: 500 kHz KTY evaluation
Analog outputs
Digital inputs
Digital outputs
External control electronics supply Interfaces CANopen Extension modules Digital frequency 1) Drive interface Resolver input 1)
Encoder input 1)
Multi-encoder input for: SinCos/TTL incremental encoder, SinCos absolute value encoder singleturn / multi-turn (Hiperface)
1) Tip:
prefabricated encoder cables, prefabricated connection cables for the digital frequency interconnection and cables suitable for trailings are described in the catalogue "Servo motors"
Circuit diagrams DS_SP_9300v_0001 Available for download at www.lenze.de/dsc
67

Product information

Conformity CE: Low-Voltage Directive (2006/95/EC) Approvals UL 508C Enclosure EN 60529 NEMA Climatic conditions Storage (EN 60721-3-1) Transport (EN 60721-3-2) Operation (EN 60721-3-3) Rated output current derating Permissible installation height Rated output current derating Vibration resistance Power Conversion Equipment (file no. 132659) IP20 Protection against contact according to NEMA 250 type 1 1K3 (temperature: -25C ... + 55C) 2K3 (temperature: -25C ... + 70C) 0.37 ... 11kW: 3K3 (temperature: 0 + 55C) 15 ... 90kW: 3K3 (temperature: 0 + 50C) above + 45C by 2.5%/C 0 ... 4000 m amsl Above 1000 m amsl by 5%/1000 m Acceleration resistant up to 0.7 g according to Germanischer Lloyd, general conditions Permissible supply forms Systems with earthed star point (TN and TT systems) Networks with high-impedance or insulated star point (IT networks) with one variant Leakage current to PE EN 61800-5-1 Noise emission EN 61800-3 Noise immunity EN 61800-3 Insulation resistance EN 61800-5-1 Pollution degree EN 61800-5-1 Protective insulation of control circuits EN 61800-5-1 > 3.5 mA Conducted emissions, category C1 or C2 with shielded motor cable: with additional mains filter Category C3 Overvoltage category III, more than 2000 m above sea level overvoltage category II 2 Safe isolation of mains: double/reinforced insulation for digital inputs and outputs
68

Notes
69

Inverter
Rated data
The data is valid for operation at 3/PE AC 400 V. Unless otherwise specified, the data refers to the default setting. Other rated data, e.g. for operating with increased rated power DS_GD_9300v_0001 Available for download at www.lenze.de/dsc
PN [kW]
0.37 EVF9321-EV
0.75 EVF9322-EV
1.5 EVF9323-EV
3 EVF9324-EV
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke With mains choke Rated output current Max. output current 2.2 Power loss PV [W] Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded 2)
1) Operation 2) Permissible
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% DC 460-0 % 740 V+0 % 2.1 1.5 1.5 3.5 2.5 2.5 3.7 65 350 78 250 5.5 50 100 6.9 97 5.5 3.9 3.9 5.8 100
1)
INetz [A] INetz [A] IN [A]
7 7 10.5 150
50
H [mm] B [mm] T [mm] m [kg] l [m] l [m]
only permitted with mains choke or mains filter cable length may be affected if EMC conditions have to be met.
70

Inverter
Rated data
PN [kW]
5.5 EVF9325-EV
11 EVF9326-EV
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke With mains choke Rated output current Max. output current INetz [A] INetz [A] IN [A]
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% DC 460-0 % 740 V+0 % 16.8 12 13 19.5
1)
20.5 23.5 35 360 350 135 250 8.9 50 100
Power loss PV [W] Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded 2)
210
71

Inverter
Rated data
PN [kW]
15 EVF9327-EV
22 EVF9328-EV
30 EVF9329-EV
45 EVF9330-EV
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke With mains choke Rated output current Max. output current 48 Power loss PV [W] Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded 2)
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% DC 460-0 % 740 V+0 % 43.5 29 32 42 47 70.5 640 350 250 250 17 50 100
1)
INetz [A] INetz [A] IN [A]
55 59 89 810
80 89 134 1100 510 340 285 35
430
72

Inverter
Rated data
PN [kW]
55 EVF9331-EV
75 EVF9332-EV
90 EVF9333-EV
UNetz [V] Alternative DC supply UDC [V] Rated mains current Without mains choke With mains choke Rated output current Max. output current INetz [A] INetz [A] IN [A]
3/PE AC 320 V -0% 528 V +0 %; 45 Hz -0% 65 Hz +0% DC 460-0 % 740 V+0 %

1) 1)
100 110 165
135 145 217 1960 680 450 285
165 180 270 2400
Power loss PV [W] Dimensions Height Width Depth Mass Permissible motor cable length Shielded 2) Unshielded 2)
1470 591 340
38 50 100
70
73

Accessories

An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat.
Brake resistance ERBM(IP20)
The ERBD brake resistors are tested according to UR

Motor power (asynchronous motor, 4pole) PN [kW] 0.37 0.75 1.5 3 5.5 11 15 22 30 45 55 75 90 3 AC 400/480 Mains voltage Inverter Product key Quantity Quantity Brake resistor data Resistance R [Ohm] EVF9321-EV EVF9322-EV EVF9323-EV EVF9324-EV EVF9325-EV EVF9326-EV EVF9327-EV EVF9328-EV EVF9329-EV EVF9330-EV EVF9331-EV EVF9332-EV EVF9333-EV 2 3 ERBD033R02K0 2 3 33 2000 240 EMB9352-E 1 ERBM470R050W ERBM470R100W ERBM370R150W ERBD180R300W ERBD100R600W ERBD047R01K2 1 470 370 180 100 47 ContinuThermal ous capacity power P [W] 50 100 150 300 600 1200 WK [kWs] 7.5 15 22.5 45 83 174
Brake chopper
Brake resistance
UNetz [V]
Data sheet on ERBM brake resistors DS_ZB_ERBM_0001 Available for download at www.lenze.de/dsc Data sheet on brake choppers DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc
Data sheet on ERBD brake resistors DS_ZB_ERBP_0001 Available for download at www.lenze.de/dsc
74

Accessories

Motor power (asynchronous motor, 4pole) PN [kW] 0.37 0.75 1.5 3 5.5 11 15 22 30 45 55 75 90 3 AC 400/480 Mains voltage Inverter UNetz [V] EVF9321-EV EVF9322-EV EVF9323-EV EVF9324-EV EVF9325-EV EVF9326-EV EVF9327-EV EVF9328-EV EVF9329-EV EVF9330-EV EVF9331-EV EVF9332-EV EVF9333-EV EMB9352-E ERBM470R050W ERBM470R100W ERBM370R150W ERBD180R300W ERBD100R600W ERBD047R01K2 ERBD033R02K0 ERBD022R03K0 ERBD018R03K0 ERBD022R03K0 ERBD018R03K0 ERBD022R03K0 ERBD018R03K0 739 x 172 x 247 10.6 Product key Brake resistor data
Brake chopper
Brake resistance
Dimensions H x B x T [mm] 240 x 60 x 59 240 x 70 x 59 240 x 80 x 95 439 x 64 x 142 639 x 64 x 142 639 x 172 x 142 639 x 262 x 142
Mass m [kg] 0.6 0.8 1 2 3.1 4.9 7.1
Data sheet on ERBM brake resistors DS_ZB_ERBM_0001 Available for download at www.lenze.de/dsc Data sheet on brake choppers DS_ZB_EMB_0001 Available for download at www.lenze.de/dsc
Data sheet on ERBD brake resistors DS_ZB_ERBP_0001 Available for download at www.lenze.de/dsc
75

Accessories
Mains chokes
A mains choke is an inductance which is switched in the inverter's mains cable. Using a mains choke delivers the following benefits: less system perturbation: the curved shape of the mains current approaches a sine shape. reduction in effective mains current: reduction in mains, cable and fuse load. There are no limitations on using a mains choke together with a motor filter. Please note: when using a mains choke, the mains voltage on the inverter input is reduced slightly typical voltage drop on the mains choke at the rated point approx. 5%. A mains choke or mains filter always has to be used for some inverters because otherwise the permissible rated data for the components used may be exceeded as a result of excess mains currents. The following assignment applies to operation with rated power.
Motor power (asynchronous motor, 4-pole) PN [kW] 0.37 0.75 1.5 3 5.5 11 15 22 30 45 55 75 90
1) Operation
Mains choke
Mains voltage
Product key Inverter Mains choke Rated current IN [A] EVF9321-EV EVF9322-EV EVF9323-EV EVF9324-EV 1) EVF9325-EV EVF9326-EV
1)
Mains choke data Dimensions H x B x T [mm] 80 x 60 x 94 155 x 95 x 82 98 x 70 x 105 138 x 119 x 95 162 x 150 x 106 180 x 86 x 192 180 x 125 x 225 228 x 120 x 265 228 x 111 x 263 228 x 155 x 265 264 x 135 x 265 265 x 170 x 268 Mass m [kg] 1 1.1 1 2.5 5.2 8 9.8 10.1 13 19.5 20.2 21.4 30.3
UNetz [V] EZN3A2400H002 EZN3A1500H003 EZN3A0900H004 EZN3A0500H007 EZN3A0300H013 ELN3-0150H024 ELN3-0088H035 ELN3-0075H045 ELN3-0055H055 ELN3-0038H085 ELN3-0027H105 ELN3-0022H130 ELN3-0017H170
2 3 4 7 13 24 35 45 55 85 105 130 170
3 AC 400/480
EVF9327-EV EVF9328-EV 1) EVF9329-EV

1)
EVF9330-EV 1) EVF9331-EV 1) EVF9332-EV

1)
EVF9333-EV 1)
only permitted with mains choke or mains filter
Data sheet on mains chokes DS_ZB_ELN_0001 Available for download at www.lenze.de/dsc
Data sheet for mains chokes for operating with increased rated power DS_ZB_ELN_0002 Available for download at www.lenze.de/dsc
76

Accessories
Mains filter
A mains filter is a mains choke and RFI filter combination in a housing. Mains filters offer the same advantages as a mains choke and are also used to comply with interference voltage categories according to European standard EN 61800-3. A distinction is made in this legislation between category C1 and category C2. Category C1 is used in public networks (residential areas). In terms of limit values category C1 corresponds to class B as laid down in EN 55011. Category C2 is used in industrial premises, but also in residential areas if deemed appropriate by the user. In terms of limit values category C2 corresponds to class A as laid down in EN 55011. Mains filter A, mains filter B and other mains filters are available for 9300vector inverters for compliance with interference voltage categories. The choice of components depends on the motor cable length and interference voltage category required. see tables of data Category C2, cable length up to 5m --> mains filter A category C2, cable length up to 50m --> mains filter category C1, cable length up to 10m --> mains filter category C1, cable length up to 50m --> mains filter B As well as reducing the cable-linked interference voltage, a mains filter achieves the efficiency of a mains choke which also reduces the r.m.s. value of the mains current.Mains chokes or mains filters always have to be used for some controllers because otherwise the permissible rated data of the components used may be exceeded as a result of mains currents. See rated data Mains filters are available in a power range of 0.37 90kW.
Mains filters A and B
Mains filter A, C2 up to 5m
Mains filter A is used to operate 9300 inverters in industrial areas, e.g. on industrial networks. With mains filter A, EN 61800-3 category C2 up to 5m motor cable length is complied with. The filters are designed as add-on filters. The motor cable lengths stated are maximum values and depend on inverter type and switching frequency The following assignment applies to operation with rated power.
Mains filter A data Max. cable length C2 l [m] EVF9321-EV EVF9322-EV 3 AC 400/480 EVF9323-EV EVF9324-EV EVF9325-EV EVF9326-EV EZN3A2400H002 EZN3A1500H003 EZN3A0900H004 EZN3A0500H007 EZN3A0300H013 EZN3A0150H024 5 Rated current IN [A] 1.5 2.5 4 7 13 24 Dimensions H x B x T [mm] 80 x 68 x 92 95 x 82 x 115 98 x 70 x 105 120 x 75 x 122 152 x 100 x 142 260 x 135 x 230 Mass m [kg] 0.8 1.2 1.4 2.4 5.2 8.9
Motor power (asynchronous motor, 4-pole) PN [kW] 0.37 0.75 1.5 3 5.5 11
Mains voltage Inverter UNetz [V]
Product key Mains filter
Data sheet on mains filters DS_ZB_EZN_0001 Available for download at www.lenze.de/dsc
Data sheet for mains filter for operating with increased rated power DS_ZB_EZN_0003 Available for download at www.lenze.de/dsc
77

Accessories
Mains filter B, C1 up to 50 m
Mains filter B is used to operate 9300 controllers on public supply networks or in industrial areas. With mains filter B, EN 61800-3 category C1 up to 50m motor cable length is complied with . The filters are designed as add-on filters. The motor cable lengths stated are maximum values and depend on inverter type and switching frequency The following assignment applies to operation with rated power.
Mains filter B data Rated current I [A] EVF9321-EV EVF9322-EV 3 AC 400/480 EVF9323-EV EVF9324-EV EVF9325-EV EVF9326-EV EZN3B2400H002 EZN3B1500H003 EZN3B0900H004 EZN3B0500H007 EZN3B0300H013 EZN3B0150H024 1.5 2.5 4 7 13 24 50 150 x 78 x 230 180 x 97 x 230 260 x 135 x 230 Max. cable length C1 l [m] Dimensions H x B x T [mm] Mass m [kg] 2.5 3 3.1 4.6 11.8 12.1
Motor power (asynchronous motor, 4-pole) PN [kW] 0.37 0.75 1.5 3 5.5 11
Mains voltage Inverter UNetz [V]
Product key Mains filter
Data sheet on mains filters DS_ZB_EZN_0001 Available for download at www.lenze.de/dsc
Data sheet for mains filter for operating with increased rated power DS_ZB_EZN_0002 Available for download at www.lenze.de/dsc
Mains filter, C1 up to 10 m and C2 up to 50 m

The mains filter is used for inverters with a 15 90kW power in order to operate with up to a 50m motor cable length in industrial areas or with up to a 10m motor cable length on public networks. Mains filters correspond to category C1 EN 61800-3 up to 10m motor cable length and category C2 EN 61800-3 up to 50m motor cable length. The filters are designed as footprint filters. Built-on mains filters are also available (category C1 with 50m of shielded motor cable) When mounting the inverter in cold plate technology, only built-on mains filters can be used for interference suppression. The motor cable lengths stated are maximum values and depend on the inverter type and switching frequency. The following assignment applies to operation with rated power.
Mains filter data Rated current IN [A] EVF9327-EV EVF9328-EV 3 AC 400/480 EVF9329-EV EVF9330-EV EVF9331-EV EVF9332-EV EVF9333-EV E82ZN22334B230 E82ZN30334B230 E82ZN45334B230 E82ZN55334B230 E82ZN75334B230 E82ZN90334B230 42 55 80 100 135 165 580 x 318 x 114 685 x 318 x 114 760 x 428 x 114 765 x 428 x 114 Dimensions H x B x T [mm] 410 x 236 x 110 Mass m [kg] 13 19 26 29 53 90
Motor power (asynchronous motor, 4-pole) PN [kW] 15 22 30 45 55 75 90
Mains voltage
Product key Inverter Mains filter
UNetz [V]
Data sheet on mains filters E82ZN DS_ZB_E82ZN_0001 Available for download at www.lenze.de/dsc
78

Accessories
Motor filter
You use motor filters to reduce the load on the motor winding and to reduce discharge current to PE with long motor cables. Motor filters ensure reliable drive operations with up to 100m of shielded or 200m of unshielded motor cable. The voltage drop on the motor filter with a filter rated current and a frequency of 50Hz is typically around 3% of the max. output voltage of the inverter. Observe the operating conditions of the motor filter .
Motor filter
A motor filter is needed: as of 50m of shielded or 100m of unshielded motor cable (regardless of observance of EMC requirements)
When using unshielded motor cables, compliance with EMC only applies with regard to cable-linked interference emissions. The following assignment applies to operation with rated power.
Motor filter data Required for motor cable lengths equal to and greater than l [m] Max. motor cable length l [m]
Motor power (asynchronous motor, 4-pole) PN [kW] 0.37 0.75 1.5 3 5.5 11 15 22
1) Mains
Mains voltage
Product key
Inverter
Motor filter
Rated current
Voltage drop
UNetz [V] EVF9321-EV EVF9322-EV EVF9323-EV 3 AC 400/480 EVF9324-EV EVF9325-EV EVF9326-EV EVF9327-EV EVF9328-EV ELM3-014H010 ELM3-007H025 ELM3-004H055 1) ELM3-030H004
IN [A] 4 10 25 55
[%]
2-3
Shielded 50 Unshielded 100
Shielded 100 Unshielded 200
voltage: AC 400/460
Data sheet on motor filters DS_ ZB_ELM_0001 Available for download at www.lenze.de/dsc Data sheet for motor filters for operating with increased rated power DS_ZB_ELM_0002 Available for download at www.lenze.de/dsc
79

Accessories
Keypad XT
Keypad XT
As an alternative, the diagnosis terminal with integrated XT keypad is available for visualising the operating parameters and inverter parameter setting
Design Features Keypads and accessories Password protection Plain text display Predefined basic configurations User-specific menus Suitable for the 8200 vector and 9300 inverters series IP20 degree of protection Diagnosis terminal complete with XT keypad (EMZ9371BC) Suitable for the 8200 and 9300 inverters series IP20 degree of protection Connection cable, 2.5 m Connection cable 1) Connection cable, 5 m Connection cable, 10 m
1) Required
Slot
Product key
Keypad XT
EMZ9371BC
AIF E82ZBBXC
E82ZWL025 E82ZWL050 E82ZWL100
for use of diagnosis terminal.
80

Accessories
Using a PC and the LECOM-A (RS232) communication module, the inverter can be operated and diagnosed (as an alternative to using a keypad) via the convenient and free of charge "Global Drive Control easy" parameter setting/operating software. A PC system cable is used to link to the PC.
Design
Features 3 LED for communication status display RS 232 Electrically isolated from the bus No external voltage supply required
Slot
Product key
LECOM-A communication module
AIF
EMF2102IBCV004
PC system cable 0.5m PC system cable PC system cable 5m PC system cable 10m
EWL0048 EWL0020 EWL0021
Data sheet on PC interface (RS232) DS_ZB_EMF_0001 Available for download at www.lenze.de/dsc

Alternatively in a CAN network, operation and diagnostics with the PC can also be undertaken using an inverter CAN interface. The PC system bus adapter is plugged onto the PC's parallel interface or USB connection. The corresponding drivers are installed automatically. Depending on version, the adapter's voltage supply comes via the PC's DIN connection, PS2 connection or USB connection.
EMF2173IBV003 adapter
Design
Features Voltage supply via DIN connection on PC Voltage supply via PS2 connection on PC Voltage supply via PS2 connection on PC Electrically isolated from the bus Voltage supply via USB connection on PC Electrically isolated from the bus
Product key EMF2173IB EMF2173IBV002 EMF2173IBV003 EMF2177IB
Data sheet on PC system bus adapter DS_ZB_EMF_0002 Available for download at www.lenze.de/dsc
81

Accessories
Brake switch
The brake switch comprises a rectifier and an electronic circuit breaker for switching an electromechanical brake. The brake switch is fitted in the control cabinet using two screws. It is controlled using one of the inverter's digital outputs.
Brake switch
Design
Features Brake switch Input voltage: AC 320 550V Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V) Max. brake current: DC 0.61A Degree of protection: IP00 Input voltage: AC 180 317V Output voltage: DC 205V (at AC 230V) Max. brake current: DC 0.54A Degree of protection: IP00
Product key
E82ZWBRE
E82ZWBRB
Data sheet on E82ZWBRE brake resistor DS_Brake_8400_0001 Available for download at www.lenze.de/dsc
82

Accessories
Setpoint potentiometer
The speed can be selected (setpoint selection or selection of field frequency) using an external potentiometer. The setpoint potentiometer is connected to the analogue input terminals to this end. A scale and rotary knob are also available.
Setpoint potentiometer with scale and rotary knob
Design 1 kOhm/1 Watt potentiometer Rotary knob, 36 mm diameter Scale 0 100 %, 62 mm diameter
Product key ERPD0001K0001W ERZ0001 ERZ0002
Shield connection
Shield connections are available for quick and easy mounting of shielded cables according to EMC. The scope of supply includes the corresponding shield sheet, spring-wire clamps and/or snap-in clips for reliable contacting between cable shield and shield sheet. The shield sheets are angled such that the cables can be guided into the cable duct without too great a bend.
Shield connection
Design Control cable shield connection 0.37 ... 11kW power connection shield connection; cable diameter 8 20mm 15 ... 30kW power connection shield connection; cable diameter 15 28mm
Product key EZZ0015 EZZ0016
EZZ0017
83

Modules
Overview of modules
The inverters have a slot for the operating module or a module.
Design Communication module Features
The slot is located at the front of the drive. The following tables describe the available modules.
Slot Product key
CANopen 2 LED for communication status display DIP switch for selecting baud rate and address Pluggable terminal strips DeviceNet
EMF2178IB
EMF2179IB
ETHERNET Powerlink
2 RJ45 connections with LED for link/activity 2 LED for communication status display Integrated hub Controlled node (CN) External voltage supply possible
EMF2191IB
INTERBUS
2 LED for communication status display DIP switch for selecting the number of process and parameter data words AIF 3 LED for communication status display RS 232 or RS 485 Electrically isolated from the bus Electrically isolated from external voltage supply
EMF2113IB
LECOM-A/B
EMF2102IBCV001
LECOM-B
3 LED for communication status display RS 485 Electrically isolated from the bus Electrically isolated from external voltage supply
EMF2102IBCV002
LECOM-LI
3 LED for communication status display Optical fibre Electrically isolated from external voltage supply
EMF2102IBCV003
PROFIBUS
2 LED for communication status display Address can be set by means of a DIP switch Electrically isolated from the bus Compatibility switch for predecessor module EMF2131 IB
EMF2133IB
84

Product information

bersicht 8200 motec en
Function module Keypad
Brake switch
8200 motec
Switch/ potentiometer unit
Brake resistor
85

Product information
8200 motec for distributed drive tasks

Lenze frequency inverters are used in a large number of sectors and applications for electronically adjusting the speed of three-phase asynchronous motors. We offer uniform standard products with flexible scope for use, quick and easy commissioning, reliability and of course high quality. 8200 motec is a robust frequency inverter with a high degree of protection for the 0.25 7.5 kW power range which is ideal for distributed drive tasks. For example it can be fitted near the motor on the machine frame to offer optimum access in any mounting position. The power supply is disconnected from the drive electronics using plug-in contacts. In the event of service all you need do is loosen four screws to replace the heatsink and all electronics. Integrable function modules allow the 8200 motec to be incorporated in the control and automation set-up of your machine or plant with a precise fit. The 8200 motec is related to the "control cabinet frequency inverter 8200 vector offering the same function. Operation, diagnostics, functionality and drive behaviour are all the same which offers benefits in combined central/distributed concepts. The device is either operated via the XT keypad operating module or via a PC together with the convenient and free of charge GDCeasy operating software. Very simple retrofitting Other than the mains supply, no extra control voltage is needed to operate the 8200 motec, allowing what have previously been uncontrolled systems to be retrofitted at little cost for the purpose of process optimisation. Adaptable The selectable form of the V/f characteristic allows the frequency inverters to be adapted to loads with torque requirements rising in a constant or quadratic manner. The integrated flying restart circuit means that a drive can be easily restarted when the shaft is still turning. Energy-saving The power level is adapted such that the inverter is only driven to suit the current demand for torque/power. Immediately ready for operation The frequency inverters are preset for standard use Amongst other things, parameters are set for: controlled acceleration and deceleration using set acceleration and deceleration times assignment of inputs and outputs with standard functions Clear The XT keypad is also available for operation. Users can quickly access all inverter parameters in the clear menu structure using the 8 keys and a text display. The XT keypad is also used for status display, error diagnosis and, thanks to its integrated memory, for transferring settings to other inverters.
86

Product information
8200 motec for distributed drive tasks

The right setpoint source for every requirement via setpoint potentiometer to the control terminals via master voltage or master current to the control terminals via digital frequency input via an operator module via a bus module from a host system Reliable An adjustable slip compensation balances load-related speed variations without costly speed feedback. The maximum current limiting function ensures stable operation in all operating points under static and dynamic loads. A PTC thermistor can be connected to protect the motor. Communication-capable In communication with a host system, inverters can be incorporated using plug-on bus modules. Virtually all common field bus systems are available (CAN, CANopen, PROFIBUS, INTERBUS, DeviceNet, AS interface and ETHERNET Powerlink). Used around the world Thanks to the huge mains voltage range of up to 500 V (+10%), you don't need to worry about where in the world your machine is supplied. And the 8200 vector series is of course certified in line with international standards.
87

Product information

Control modes/motor control V/f control (linear or quadratic) Zero-sensor vector control Basic functions Freely assignable user menu 4 freely programmable parameter sets (can be swapped over online) Fault history buffer DC brake function Flying restart with coasting motor S-ramps for smooth acceleration Max. output frequency 650 Hz Fixed frequencies Masking frequencies PID controller Freely configurable inputs and outputs Level inversion Monitoring and protective measures Short circuit Earth fault Overvoltage Motor stalling Motor phase failure detection Load rejection/V-belt monitoring I x t-Motor monitoring Motor overtemperature (input for PTC or thermal contact) Diagnostics Status displays Braking operation Brake chopper Brake resistance 2 LEDs Integrated External
88

Product information
Control connections
The 8200 motec receives digital and analogue inputs and outputs through an I/O function module. These are used to control the inverter and/or incorporate it in automation and control concepts. Communication with a host system can be established and matched to the application using a plug-in communication module as an extra or alternative. This ensures great flexibility for various drive and automation tasks .
Design 8200 motec with standard I/O Product key I/O function module E82ZAFSC010 8200 motec with application I/O 8200 motec with bus I/O E82ZAFAC010 E82ZMFBC001 (0.25 0.37 kW) 1) E82ZAFBC001 (0.55 2.2 kW) E82ZAFBC201 (3.0 7.5 kW) Quantity: 1 Voltage or current input (can be switched over) Resolution: 10 bits Value range: 0 +/-10 V, 0/4 20 mA Quantity: 1 Resolution: 10 bits Value range: 0 10 V, max. 2 mA
You can select from three different I/O modules: standard I/O for standard applications application I/O for challenging applications bus I/O for bus and I/O mixed operation (a bus function module is also needed) The function modules are integrated in the 8200 motec carrier housing.
Inputs/outputs Analog inputs
Quantity: 1 Voltage or current input (can be switched over) Resolution: 10 bits Value range: 0 +/-10 V, 0/4 20 mA Quantity: 1 Resolution: 10 bits Value range: 0 10 V, max. 2 mA
Quantity: 2 Voltage or current input (can be switched over) Resolution: 10 bits Value range: 0 +/-10 V, 0/4 20 mA Number: 2, optional: voltage or current input Resolution: 10 bits Voltage: Value range: 0 10 V, max. 2 mA Current: Value range: 0/4 20 mA Quantity: 7 Switching level: PLC (IEC 61131-2) 2 inputs, can optionally be used as a frequency input (10 kHz, 2-track)
Analog outputs
Digital inputs
Quantity: 5 Switching level: PLC (IEC 61131-2) 2 inputs, can optionally be used as a frequency input (10 kHz, 1-track) Quantity: 1 Switching level: PLC (IEC 61131-2) Max. output current: 50mA
Quantity: 5 Switching level: PLC (IEC 61131-2) 2 inputs, can optionally be used as a frequency input (10 kHz, 1-track)
Digital outputs
Quantity: 2 Quantity: 1 Switching level: Switching level: PLC (IEC 61131-2) PLC (IEC 61131-2) Quantity: 1, frequency output Max. output current: (10 kHz, HTL) 50mA Max. output current: 8A Max. output current: 50A Quantity: 1 (15 ... 90 kW: 2) Contact: change-over AC connection: 250 V, 3 A DC connection: 24V, 2A Quantity: 1 (15 ... 90 kW: 2) Contact: change-over AC connection: 250 V, 3 A DC connection: 24V, 2A
Relay
Quantity: 1 (15 ... 90 kW: 2) Contact: change-over AC connection: 250 V, 3 A DC connection: 24V, 2A
Interfaces Extension modules

1) Bus
Bus function module needed
I/O incl. terminal cradle (observe installation height)
Circuit diagrams DS_SP_8200m_0001 Available for download at www.lenze.de/dsc
Dimension sheet for bus I/O (0.25 0.37 kW) DS_MB_8200m_0001 Available for download at www.lenze.de/dsc
89

Product information

Conformity CE: Low-Voltage Directive (2006/95/EC) Approvals UL 508C Enclosure EN 60529 NEMA Climatic conditions Storage (EN 60721-3-1) Transport (EN 60721-3-2) Operation (EN 60721-3-3) Rated output current derating Permissible installation height Rated output current derating Vibration resistance Power Conversion Equipment (file no. 132659) IP65 (IP54 for 3.0 7.5 kW with fan module E82ZMV) Protection against accidental contact according to NEMA 250 type 4 (type 12) 1K3 (temperature: -25C ... + 60C) 2K3 (temperature: -25C ... + 70C) 3K3 (temperature: -20C + 60C) above + 40C by 2.5%/C 0 ... 4000 m amsl Above 1000 m amsl by 5%/1000 m Acceleration resistant up to 2 g according to Germanischer Lloyd, general conditions Permissible supply forms Operation on TT systems, TN systems or systems with earthed neutral without additional measures Operation on IT systems not possible The devices are approved only for operation on symmetrical systems. Operation on systems with earthed phase conductor is not permitted. Leakage current to PE EN 61800-5-1 Noise emission EN 61800-3 > 3.5 mA Cable-guided, category C2 up to 1 m shielded motor cable: with integrated RFI measures 1) Cable-guided, category C2 up to 10 m shielded motor cable: with integrated RFI measures 1) Category C3 Overvoltage category III, more than 2000 m above sea level overvoltage category II 2 Safe isolation of mains: double/reinforced insulation
Noise immunity EN 61800-3 Insulation resistance EN 61800-5-1 Pollution degree EN 61800-5-1 Protective insulation of control circuits EN 61800-5-1
1) Motor
cable lengths depend on inverter type and switching frequency
90

Inverter
Rated data
The data is valid for operation at 1 /N/PE AC 230 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200m_0001 Available for download at www.lenze.de/dsc
PN [kW]
0.25 E82MV251_2B001
0.37 E82MV371_2B001
UNetz [V] Rated mains current INetz [A] Rated output current 8 kHz Max. output current 8 kHz Power loss Dimensions Height Width Depth 1) Mass
1) When
1/N/PE AC 180 V -0% 264 V +0%; 45 Hz -0% 65 Hz +0% 3.4 1.7 2.5 30 190 138 100 1.8 5 2.4 3.6 40
IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg]
using bus I/O or brake switch: 135mm.
Dimensioned drawings DS_MB_8200m_0001 Available for download at www.lenze.de/dsc
91

Inverter
Rated data
The data is valid for operation at 3/N/PE AC 400 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Other rated data, e.g. for operating with increased rated power DS_GD_8200m_0001 Available for download at www.lenze.de/dsc
PN [kW]
0.55
0.75
1.5
2.2
E82MV551_4B001 E82MV751_4B001 E82MV152_4B001 E82MV222_4B001 UNetz [V] Rated mains current INetz [A] Rated output current 8 kHz Max. output current 8 kHz Power loss Dimensions Height Width Depth Mass IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg] 1.8 2.7 35 202 156 151 2.8 2.4 2.4 3.6 45 3.8 3.9 5.8 70 230 176 167 4.1 5.5 5.6 8.4 95 3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 %
92

Inverter
Rated data
The data is valid for operation at 3/N/PE AC 400 V. Unless otherwise specified, the data refers to the default setting with a switching frequency of 8 kHz. Depending on the application (e.g. with wall mounting), the E82ZMV fan module is needed (see accessories chapter). Other rated data, e.g. for operating with increased rated power DS_GD_8200m_0001 Available for download at www.lenze.de/dsc
PN [kW]
5.5
7.5
E82MV302_4B001 E82MV402_4B001 E82MV552_4B001 E82MV752_4B001 UNetz [V] Rated mains current INetz [A] Rated output current 8 kHz Max. output current 8 kHz Power loss Dimensions Height Width Depth Mass
1) When 1)
3/PE AC 320 V-0 % 550 V+0 %; 45 Hz-0 % 65 Hz+0 % 9.5 7.3 11 140 12.3 9.5 14.2 180 325 211 163 9.7 16.8 13 19.5 230 21.5 16.5 24.8 290
IN [A] Imax [A] PV [W] H [mm] B [mm] T [mm] m [kg]
using the E82ZMV fan module: 223mm
93

Accessories

An external brake resistor is needed to decelerate larger moments of inertia or in the event of longer operations in generator mode. It converts braking energy into heat. The brake resistors recommended in the table are designed for around 1.5 times the regenerative power for a cycle time of 15/135 s (brake/pause). The brake resistors are fitted with a thermostat (potential-free NC contact).
Motor power (asynchronous motor, 4pole) PN [kW] 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 Motor power (asynchronous motor, 4pole) PN [kW] 0.25 0.37 0.55 0.75 1.5 2.2 3 4 5.5 7.5 3 AC 400/500 Mains voltage Inverter UNetz [V] 1 AC 230/240 E82MV251_2B001 E82MV371_2B001 E82MV551_4B001 E82MV751_4B001 E82MV152_4B001 E82MV222_4B001 E82MV302_4B001 E82MV402_4B001 E82MV552_4B001 E82MV752_4B001 Integrated ERBS240R300W ERBS180R350W ERBS100R625W ERBS082R780W 566 x 124 x 122 666 x 124 x 122 3.1 3.6 382 x 124 x 122 2.1 ERBS470R150W 222 x 124 x 122 1.3 3 AC 400/500 Mains voltage Inverter UNetz [V] 1 AC 230/240 E82MV251_2B001 E82MV371_2B001 E82MV551_4B001 E82MV751_4B001 E82MV152_4B001 E82MV222_4B001 E82MV302_4B001 E82MV402_4B001 E82MV552_4B001 E82MV752_4B001 Integrated ERBS240R300W ERBS180R350W ERBS100R625W ERBS082R780W 1 240 180 100 82 300 350 625 780 45 53 94 117 ERBS470R150W 470 150 22.5 Product key
Brake resistance ERBS... (IP65)
Brake resistor data Continuous power P [W] Thermal capacity WK [kWs]
Brake chopper
Brake resistance
Quantity
Resistance R [Ohm]
Product key
Brake resistor data
Brake chopper
Brake resistance
Dimensions H x B x T [mm]
Mass m [kg]
Data sheet on brake resistors DS_ZB_ERBS_0001 Available for download at www.lenze.de/dsc
94

Accessories
Keypad
Diagnosis terminal with keypad and connection cable
Design
Features Keypads and accessories Diagnosis terminal complete with XT keypad (EMZ9371BC) Suitable for the 8200 and 9300 inverters series IP20 degree of protection
Slot
Product key
E82ZBBXC
Diagnosis terminal with keypad
Diagnosis terminal complete with keypad (E82ZBC) Suitable for 8200 inveter series IP55 degree of protection Connection cable, 2.5 m
AIF E82ZBB
E82ZWL025 E82ZWL050 E82ZWL100
Connection cable
Connection cable, 5 m Connection cable, 10 m
Using a PC and the PC interface (RS232), the inverter can be operated and diagnosed (as an alternative to using a keypad) via the convenient and free of charge "Global Drive Control easy" parameter setting/operating software. A PC system cable is used to link to the PC , a connection cable to link to the inverter.
PC interface (RS232) with connection cable and PC system cable
Design
Features RS 232 2 LED for communication status display No external voltage supply required PC system cable 0.5m
Slot
Product key
Diagnosis terminal with RS 232 interface
FIF
E82ZBL-C
EWL0048 EWL0020 EWL0021
PC system cable
PC system cable 5m PC system cable 10m
95

Accessories
Wiring terminals
Wiring terminals allow mains or control cables to be looped through and wired in the carrier housing of the 8200 motec. A "power bus" can be set up in conjunction with the mains bus connectors. System terminals are perfect for connecting and wiring control cables. 3 ... 7.5 kW: When using standard twin wire end ferrules, mains cables of up to 4mm2 can be rounded in the motec carrier housing.
Design Mains bus connector 0.25 0.37 kW (max. 16A) Mains bus connector 0.55 2.2 kW (max. 24A) System terminals (12-pole) 0.55 2.2kW 1) Product key E82ZWKN2 E82ZWKN4 E82ZWKS
Wiring terminals E82ZWKN4 and E82ZWKN2
1) System terminals cannot be used in combination with bus I/O or brake switch
Current limiting module

A current limiting module reduces the current peak when the 8200 motec(s) is (are) started up on the mains supply. The module is designed for DIN rail mounting.
Current limiting module
Design Current limiting module 0.25 2.2 kW (max. 20A)

2) At
Product key E82ZJ004

2)
0.55 2.2kW: use 3 items
Data sheet on current limiting module DS_ZB_SBM_0001 Available for download at www.lenze.de/dsc
96

Accessories
Brake switch
The brake switch comprises a rectifier and an electronic circuit breaker for switching an electromechanical brake. The brake switch is fitted inside the 8200 motec. It is controlled using a digital output from the standard or application I/O . In the 0.25 ... 2.2kW power range the brake switch cannot be used in combination with bus I/O or system terminals.
Brake switch
Design
Features Brake switch for 0.55 7.5kW Input voltage: AC 320 550V Output voltage: DC 180V (at AC 400V), DC 225V (at AC 500V) Max. brake current: DC 0.61A for 0.55 7.5kW Input voltage: AC 180 317V Output voltage: DC 205V (at AC 230V) Max. brake current: DC 0.54A for 0.25 0.37kW E82ZWBRB brake switch incl. terminal cradle Input voltage: AC 180 264V Output voltage: DC 205V (at AC 230V) Max. brake current: DC 0.41A
Product key
E82ZWBRE
E82ZWBRB
E82ZMBRB
Data sheet on E82ZWBRE brake resistor DS_Brake_8400_0001 Available for download at www.lenze.de/dsc Data sheet on E82ZMBRB brake switch DS_Brake_8400_0003 Available for download at www.lenze.de/dsc
Switch/potentiometer unit
The switch/potentiometer unit is fitted on the 8200 motec itself or at another location in the plant. Using the switch/potentiometer unit and an I/O function module (standard I/O, application I/O, bus I/O) an analogue setpoint can be selected for the inverter with the integrated potentiometer; the rotary switch can be used to e.g. start or stop the drive or change the direction of rotation. The switch/potentiometer unit is supplied with a 2.5 m connecting cable and fixings for mounting on the 8200 motec heatsink.
Design Switch/potentiometer unit (IP65) Product key E82ZBU
Switch/potentiometer unit
Data sheet on switch/potentiometer unit iE82ZBU DS_ZB_8200m_0001 Available for download at www.lenze.de/dsc
97

Accessories
Switch unit
The switch unit is fitted in an M20 cable gland of the 8200 motec. A digital input can be used to e.g. start or stop the drive.
Switch unit
Design Switch unit (IP55)
Product key E82ZBS020
Fan module
The fan module is provided for 8200 motec in the power range 3.0 7.5kW and contains an electronic fan which is powered by the 8200 motec. The fan module is needed when the 8200 motec is wall-mounted when using motors or geared motors which were not produced by Lenze. when using self-ventilated Lenze motors or geared motors which operate without reducing the rated output current.
Fan module
Design Fan module (IP 54)
Product key E82ZMV
Adapter plate
Adapter plates are available for fitting the 8200 motec on motors whose drilling pattern does not match the Lenze standard. The plates should be drilled by the user as required for the motor awaiting adaptation.
Adaptor plate
Design Adapter plate 0.25 0.37kW Adapter plate 0.55 2.2kW Adapter plate 3.0 7.5kW
Product key EJ0048 EJ0047 EJ0050
98

Modules
Overview of modules
The inverters have a slot for a module. The slot is inside the motec. Depending on application, it should be equipped with a corresponding module.
Design Function module 5 digital inputs 1 digital output 1 analog input 1 analog output Coated design for operation in industrial environments 7 digital inputs 2 digital outputs 2 analog inputs 2 analog outputs 1 frequency output Coated design for operation in industrial environments Features
An extra bus function module can be used when using the bus I/O. The table below describes the modules available for this slot.
Slot Product key
Standard I/O
E82ZAFSC001
Application I/O
E82ZAFAC001
AS-i
2 LED for communication status display 2 freely configurable digital inputs Coated design for operation in industrial environments
E82ZAFFC001
CAN
FIF Lenze system bus Coated design for operation in industrial environments
E82ZAFCC001
CAN I/O
Lenze system bus 2 freely configurable digital inputs DIP switch for selecting baud rate and address Coated design for operation in industrial environments Communication profile: CANopen DS301, V4.02 Lenze system bus 2 LED for communication status display DIP switch for selecting baud rate and address Coated design for operation in industrial environments
E82ZAFCC201
CANopen
E82ZAFUC001
DeviceNet
2 LED for communication status display DIP switch for selecting baud rate and address Coated design for operation in industrial environments
E82ZAFVC001
99

Modules
Overview of modules
Design Function module 2 LED for communication status display DIP switch for selecting the number of process and parameter data words Coated design for operation in industrial environments Features Slot Product key
INTERBUS
E82ZAFIC001
LECOM-B
RS 485 2 LED for communication status display Coated design for operation in industrial environments Communication profile: PROFIBUS-DP-V0 FIF 2 LED for communication status display Bus terminating resistor can be activated using DIP switch Coated design for operation in industrial environments Communication profile: PROFIBUS-DP-V0 and V1 2 LED for communication status display 2 freely configurable digital inputs Bus terminating resistor can be activated using DIP switch DIP switch for address selection Coated design for operation in industrial environments
E82ZAFLC001
PROFIBUS
E82ZAFPC001
PROFIBUS I/O
E82ZAFPC201
100
Global Drive Control
Selection and order data

The "Global Drive Control (GDC) PC program is a clear tool which is easy to understand. It is used for the operation, parameter setting, configuration and diagnostics of many Lenze drives and automation devices. Advantages at a glance: quick and easy drive commissioning via short set-up intuitive operation even for inexperienced users extensive Help functions convenient diagnostics options using various monitor windows and oscilloscope functions make external measuring instruments superfluous the function blocks can be interconnected without any knowledge of how to program using the function block editor
User interfaces of Global Drive Control
Design Global Drive Control "easy", freeware
GDC starter package
Global Drive Control, single user licence
Global Drive Control, multiple user licence Global Drive Control, corporate licence
Global Drive Control, buyout licence
Features Order free of charge Download via the Internet Includes GD Loader Languages: German/English Includes: - Global Drive Control, single user licence - USB system bus adapter CD-ROM included in scope of supply Installation on one PC Includes GD Loader and GD Oscilloscope Languages: German/English CD-ROM not included in scope of supply Multiple installations on the number of machines for which licences have been purchased The basis is a single user licence CD-ROM not included in scope of supply Multiple installations within a company at one location The basis is a single user licence CD-ROM not included in scope of supply Multiple installations within a company at one location Issuing of sublicences in conjunction with Lenze drives installed in a machine The basis is a single user licence
Product key Download free of charge
ESP-GDC-2S
ESP-GDC2
ESPMGDC2
ESPFGDC2
ESPBGDC2
101

The following table describes functions and features of the engineering software. Since not all functions can be accessed by every drive, the engineering software appears differently, depending on the selected drive.
Product key Short form Design GDC easy Code list, access to all parameters STARTTEC 8200 vector / 8200 motec 9300 vector 9300 servo inverter Drive PLC 9300 Servo PLC ECS axis and power supply module I/O system IP20 EthernetCAN ModemCAN Function block editor 8200 vector / 8200 motec 9300 vector 9300 servo inverter ECSxS (Speed & Torque) Short setup dialogs STARTTEC 8200 vector / 8200 motec 9300 vector 9300 servo inverter ECSxx Assisted setup 8200 vector / 8200 motec Diagnostics Monitor window Input / output diagnostics 8200 vector / 8200 motec Oscilloscope function 9300 vector 9300 servo inverter ECSxx Additional integrated software Global Drive Oscilloscope Global Drive Loader
ESPGDC2 GDC
102
Data access/communication
The following table describes the communication paths of the engineering software to the connected drives. Some drives do not support all communication paths, so that some communication paths may not be possible.
Product key Short form Design GDC easy Version Latest software version Communication System bus (CAN) V4.10 USB connection with USB system bus adapter EMF 2177IB 1) Parallel interface with system bus adapter EMF 2173IB RS485 with interface converter (LECOM B) 2) Optical fibre via RS232 converter of PC (LECOM LI) RS232 (LECOM A) Via all connections defined on the OPC Drive Server (bus server)
ESPGDC2 GDC
LECOM
OPC Drive Server

port.
2) Possible
1) Not valid for Windows NT. This operating system does not support the USB
using one of the intelligent interface converters freely available on the market (not supplied by Lenze).
System requirements
To be able to use Global Drive Control, the following minimum hardware and software requirements must be met: MicrosoftWindows 98/Me, Windows NT 4.0 SP5 or higher or Windows 2000 SP2/XP or higher IBM compatible PC with Intel Pentium processor 333 MHz or higher At least 128 MB RAM At least 250 MB free hard disk space At least 1024 x 768 pixels screen resolution with 256 colours Mouse CD-ROM drive Internet Explorer Version 5 or higher Free slots/interfaces in accordance with the requirements of the individual fieldbus interface modules
103
13217046
Lenze Drives GmbH * Breslauer Strasse 3 * D-32699 Extertal * Subject to technical alterations * Printed in Germany 02.2009 Version 1.0 en

LENZE Frequency Inverter

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Versatile, robust, tried-and-tested

smd frequency inverter

8200 vector frequency inverter

9300 vector frequency inverter

8200 motec frequency inverter

Frequency inverter en 02/2009

smd frequency inverter

Frequency inverter en 02/2009

8200 vector frequency inverter

9300 vector frequency inverter

Frequency inverter en 02/2009

8200 motec frequency inverter

Frequency inverter en 02/2009

smd product key

Frequency inverter en 02/2009

8200 vector product key

Frequency inverter en 02/2009

9300 vector product key

Frequency inverter en 02/2009

8200 motec product key

Frequency inverter en 02/2009

Frequency inverter en 02/2009

smd frequency inverter

About this catalogue

Inverters and accessories

Keypad RFI filter

Standard geared motors

Frequency inverter en 02/2009

smd frequency inverter

smd for simple applications

Frequency inverter en 02/2009

smd frequency inverter

Functions and features

Frequency inverter en 02/2009

smd frequency inverter

CAN bus (system bus) RS485, LECOM, Modbus

Circuit diagrams DS_GD_smd_0002 Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

smd frequency inverter

Standards and operating conditions

Frequency inverter en 02/2009

smd frequency inverter

s cable length may be affected if EMC conditions have to be met.

3) Filter integrated: max. 10 m motor cable (shielded) with category C2 according

Dimensioned drawings DS_MB_smd_0001 Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

smd frequency inverter

s cable length may be affected if EMC conditions have to be met.

to EN 61800-3 only permissible with mains choke, type ELN1-0250H018

Dimensioned drawings DS_MB_smd_0001 Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

smd frequency inverter

s cable length may be affected if EMC conditions have to be met.

Dimensioned drawings DS_MB_smd_0001 Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

smd frequency inverter

s cable length may be affected if EMC conditions have to be met.

Dimensioned drawings DS_MB_smd_0001 Available for download at www.lenze.de/dsc

Frequency inverter en 02/2009

smd frequency inverter