Des QC 8505 Ab 08

QATAR CHEMICAL TA17
DESCON ENGINEERING QATAR L L C.
WELDING PROCEDURE SPECIFICATION

(WPS)
Welding Procedure Specification no.
MAINT/P#8505/WPS-08
Supporting PQR No.(s)
PI-124/PQR/017
Welding Process (es)
GTAW + SMAW
CODE
ASME IX (2010) / B31.3 (2010)
Revision No.
00
Date
25-08-2016
Revision No.
01
Date
05-04-2005
Type (s)
Manual
* (Automatic, Manual, Machine or Semi-Auto)
JOINTS (QW-402)
Joint Design
As Per Attached Sketch
Backing
GTAW - NO / SMAW - YES
Backing Material (Type)
Weld Metal for SMAW
Metal
Nonfusing Metal
Nonmetallic
Other
Bevel Preparation:- Flame cut, Machining / Grinding

BASE METALS (QW-403)
P.No.
Group No.
to P.No.
Group No.
OR
Specification type and grade
A 335-Gr P11/ SA 234 WP 11 & EQUIVALENT
to specification type and grade

OR
A 335-Gr P11/ SA 234 WP 11 & EQUIVALENT
Chem. Analysis and Mech. Prop.
N.A
to Chem. Analysis and Mech. Prop.
N.A
Thickness Range :
Base Metal :
Groove
1.5 ~ 17 mm Max
Fillet
All
Pipe Dia Range:
Groove
All
Fillet
All
Other
N.A
FILLER METALS (QW-404)
Root/ Hot Pass
Filling / Capping
Spec. No. (SFA)
A 5.28
A 5.5
AWS No. (Class)
ER 80S-B2
E 8018-B2
F. No.
A.No.
Size of Filler Metals
2.4 mm
2.5, 3.2 mm
Deposited Weld Metal:
Groove
7 mm Max.
10.02 mm max.
Fillet
All
All
Electrode-Flux (Class)
N.A
N.A
Flux Trade Name
N.A
N.A
Consumable Insert
N.A
N.A
Other
ESAB OK 12.61
ESAB OK 55.00
Thickness Range :
QATAR CHEMICAL TA17

DESCON ENGINEERING QATAR L L C.
WELDING PROCEDURE SPECIFICATION

(WPS)
Doc. No QAT-QA&QC/FRM-66 Rev.00
WPS No.
POSITIONS (QW-405)
MAINT/P#8505/WPS-08
Rev.
00
POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove
All
Welding Progression :
Position(s) of Fillet
Uphill
All
700 20
Temperature Range
Downhill
N.A
Time Range
1 HR / 25MM
Heating Rate 150 C/hr Cooling Rate 150 C /hr
GAS (QW-408)
Percentage Composition
PREHEAT (QW-406)
Preheat Temp Min.

Interpass Temp
150 C
250C Max
Preheat Maintenance
None
Shielding
Trailing
Back./Purg.
(Continuous or special heating where applicable should be recorded)
Gas (es)
Argon
(Mixture)
99.99%
Flow Rate
8~12 (l/min)
N.A
N.A
N.A
N.A
N.A
N.A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC
Amps (Range)
DC
Polarity
See Table Below
EN/ EP
Volts (Range)
See Table Below
Tungsten electrode Size and Type
2.4 mm, 2% Thoriated
Mode of Metal Transfer for GMAW
N/A
Electrode Wire feed speed range
N/A
(Pure Tungsten, 2% Thoriated, etc.)

(Spray arc, short circuiting arc, etc.)
TECHNIQUE (QW-410)
String or Weave bead
String / Weaving (3 Times of Electrode Dia Max)
Orifice or Gas Cup Size

4 ~12 mm
Initial and Interpass Cleaning (Brushing, Grinding etc.)
Method of Back Gouging
None
Oscillation
Contact Tube to Work distance
N.A
N.A
Multiple or Single Pass (per side)

Multiple or Single Electrodes
Multiple
Single
Travel Speed (Range)

Peening
N.A
Other
N.A
Wire brushing, Grinding / Chipping
See Table Below
Filler Metal
Weld
Pass (es)
Process
Root
Current
Volt
Range
Travel Speed
Range (mm/min)
Heat Input
Kj/mm
103 ~ 110
12 ~ 14
0.9
1.39 ~ 1.74
EN
105 ~ 111
12 ~ 14
1.1
1.13 ~ 1.39
2.5
EP
105 ~ 125
20 ~ 24
1.2
1.81 ~ 2.59
ER 8018-B2
3.2
EP
105 ~ 125
21 ~ 25
1.3
1.73 ~ 2.45
ER 8018-B2
2.5
EP
106 ~ 122
22 ~ 26
1.5
1.57 ~ 2.14
Class
Dia.
DC
Amp.
Range
GTAW
ER 80S-B2
2.4
EN
Hot
GTAW
ER 80S-B2
2.4
Fill
SMAW
ER 8018-B2
Fill
SMAW
Cap
SMAW
DESCON QA/QC
Q-Chem QA/QC
NAME : TOUSEEF RAFIQUE
NAME :
SIGN . :
SIGN . :
DATE :
DATE :

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QATAR CHEMICAL TA17

DESCON ENGINEERING QATAR L L C.

WELDING PROCEDURE SPECIFICATION

Welding Procedure Specification no.

Supporting PQR No.(s)

Welding Process (es)

ASME IX (2010) / B31.3 (2010)

* (Automatic, Manual, Machine or Semi-Auto)

As Per Attached Sketch

GTAW - NO / SMAW - YES

Backing Material (Type)

Weld Metal for SMAW

Bevel Preparation:- Flame cut, Machining / Grinding

A 335-Gr P11/ SA 234 WP 11 & EQUIVALENT

to specification type and grade

A 335-Gr P11/ SA 234 WP 11 & EQUIVALENT

Chem. Analysis and Mech. Prop.

to Chem. Analysis and Mech. Prop.

Pipe Dia Range:

FILLER METALS (QW-404)

Root/ Hot Pass

Spec. No. (SFA)

AWS No. (Class)

Size of Filler Metals

Deposited Weld Metal:

Flux Trade Name

QATAR CHEMICAL TA17

WELDING PROCEDURE SPECIFICATION

POST WELD HEAT TREATMENT (QW-407)

Preheat Temp Min.

(Continuous or special heating where applicable should be recorded)

ELECTRICAL CHARACTERISTICS (QW-409)

See Table Below

See Table Below

Tungsten electrode Size and Type

2.4 mm, 2% Thoriated

Mode of Metal Transfer for GMAW

Electrode Wire feed speed range

(Pure Tungsten, 2% Thoriated, etc.)

String / Weaving (3 Times of Electrode Dia Max)

Orifice or Gas Cup Size

Multiple or Single Pass (per side)

Travel Speed (Range)

Wire brushing, Grinding / Chipping

See Table Below

NAME : TOUSEEF RAFIQUE

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