Wps For Ss Welding in Pump Room: Phase-3A Development at Indira Gandhi International Airport

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PHASE-3A DEVELOPMENT AT

INDIRA GANDHI INTERNATIONAL


AIRPORT
METHOD STATEMENT – WELDING
PROCEDURE SPECIFICATION

WPS FOR SS WELDING IN PUMP ROOM


WELDING PROCEDURE SPECIFICATION

WELDING PROCESS: SMAW

Joint Detail & Design (QW-402): Single V Butt

BASE METALS (QA-403)

Material Specification: ASTM

Pipe Dia & Thickness: 150mm Dia as per IS codes

Type or Grade: Grade C

Thickness Range:

Fillet

Pipe Dia Range

FILLER MATALS ( QW-404)

SFA

F No.

A No.

AWS No. Class: E6010, E6013

Size of Filler metals: Root 2.5 Final 3.15mm

Weld Metal: GI/MS Pipes

Electrode
POSITION (QW-405)

Position: 6G

Position of Groove: All position

Welding Progression: Up Hill

PRE HEAT (QW-406)

Preheat Temperature Min: Ambient

Interpass Temperature Max: 250 deg C

Preheat Maintenance: Nil

POST WELD HEAT TREATEMENT (QW-407)

Temperature : NA

Time: NA

Other: NA

GAS (QW-408)

Gases Mixture Flow rate


Shielding
Trailing
Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC

Amps ( Range)

Polarity

Volt ( Range)
TECHNIQUE (QW-410)

String or Weave Bead: String/Weaving shall not exceed 2.5 times of electrode dia

Orifice or Gas Cup Size : NA

Initial & Inter pass cleaning: Wire Brushing, grinding

Method of Back gouging: Nil

Oscillation: 2.5 time of dia

Multiple or Single pass ( per side)

Multiple or Single Electrode:

Travel speed ( Range): 65 to 120 mm per min

WELDING PROCEDURE:

Weld Process Filler Metal Current Voltage Travel speed


Laye Class Diameter Type or Ampere Range Range
r Polarity Range
Root GTAW E6010 2.5mm DCEP 70-100 22-28 60-70mm/min
Filler GTAW E6013 3.15mm DCEP 90-130 22-32 60-120mm/min

TESTING

INPROCESS AND FINAL INSPECTION TESTING: Visual

RECORDS

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