Ipc TM 650 Test Methods Manual

The Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road Northbrook, IL 60062-6135
Number
2.4.41.1
Subject
Coefficient of Thermal Expansion by the Vitreous
Silica (Quartz) Dilatometer Method
IPC-TM-650
TEST METHODS MANUAL
Date
8/97
Revision
A
Originating Task Group

N/A
and the coefficients of linear thermal expansion (CTE) are calculated from the recorded data.
1.0 Scope
To describe the vitreous silica dilatometer method for

determining the linear thermal expansion of laminated materials within the temperature range of 55C to 100C. Inorganic
substrates (non-laminated) shall be tested within a range of
55 to 150C.
1.1
2.0 Applicable Documents
Standard Test Method for Linear Thermal

Expansion of Solid Materials with a Vitreous Silica Dilatometer
This device measures the difference in thermal expansion

between a test specimen and the vitreous silica parts of the
dilatometer (Figure 1).
Specimen holder (tube) and probe shall be made of vitreous silica. The probe contact shall be flat or be rounded to
approximately a 10 mm radius.
4.2
ASTM-E-228
Test for Coefficient of Linear Thermal Expansion of Plastics
ASTM-D-696
Test for Linear Thermal Expansion of Solid

Materials by Thermodilatometry
Chamber for uniformly heating and cooling the specimen. The specimen temperature change rate shall be controlled. The temperature gradient in the specimen shall not
exceed 0.5C/cm.
4.3
ASTM-E-831
ASTM-E-77 Verification and Calibration of Liquid-in-Glass

Thermometers
ASTM-E-220
Calibration of Thermocouples by Comparison
4.4 Transducer, for measuring the difference in length

between the specimen and the specimen holder with an
accuracy of at least 0.5m. The transducer shall be protected or mounted so that temperature changes will not affect
the readings by more than 1.0m.
Techniques
ASTM-E-644
Testing Industrial Resistance Thermometers
3.0 Test Specimen

3.1 Laminated materials which may or may not contain
metal layers.
Nominal test specimen dimensions shall be 1/4 inch

wide x 2 inch 4 inch long x 1/8 inch minimum thickness. End
surfaces shall be ground parallel. Any deviation from nominal
should recognize thermal gradients of the temperature chamber, thermal lag of specimen and any bending of specimen.
Thicknesses under 1/8 inch shall be supported by adequate
clamping devices unless it is certain that the specimen will
remain straight during testing.
3.2
Micrometer, for measuring the reference length, Lo, of

the specimen with an accuracy of at least 25m.
4.5
Thermocouple, types E, K, or T, for measurement of the

specimen temperature. (Type E is NiCr versus constantan,
type K is NiCr versus NiAl and Type T is Cu versus constantan.)
4.6
Recorder or data logger for collecting temperatures and

lengths.
4.7
5.0 Procedure
Rough cut with a band saw or

metallurgical cut-off wheel and finish machining by grinding.
Care must be exercised to remove roughness from specimen
ends. The ends shall be parallel to .001 inch/inch.
5.1 Sample Preparation
4.0 Apparatus
Vitreous silica dilatometer of either the tube or push rod

type to determine the change in length of a solid material as a
function of temperature. The temperature is controlled at a
constant heating or cooling rate. The linear thermal expansion
4.1
5.2 Sample condition (only for laminated, organic specimens).

5.2.1 The specimen shall be immersed in isopropyl alcohol
and agitated for twenty seconds.
Material in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
Page 1 of 3
IPC-TM-650
Number
2.4.41.1
Date
8/97
Subject
Coefficient of Thermal Expansion by the Vitreous Silica (Quartz)
Dilatometer Method
Revision
A
IPC-24411-1
Figure 1
Cutaway view of vitreous silica tube dilatometer
5.2.2
Condition E-1/110.
5.3.4 Recommended standard reference materials:
5.2.3
Condition C1-40/23/50.
NBS Fused Silica SRM 739; CTE .55 PPM/C (for calibration of dilatometer)
5.3 Calibration
NBS Single Crystal Sapphire - SRM 732; CTE 5.5 PPM/C

(for use with low expansion materials)
5.3.1 The transducer shall be calibrated by imposing a

series of known displacements with a precision screw
micrometer or set of end gage blocks.
OFHC Copper; CTE 17.3 PPM/C (for use with high

expansion materials)
The expansion of the dilatometer system, (L/Lo)s,
and the calibration constant, for corrections of lead lag, temperatures, etc., are determined at 20C intervals using the following equations:
5.3.5
The temperature sensor shall be calibrated according

to an appropriate ASTM method (E-220) or procedure recommended by the National Bureau of Standards.
5.3.2
5.3.3 The dilatometer, as a total system, shall be calibrated

by measuring two reference materials of known thermal
expansion. One of the materials should have an expansion
close to the sample specimen, and the other close to that of
the dilatometer.
Page 2 of 3
(L/Lo)s = (L/Lo)t (L/Lo)m

L
L
( )
(
L )t
L s
A =
L
(L ) m
o
IPC-TM-650
Number
2.4.41.1
Subject
Coefficient of Thermal Expansion by the Vitreous Silica (Quartz)
Dilatometer Method
Date
8/97
Revision
A
where:
Lo = specimen length
(LL) t = certified expansion of the reference material.

o
(L/Lo)m = the measured expansion of the reference material.
(LL) s
o
= the expansion of the vitreous silica parts of the dila-
procedure per 5.4.1-5.4.8, following the first cycle. Remeasurement of the specimen length must not be omitted prior to
start of the second cycle.
5.4.10 Test a total of four specimens, two prepared with the
length in the machine direction of the laminate reinforcement
and two cut in the transverse direction. This quantity is
intended to represent the expansion characteristics of a 18
inch x 24 inch panel size.
6.0 Calculations
tometer.
Linear thermal expansion (LTE), the change in length per
unit length resulting from a temperature change is represented
by:
6.1
Following the conditioning steps per

5.2, two thermal cycles shall be conducted per test. The first
is to normalize the specimen and the second to generate data
for the calculation of CTE.
5.4 Test Procedure
5.4.1 Measure the initial length of the specimen, using the

micrometer to .001 inch.
Place the specimen in the dilatometer after making

certain that all contacting surfaces are free of foreign material.
Specimens with thickness 0.125 inch shall be supported with
side plates. Care must be taken to assure good seating of the
specimen against the bottom of the tube bottom and the push
rod.
5.4.2
( )
L
L
= A
+
Lo
Lo a
(LL) s
o
where:
(LL)a
o
is the expansion as indicated by the transducer, L is the

observed change in length (L = L 2 L 1 ). LTE is often
expressed in m/m (parts per million).
Mean coefficient of linear thermal expansion the linear
thermal expansion per change in temperature. Represented
by:
6.2
5.4.3 Place the thermocouple sensor in intimate contact
with the specimen at midlength.
5:4.4 Mount the transducer to provide a stable contact with
the probe. The sample loading force shall be the minimum
necessary for proper contact between the rod and specimen,
and the bottom of the tube and specimen. Set the transducer
at a nominal initial reading.
5.4.5 Place the assembled dilatometer into the chamber
and allow the temperature of the specimen to come to equilibrium.
5.4.6 Record the initial readings of the thermocouple and
the transducer.
5.4.7
Heat and cool at a constant rate of 2C/min.
5.4.8
Record length changes as a function of temperature.
5.4.9
Remove the specimen from the fixture and repeat the
m =
L/Lo
(L2L1)
=
T
Lo(T2T1)
where L1 and L2 are the lengths of the specimen at the test

temperatures T1 and T2.
Instantaneous coefficient of linear thermal expansion
the slope of the linear thermal expansion curve at temperature
T. Represented by:
6.3
T =
6.4
1 dL
Lo dT,
Plots of the following are commonly used as required:
L
vs. T; m vs. T
Lo
When reporting the mean coefficient of thermal expansion, the
temperature ranges must be specified.
Page 3 of 3

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The Institute for Interconnecting and Packaging Electronic Circuits

2215 Sanders Road Northbrook, IL 60062-6135

Originating Task Group

To describe the vitreous silica dilatometer method for

2.0 Applicable Documents

Standard Test Method for Linear Thermal

This device measures the difference in thermal expansion

Test for Coefficient of Linear Thermal Expansion of Plastics

Test for Linear Thermal Expansion of Solid

ASTM-E-77 Verification and Calibration of Liquid-in-Glass

Calibration of Thermocouples by Comparison

4.4 Transducer, for measuring the difference in length

Testing Industrial Resistance Thermometers

3.0 Test Specimen

Nominal test specimen dimensions shall be 1/4 inch

Micrometer, for measuring the reference length, Lo, of

Thermocouple, types E, K, or T, for measurement of the

Recorder or data logger for collecting temperatures and

Rough cut with a band saw or

5.1 Sample Preparation

Vitreous silica dilatometer of either the tube or push rod

5.2 Sample condition (only for laminated, organic specimens).

Cutaway view of vitreous silica tube dilatometer

5.3.4 Recommended standard reference materials:

NBS Single Crystal Sapphire - SRM 732; CTE 5.5 PPM/C

5.3.1 The transducer shall be calibrated by imposing a

OFHC Copper; CTE 17.3 PPM/C (for use with high

The temperature sensor shall be calibrated according

5.3.3 The dilatometer, as a total system, shall be calibrated

(L/Lo)s = (L/Lo)t (L/Lo)m

(LL) t = certified expansion of the reference material.

(L/Lo)m = the measured expansion of the reference material.

= the expansion of the vitreous silica parts of the dila-

Following the conditioning steps per

5.4 Test Procedure

5.4.1 Measure the initial length of the specimen, using the

Place the specimen in the dilatometer after making

is the expansion as indicated by the transducer, L is the

Heat and cool at a constant rate of 2C/min.

Record length changes as a function of temperature.

Remove the specimen from the fixture and repeat the

where L1 and L2 are the lengths of the specimen at the test

Plots of the following are commonly used as required:

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