DM210723 A en

Use and maintenance manual T450 - T452 - T650 - T652
USE AND MAINTENANCE MANUAL

Heat-shrinking tunnel
T450 - T452 - T650 - T652

MANUAL CODE:
DM210723
CREATION DATE:
22.01.2013
RELEASE:
RELEASE DATE:
05.04.2013
FOREWORD
In thanking you for the preference given to us, SMIPACK S.p.A. is glad to welcome you to its
wide circle of Clients and hopes that the use of this machine completely satisfies you.
This manual can be used for models T450 - T452 - T650 - T652 and was prepared with the aim
to allow you to operate on the various components, explain the various operations for
maintenance and operation.
Where not expressly indicated by the
, instructions refer to all the above mentioned
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST
ALWAYS ACCOMPANY THE SAME UP TO ITS DISMANTLING.
4
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequence due to
proper or inproper use of this issuing or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40111 - Fax +39.0345.40409
CE DECLARATION OF CONFORMITY
(Directive 2006/42/EC - Annex IIA)
Company name and address of manufacturer of the machine :
SMIPACK S.p.A. with Administrative Head office in Via Piazzalunga 30 - 24015 San Giovanni Bianco
(BG) - ITALY and Production unit in Via Tasso 75 - 24016 San Pellegrino Terme (BG)- ITALY Tel. +39
0345 40111 - Fax +39 0345 40409
Name and address of the company authorized to compile the technical documentation :
S.L.M. S.r.l. - Via S. Ambrogio, 51 - 22040 Alzate Brianza - CO (Italy) - Tel : +39 031 630925 - in the
person of Giorgio Livio.
We hereby declare that the machine :

Model :
T450
T452
T650
T652
Serial number :
with the function of :
Heat-shrinking tunnel
complies with Directive 2006/42/EC and to provisions of law which transpose Directives
2004/108/EC (Electromagnetic compatibility) and 2006/95/EC (Low-voltage)
It also complies with the following harmonised standards:
UNI EN ISO 12100-1/2:2005 + A1:2009

UNI EN ISO 13849-1:2008 + AC:2009
IEC EN 60204-1:2006
UNI EN ISO 14121:2007
Giuseppe Nava
(Legal Representative)
San Pellegrino Terme,
White page
SUMMARY
CE DECLARATION OF CONFORMITY ................................................................................................................................................ 5
1.
GENERAL STANDARDS AND RECOMMENDATIONS .............................9
1.1
HOW TO READ AND USE THE MANUAL ........................................................................................................9
1.2
WARRANTY AND EXCLUSION OF LIABILITY .................................................................................................9
1.3
REFERENTIAL STANDARDS .........................................................................................................................10
1.4
SYMBOLS KEY ...............................................................................................................................................11
2.
INSTALLATION OF MACHINE .................................................................13
2.1
DESCRIPTION OF MACHINE COMPONENTS ..............................................................................................13
2.2
WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ...........................................................................14
2.3
WEIGHT AND DIMENSIONS OF THE MACHINE ..........................................................................................14
2.4
TRANSPORTATION AND UNPACKING .........................................................................................................15
2.5
ASSEMBLY BY THE USER .............................................................................................................................15
2.6
SEALING TUNNEL ASSEMBLY ......................................................................................................................17
2.7
ELECTRICAL CONNECTION ..........................................................................................................................17
2.8
ELECTRICAL INSTALLATION DATA ..............................................................................................................18
2.9
CONDITIONS FOR USE .................................................................................................................................18
2.10
DEMOLITION AND WASTE DISPOSAL .........................................................................................................18
3.
SAFETY AND ACCIDENT PREVENTION ................................................19
3.1
GENERAL WARNINGS AND STANDARDS OF CONDUCT ..........................................................................19
3.2
DESCRIPTION OF DANGER ZONES .............................................................................................................20
3.3
SAFETY SYSTEMS AND GUARDS - EMERGENCY BUTTONS ...................................................................21
3.4
SAFETY PICTOGRAMS ..................................................................................................................................22
3.5
INSTRUCTIONS FOR EMERGENCY SITUATIONS .......................................................................................23
4.
INFORMATION OF THE MACHINE ..........................................................25
4.1
IDENTIFICATION DATA AND TECHNICAL DATA OF THE MACHINE .........................................................25
4.2
SHRINKING .....................................................................................................................................................25
4.3
REGULATION OF BAFFLES ...........................................................................................................................25
4.4
ENABLING SWIVEL ROLL MODE ..................................................................................................................27
4.5
MACHINE OPERATION WITH OVEN IN HEAT SHRINKING MODE .............................................................27
4.6
DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS ...................................................................28
5.
OPERATION AND USE .............................................................................29
5.1
OPERATOR PANEL INTERFACE ..................................................................................................................29
5.2
TURNING THE MACHINE ON ........................................................................................................................30
5.3
STOPPING THE MACHINE IN AN EMERGENCY ..........................................................................................31
5.4
SAVING A PROGRAM ....................................................................................................................................32
5.5
PARAMETERS MENU .....................................................................................................................................33
5.6
ACCESS TO RESERVED MENU ....................................................................................................................34
6.
CLEANING AND MAINTENANCE ............................................................35
6.1
GENERAL WARNINGS AND PRECAUTIONS ...............................................................................................35
6.2
PLACE IN MAINTENANCE STATUS PROCEDURE ......................................................................................35
6.3
NATURE AND FREQUENCY OF MAINTENANCE CHECKS AND INTERVENTIONS ..................................36
6.4
PERIODICAL CHECK OF SAFETY COMPONENTS ......................................................................................37
6.5
LUBRICATION OF MECHANICAL PARTS .....................................................................................................37
6.6
REPLACING FLEXTRON MODULES .............................................................................................................38
7.
ANOMALIES AND FAILURES HOW TO REMEDY ...............................41
7.1
SOLUTIONS TO OPERATING PROBLEMS ...................................................................................................41
7.2
ERROR AND MESSAGE DISPLAYS ..............................................................................................................41
CHAPTER 1 - GENERAL STANDARDS AND RECOMMENDATIONS

1.1 HOW TO READ AND USE THE MANUAL
This manual constitutes an integral part of the machine and therefore it must be preserved
during its entire lifetime and must be handed on to eventual future owners.
Purpose of use and maintenance manual
Before carrying out any type of operation on the machine, you must carefully read this manual
and any attached documentation in order to avoid possible damage to the machine, to persons
or to objects.
Read chapter 3 "SAFETY AND ACCIDENT PREVENTION" with special attention since it
contains important information and recommendations relative to safety.
The manual and all attached documents must be kept in a place which can be easily accessed,
close to the machine and known to the users (operators and maintenance personnel) so that
they may be consulted promptly when circumstances require it.
SMIPACK S.p.A. will not be held liable for possible faults, accidents or problems due to failure
to comply with the provisions contained in this user manual or caused by unauthorised
modifications and installations of accessories.
Preservation of use and maintenance manual
Keep the use and maintenance manual with care.
Do not remove, tear or rewrite parts of the use and maintenance manual.
Make sure that any amendment implemented is incorporated in the text.
Consulting use and maintenance manual

Consultation of this manual is facilitated by the insertion, in the first pages, of a summary which
allows you to quickly locate the topics described.
Method for updating manual in the event of modifications to the machine
The descriptions and illustrations of this manual cannot be contested. SMIPACK S.p.A.
reserves the right (while maintaining the essential features) to modify these machines at any
time for their functional, commercial and aesthetic improvement without being obliged to
update previous manuals and production except for exceptional situations.
Any updates or integrations of the manual will be considered an integral part of it. We would
like to thank you in advance for any suggestions which you would like to point out to us in order
to implement further improvement.
1.2 WARRANTY AND EXCLUSION OF LIABILITY

SMIPACK declines all liability deriving from:
- electrical and pneumatic supply defects;
- lack of maintenance;
- pollution external to the machine;
- unauthorised modifications and repairs;
Chapter 1 - General standards and recommendations
- use of non-original spare parts;

- acts of God such as earthquakes, floods or fires.
The machine is shipped to the Customer ready to be installed, after it has passed all of the
foreseen tests and inspections in the factory, in compliance with legislation in force. The
warranty has a 365 day validity starting from the date of purchase. During the period covered
by warranty, SMIPACK commits itself to remove any faults or defects as long as periodical
maintenance is performed and original parts are always used. Expendable materials, parts
subject to normal wear or breakage, faults caused by atmospheric agents, transporting the
machine to an assistance centre and labour charges are excluded from the warranty. The
warranty is only valid for the original purchaser and only if the warranty certificate is properly
filled out in every part and sent within 20 days from the date of purchase. Repairs carried out
covered by the warranty do not interrupt or extend the warranty period.
The warranty will become void and invalid immediately in the following cases:
> improper use of the machine
> variation of process conditions
> unauthorised tampering by third parties
> failure to comply with that indicated in the instruction manual
> failure to use the manufacturer's original spare parts
10
1.3 REFERENTIAL STANDARDS

The machine models contained in this manual comply with Legislative Provisions which
transpose the following Directives.
European Directives applied to the equipment and/or the assembly:
2006/42/EC - Directive concerning the approximation of the laws of Member states relating
to machinery.
2006/95/EC - Directive concerning low voltage.
2004/108/EC - Directive concerning electromagnetic compatibility.
Technical standards applied to the equipment and/or the assembly:
UNI EN ISO 12100-1:2009 - Safety of machinery - Fundamental concepts, general design

principles: vocabulary and methodology.
UNI EN ISO 12100-2:2009 - Safety of machinery - Fundamental concepts, general design

principles: technical principles.
UNI EN ISO 13849-1:2008 + AC:2009 - Safety of machinery - Safety-related parts of control

systems - Part 1: general principles for design.
IEC EN 60204-1:2006-06 - Safety of machinery - Electrical equipment of machines - Part

1: general rules.
UNI EN ISO 14121-1:2007 - Safety of machinery - Risk assessment principles.
1.4 SYMBOLS KEY

All of the instructions and information contained in this manual are often associated with certain
simple. Their meaning is explained in the following table.
N.B.!
This indicates useful information for consultation of the manual and
proper operation of the machine.
WARNING!
This indicates situations of risk for the machine and/or for the product
being processed.
ATTENTION!
This indicates personal hazardous situations and suggests standards of
conduct.
HIGH-VOLTAGE ZONE!
Electrocution danger inside electrical panel.
EARTHING
The earthing connection of the system is compulsory!
CUTTING DANGER!
Be careful of the upper limbs.
BURNING DANGER!
Be careful not to enter into contact with elevated temperature surfaces.
CRUSHING DANGER!
Be careful not to crush parts of the body, especially the upper limbs.
MOVING PARTS DANGER!
Be careful not to intervene on gears or mechanical systems while in
movement.
ELECTROCUTION DANGER - CUT POWER BEFORE OPERATING!
Make sure to have disconnected voltage before carrying out the
indicated operations.
CHECK MACHINE MODEL PURCHASED
Before operating make sure the indications refer to the machine model
you have purchased.
11
Chapter 1 - General standards and recommendations
MECHANICAL MAINTENANCE TECHNICIAN
ELECTRICAL MAINTENANCE TECHNICIAN
USE OF SAFETY FOOTWEAR COMPULSORY
USE OF HEARING PROTECTION COMPULSORY
USE OF GLOVES COMPULSORY
12
CLOTHING COMPULSORY
GOGGLES COMPULSORY
CHAPTER 2 - INSTALLATION OF MACHINE

2.1
DESCRIPTION OF MACHINE COMPONENTS
MAIN SWITCH
THERMAL CHAMBER (OVEN)
OPERATOR PANEL
COOLING FAN
EMERGENCY PUSH-BUTTON
CONVEYOR BELT
SHRINKING FANS MOTOR
ELECTRICAL PANEL
DEFLECTORS
10
ROLLER UNIT (OPTIONAL)
13
Fig. 2.1.1
Chapter 2 - Installation of machine
2.2 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE
Fig. 2.2.1
14
X (mm)
Y (mm)
H (mm)
WEIGHT (kg)
T450
1420
960
1540
223
T452
1950
960
1540
365
T650
1490
1170
1710
315
T652
2280
1170
1710
450
2.3 WEIGHT AND DIMENSIONS OF THE MACHINE
Fig. 2.3.1
X (mm)
Y (mm)
H (mm)
W (mm)
WEIGHT (kg)
T450
1310
835
1440
500
187
T452
1880
835
1440
1000
300
T650
1360
1045
1565
1010
241
T652
1910
1045
1565
1010
350
2.4 TRANSPORTATION AND UNPACKING

SMIPACK S.p.A., depending on the type of transportation and products to be delivered, uses
adequate packaging to guarantee integrity and preservation during transportation.
Fig. 2.4.1
Handle with care when transporting and positioning the

machine. The carrier is liable for damage sustained
during transportation. Be careful not to damage the
exposed parts when unpacking the unit. The machine
module must be handled from beneath. Due to the type
of packaging, systems that work from above cannot be
used.
Lift the machine in the middle from the longest side and
adjust the position of the fork-lift truck at the greatest
centred position possible.
ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the load that
has to be handled.
In the case of long storing, place the machine in a sheltered environment with a temperature
between -15C and +55C degree of humidity, variable between 30% and 90% without
condensation.
2.5 ASSEMBLY BY THE USER

This section describes the assembly processes which must be carried out by the user
according to the user's own requirements.
2) ASSEMBLY OF THE WHELLS
Remove the supports 1 of the machine attached to the pallet.
Keeping up the machine using a fork-lift truck mount the wheels as shown in the figure.
Fig. 2.5.1
15
Attention! Mount the two wheels A equipped with brakes at the front of the machine.
2) POSITIONING THE ROLLER

(T450-T452)
Insert the roller conveyor in the couplings 1 of the conveyor belt, securing it with the roller 2 in
the relevant holes3. During assembly, avoid pushing the roller conveyor sideways, as this
could damage the couplings 1. Simply slide it, as illustrated by the arrow in the figure.
16
Fig. 2.5.2
(T650-T652)
Insert the roller from the outer side of the couplings 1 of the conveyor belt, securing it with
screws 2, supplied with the roller conveyor. Make sure that the roller conveyor is parallel to the
ground when the tunnel belt is sloped.
Fig. 2.5.3
2.6 SEALING TUNNEL ASSEMBLY

To connect the shrinking tunnel to the conveyor belt at the outfeed of the sealing machine, the
designated side supports 1 of the machine must be attached to roll 2, as illustrated in figure.
17
Fig. 2.6.1
2.7 ELECTRICAL CONNECTION

Power must be cut from the machine for all operations involving connection to the electrical
network.
ATTENTION!
Whenever accessing the electrical system, remember to cut the power and to wait at
least five minutes before operating.
THE EARTH CONNECTION IS COMPULSORY!

Connecting the machine to the mains must be carried out in compliance with standards in force
in the user's country.
Check to make sure that the machine's power supply frequency and voltage (see plate
applied on the machine) correspond to the power supply network.
2.8 ELECTRICAL INSTALLATION DATA

Install a circuit breaker on the machine power supply line wich supports the values indicated
in the table.
T450
T452
T650
T652
Nominal
380415 V
220240 V
380415 V
220240 V
380415 V
220240 V
380415 V
220240 V
voltage
(3PH+N+PE)
(3PH+PE)
(3PH+N+PE)
(3PH+PE)
(3PH+N+PE)
(3PH+PE)
(3PH+N+PE)
(3PH+PE)
Nominal
frequency
5060 Hz
5060 Hz
5060 Hz
5060 Hz
5060 Hz
5060 Hz
5060 Hz
5060 Hz
8000 W
8000 W
12750 W
12750 W
9500 W
9500 W
15800 W
15800 W
11,5 A
21 A
19 A
32 A
15 A
26 A
23 A
40 A
Nominal
power
Nominal
current
2.9 CONDITIONS FOR USE

18
Make sure there is room for easy application and maintenance.

The machine must be installed in a closed, well-ventilated area where there are no
explosion or fire hazards.
The minimum lighting must be 300 lux.
Position the machine in a place free of humidity, flammable materials, gas or explosives. Make
sure that it is level. Operating temperatures ranging from +10C to +40C are recommended,
with a relative humidity from 30% to 80% without condensation.
DECLARED NOISE EMISSION VALUES IN COMPLIANCE WITH THE STANDARD ISO

4871 ARE:
THE A-WEIGHTED EMISSION SOUND PRESSURE LEVEL (AT OPERATOR POSITION)
DOES NOT EXCEED 70 dB.
Machine protection degree = IP54
ATTENTION!
Noise pressure and power on the machinery plate can vary depending on the material
of the containers to be packed. The user must therefore evaluate the noise exposure of
one's personnel depending on the type of packaging processed, so that the operators
can be provided with adequate personal protection equipment.
2.10 DEMOLITION AND WASTE DISPOSAL

The machine does not contain dangerous components or substances which require special
disposal procedures. For that which concerns material elimination, comply with the Standards
in the country where the machine has been disassembled.
CHAPTER 3 - SAFETY AND ACCIDENT PREVENTION

3.1
GENERAL WARNINGS AND STANDARDS OF CONDUCT
Before operating, it is important to read carefully this entire chapter which provides information
concerning the risks which could arise for the operator in the event of incorrect procedures or
improper use of the machine.
ITS PROHIBITED TO:
Introduce any part of your body inside the machine while it is running.
Touch the hot parts of the machine (thermal chamber and surrounding areas) during or
immediately after packaging.
Touch the shrinking fans during operation.
Sit on and/or lean on the machine while it is running.
Carry out any maintenance on the machine while it is running or powered.
Use the machine with safety systems disabled and/or without the guards.
Use the machine when it is faulty.
Tamper with, alter or remove safety devices and guards present on the machine.
Use the machine if the shrinking fans break down.
Use the machine without the blinds of the thermal chamber.
Use the machine in explosive atmospheres.
Use the machine differently from that expressly foreseen as described in this manual and/
or in the purchase contract.
Remove danger pictograms etc. present on the machine.
Carry out adaptations and/or modifications to the machine without authorisation by the
manufacturer.
Throw water on the motors or on the electric components.
Wear clothing (e.g. ties, unbuttoned jackets etc.) which could get stuck in the gears or
moving parts.
ITS COMPULSORY:
That maintenance be carried out by qualified personnel.
That all electrical work be carried out by qualified personnel provided with professional
certification.
That each operator knows the warnings and meanings of the pictograms placed on the
machine.
Strictly observe the indications in this use and maintenance manual.
That the area around the machine be free of obstacles, clean and properly lit.
To maintain safety systems and emergency buttons perfectly efficient.
To use appropriate personal protection equipment (safety shoes, gloves, protective

goggles) when necessary. Depending on the degree of exposure of the worker to noise, to
provide the operator with specific earmuffs or earplugs.
19
Chapter 3 - Safety and accident prevention
ATTENTION! The operator, maintenance personnel, cleaning personnel etc. are still obliged
to respect, besides the provisions contained in this manual, the international safety standards
and those in force in the country where the machine is installed as well.
3.2 DESCRIPTION OF DANGER ZONES

The machine is equipped with suitable guards and devices which guarantee safety. However,
inappropriate behaviour or incorrect work procedures by the operator could expose him/her
to further risks described below.
20
Fig. 3.2.1
ZONE A : Conveyor belt infeed

Risks :
- crushing and dragging of the upper limbs, entanglement with subsequent dragging due to
contact with moving mechanical parts of the conveyor belt.
Prescribed standards of conduct:
During machine operation, never act on the transiting products, or touch the conveyor belt, in
order to avoid any contact with moving mechanical parts.
ZONE B : Thermal chamber (oven)

Risks :
- risk of scalding and burning due to contact with hot surfaces.
- risk that the products might catch fire if they stay inside the thermal chamber too long due, for
example, to temporary electrical power outages.

- Do not use the machine without the designated infeed and outfeed blinds, or in case of failure
/ breakdown of the shrinking fans.
- Do not touch the inside the thermal chamber or the surrounding areas during or immediately
after packaging, to avoid the danger of burning..
- If there are problems, avoid leaving the products inside the thermal chamber for too long. Use
a suitably long rod to push the products out of the thermal chamber, thus avoiding the risk of
the product catching fire and, at the same time, allow you to perform the operation safely.
ZONA C : Uscita del nastro trasportatore

Risks :
- crushing and dragging of the upper limbs, entanglement with subsequent dragging due to
contact with moving mechanical parts of the conveyor belt.
- scalding from contact with hot elements, due to proximity with thermal chamber.
During machine operation, never act on the transiting products, or touch the conveyor belt, in
order to avoid any contact with moving mechanical parts.
ZONA D : Electrical panel

Risks :
- electrocution when operating inside the electrical panel with the machine electrically
powered.
Before removing the protective casing of the electrical panel, switch the machine off,
disconnect power and wait at least 5 minutes before operating.
3.3 SAFETY SYSTEMS AND GUARDS - EMERGENCY BUTTONS

To avoid the risks described in the previous paragraph, the machine has been equipped with
the following guards and devices
A) FIXED GUARDS
B) EMERGENCY BUTTON
The mechanical self-retaining emergency button with manual rearming is a

device which cuts electrical power. It must be pressed in the event of
imminent danger.
21
Chapter 3 - Safety and accident prevention
Fig. 3.3.1
22
3.4 SAFETY PICTOGRAMS

Near some particular zones of the machine, some pictograms were placed in order to recall
the attention of the operators concerning the precautions required to avoid dangers. In order
to have greater understanding of the symbols used, the main ones are described hereafter.
DANGER DUE TO THE HIGH VOLTAGE ZONE WITH RISK OF

ELECTROCUTION INSIDE ELECTRICAL PANEL
CUTTING DANGER - PAY ATTENTION TO YOUR HANDS
BURNING
DANGER
DUE
TEMPERATURE SURFACES
CRUSHING DANGER
MOVING PARTS DANGER
TO
CONTACT
WITH
HIGH
3.5 INSTRUCTIONS FOR EMERGENCY SITUATIONS

In case of fire, proceed as follows:
Switch the machine off and disconnect power.
Use portable or wheeled fire extinguishers, preferably CO2 type.
Move combustible material away (wooden pallets, cases etc.) found near the machinery.
23
White page
CHAPTER 4 - INFORMATION OF THE MACHINE
It is possible to shrink the film by using the Tunnel. This series can be connected to the
conveyor belt at the outfeed of the sealing machines.
In order to achieve excellent packaging, the film is sealed at half the height of the product.
Raising (or lowering) the conveyor belts requires making adjustments to the tunnel blinds, as
it is essential to avoid losing heat during the shrinkage operation.
4.1 IDENTIFICATION DATA AND TECHNICAL DATA OF THE

MACHINE
Each machine is provided with a plate where it is easy to recover data which must be
communicated to the manufacturer in case of problems or when requesting spare parts etc.
(ref. 1-2-3-4). This plate also carries electrical technical data for installation of the machine (ref.
a-b-c-d).
Fig. 4.1.1
1 - Model
2 - Serial number
3 - Machine code
4 - Year of manufacture
a - Nominal voltage
b - Nominal frequency
c - Nominal power
d - Nominal current
ATTENTION! Before performing connections to the electrical mains, make sure that the power
supply voltage is compatible with that shown on the plate.
4.2 SHRINKING
Film shrinkage is achieved by the forced circulation of hot air around the package. The air is
heated by a heat-controlled resistor unit. If the sealing breaks during the shrinking it is possible
to increase the speed of the belt or to lower the temperature of the resistors by acting on the
tunnel's control panel.
4.3 REGULATION OF BAFFLES

The baffles A: reduce hot air flow below the product.
The baffles B: direct the hot air flow coming from the baffle A.
(Fig. 1) - The baffle A is closed and the air flow is conveyed below the product to be packed.
If bubbles should form or the film tear at the bottom of the product in this situation, the air flow
coming from this direction must be reduced by opening the baffles A as shown in Fig. 2 and
Fig. 3.
25
Chapter 4 - Information of the machine
Fig. 1
(Fig. 2) - The baffle A is open and the position of the baffle B allows hot air to disperse towards
the top of the thermal chamber.
(Fig. 3) - The baffle A is open and the position of the baffle B allows hot air to be conveyed
even at the side of the product thus improving heatshrinking along those sides.
26
Fig. 2
Fig. 3
Fig. 4 is carried on the machine near the baffles schematising their functioning.
Fig. 4
4.4 ENABLING SWIVEL ROLL MODE

The rolls that carry the product normally turn in order to achieve uniform shrinkage and
therefore improved packaging. At times, however, some types of film may over-adhere to the
rolls and tear when the rolls turn. In order to always choose the best solution for each type of
film, the machine is set up to process the product in "swivel roll" mode and "fixed roll" mode.
In order to make this adjustment, it is necessary to act on lever A, as shown in the figure:
- Holding lever A in a horizontal position, the rolls stay in a fixed position.
- By turning the lever downwards, the rolls turn.
Fig. 4.4.1
4.5 MACHINE OPERATION WITH OVEN IN HEAT SHRINKING

MODE
Once sealing is finished on the packaging machine, the machine belt carries the product along
the tunnel belt into the thermal chamber for the shrinking process and then out of it on the
designated roller conveyor.
The variables for the shrinking process (internal temperature and conveyor belt speed) are
managed from the tunnel operator panel.
Fig. 4.5.1
27
Chapter 4 - Information of the machine
In case of immediate danger, stop the machine by pressing the EMERGENCY button and then
open the blinds (use gloves to avoid burns) to make the machine cool down as quickly as
possible. Also start the cooling process, if necessary. It is, nevertheless, necessary to restore
normal tunnel operation as soon as possible.
4.6 DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS

In case of maintenance of the fans motor, check the correct connection of the power supply
cable: the direction of rotation of the fan must be the same as the one indicated on the adhesive
label. (see Fig. 4.6.1)
Fig. 4.6.1
28
CHAPTER 5 - OPERATION AND USE

5.1 OPERATOR PANEL INTERFACE
Machine start-up and switch-off.
Emergency push-button.
It connects power, after the machine start-up; the led on indicates that
the power supply is correct.
It activates the operation of the programme in use.
It stops the packaging cycle and activates the oven cooling

procedure.
It displays the parameters of the programme menus.
- It selects the available memories.

- It stores the modified data in the programme menu.
29
Chapter 5 - Operation and use
It increases the value of the selected parameter.
It decreases the value of the selected parameter.
5.2 TURNING THE MACHINE ON

Turn the master switch at the side of the electrical panel of the machine to ON. The model of
the machine together with the version of the software in use will appear on the display for a few
seconds, after which the main menu will be viewed.
The first line on the screen tells you the machine status, while the second line tells you the
programme in use (M..).
Fig. 5.2.1
30
The following "machine statuses" can be displayed on the operator panel screen :
- Oven OFF: power on, but oven and conveyor belt off
- Oven ON: oven and conveyor belt in operation
- Free pass: the conveyor belt is running but the oven does not heat up
- Cooling: the oven is off but the conveyor belt and cooling are operating to cool the oven.
To turn the machine on, power it from

During the heating phase, the LED light on
and then press
will flash and the conveyor
belt will operate at the minimum speed. During this phase, the heating status will appear on the
operator panel screen.
Fig. 5.2.2
When the temperature set in the "Parameters menu" is almost reached ("oven temperature" field)
the word "heating" will disappear, and on the left of the control panel, the
appear, indicating that the heaters are on, and the
symbol will
symbol in the centre means that the
cooling motor is running.

When the set temperature is reached, the machine will be ready for use.
Fig. 5.2.3
Switching the machine off with the oven hot must always be preceded by the cooling phase
which is activated by pressing the
. key. This switches the cooling fans and conveyor belt
on, until the temperature drops below the 80C threshold.
During the cooling phase, the LED light on
will flash and the message illustrated in fig.
5.2.4. will appear on the operator panel. When cooling is finished the message illustrated in fig.
5.2.5. will appear.
Fig. 5.2.4
Fig. 5.2.5
FREE PASS MODE

This mode allows the product to pass without the shrinking process. When the mode is
activated, the following will appear on the operator panel screen:
Fig. 5.2.6
5.3 STOPPING THE MACHINE IN AN EMERGENCY

There is an emergency button on the machine that can be pressed to stop it immediately.
When the emergency key on the operator panel screen is pressed, the word "Emergency" will
appear and an acoustic signal will sound.
31
Fig. 5.3.1
In order to stop the acoustic signal, the machine functioning must be restored by:
- releasing the emergency button.
- pressing the key
The operator panel screen will go back to the main menu, illustrated here.
Fig. 5.3.2
32
5.4 SAVING A PROGRAM

Depending on the size of the product and the type of film you wish to use, some operating
parameters must be set in order to guarantee quality packaging. The operator can save up to
10 sealing programs (M1,..........M10, free pass). The active memory number is visualised in
the second row of the display (e.g. M1) and can be changed by selecting
and
followed by
Procedure for saving a program (memory M....)

Select the programmable memory you wish to adjust (e,g. M2)
Access the parameters menu of the active memory by pressing
Press
several times to view all the parameters.
Adjust the parameter values using the
and
Memorise the values set in the menu by pressing
keys.
.
If the operator does not press any key for more than 5-6 seconds, the modified data will be
saved automatically. When it has been saved, the text Wait.. will appear on the display
for a few seconds.
5.5 PARAMETERS MENU

After having chosen the programmable memory to be used (e.g. M1), press
to access
the machine operating parameters.

Press
pseveral times to view in succession the parameters we will describe hereafter
and use the
and
keys to modify the data.
1 Conveyor belt speed

Adjust the speed of the conveyor belt to a % value between 0 and 100. For minimum and
maximum speeds, consult the table below.
Fig. 5.5.1
33
Machine
model
T450
T452
T650
T652
1%
(minimum speed)
100%
(maximum speed)
fixed rollers
2,8 m/min
9,4 m/min
turning rollers
5,6 m/min
18,8 m/min
fixed rollers
5,6 m/min
18,8 m/min
turning rollers
11,2 m/min
37,6 m/min
fixed rollers
1,8 m/min
6,2 m/min
turning rollers
3,6 m/min
12,4 m/min
fixed rollers
2,8 m/min
9,4 m/min
turning rollers
5,6 m/min
18,8 m/min
mode
2 Oven temperature
Menu to adjust the temperature of the thermal chamber.
The temperature can be adjusted between 85C and 200C at 1C increments.
Fig. 5.5.2
5.6 ACCESS TO RESERVED MENU

Press
and
simultaneously to access the reserved menu with the adjustment
parameters calibrated when the machine was test inspected.

Fig. 5.6.1
Use the password PROGR to access the selection of parameters normally adjusted at
machine inspection.
To enter the password, select the letters of the alphabet with the
introduction of each character must be confirmed by pressing
and
.
34
1 Choosing display language
Menu for adjusting display language.
Using
Fig. 5.6.2
and
keys its possible see all the selectable languages.
; keys; the
CHAPTER 6 - CLEANING AND MAINTENANCE

6.1 GENERAL WARNINGS AND PRECAUTIONS
All the operations indicated in this

chapter must be carried out by
qualified personnel and with
adequate personal protective
equipment for the operations being
performed.
Cleaning and maintenance operations must be entrusted to expert personnel who know the
machine (mechanical maintenance technician and electrical maintenance technician, each
according to his own field of skills). In order to avoid the risk of interference by other operators
in the work zone, it is recommended to carefully mark maintenance in progress.
It is recommended to:
Use only original spare parts
Before carrying out any maintenance or lubrication operation, perform the "placing in
maintenance status procedure" as described in paragraph 6.2.
It is prohibited to carry out maintenance, lubrication or repairs when the machine is running
or powered electrically.
After each intervention, put back any guards which were removed, placing the machine in
its initial status.
It is forbidden to use matches, torches or open flames for lighting.
Unauthorised personnel must remain at an appropriate distance from the machine.
Always keep the area where maintenance is performed clean and dry. Always eliminate oil
stains.
Before any type of intervention on electrical components, make sure the power supply line
has been disconnected.
After all interventions on the electrical panel, put the guard back, securing it properly with
screws before restoring power and starting machine.
6.2 PLACE IN MAINTENANCE STATUS PROCEDURE

Before starting any required maintenance operation, if not requested otherwise, turn the
machine off and disconnect the plug from the mains. During all control operations, it is
compulsory to lock the master switch, as illustrated in the figure.
Before starting maintenance it is also recommended to place a sign on the control panel or on
the electrical power master switch with the following indication: ATTENTION! DO NOT TOUCH
- ASSISTANCE PERSONNEL AT WORK
35
Chapter 6 - Cleaning and maintenance
Example of placing out of service

electrically
Fig. 6.2.1
6.3 NATURE AND FREQUENCY OF MAINTENANCE CHECKS AND

INTERVENTIONS
In the manual, the description of the various maintenance operations is often associated to the
symbols described below.
36
Identifies an eye check on the state of wear or proper

operation of a component.
Identifies an operation for cleaning a component.
Identifies a mechanical intervention (regulations, repairs,

replacements) to be carried out on the component.
Identifies a mechanical tensioning intervention to be carried
out on the component.
Identifies a lubrication intervention with synthetic oil.
Identifies a lubrication intervention with grease.
Notes on the general cleaning procedure for the shrinking tunnel

To optimise performance it is good practice to always keep the shrinking tunnel clean.
Accordingly, it is possible to prevent malfunctions and identify and repair any faults while
operating in safe conditions. Be careful during cleaning operations not to act on the set-up of
the safety systems.
ATTENTION! Wait for the shrinking tunnel to cool before removing any debris that may have
deposited on the hot parts.
The table below describes the controls, the checks and maintenance procedures required for
each device in the tunnel in order to keep up optimal performance over time.
Tab. 6.3.1 - Procedures on mechanical parts and electrical parts
Machine
device
Symbol
used
General cleaning
Oven
(thermal
chamber)
Conveyor belt
Gearmotors
Operations
to be carried out
Frequency of
intervention
Keep the shrinking tunnel clean using a

cloth moistened with water. If it
accidentally gets wet, dry it off carefully
before starting it up.
240 hours
Clean the film residue deposited in the

thermal chamber, on the baffles and on
the fans.
16 hours
Make sure no blinds of the thermal

chamber are broken and replace if
necessary.
240 hours
Make sure nothing is obstructing the air

passages.
16 hours
Clean any residual film.
16 hours
Lubricate the chain of the conveyor belt.
150 hours
Make sure the transmission parts are

working correctly and check for any
unusual noises.
240 hours
Remove any dust deposited on the

gearmotors.
every week
6.4 PERIODICAL CHECK OF SAFETY COMPONENTS

Some components are fundamental due to their contribution to safety and therefore they
require periodical checks. These components are listed hereafter with the relative control
frequency.
General electric isolator
24 months
Emergency button
12 months
Indirect contact guard (equipotential protection system)
36 months
Safety contactors
12 months
Eye check of overall status of safety guards located on the machine

which impair the operator from reaching moving parts
6 months
6.5 LUBRICATION OF MECHANICAL PARTS
37
Chapter 6 - Cleaning and maintenance
6.5 LUBRICATION OF MECHANICAL PARTS

This paragraph provides information concerning lubricants which can be used to keep the
machine perfectly efficient. Should it be difficult to find these lubricants, you may use other
good quality lubricants with the same characteristics as those recommended. Do not mix
different types of lubricants.
List of mechanical parts which require lubrication:

1 - Oven conveyor belt chain
The specific lubricant recommended for the chains of the oven conveyor belt is Mobil
Pyrolube 830, a synthetic ester-based lubricant for parts operating at high temperatures (up
to 230C). This oil can be applied with a brush, by drops or spraying (even with timers).
The fully synthetic base of Mobil Pyrolube 830 and the consequent low volatility
characteristics limit evaporation of the product at high temperatures and prevent the formation
of sludge and carbon residue. Using this oil instead of other mineral and synthetic oils has the
following advantages:
38
Almost no carbon deposits
No unpleasant odours
Low consumption due to lubricating capacity of the product allowing you to limit the number
of applications.
Longer duration of lubricated parts.
Noise reduction
4 - Reduction gears
They require no oil change since they are the "long life" type.
6.6 REPLACING FLEXTRON MODULES

When replacing a FLEXTRON module, we recommend strictly following the indications
described below:
Switch the machine off, disconnect power, interlock the general isolator and wait at least 5
minutes before operating.
Disassemble the casing of the electrical panel to access the modules of the FLEXTRON
boards.
Press on the sides as shown in the figure to remove the connector 1.
Take the connectors 2 off being careful to act on the body of the connector and not on the
cable.
Remove the connectors 3 by loosening the screws 4.
Act on the screws 5 to remove the FLEXTRON modules to be replaced.
After having replaced the damaged module, put all the connectors back on and, before
restoring the connection to the power supply, make sure that the protective casing of the
electrical panel has been put back in place.
Fig. 6.6.1
39
White page
CHAPTER 7 - ANOMALIES AND FAILURES HOW TO REMEDY

7.1 SOLUTIONS TO OPERATING PROBLEMS
The following table describes the solutions to the most common problems which can occur
while the machine is operating.
Tab. 6.1.1
PROBLEM
CAUSE
SOLUTION
WRONG
DIRECTION
ROTATION OF THE FANS
HEAT-SHRINKING
SELECTED
OF
NOT
CHECK THE DIRECTION

ROTATION OF THE FANS
OF
CHECK THAT THE HEAT SHRINK

SYMBOL APPEARS ON THE
DISPLAY
TEMPERATURE TOO LOW
CHECK TEMPERATURE ON THE

DISPLAY
RESISTORS HEATING UP
WAIT TILL THE

REACH
THE
TEMPERATURE
THE FAN DOES NOT ROTATE
CHECK
THE
THERMOMAGNETIC
SWITCH
AND THE MOTOR OPERATION
SHRINKING
IS
NOT
UNIFORM NOR COMPLETE
FILM NOT SUITABLE OR OF

POOR QUALITY
REPLACE THE FILM
DURING
THE
HEATSHRINKING
BUBBLING
REMAINS
FILM WITH NO MICROPUNCHES
MAKE THE FILM GO THROUGH

THE SEALER'S MICROPUNCHES
THE SEALING BLADE IS DIRTY

OR DAMAGED
CLEAN THE SEALING BLADE OR

REPLACE IT IF DAMAGED
INCORRECT SEALING VALUE
SET THE SEALER'S SEALING

VALUE
OVEN TOO HOT
REDUCE THE TEMPERATURE

AND/OR
INCREASE
THE
CONVEYOUR SPEED
THE TUNNEL DOES NOT

HEAT-SHRINK
THE
SEALING
OPENS
DURING HEAT-SHRINKING
RESISTORS
CORRECT
7.2 ERROR AND MESSAGE DISPLAYS

This paragraph describes the messages and errors that can be viewed on the display of the
operator panel with the relative solutions. These messages can be accompanied by an
acoustic signal.
41
Capitolo 7 - Anomalies and failures how to rem edy
After the cause has been removed, the error viewed on the display can be cancelled by
pressing
PROBLEM
CAUSE
SOLUTION
Disconnect the power cable and perform the
following controls and operations:
-
Oven over-heating error
ERROR 1
The sensor has detected a higher

temperature than 230C.
42
Make sure that the air intakes are not

obstructed (turn off the power supply before
carrying out any type of cleaning).
Make sure that the heating elements are
operating correctly.
Check the ventilation motor connection and
make sure that it is operating correctly.
If the problem continues, disconnect the power

cable and contact the assistance center.
Oven heating error
ERROR 2
The oven can not reach the pre-set

temperature.
Make sure that the oven heating elements are

operating correctly
Check the direction of rotation of the
ventilation motor and make sure it is
operating correctly

Temperature detection error
ERROR 3
The temperature sensor might be

disconnected or the temperature
detection is not stable

-
Make sure that the temperature sensor is

connected and is operating correctly
Check the earthing line connection

ERROR 4
Inverter motor error
The inverter has signalled the motor

high current
Check the wearing state of the belt and make

sure there are no mechanical problems
Make sure that the inverter motor is operating
correctly

PROBLEM
CAUSE
SOLUTION
ERROR 5
PCB over-heating error
The PCB temperature is too high
Check that the air intakes are not blocked.

Make sure that the cooling fan of the electrical
panel and of the electronic board is operating
correctly

ERROR 6
Power Base radiator over-heating

error
Check that the air intakes are not blocked.

Make sure that the cooling fan of the Power
Base board in the electrical panel is operating
correctly.

ERROR 7
The temperature of the inverter

board
radiator
exceeds
the
maximum limit
The board radiator temperature is too
high
ERROR 8
ERROR 9
Calibrating parameters error

The memory data are corrupted
Errore della EEPROM
The memory data are corrupted

-
Check that the air intakes are not blocked

Make sure that the cooling fan of the inverter
board in the electrical panel is operating
correctly.

-
Switch the machine off and then on again

-

ERROR 10
24V outputs over-current
"Dispersions" or overloads have been

detected on the 24V outputs.
Check the integrity of the power supply cables

of the fans and of the reset relay switches
Check the relay switch correct operation

ERROR 11
ERROR 12
Inverter diagnostics
Inverter module in error

Belt motor at a standstill
When the belt starts running, the

inverter
checks
the
current
absorption; if the absorption remains
unchanged, an error will be displayed.

-
ERROR 80
No communication.
Make sure that the belt motor is connected

correctly
Check the cable connecting the FLEXTRON

MASTER board to the FLEXTRON POWER
BASE module.
43
Capitolo 7 - Anomalies and failures how to rem edy
PROBLEM
ERROR 97
ERROR 98
ERROR 99
CAUSE
SOLUTION
One of the modules is not responding

correctly.
Check the cable connecting the FLEXTRON

MASTER board to the FLEXTRON POWER
BASE module;
check the "FLAT" connector of the cable

connecting the "FLEXTRON INVERTER"
module to the "FLEXTRON POWER BASE"
module.
44
ERROR 100
ERROR 101
ERROR 110
ERROR 111
Error caused by the

POWER BASE.
ERROR 200
ERROR 201
ERROR 210
ERROR 211
Error caused by the connection

between the FLEXTRON POWER
BASE
and
the
FLEXTRON
INVERTER.
FLEXTRON
Check the working order of the "FLEXTRON

POWER BASE" module;
- check the connecting cable and the
connectors in particular;
- replace the "FLEXTRON POWER BASE"
module.
If the error persists after replacing the
FLEXTRON POWER BASE module, it is
probable that the error was caused by the
transmitter of the CPU board.
-
Check the connecting

connectors in particular.
cable
and
the
SMIPACK doesnt assume any responsibility for direct or indirect consequences due to proper
or improper use of this publication and of the system software.
SMIPACK reserves the right to carry out technical modifications on its systems and on this
manual without prior notice.

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Use and maintenance manual T450 - T452 - T650 - T652

USE AND MAINTENANCE MANUAL

T450 - T452 - T650 - T652

, instructions refer to all the above mentioned

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

We hereby declare that the machine :

with the function of :

UNI EN ISO 12100-1/2:2005 + A1:2009

San Pellegrino Terme,

Use and maintenance manual T450 - T452 - T650 - T652

GENERAL STANDARDS AND RECOMMENDATIONS .............................9

HOW TO READ AND USE THE MANUAL ........................................................................................................9

WARRANTY AND EXCLUSION OF LIABILITY .................................................................................................9

REFERENTIAL STANDARDS .........................................................................................................................10

SYMBOLS KEY ...............................................................................................................................................11

INSTALLATION OF MACHINE .................................................................13

DESCRIPTION OF MACHINE COMPONENTS ..............................................................................................13

WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ...........................................................................14

WEIGHT AND DIMENSIONS OF THE MACHINE ..........................................................................................14

TRANSPORTATION AND UNPACKING .........................................................................................................15

ASSEMBLY BY THE USER .............................................................................................................................15

SEALING TUNNEL ASSEMBLY ......................................................................................................................17

ELECTRICAL CONNECTION ..........................................................................................................................17

ELECTRICAL INSTALLATION DATA ..............................................................................................................18

CONDITIONS FOR USE .................................................................................................................................18

DEMOLITION AND WASTE DISPOSAL .........................................................................................................18

SAFETY AND ACCIDENT PREVENTION ................................................19

GENERAL WARNINGS AND STANDARDS OF CONDUCT ..........................................................................19

DESCRIPTION OF DANGER ZONES .............................................................................................................20

SAFETY SYSTEMS AND GUARDS - EMERGENCY BUTTONS ...................................................................21

SAFETY PICTOGRAMS ..................................................................................................................................22

INSTRUCTIONS FOR EMERGENCY SITUATIONS .......................................................................................23

INFORMATION OF THE MACHINE ..........................................................25

IDENTIFICATION DATA AND TECHNICAL DATA OF THE MACHINE .........................................................25

REGULATION OF BAFFLES ...........................................................................................................................25

ENABLING SWIVEL ROLL MODE ..................................................................................................................27

MACHINE OPERATION WITH OVEN IN HEAT SHRINKING MODE .............................................................27

DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS ...................................................................28

OPERATION AND USE .............................................................................29

OPERATOR PANEL INTERFACE ..................................................................................................................29

TURNING THE MACHINE ON ........................................................................................................................30

STOPPING THE MACHINE IN AN EMERGENCY ..........................................................................................31

SAVING A PROGRAM ....................................................................................................................................32

PARAMETERS MENU .....................................................................................................................................33

ACCESS TO RESERVED MENU ....................................................................................................................34

CLEANING AND MAINTENANCE ............................................................35

GENERAL WARNINGS AND PRECAUTIONS ...............................................................................................35

PLACE IN MAINTENANCE STATUS PROCEDURE ......................................................................................35

NATURE AND FREQUENCY OF MAINTENANCE CHECKS AND INTERVENTIONS ..................................36

PERIODICAL CHECK OF SAFETY COMPONENTS ......................................................................................37

LUBRICATION OF MECHANICAL PARTS .....................................................................................................37

REPLACING FLEXTRON MODULES .............................................................................................................38

ANOMALIES AND FAILURES HOW TO REMEDY ...............................41

SOLUTIONS TO OPERATING PROBLEMS ...................................................................................................41

ERROR AND MESSAGE DISPLAYS ..............................................................................................................41

Use and maintenance manual T450 - T452 - T650 - T652

CHAPTER 1 - GENERAL STANDARDS AND RECOMMENDATIONS

Keep the use and maintenance manual with care.