Use and Maintenance (Automation Hot CIP)
Use and Maintenance (Automation Hot CIP)
Use and Maintenance (Automation Hot CIP)
MAINTENANCE
AUTOMATIC HOT−CIP
AUTOMATIC HOT−CIP
2 SECTIONS − 6000 LITERS
Sidel S.p.A.
43126 PARMA − Italy
Via La Spezia, 241/A
NOTE
SECT. 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 − 1
I
TABLE OF CONTENTS
SECT. 4 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 − 1
SECT. 7 − DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 1
7.1 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 3
7.2 DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 4
7.3 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 − 5
II
TABLE OF CONTENTS
III
SECT. 1− GENERAL REGULATIONS AND
WARNINGS
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MAN. ISSAT0129.IN.USM000 (04/06/14)
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
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1.1.2 WARRANTY
During the 12−month warranty period, Sidel S.p.A. will replace, free of charge, any of its manufactured
parts presenting material or manufacturing faults.
Any such parts must be returned to Sidel S.p.A., carriage paid.
By warranty we mean the supply of faulty parts.
The warranty does not cover travelling costs, board and lodge, transport and labour costs incurred by Sidel
S.p.A. technicians to replace the parts: all such costs will be charged to the Customer.
Wear parts are not covered by this warranty .
As far as other commercial parts are concerned, the supplier’s warranty will apply.
No refund claim for costs, damages or loss of profit sustained by the Customer will be accepted.
The installation of commercial parts, purchased on the open market, which do not comply with Sidel S.p.A.
specifications or the use of non−original Sidel S.p.A. parts, will void the warranty, as will incorrect use of
the machine.
1.1.3 LIABILITY
Sidel S.p.A. will not be held responsible for any faults or general damage caused by misuse of the machine
or any unauthorized modifications and/or interventions carried out on the same.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. WRCOL00.IN.000 (30/10/06)
1 1
1.2.2 COPYRIGHT
All rights reserved.
The rights of translation, electronic memorization, reproduction and adaptation, either total or partial, in
any forms or by any means (including microfilm and photocopies), are reserved in all countries.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RIPRM01.IN.000 (22/08/96)
1 2
The following terms will be used in the manual with reference to safety matters:
Danger zone: all areas inside and/or in the near vicinity of the machine, where the health and safety of
any person found therein may be compromised.
Exposed person: any person found fully or partially inside a danger zone.
Operator: any person responsible for the installation, running, adjustment, maintenance, cleaning, repair
or transport of the machine.
It is the responsibility of the operator, maintenance personnel, cleaning staff, etc. to adhere to all accident
prevention regulations and legislation in force in the country where the machine is installed, as well as to
all the instructions, indications and general regulations concerning safety included in this manual.
1.2.4 PERSONNEL
The operations described in this manual for each stage of the machine life−cycle have been carefully and
exhaustively analysed by Sidel S.p.A.
In this manual a minimum of three conditions for each procedure describing the interaction between opera-
tor and machine will be clearly set out:
* machine status: operating mode and condition of safety devices on the machine;
* number of operators: the number of operators required to perform the operation in question;
* qualification: the qualification of the operator to whom the task is assigned.
Therefore the number of operators indicated for each job and relative qualification is the most suitable to
perform the function safely and in an optimal manner.
Disregarding these prescriptions, e.g. by using fewer or more operators than required, or persons without
the necessary level of qualification, or by setting the machine in a condition other than that specified, will
prevent the user from achieving the desired results and may also create hazardous conditions for
personnel safety.
Before starting work, the operator must know the exact location and function of the controls, the characte-
ristics of the machine, and must have read this manual thoroughly.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RIPRM01.IN.000 (22/08/96)
1 3
Maintenance mechanic: a qualified technician able to operate the machine in normal conditions, to per-
form size changes, to make adjustments on mechanical parts of the machine
and to perform maintenance and repair work. Maintenance mechanics are not
allowed to work on live electrical parts of the machine.
Maintenance
electrician: qualified technician able to operate the machine in normal conditions and suita-
bly skilled to perform all electrical adjustments, maintenance and repair tasks;
electricians can also alter the operating cycle of the machine using a portable
programmer, and are allowed to work inside electrical enclosures and junction
boxes without disconnecting the power.
Sidel S.p.A. technician: qualified technician from Sidel S.p.A. or from a Sidel S.p.A. agent, qualified to
perform particularly complex operations.
External technician: qualified technician from the manufacturer (Siemens, Sew−Eurodrive, etc.) or
distributor of sophisticated commercial components. External technicians are
able to carry out work on the components in question to make modifications,
adjustments or replacements.
NOTE: by QUALIFIED PERSONNEL we mean personnel who have successfully completed specialisa-
tion and training courses and who have experience in the areas of installation, start−up and main-
tenance of the plants; such persons must be aware of regulations regarding accident prevention.
Qualified personnel must also possess basic notions of first aid and the action to be taken in the
event of accidents.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RIPRM01.IN.000 (22/08/96)
1 1
! ATTENTION: Documents delivered to the customer differ in accordance with the de-
stination country of the SIDEL machine:
For countries which are members of the European Economic Area (EEA) the following are supplied:
− Identification and EC conformity plate.
− EC declaration of conformity with PED directive (pressure systems).
− EC PED directive conformity plate (pressure systems).
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
1 2
The plate, located on the machine electrical cabinet, shows the EC marking, the name of the manufacturer
SIDEL, machine identification, year of manufacture and the main specifications of the electrical system.
Example:
6
1
7
2 8
9
3
10
4
11
5 12
1. Machine name.
2. Model.
3. Type.
4. Serial number.
5. Year of manufacture.
6. Installed electrical power.
7. Maximum current absorbed.
8. Number of phases.
9. Power supply voltage.
10.Frequency.
11. Short circuit current.
12.Wiring diagram identification.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
1 3
The customer is given 2 declarations (one for the tank and one for the pressure component assembly)
when the machine is put into service. The declarations are drafted following testing at the SIDEL manufac-
turing facility. Example:
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
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1 − 10
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
1 5
The 2 plates (tank and pressure component assembly) are located on the machine tank and show the main
specifications of the pressure system. Example:
2 7
5 8
2 7
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
1 6
1 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
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QUALITY CERTIFICATE
The certificate is given to the customer when the machine is delivered. Example:
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
1 8
IDENTIFICATION PLATE
The plate, located on the machine electrical cabinet, the name of the manufacturer SIDEL, machine identi-
fication, year of manufacture and the main specifications of the electrical system.
Example:
6
1
7
2 8
9
3
10
4
11
5 12
1. Machine name.
2. Model.
3. Type.
4. Serial number.
5. Year of manufacture.
6. Installed electrical power.
7. Maximum current absorbed.
8. Number of phases.
9. Power supply voltage.
10.Frequency.
11. Short circuit current.
12.Wiring diagram identification.
1 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SALEG04.IN.000 (26/08/13)
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1 − 15
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPRD00.IN.000 (02/08/07)
1 1
1 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RIIST00.IN.000 (17/03/95)
1 1
Sidel S.p.A.
Via La Spezia, 241/A
43126 Parma, Italy
Tel. (+39) 0521−9991
Fax (+39) 0521−959009
In order to expedite the delivery of the spare parts please alwais the following information:
− type and serial number of the machine;
− part number on the drawing and position of the part on the drawing;
− description of the part;
− part number on the bill of materials;
− the quantity required of each part.
Please also indicate whether you wish to order the part or simply request the price, specify the delivery
date you need, the forwarding address, the address to send the invoice and any relevant transport instruc-
tions. Also inform us of the name, telephone and fax numbers of the person with whom we shall be dealing
with in the future for the supply of spare parts.
When we receive your order we will send you an order confirmation form with an indication of the prices,
the definitive delivery date and the terms of supply.
All requests the headquarters address for spare parts is :
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RIIOR01.IN.000 (17/03/95)
1 1
1.7.2 SYMBOLS
The following symbols will be used to highlight particular precautions or important recommendations con-
cerning the safe use and correct operation of the machine.
WARNING: There is a possibility of causing damage to the machine and/or its compo-
nents.
1 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. RICON03.IN.000 (06/11/01)
1 1
1 − 19
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STGLO01.IN.000 (30/03/12)
1 2
1 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STGLO01.IN.000 (30/03/12)
1 3
! ATTENTION: The system may not be used for any purposes other than those prescri-
bed, without prior authorization from Sidel S.p.A and any structural modifications
deemed necessary.
DANGER: Automatic hot CIP is designed to ensure excellent results as long as all the
operative and maintenance instructions, as well as all other recommendations contai-
ned in this manual are adhered to.
To guarantee optimum performance, Sidel S.p.A. recommends that all the cleaning and
maintenance procedures be carried out regularly, in order to keep the machine in the be-
st possible condition.
The training of all personnel responsible for operating the system is of the utmost impor-
tance, in terms, not only of correct usage but also of correct maintenance, control over
the operating procedures and application of all the safety indications provided in this
manual.
! ATTENTION: The figures illustrated in this manual may differ slightly from the actual
appearance of the system installed; basic machine functioning however remains the sa-
me.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSC00.IN.002 (04/08/13)
1 4
FIG. 1.9−1
KEY
1. Electrical cabinet.
2. Solution/water pump.
3. Heat exchanger.
4. Connection piping.
5. First stock tank.
6. Second stock tank.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSC00.IN.002 (04/08/13)
SECT. 2− TECHNICAL DATA
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MAN. ISSAT0129.IN.USM000 (04/06/14)
2 2
TECHNICAL DATA
2−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
2 1
TECHNICAL DATA
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SADIM01.IN.000 (16/04/96)
2 1
TECHNICAL DATA
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STCFI00.IN.000 (25/05/07)
2 1
TECHNICAL DATA
! ATTENTION: The machine must be installed where it is protected from the rain.
Environments with characteristics other than those prescribed may cause serious damage to the machine
and to the electrical components in particular.
! ATTENTION: Installation of the machine in an environment which does not meet the
required specifications will invalidate the warranty.
Storage of the machine (not in use) allows a variation of temperature between −10C and +60C, as
long as all the other indications are still followed.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STCAR00.IN.000 (25/05/07)
2 1
TECHNICAL DATA
2.4 WEIGHTS
The weight of each individual tank indicates the supporting capacity of the base floor for each single foot.
The weights are indicated in the table below:
Tank capacity (l) Weight when operating Number of feet for Weight for foot (Kg)
(Kg) each tank
2000 2450 4 612.5
4000 4600 4 1150
6000 6550 4 1637.5
8000 8700 4 2175
10000 10950 4 2737.5
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPES02.IN.000 (05/05/11)
2 1
TECHNICAL DATA
2.5 NOISE
This machine has been designed and constructed to reduce noise emissions at the source.
Measurements taken from the Operator’s work position on a similar type of machine gave the following
values:
− Equivalent A−weighted sound pressure level LAeq = 68 dB(A).
− C−weighted peak sound pressure Lpc < 75 dB(C).
The conditions in which the measurements were taken are the following:
Product
Dimensions of the building:
− length 20 m.
− width 10 m.
− height 8 m.
Type of environment:
− floor smooth cement.
− covering tiles.
− walls with lateral glass panels.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRUM00.IN.000 (25/05/07)
SECT. 3− INSTALLATION
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MAN. ISSAT0129.IN.USM000 (04/06/14)
3 2
INSTALLATION
3−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
3 1
INSTALLATION
WARNING: On delivery of the machine, check with the haulier that the packaging is
intact, that it has not been damaged in any way during transport and that it has not been
voluntarily opened to remove parts.
Check that the material supplied corresponds to the specifications on the purchase or-
der and check against the shipping documents that the delivery is complete.
Open up any packaging that appears externally damaged in the presence of the haulier
and check that the machine it contains has not in any way been damaged.
Describe any damage which may come to light on the shipping documents and contact
the Sidel S.p.A Shipping Office immediately.
If the packaging appears intact, the contents must still be inspected for signs of damage
within 24 hours of delivery.
In the event of visible damage caused during transport, inform the haulier, the insurance
company and Sidel S.p.A immediately.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 2
INSTALLATION
Fig. 3.1−1
3.1.2 IDENTIFICATION
All the parts into which the machine is divided for shipping are identified by the type of machine, written
in black ink on a white label.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 3
INSTALLATION
3.1.3 PACKAGING
Packaging is carried out in accordance with applicable standards or current legislation.
WARNING: The Customer must dispose of all packaging materials in accordance with
the relative legislation in force in the country of installation (please refer to the heading
3.9 − “SCRAPPING AND DISPOSAL”.
In order to minimize the impact on the environment caused by the packaging cycle and the waste products
it creates, packaging waste must be handled following the principles of recovery (re−use, recycling of ma-
terials, energy recovery). End disposal must only represent the last possible option and must only apply
to waste which can in no way be recovered, recycled or otherwise treated.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STTRM00.IN.001 (18/12/09)
3 1
INSTALLATION
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFON00.IN.000 (30/05/07)
3 1
INSTALLATION
! ATTENTION: System installation and regulation must be carried out exclusively by Si-
del S.p.A. technicians.
Make all the necessary arrangements for installation to avoid unnecessary delays.
All the information concerning the system’s technical features needed for correct instal-
lation is provided in this chapter.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPI00.IN.000 (30/05/07)
3 1
INSTALLATION
3.4 HANDLING
3.4.1 SAFETY WARNINGS
The handling activities described in this section must be carried out by qualified personnel, who have
received special training on the safe execution of loading/unloading operations and the transfer of loads
using hoisting equipment, such as cranes or forklift trucks.
! ATTENTION: The lifting equipment supplied with the machine (chains, slings, lifting
bars and arms) must be used for handling this machine.
The lifting equipment is provided solely for handling the machine with which it is sup-
plied and described in this manual.
All other uses including use on similar machines is strictly prohibited and constitutes
improper use. SIDEL declines all responsibility for improper use and failure to comply
with this instruction.
The intervention of Sidel S.p.A. must be requested for all operations involving the handling and
moving of the machine.
The company denies all responsibility for any damage to the machine resulting from handling/
moving operations carried out without the intervention of the company itself.
Before moving the machine, always check that the hoisting vehicle/device and all relative equipment (cab-
les, hooks etc.) are suitable for lifting the load in question.
Ensure that the stability of the load will not be a source of danger and/or accidents.
When moving loads of a size which inhibits total visibility, another Operator must be on the ground to assist
in the operations.
Check that all vehicles and logistic structures to be used, comply with the requirements of their intended
use and are in perfect working order.
Keep well away from suspended loads, check that all hoisting cables and belts are in perfect condition
and are securely fastened to the relative hooks, the latter must be equipped with a safety catch.
During the handling operations, all operators involved must be adequately kitted out with suitable personal
protective equipment, such as: gloves, safety footwear with non−slip soles and a hard hat.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 2
INSTALLATION
Fig. 3.4−1
If the machine to be moved is not packed, use the special hoisting points which are located as indicated
in the figure below (Fig.3.4−2).
Fig. 3.4−2
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 3
INSTALLATION
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 4
INSTALLATION
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 5
INSTALLATION
! ATTENTION: When lifting machines, take up the belt/cable slack slowly and check
that no components are involved in the lifting which are not designed to bear the weight
of the machine, such as:
electrical components, cable channels, piping, etc..
Note: the disposal of the packaging materials is the Customer’s responsibility and must
be carried out in accordance with the legislation currently in force in the country of in-
stallation.
The nominal lifting capacity of a forklift truck never corresponds to the actual lifting capacity which varies
depending on the lifting height at which operations are carried out and the centre of gravity of the load in
relation to the prongs.
a) crate: pick up the crate as indicated and keep in the position indicated in the pictographs.
b) machines: lifting must be carried out with great care to ensure that the cramps on the forklift, the belts
or hoisting hooks on the crane do not damage the fragile parts of the machine.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STMOV00.IN.000 (25/05/07)
3 1
INSTALLATION
! ATTENTION: The operations described under this heading must be carried out solely
and exclusively by qualified personnel, i.e.:
a Sidel S.p.A. technician aided by local manpower;
a trained technician who has completed special courses and training and has experien-
ce in the field of machine installation, commissioning and maintenance, as well as tho-
rough knowledge of all safety rules and regulations concerning accident prevention.
Before installation Put on protective clothing, safety footwear and a hard hat.
During installation Make sure that the hoisting capacity of the crane or forklift is never
exceeded.
Never pass or remain under suspended loads.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPIA00.IN.000 (25/05/07)
3 1
INSTALLATION
! ATTENTION: The activities described under this heading must be carried out solely
and exclusively by qualified personnel, i.e.:
− a Sidel S.p.A. technician aided by local manpower;
− trained technician who has completed special courses and training, has experience
in the field of machine installation, commissioning and maintenance, as well as tho-
rough knowledge of all safety rules and regulations for accident prevention.
a) Take all the various units’ electric wires and cables, which had been disconnected for shipping purpo-
ses, into the electrical cabinet and reconnect them in accordance with the numerical codes indicated
on them. If necessary, consult the electrical diagram.
b) Connect all the machines earthing cables.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 2
INSTALLATION
! ATTENTION: Any work involving the electrical system must be carried out solely and
exclusively by expert electricians, specifically trained in the machine’s electrical charac-
teristics and all relative health and safety regulations.
BEFORE PROCEEDING WITH THE ELECTRICAL HOOK−UP, CONSULT THE TECHNICAL DATA GI-
VEN IN THIS MANUAL. CHECK THE OPERATING VOLTAGE IN ACCORDANCE WITH THE VOLTAGE
REQUIRED.
The electrical cables which originate from the mains supply must be connected directly to the general po-
wer switch terminals, the connection point is identified by the following symbol:
Connect the safety cable to its bar or special yellow−green terminal, making sure it is securely fastened
to prevent accidental loosening and disconnection.
WARNING: The mains power supply cables must enter the electrical cabinet through
the mount or base of the cabinet itself, the passage must not modify the IP 54 degree
of protection.
Furthermore the supply cables must be suitable to the operating conditions and any ex-
ternal influences which may arise; insulated conductors and flameproof cables must be
used.
Each cable is coded so that the point to which it must be connected can easily be identi-
fied.
Each individual wire is coded with reference to the terminal board it must be connected
to.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 3
INSTALLATION
NOTE: If the air supply pressure is variable it may cause system malfunctioning.
3 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 4
INSTALLATION
WARNING: the liquids drained out of the system contain substances which are not
easily biodegradable and can cause pollution. Therefore these liquids must not be
drained into water courses or onto the ground without undergoing suitable water
treatment procedures.
Before draining into sewers or into water courses (rivers, lakes, sea), check the need to have specific
authorization to do so, in accordance with relative legislation for safeguarding the environment in force
in the country of use.
If the discharged liquids are connected to tanks, they must be treated as liquid waste, following the indica-
tions provided in heading 3.9 of this manual and in accordance with current legislation in force in the coun-
try of use for safeguarding the environment.
WARNING: In order to safeguard operator health and safety, the user is advised to
convey all emissions outside the workplace and to fit adequate systems for purifying the
air of fumes before it is returned to the work place.
If emissions are to be conveyed outside the plant, check the need to have specific
authorization to do so, in accordance with relative legislation for safeguarding the
environment in force in the country of use.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 5
INSTALLATION
SANITIZING PRODUCTS
WARNING: An accidental leakage of sanitizing product may occur along the circuit in
which the washing fluid flows.
The liquid may leak from the circuit at connecting points or in any of the areas where
water−tightness is guaranteed by a mechanical seal (e.g.: a washer).
If the liquid which has leaked from the system runs into the drains connected to the
sewer system or water courses, check the need to have specific authorization, in
accordance with relative legislation for safeguarding the environment in force in the
country of use.
Alternatively, the user must install suitable means for collecting and conveying spilt
fluids, in all areas where there is a risk of this eventuality, so that the fluids can be
disposed of as liquid waste following the indications provided under heading 3.9 in this
manual and in accordance with the relative legislation in force in the country of use for
safeguarding the environment.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALC00.IN.002 (27/02/13)
3 1
INSTALLATION
WARNING: Check for dangerous substances presence for the environment, should it
be the case, elimnate any leakage.
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MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPAV00.IN.001 (06/11/08)
3 1
INSTALLATION
3.8 RE−INSTALLATION
WARNING: The operations described in this section must be carried out solely and
exclusively by qualified personnel, i.e.:
Sidel S.p.A. TECHNICIAN aided by local manpower;
TRAINED TECHNICIANS who have completed special courses and training, have expe-
rience in the field of machine installation, commissioning and maintenance, as well as
thorough knowledge of all safety rules and regulations concerning accident prevention.
To dismantle the machine, in the event of resale, re−installation or placing in storage, on the User’s site,
follow the general disassembly procedure given below:
a) depending on the size of the transport vehicle available, and the number of parts in which the machine
is to be divided, decide how to disassemble the machine and into what parts;
b) position the mobile components of the machine in the best position for being transported;
c) when separating parts, number code the components so that it will be quicker and easier to reassemble
them (see Fig. 3.8−1);
d) disconnect the electrical power supply and the water and steam pneumatic supply;
e) disconnect all the electrical cables as follows:
− disconnect the cables in the electrical cabinet;
− extract them from the cable channels up to the unit to which they are attached;
f) mechanically dismantle the machine, dividing it into the predetermined sections;
g) use mechanical blocks, retainers or tie up any components which could move around during transport;
h) if the machine is to be warehoused, before re−installing, please refer to Par. 3.10 of this manual.
Fig. 3.8−1
3 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIS00.IN.001 (06/11/08)
3 1
INSTALLATION
3 − 21
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SADSM02.IN.002 (24/06/09)
3 2
INSTALLATION
4. Empty the plant of substances used for washing, collecting the liquids in special containers, and avoid
mixing different types of substances and/or those that are incompatible.
5. Dis−assemble the machine, separating the different components according to the type in accordance
with the indications in Heading 3.9.1.
6. Proceed with storage and disposal of wastes and materials meant for reuse in accordance with the
indications given in Heading 3.9.2 and the specifications of the standards applicable in the country of
use.
3 − 22
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SADSM02.IN.002 (24/06/09)
3 3
INSTALLATION
3 − 23
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SADSM02.IN.002 (24/06/09)
3 1
INSTALLATION
3 − 24
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STIMM00.IN.000 (25/05/07)
SECT. 4− OPERATION
4−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
4 2
OPERATION
4−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
4 1
OPERATION
! ATTENTION: This machine has been designed and constructed to execute automatic
hot sanitization of the bottling system to which it is connected; i.e. for food/beverage
industry machinery such as fillers, rinsers, etc..
The system must not be used for any other purpose without prior authorization from Sidel S.p.A . Any
structural modifications required to adapt the system to another use must be executed solely and exclusi-
vely by Sidel S.p.A..
4−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STADU00.IN.000 (25/05/07)
4 1
OPERATION
This machine has been designed, constructed and sold to execute automatic, hot sanitization
procedures of the systems/machines to which it is connected.
The types of products which can be treated and all details concerning machine performance can be found
in the Machine Dimensions lay−out (sect. 8.1) and in the Flow Chart (sect. 8.2), Chapter 8 − Attached
Documentation.
Never carry out any modifications without prior authorization from Sidel S.p.A..
4−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STUPC00.IN.001 (06/11/08)
4 2
OPERATION
WATER
In order to optimize water consumption, it is advisable to use the machine taking care:
− to check the calibration of the control instruments on a regular basis;
− not to modify machine regulation after commissioning;
− to check regularly that there are no leaks in the system;
− dispose any washing water in accordance with local laws.
ENERGY
In order to optimize energy consumption, periodically it is advisable to check the absorption of energy du-
ring production−speed machine operation by consulting the inverter interface (if present) installed in the
electrical cabinet.
An increase in absorbed power consumption indicates a malfunction or wear.
4−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STUPC00.IN.001 (06/11/08)
4 1
OPERATION
WARNING: The machine must be used within the limits concerning stroke, size, load
capacity, raw materials and productivity specifications indicated in this manual.
If these indications, provided for safety reasons, are not adhered to the manufacturer is exonerated from
all liability.
4−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STCLF00.IN.000 (25/05/07)
4 1
OPERATION
Being as it is automatic, during the normal work cycle the CIP machine does not require the continuous
presence of an operator.
The presence of an operator is only required when the operating cycle is to be selected. To carry out the
selection procedure, the operator must remain only and exclusively in front of the control panel.
Service personnel may occupy the following work position to carry out their jobs:
Near the CIP
− to start up or stop the machine using the general power switch and relative pushbuttons;
− to operate and control the system during its functioning;
− to bring the machine to an emergency stop in the event of malfunctioning.
OPERATOR COMMAND
AND CONTROL ZONE
FIG. 4.4−1
4−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STEZP00.IN.002 (27/02/13)
4 2
OPERATION
! ATTENTION: For individual protection devices, respect all laws in force in the local
country.
Being as risks are greater when an operator enters a danger zone to carry out maintenance, adjust, clean
or carry out other necessary manual operations on the machine, these operations must be carried out with
extreme care.
If an operator accesses a danger zone by passing through an openable guard, this will bring the machine,
and all the moving components inside that danger zone, to an immediate standstill.
To access a danger zone in normal, non−emergency conditions, proceed as follows:
1. stop the machine from the filler’s operator panel;
2. press one of the emergency buttons;
3. should it be necessary to remain inside the danger zone for any length of time, cut off the power supply
by turning the general power switch off and padlock it in the OFF position.
Operator position: all the areas which can be occupied by personnel operating the machine during
normal functioning conditions.
Supervision: The areas designated for supervising the machine are free from all hazards as
they are positioned outside the danger zones.
It is to be remembered that the machine does not require constant operator
supervision as the machine itself will call for operator attention, in the event of
faults or malfunctioning, by emitting an acoustic signal.
4−8
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STEZP00.IN.002 (27/02/13)
4 1
OPERATION
! ATTENTION: All personal protective equipment must comply with the safety stan-
dards in force in the country of use.
DANGER: Do not go near the system or the piping during the sanitization phases; cor-
don off the danger area to prevent access.
DANGER: Do not touch the sanitization product piping and ducts with bare hands.
Never wear clothing which could get entangled in moving parts (scarves, rings, brace-
lets, watches, etc.).
Long hair must be tied back or held in place by a hair net or cap.
DANGER: Work on live parts must only be carried out by authorized personnel.
Before proceeding, the power supply to the machine must be cut off using the main
power switch located on the electrical cabinet.
Should this not be possible, the presence of a second operator is indispensable. This
second operator must remain near the main power switch ready to turn the machine off
immediately in the event of an emergency.
4−9
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 2
OPERATION
WARNING: Never start the machine before having fully understood how it functions.
If, after having carefully read the instruction manual, any doubts arise, please contact
Customer Services at Sidel S.p.A.
Make sure all personnel involved in the running, cleaning and maintenance of the machine know
and understand the relative safety regulations.
! ATTENTION: Before starting the machine, the operator must check that the safety de-
vices, and the machine itself, show no signs of defects/damage.
Notify Sidel S.p.A immediately if the system structure or other functional parts appear
damaged or broken.
Do not start the machine until all persons found in the area around the machine have been duly warned
and made to leave.
Check that all switches and safety devices are in perfect working order on a daily basis.
Safety devices must never be removed or rendered ineffective when the system is running.
During maintenance, regulation or repair operations, it may be necessary to inhibit certain safety devices.
This may be done by authorized personnel only.
All signs carrying safety or warning messages must be kept in good condition. In the event of damage,
replace immediately.
The operator must know where the STOP and EMERGENCY buttons are located and how they work.
Only replace worn/damaged/broken parts with original spare parts, guaranteed by the manufacturer.
Never attempt makeshift solutions!
DANGER: Never work with wet hands or objects when the machine is connected to the
electric power supply.
All work carried out on live parts must be done by authorized personnel only.
Before starting work on the machine, it must be disconnected from the power supply by
turning off the main power switch located on the electrical cabinet.
DANGER: Never make junctions of any kind on the power circuit electrical connec-
tions.
To carry out maintenance operations inside the safety guards, it is necessary to:
a. PADLOCK THE MAIN POWER SWITCH IN THE OFF POSITION;
b. REMOVE THE KEY FROM THE PADLOCK;
c. KEEP THE KEY ABOUT ONE’S PERSON UNTIL OPERATIONS HAVE BEEN
COMPLETED.
4 − 10
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 3
OPERATION
Never start the machine if the fixed and/or movable guards have been removed.
Never, under any circumstances, intervene on moving parts, not even in the event of jamming.
Never wear clothing, jewellery or accessories which could become entangled in moving parts.
Always keep the floor and/or platform in the area around the machine clear of obstacles and dry.
Always wear eye and hear protection and any other personal protective equipment required in the work
area.
Always take heed of safety, warning and danger signs affixed to the machine.
Always comply with, and ensure others comply with all the relative health and safety regulations; should
any doubt arise, always consult this manual before taking any kind of action.
The machine must be used solely and exclusively for the purpose it was designed for and established in
the supply contract with Sidel S.p.A.
! ATTENTION: NEVER USE THE MACHINE FOR PURPOSES OTHER THAN THOSE
DESCRIBED IN THIS MANUAL.
NEVER, UNDER ANY CIRCUMSTANCE, USE THE HATCHES FOR FILLING THE TANKS.
BURNING HAZARD! DURING THE WASHING CYCLE, ALL THE PARTS CONTAINING, OR
IN CONTACT WITH, THE SANITIZATION FLUID MAY REACH VERY HIGH
TEMPERATURES.
DURING THE WASHING CYCLE IT IS STRICTLY PROHIBITED TO INTERVENE ON
THREADED COMPONENTS OR THE FLANGES/CONNECTORS.
CHEMICAL BURNING HAZARD CAUSED BY SODA AND OTHER DETERGENTS! IN THE
EVENT OF SKIN CONTACT, WASH THE AFFECTED AREA THOROUGHLY UNDER
RUNNING WATER.
NEVER OPEN THE INSPECTION HATCHES TO LOOK INSIDE THE TANKS WHEN THE
WASHING PROCEDURE IS IN PROGRESS.
! ATTENTION: Asphyxiation hazard! Do NOT enter the tanks through the hatches!!
Incorrect use of the machine may generate hazards for both personnel and the machine itself;
Before using the system for purposes other than those described in this manual, contact Sidel S.p.A for
authorization.
If any problem arises during the life cycle of this machine, which has not been dealt with in this manual
or accompanying technical documentation, contact Sidel S.p.A Customer Services so that the problem
can be rectified as soon as possible.
4 − 11
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 4
OPERATION
4 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 5
OPERATION
! ATTENTION: In the event of accidental skin contact with acids, rinse the affected area
thoroughly under plenty of warm running water. In the event of prolonged contact, the
affected person must go directly to the nearest first aid post taking the toxicological data
sheet of the product in question with him/her.
c) Scalding hazard: if the operator comes into contact with the hot water during the sanitization process.
d) Hazards caused by high temperatures: piping which connects the CIP system to the various mac-
hines to be sanitized, CIP system piping and tank surfaces.
To eliminate risks:
1. Install the machine in an isolated area;
2. During the sanitization cycle, limit access to the system to qualified personnel only;
3. Operators must wear appropriate personal protective equipment (clothing, footwear, gloves) and avoid
staying in the vicinity of hot system parts.
4 − 13
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 6
OPERATION
! ATTENTION: Employers are under the obligation to inform personnel on the following
topics concerning machine safety:
− Risks of accident and injuries;
− Operator safety devices;
− general accident prevention rules and regulations as envisaged by international direc-
tives and the legislation in force in the country of use.
Before using the machine, the operator must have thorough knowledge concerning the location and func-
tioning of all controls and machine features. It is of the utmost importance that the operator reads this
manual and any attached manuals thoroughly before starting up the machine.
The operator must:
1. always heed all the safety, warning and danger signs affixed to the machine.
2. wear gloves when carrying out maintenance operations on the machine.
3. never wear clothing, jewellery or accessories which could become entangled in moving parts.
4. wear eye and hear protection and any other personal protective equipment required in the work area.
! ATTENTION: Always comply with, and ensure others comply with all the relative heal-
th and safety regulations; should any doubt arise, always consult this manual before ta-
king any kind of action.
All the personal protective equipment with which machine operators must be provided, must comply with
the relative current legislation and is as follows:
4 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 7
OPERATION
Protective clothing
The operator must be kitted out with suitable clothing. This
clothing must be made from material which is resistant to the
products being handled, fit comfortably and allow the operator
to move freely.
The clothing must have a snug fit (for example, by being ela-
sticated) around the ankles, wrists, neck and waist, to ensure
there is no risk of it becoming tangled up in moving machinery
which would seriously endanger operator safety.
Furthermore, clothing must be totally product−proof.
4 − 15
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 8
OPERATION
4 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 9
OPERATION
WARNING SIGNS
4 − 17
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 10
OPERATION
PROHIBITION SIGNS
4 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 11
OPERATION
FIG. 4.5−1
4 − 19
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRPI02.IN.000 (23/06/14)
4 1
OPERATION
! ATTENTION: It is strictly prohibited to tamper with or remove safety devices. The man-
ufacturer declines all liability for safety of the machine if safety devices are tampered
with or removed.
! ATTENTION: To check operation of alarm signalling light AL3, select CIP operating
mode and ensure that the lamp flashes
4 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 2
OPERATION
FIG. 4.6−1
4 − 21
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 3
OPERATION
Fig.4.6−3
4 − 22
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 4
OPERATION
Fig.4.6−4
4 − 23
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 5
OPERATION
Fig. 4.6−5
4 − 24
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 6
OPERATION
VS3] Steam shut−off valve (only with automatic CIP option) (Fig.4.6−6)
This valve allows the machine to be disconnected from the energy supply source.
This result is achieved by closing air inlet VS2.
Steam manual
shut−off valve
Steam manual
shut−off valve
Fig.4.6−6
4 − 25
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 7
OPERATION
Fig.4.6−7
4 − 26
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 8
OPERATION
Fig.4.6−8
! ATTENTION: The pressurized system cannot be used after it has come into contact
with a fire outside; it is therefore the user’s responsibility to avoid installing the machine
in places with fire hazards.
4 − 27
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDSA02.IN.000 (07/04/14)
4 1
OPERATION
INTRODUCTION
The machine is made up of one or more tanks (Fig. 4.7−1, pos. 16 and 17). These tanks are used for sto-
ring washing solutions. The electrical panel (Fig.4.7−1 , pos. 1) is located on the main frame.
The tanks (Fig.4.7−1, pos. 16 and 17), the pump (Fig. 4.7−1, pos. 2) and the other accessories are connec-
ted to each other by stainless steel piping (Fig.4.7−1, pos. 3).
The operator can check system functioning status by observing the Operator interface (PC) from the ope-
rator control zone.
The machine has been designed and constructed to prepare heated or ambient−temperature alkaline or
acid solutions to be used for cleaning food/beverage process plant equipment.
The sanitization circuit is also equipped with a series of pneumatic control and cut−off valves (Fig. 4.7−1,
pos. 4).
4 − 28
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 2
OPERATION
3 8
6
4
7
15
10
4 2
17 13
16
14
12
11
3
1
7
9 Fig.4.7−1
4 − 29
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 3
OPERATION
KEY
1. Electrical cabinet.
2. Solution recirculation pump.
3. Connection pipes.
4. Pneumatic valve.
5. Chemical dosing panel.
6. Heat exchanger.
7. Manual valve.
8. Steam modulating valve.
9. Condensate discharger.
10.Conductivity meter.
11. Level probe.
12.Flow sensor.
13.Level alarm.
14.Upper inspection hatch.
15.Pressure regulator.
16.First stock tank.
17.Second stock tank.
4.7.2 OPERATION
Machine functioning is completely automatic. The preparation of the sanitizing solution or water, and their
being sent to the machine to be cleaned, all occurs according to a sequence of valve switching procedures,
as set in the relative programme being used.
Filling
If the tank is not already full of previously prepared washing solution, it will fill up with water before the
beginning of each washing process. Any losses caused by the mixing of various fluids or discharged from
the sanitization process will be compensated for.
4 − 30
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 4
OPERATION
Preliminary rinse
The parts of the line to be washed can be rinsed down with cold water. The residual liquids are (usually)
drained into the sewers (see Chap.6, headings 6.3 and 6.4).
! ATTENTION: Never, under any circumstances, fill the tanks with water or sanitizing
concentrate through the hatches.
Heating
The contents of the tank are automatically heated in a closed recirculating circuit using a steam heat exc-
hanger (in the same way in which the detergent solution is prepared) until it reaches the temperature indi-
cated in Chap.6, headings 6.3 and 6.4.
4 − 31
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
4 5
OPERATION
! ATTENTION: Burning Hazard! During washing operations all the parts containing or
in contact with the fluid flowing through the system are extremely hot!
! ATTENTION: Burning Hazard caused by contact with soda or other detergents! In the
event of contact, rinse the affected area thoroughly under running water.
! ATTENTION: When the washing process is under way, never look into the tanks throu-
gh open inspection hatches!
! ATTENTION: Asphyxiation hazard! Do NOT enter the tanks through the hatches!!
4 − 32
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STFUN00.IN.002 (27/02/13)
SECT. 5− OPERATOR INSTRUCTIONS
5−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
5 2
OPERATOR INSTRUCTIONS
5−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
5 1
OPERATOR INSTRUCTIONS
4 3 2
5−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 2
OPERATOR INSTRUCTIONS
A B C D E F G H I J
a) Cycles start/stop (in automatic mode only). Press the button to start the cycle.
When the cycle is running, press the button again to stop the machine instantaneously.
b) Recipe preparation mode (only in automatic function). The button is enabled when a process has
been downloaded. Press this button for the cip to prepare the solution set without forwarding it to the
system for washing.
c) Pause CIP cycle execution (in automatic mode only).
d) Skip CIP cycle phase (in automatic mode only).
e) Interrupt CIP cycle execution (in automatic mode only).
f) Manual / Automatic enabling of hot water control and reset for COP (if option fitted).
g) Actuators Enable: press the button to enable/disable manual control of the actuators (valves, mo-
tors). This function is accessible if the user is logged on at ”Inspector” level. Manual forcing makes it
possible to set a component to the status defined by the user. The operator must use the utmost caution
when performing manual mode operations because they can cause serious damage to the sanitization
sequence and give rise to safety risks for personnel in the vicinity of the machine.
h) free.
i) free.
j) Alarms Reset: press the button to reset saved alarms (if not present anymore).
All buttons assume the following colours on the basis of their respective state:
5−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 3
OPERATOR INSTRUCTIONS
1 2 3 5 4
7 6
1 2 3 4
5−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 4
OPERATOR INSTRUCTIONS
10
11
5−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 5
OPERATOR INSTRUCTIONS
5−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 6
OPERATOR INSTRUCTIONS
− command and control page: this area features animations, controls and navigation buttons.
2
Example
1. Synoptic area: depending on machine specifications and/or optionals, this area displays a succinct
and schematic machine synoptic designed to give a rapid and overall view of the system.
2. Controls area: this area contains buttons and selectors which the operator can use to carry out diffe-
rent actions on the machine’s instruments.
5−8
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 7
OPERATOR INSTRUCTIONS
The following pages describe the operator panel and all the operations that can be controlled and monito-
red from the panel while the machine is running.
To aid understanding and make the descriptions and information given in the following pages more acces-
sible, the following list presents several of the main conventions utilised when describing the operator pa-
nel globally.
Physical parameter display
For each physical parameter controlled by the program two information items are displayed: the ”set point”
value of the parameter, i.e. the value that the parameter is required to assume during operation of the
machine, and the ”actual value”, i.e. the effective value assumed by the parameter in question in real time;
conventionally the ”set point” value is shown in orange while the actual value is shown in light blue.
Modulating valve opening display
Display to show the degree of opening of the modulating valve, expressed as a percentage value.
5−9
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 8
OPERATOR INSTRUCTIONS
By pressing on the analog control icon it is possible to set the parameters for operating
characteristics.
When the alarm is disenabled the outline turns pink and flashes .
When the alarm is enabled the outline of the probe turns red if a fault is detected .
Should the display field appear as indicated below: (orange) it means that the operating
cycle is waiting for the analogue value to reach its set−point.
GREY GREEN
(gray on orange background), this means that the operating cycle is waiting for the digital
instrument to change its status.
5 − 10
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 9
OPERATOR INSTRUCTIONS
Press the valve icon to change the valve status manually (from open to closed and vice versa) using the
pages described in the ”Changing components status” heading.
5 − 11
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 10
OPERATOR INSTRUCTIONS
Press the valve icon to change the valve status manually (from open to closed and vice versa) using the
pages described in the ”Changing components status” heading.
5 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 11
OPERATOR INSTRUCTIONS
Press the valve icon to change the valve status manually (from open to closed and vice versa) using the
pages described in the ”Changing components status” heading.
5 − 13
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 12
OPERATOR INSTRUCTIONS
Click the icon to change valve status (from manual (ON − OFF) to automatic and vice versa) using the
pages shown in the ”Changing components status” heading.
5 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 13
OPERATOR INSTRUCTIONS
1 3
5 − 15
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 14
OPERATOR INSTRUCTIONS
− single button.
− display/control button.
Press this button to set the various values of the machine (seconds, litres, degrees, flow
rate, speed, etc.).
The set value will be displayed on the button.
5 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 15
OPERATOR INSTRUCTIONS
− control instruments.
1. “Popup” for analog instruments:
This page displays the current value detected by the instrument and the required set−point value.
5 − 17
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPLP07.IN.000 (19/05/14)
5 16
OPERATOR INSTRUCTIONS
5 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
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5 6
1
2
8
3
4
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3
4
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1
2
3 4
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OPERATOR INSTRUCTIONS
Name User ID Password Alarms filter Language CIP cycle Start / Alarms
level buttons selection selection Stop / CIP reset
cycle
control
Operator op 0 X X X X X
Inspector ins 1 X X X X X
Supervisor dir 4 X X X X X
Sidel sa 10 X X X X X
Name User ID Siren mute CIP line Devices manual Machine / cycle
selection (valves, pumps) parameters
Operator op X X
Inspector ins X X X
Supervisor dir X X X X
Sidel sa X X X X
Name User ID Valves position CIP recipe edit Machine Exit application
control Off configuration
Operator op
Inspector ins
Supervisor dir X X
Sidel sa X X X X
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ALARMS PAGE
b c d e
1 2 3
Use this page to identify any alarms triggered during functioning and to display the alarm log.
The page displays the alarms with the following information:
a) a comment to describe the alarm;
b) the date and time the alarm was triggered;
c) the unit the alarm refers to;
d) the type of alarm triggered:
− critical “RED”;
− information “GREEN”;
− stop “ORANGE”;
− message “BLUE”;
e) variable name linked to the alarm.
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NOTE: The recognition of alarms takes place by pressing the Reset button, this makes the alarm disap-
pear if the reasons that caused it have been removed, and at the same time it makes the messages
from the alarm page disappear.
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1 2
1. Press this button to display the following pop−up window where you can select the event date.
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2. Press this button to display the following pop−up window which can be used to export the alarm log
onto a USB memory stick (OPTIONAL).
The button is only active if the USB memory stick is already inserted.
a b c d
a) Press this button to export the data for the last day to a USB memory stick.
b) Press this button to export the data for the last 30 days onto a USB memory stick.
c) Press this button to export the data for the last 60 days onto a USB memory stick.
d) Press this button to export the data for the last 90 days onto a USB memory stick.
NOTE: The alarms are logged and stored in the archive for 100 days (3 months).
However the log can only be displayed for the last 31 days up to a maximum of 65535 alarms.
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OPERATOR INSTRUCTIONS
a b c d
1 2
Use this page to display all the operations performed by the operator during machine functioning.
The page displays the events with the following information:
a) Event ID;
b) Event status;
c) Date and time of event;
d) User logged in;
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OPERATOR INSTRUCTIONS
1. Press this button to display the following pop−up window where you can select the event date.
2. Press this button to display the following pop−up window which can be used to export the alarm log
onto a USB memory stick.
a b c d
a) Press this button to export the data for the last day to a USB memory stick.
b) Press this button to export the data for the last 30 days onto a USB memory stick.
c) Press this button to export the data for the last 60 days onto a USB memory stick.
d) Press this button to export the data for the last 90 days onto a USB memory stick.
NOTE: The events are logged and stored in the archive for 100 days (3 months).
NOTE: However the log can only be displayed for the last 31 days up to a maximum of 65535 events.
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5.2.2 RECEPTION
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NOTE: the “Tank Drain” option is only available when automatic drain valves are fitted.
1 2
NOTE: the “Manual Dosing” option is only permitted if at least one of the three chemical products is active
in the recipe.
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OPERATOR INSTRUCTIONS
NOTE: The “Tank product change” option is only available when the tank is fitted with the automatic
spray ball water inlet valve.
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OPERATOR INSTRUCTIONS
If one or more tank product change is selected, a warning message is displayed and the button used to
enable emptying and rinsing of the tank for which the configuration has been changed flashes.
1. Press the button to empty and rinse automatically tank no. 1:
Similarly the buttons for the other tanks are displayed if the configuration is modified.
NOTE: Tank emptying and rinsing is not mandatory but is highly recommended after each product chan-
ge.
In this case the tank can be emptied and rinsed even if the configuration has not been changed.
1. Press the button to empty and rinse automatically tank no. 1.
2. Press the button to empty and rinse automatically tank no. 2.
3. Press the button to empty and rinse automatically tank no. 3.
4. Press the button to empty and rinse automatically tank no. 4.
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Valves
− “AVT411” Automatic valve for water infeed using spray ball tank 1.
− “AVT414” Automatic valve for direct water infeed tank 1.
− “AVT416” Automatic valve for hot water ring suction tank 1.
− “AVT417” Automatic valve for hot water ring recycling tank 1.
− “AVT421” Automatic valve for water infeed using spray ball tank 2.
− “AVT424” Automatic valve for direct water infeed tank 2.
− “AVT426” Automatic valve for hot water ring suction tank 2.
− “AVT427” Automatic valve for hot water ring recycling tank 2.
− “AVT431” Automatic valve for water infeed using spray ball tank 3.
− “AVT434” Automatic valve for direct water infeed tank 3.
− “AVT436” Automatic valve for hot water ring suction tank 3.
− “AVT437” Automatic valve for hot water ring recycling tank 3.
− “AVT441” Automatic valve for water infeed using spray ball tank 4.
− “AVT444” Automatic valve for direct water infeed tank 4.
− “AVT446” Automatic valve for hot water ring suction tank 4.
− “AVT447” Automatic valve for hot water ring recycling tank 4.
− “AVL401” Automatic cut−off valve for gas for blowing.
− “AVL402” Automatic cut−off valve for delivery to system.
− “AVL403” Automatic draining valve for cip delivery/return bypass safety.
− “AVL404” Automatic cut−off valve for return from system.
− “AVL405” Automatic valve for cip return drain.
− “AVL406” Automatic valve for separate drain of cip return chemical solutions.
− “AVL407” Automatic draining valve for cip PPL402 pump suction.
− “AVL409” Automatic cut−off valve for heating fluid.
− “AVL410” Automatic recycling valve tank 1.
− “AVL411” Automatic draining valve tank 1.
− “AVL412” Automatic suction valve tank 1.
− “AVL413” Automatic recycling valve tank 1, tank washing spray ball bypass.
− “AVL420” Automatic recycling valve tank 2.
− “AVL421” Automatic draining valve tank 2.
− “AVL422” Automatic suction valve tank 2.
− “AVL423” Automatic infeed valve tank 2, tank washing spray ball bypass.
− “AVL430” Automatic recycling valve tank 3.
− “AVL431” Automatic draining valve tank 3.
− “AVL432” Automatic suction valve tank 3.
− “AVL433” Automatic infeed valve tank 3, tank washing spray ball bypass.
− “AVL440” Automatic recycling valve tank 4.
− “AVL441” Automatic draining valve tank 4.
− “AVL442” Automatic suction valve tank 4.
− “AVL443” Automatic infeed valve tank 4, tank washing spray ball bypass.
− “AVL450” Automatic recycling valve with tank bypass.
− “AVL452” Automatic suction valve with tank bypass.
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OPERATOR INSTRUCTIONS
Digital devices
− “FST414” Flow gauge for hot water ring recycling tank 1.
− “FST424” Flow gauge for hot water ring recycling tank 2.
− “FST434” Flow gauge for hot water ring recycling tank 3.
− “FST444” Flow gauge for hot water ring recycling tank 4.
− “PSL411” Pressure gauge for air infeed.
− “LSL401” Cip return liquid presence.
− “LSL402” Pump PPm402 suction liquid presence.
− “LSL400H” Condensate collection tank maximum level.
− “LSL400L” Condensate collection tank minimum level.
− “FSL401” Cip return flow meter.
− “FSL410” Electric heater flow meter.
− “LSK401L” Peracetic acid not available.
− “LSK401M” Peracetic acid minimum level.
− “LSK402L” Soda not available.
− “LSK402M” Soda minimum level.
− “LSK403L” Descaling acid not available.
− “LSK403M” descaling acid minimum level.
− “LSK410L” Peracetic acid container minimum level.
− “LSK410H” Peracetic acid container level high.
− “LSK420L” Caustic soda container minimum level.
− “LSK420H” Caustic soda container level high.
− “LSK430L” Descaling acid container minimum level.
− “LSK430H” Descaling acid container level high.
− “FTK400” Flow meter/ litre counter for dosing of chemical products.
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OPERATOR INSTRUCTIONS
Analogue devices
− “LTT410” Pressure transmitter to measure level tank 1.
− “LTT420” Pressure transmitter to measure level tank 2.
− “LTT430” Pressure transmitter to measure level tank 3.
− “LTT440” Pressure transmitter to measure level tank 4.
− “TTT411” Temperature transmitter for hot water ring recycling tank 1.
− “TTT421” Temperature transmitter for hot water ring recycling tank 2.
− “TTT431” Temperature transmitter for hot water ring recycling tank 3.
− “TTT441” Temperature transmitter for hot water ring recycling tank 4.
− “TTL401” Temperature transmitter for cip return.
− “TTL402” Temperature transmitter for cip delivery/heater.
− “CTL401 Cip return conductivity meter.
− “FTL401” Cip delivery flow meter.
− “FTL402” Cip return flow meter.
− “PTL401” Cip delivery pressure transmitter.
− “QTL401” PH transmitter for cip return.
Pumps
− “PPT411” Pump to deliver water from tank 1 for hot water ring.
− “PPT421” Pump to deliver water from tank 2 for hot water ring.
− “PPT431” Pump to deliver water from tank 3 for hot water ring.
− “PPT441” Pump to deliver water from tank 4 for hot water ring.
− “PPL402” CIP pump.
− “PPL404” Condensate recycling pump.
− “PPL400” Pneumatic pump for suction of chemical products.
Resistances
− “EHL401..416” Electric heating resistances.
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OPERATOR INSTRUCTIONS
10
9
11
22
33 44 7
55
66
This page serves to save the various machine settings programmed for a specific Sanitization and retrieve
them at any time to repeat the cycle in execution at the time of saving.
Using these functions, all the machine sanitization parameters can be set simply by retrieving the type
of sanitization to be performed.
1. Press this button to download the recipe selected in the list on the right of the current page (if the ma-
chine conditions are compatible with this procedure) thus preparing to be executed again. A display
message will prompt you for confirmation of the operation.
2. Press this button to edit the recipe selected in the list on the right hand side of the page.
3. With this button the data of the recipe selected in the list on the right hand side of the page will be saved
to the archive. A display message will prompt you for confirmation of the operation.
4. With this button the data of the recipe selected in the list on the right hand side of the page will be up-
loaded from the archive. A display message will prompt you for confirmation of the operation.
5. Press this button to delete the recipe selected on the right side of the page. A display message will
prompt you for confirmation of the operation.
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Programs Page
8 1
3 5 6 7
1. Press this button to read data and/or edit the recipe in execution.
2. Press this button to activate data modifications of the recipe in execution.
3. Cycles display area: cycle type, execution temperature, execution time, solution conductivity/concen-
tration.
4. Area for setting: sequence type; preparation temperature; execution temperature; conductivity/volume
of the solution being prepared; conductivity/concentration of the solution being recirculated; execution
time.
NOTE: It is advisable to prepare the product at higher concentrations and at higher temperatures in order
to take into account any line losses.
NOTE: If the recipe selected is currently being processed the background is red.
! ATTENTION: During the chemical step, if the conductivity on the return drops and
does not manage to return to the SP level, this indicates that there are faults in the sy-
stem. (For example, the system might still be full of water or the system may not have
drained properly).
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OPERATOR INSTRUCTIONS
CLEANING METHODS
1. CIP rinse: Select this sequence to cause CIP to transfer water towards the system to be washed with
the purpose of removing any residues from the piping.
Rinse waste is never recycled. The water returning from the system is either drained or recovered (see
the system settings subpage) but in a different tank from the original one.
CIP rinse can be performed in various modes depending on the configuration:
− CIP rinse using fresh water: press to select a fresh water rinse. The water is taken
directly from the water line if the Direct Rinse option is available (valve AVL462), otherwise the water
is taken from the multi−product-tank.
− CIP rinse using recovered water: press to select a recovered water rinse. In this
case the water is taken from the tank containing the recovered water (if available).
− CIP rinse using hot water: To select a rinse with hot water, set the process preparation temperature
2. Line rinse: Line rinse means the rinse water is not delivered by CIP but is taken directly from the sys-
tem using a supplementary inlet.
This rinse is selected after hot sanitisation or after disinfection because it has the advantage of using
a type of water, usually, with better characteristics compared to the water used by CIP. In any event
this rinse reduces the risk of contamination by bypassing the CIP and all the piping between the CIP
and the system. This sequence is used frequently on systems producing water. Indeed, in this case
line rinsing uses the production water.
3. Hot water: Select this sequence for CIP to perform hot sanitisation by recirculation with the system
to be washed.
4. Caustic Soda: Select this sequence for CIP to perform sanitisation using caustic soda by recirculation
with the system to be washed.
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OPERATOR INSTRUCTIONS
5. Descalant: Select this sequence for CIP to perform sanitisation using descalant by recirculation with
the system to be washed.
6. Disinfection: Select this sequence for CIP to perform sanitisation using disinfectant by recirculation
with the system to be washed.
7. CIP rinse no return: Select this sequence for CIP to transfer water towards the system to be washed
but without implementing any controls on return.
The water transferred to the system is drained by the system without being re-turned to CIP.
This sequence can only be performed as a single sequence as part of the recipe.
2. Press to edit the recipe selected in the list on the right hand side of the page.
3. In the programs page, set all the cycle parameters to be saved to the new recipe.
4. In the recipe list page, press to save the recipe data to the archive.
5. In the recipe list page, press to save the recipe data to the archive.
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OPERATOR INSTRUCTIONS
If during execution of a CIP program certain parameters must be edited, simply press , edit the
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OPERATOR INSTRUCTIONS
5.2.5 EFFICIENCY
3 4 11 5
1
2 6
7 18
8
9
10 19
20
21
22
12 13 14 15 16 17
Use this page to display the data for the most recently processed recipe.
1. Cip start time.
2. Cip end time.
3. Name of recipe being processed.
4. Name of system being washed.
5. Access level of user who started recipe.
6. Machine status (Cycle in progress – Cycle completed – Cycle aborted – Skip phase – Phase pause).
7. Preparation: duration of tank preparation.
8. Washing: duration of system washing.
9. System ready delay: delay time caused by external alarms.
10.Total duration: total cycle duration.
11. Sanitising product preparation duration.
12.Display of active recipe washing sequences.
13.Total time of each washing sequence.
14.Operating temperature set for the recipe/Mean temperature.
15.Operating conductivity set for the recipe/Mean conductivity.
16.Delivery flow rate se for the recipe/Mean flow rate.
17.Return flow rate/Mean flow rate.
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a b c d
a) Cycle display.
b) Cycle type.
c) Operating temperature.
d) Solution conductivity / concentration.
19.Press this button to display the consumption data for the sanitising products used:
a
b
c
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OPERATOR INSTRUCTIONS
a
b
c
d
e
21.Press this button, depending on the cycle started by the operator, to display in PDF format the log of
recipe preparation or complete washing reports (OPTIONAL).
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OPERATOR INSTRUCTIONS
NOTE: The reports are displayed on HTML pages using Acrobat reader pdf files. Reports are limited to
the last 100 days.
22.Press this button to display the following pop−up window which can be used to export the reports onto
a USB memory stick (OPTIONAL).
a b c d
a) Press this button to export the data for the last day to a USB memory stick.
b) Press this button to export the data for the last 30 days onto a USB memory stick.
c) Press this button to export the data for the last 60 days onto a USB memory stick.
d) Press this button to export the data for the last 90 days onto a USB memory stick.
NOTE: Saved reports are stored in the archive for 100 days (3 months).
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OPERATOR INSTRUCTIONS
5.2.6 GRAPHS
Instant graphs
1 2
This page displays the instant values for a specific time period of the machine sanitisation control variab-
les.
1. Legend.
2. Pre−cabled selection: press this button to open a drop−down menu used to select the graph required.
b
c
d
e
f
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a) Delivery conditions.
b) Temperatures.
c) Return conditions.
d) Level of tanks.
e) Condensate recycling (OPTIONAL).
f) Hot water recycling (OPTIONAL).
14
16 15
1 2 3 4 5 6 7 8 9 10 11 12 13
This page displays the archive values for a specific time period of the machine sanitisation control variab-
les.
1. Press this button to display the following pop−up window where you can select the event date.
2. Increases the time period for the parameters displayed (lower resolution).
3. Decreases the time period for the parameters displayed (greater resolution).
4. Zoom in to an area.
5. Zoom out to the original dimensions.
6. Scrolls slowly back along the time axis.
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7. Scan: press this button to display, by clicking on a given point on the graph, information concerning
the date, time and curve values at that specific moment.
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14.Press this button to display the following pop−up window which can be used to export the archives onto
a USB memory stick.
The button is only active if the USB memory stick is already inserted.
a b c d
a) Press this button to export the data for the last day to a USB memory stick.
b) Press this button to export the data for the last 30 days onto a USB memory stick.
c) Press this button to export the data for the last 60 days onto a USB memory stick.
d) Press this button to export the data for the last 90 days onto a USB memory stick.
15.Pre−cabled selection: press this button to open a drop−down menu used to select the graph required.
b
c
d
e
f
a) Delivery conditions.
b) Temperatures.
c) Return conditions.
d) Level of tanks.
e) Condensate recycling (OPTIONAL).
f) Hot water recycling (OPTIONAL).
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16.Legend.
NOTE: The events are logged and stored in the archive for 100 days (3 months).
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5.2.7 PARAMETERS
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OPERATOR INSTRUCTIONS
2 3
b
c
d
1
e
f
g
h
NOTE: The pushing time is the approximate time it takes to push the solution to the system infeed.
c) Delivery line volume (s) (if the delivery flow rate meter (FTL401) is fitted and if the initial or final push
is enabled).
NOTE: The pushing volume is the approximate volume present from the CIP outfeed to the system infeed.
Press the corresponding display / control buttons to set the required values.
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OPERATOR INSTRUCTIONS
This Tab serves to display and set the system settings belonging to a specific group.
For each of the six washing systems available you can set the parameters for each step:
Rinse page
2
3
4
5
6
7
The data relative to the “Rinse” sequence can be set in this page:
1. Pushing: enabling the final push.
− Final push: the CIP uses water or air to push the solution into the system connection pipes. Pushing
with water is more effective but only allows recovery of chemical solutions to prevent them diluting the
next rinse. Pushing with air is less effective or in any event influenced more by the configuration of the
piping. However the latter has the advantage of allowing the piping to be emptied completely. This is
useful at the end of rinsing to prevent dilution of the next solution to be delivered.
NOTE: In this phase pushing is only performed if a hot disinfection or hot sanitisation was not performed
previously, with the exception of air pushing when sterile filters are fitted.
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5. Solution quantity (l): setup of the quantity of sanitizer solution to supply during rinse.
6. Delay on condition OK to start the sequence counting (s): delay time before starting the counting
sequence.
7. Conductivity OK for sequence counting (mS): permitted conductivity value (in millisiemens) to
start counting.
NOTE: This parameter changes depending on the characteristic conductivity of the mains water supplied
to the production facility.
8. pH OK for sequence counting (pH): permitted acidity value to start counting (if ph meter fitted).
Press the corresponding display / adjustment buttons to set the required values.
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OPERATOR INSTRUCTIONS
3
4
5
6
7
The data relative to the “Rinse with hot water” sequence can be set in this page:
1. Pushing: enabling the initial or final push.
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe.
This selection enables the CIP to transfer the solution by asking the system to open a drain valve so
the solution currently being delivered pushes the residues from the previous one to the drain area thus
preventing cross contamination.
In this mode the duration of the step is by volume if the delivery flow rate meter is fitted (FTL401) or
by time (see the systems settings main page).
During this step, the CIP will send the “DELIVERY LINE FILLING” signal (where configured) to the system.
The system will then open the CIP infeed drain valve (where fitted).
On systems where this valve is not present, you can perform pushing but it is not necessary to use the
signal.
− Final push: the CIP uses air to push the solution into the system connection pipes. Pushing with air
is less effective or in any event influenced more by the configuration of the piping. However the latter
has the advantage of allowing the piping to be emptied completely. This is useful at the end of rinsing
to prevent dilution of the next solution to be delivered.
NOTE: In this phase air pushing is only performed if sterile filters are fitted.
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NOTE: This parameter changes depending on the characteristic conductivity of the mains water supplied
to the production facility.
7. Temperature value to start the circulation (_C): temperature value permitted before starting the fluid
circulation.
NOTE: This parameter is also used to recover the solution in the tank during the next phase.
8. pH OK for sequence counting (pH): permitted acidity value to start counting (if ph meter fitted).
Press the corresponding display / adjustment buttons to set the required values.
5 − 57
MAN. ISSAT0129.IN.USM000 (04/06/14)
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5 38
OPERATOR INSTRUCTIONS
3
4
The data relative to the sanitization with ”Caustic” sequence can be set in this page:
1. Pushing: enabling the initial or final push.
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe. This selection ena-
bles the CIP to transfer the solution by asking the system to open a drain valve so the solution currently
being delivered pushes the residues from the previous one to the drain area thus preventing cross con-
tamination.
In this mode the duration of the step is by volume if the delivery flow rate meter is fitted (FTL401) or
by time (see the systems settings main page).
During this step, the CIP will send the “DELIVERY LINE FILLING” signal (where configured) to the system.
The system will then open the infeed drain valve (where fitted).
− Final push: the CIP uses water or air to push the solution into the system connection pipes. Pushing
with water is more effective but only allows recovery of chemical solutions to prevent them diluting the
next rinse.
Pushing with air is less effective or in any event influenced more by the configuration of the piping.
However the latter has the advantage of allowing the piping to be emptied completely. This is useful
at the end of rinsing to prevent dilution of the next solution to be delivered.
5 − 58
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 39
OPERATOR INSTRUCTIONS
! ATTENTION: In the event that the production on the CIP return comes back with a
varying conductivity, we recommend that you increase the “Delay on condition OK to
start the circulation” parameter.
If this is set too low there is the risk of overdiluting the product because the percentage
of water on the CIP return is still too high.
Example:
− Control conductivity set in recipe = 100mS.
− Delay on OK condition to start circulation = 3 s.
− Conductivity to start circulation = 50 %.
When the conductivity on the return reaches 50mS for 3 seconds, the tank infeed valve will be closed and
the product will enter circulation.
If the conductivity falls below 20mS for example, the system will continue circulation from the tank.
Press the corresponding display / adjustment buttons to set the required values.
5 − 59
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 40
OPERATOR INSTRUCTIONS
Acid page
3
4
The data relative to the sanitization with ”Descaling acid” sequence can be set in this page:
1. Pushing: enabling the initial or final push.
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe. This selection ena-
bles the CIP to transfer the solution by asking the system to open a drain valve so the solution currently
being delivered pushes the residues from the previous one to the drain area thus preventing cross con-
tamination.
In this mode the duration of the step is by volume if the delivery flow rate meter is fitted (FTL401) or
by time (see the systems settings main page).
During this step, the CIP will send the “DELIVERY LINE FILLING” signal (where configured) to the system.
The system will then open the infeed drain valve (where fitted).
− Final push: the CIP uses water or air to push the solution into the system connection pipes.
Pushing with water is more effective but only allows recovery of chemical solutions to prevent them
diluting the next rinse.
Pushing with air is less effective or in any event influenced more by the configuration of the piping.
However the latter has the advantage of allowing the piping to be emptied completely. This is useful
at the end of rinsing to prevent dilution of the next solution to be delivered.
5 − 60
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 41
OPERATOR INSTRUCTIONS
Press the corresponding display / adjustment buttons to set the required values.
5 − 61
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 42
OPERATOR INSTRUCTIONS
Disinfectant page
3
4
5
6
The data relative to the sanitization with ”Disinfectant” sequence can be set in this page:
1. Pushing: enabling the initial or final push.
− Initial push: the CIP transfers a quantity of solution to fill the system delivery pipe. This selection ena-
bles the CIP to transfer the solution by asking the system to open a drain valve so the solution currently
being delivered pushes the residues from the previous one to the drain area thus preventing cross con-
tamination.
In this mode the duration of the step is by volume if the delivery flow rate meter is fitted (FTL401) or
by time (see the systems settings main page).
During this step, the CIP will send the “DELIVERY LINE FILLING” signal (where configured) to the system.
The system will then open the infeed drain valve (where fitted).
− Final push: the CIP uses air to push the solution into the system connection pipes. Pushing with air
is less effective or in any event influenced more by the configuration of the piping. However the latter
has the advantage of allowing the piping to be emptied completely. This is useful at the end of rinsing
to prevent dilution of the next solution to be delivered.
NOTE: In this phase air pushing is only performed if sterile filters are fitted.
Water pushing is not enabled because the CIP water is of no better quality than the bottling water and
therefore there is a risk of cross contamination.
5 − 62
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 43
OPERATOR INSTRUCTIONS
Press the corresponding display / adjustment buttons to set the required values.
5 − 63
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DOC. STDPA13.IN.000 (26/09/13)
5 44
OPERATOR INSTRUCTIONS
1 2
4
5
3
6
7
8 9
5 − 64
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DOC. STDPA13.IN.000 (26/09/13)
5 45
OPERATOR INSTRUCTIONS
3
4
5
The data relative to caustic soda, descalant and disinfectant can be set in this page.
1. Dosing mode: press the button to choose ”Volume” or ”Concentration” mode.
2. Dosing pump (s): dosing pump on/off pulses duration.
3. Period: Control time after reaching the set point (used during automatic concentration dosing).
Example: If this parameter is set to 60s, this dosing step will wait for the concentration to stabilise at
60 s before passing to the next step.
4. Solution pulse weight (l/pulse): Volume of chemical product at each leading edge detected by the
flow meter.
5. Recovery SP (%): Concentration/volume percentage of the solution to be recovered during the next
phase (example: rinsing after soda).
Example:
− Control conductivity set in recipe = 100mS.
− Recovery SP = 90%.
− The product will only be recovered above 90mS.
Press the corresponding display /adjustment buttons to set the required values.
5 − 65
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DOC. STDPA13.IN.000 (26/09/13)
5 46
OPERATOR INSTRUCTIONS
5.2.8 SERVICES
1 2 3
4 5 6
5 − 66
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5 47
OPERATOR INSTRUCTIONS
1 2 3 4
5 − 67
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5 48
OPERATOR INSTRUCTIONS
In this page simply select the flag corresponding to the required language to change the operator interface
language.
1 2
5 − 68
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DOC. STDPA13.IN.000 (26/09/13)
5 49
OPERATOR INSTRUCTIONS
In this page the touch−screen is inhibited for the time shown by the counter (in seconds) so that it can be
cleaned.
When the time has elapsed (1 minute) the ”Reception” page is automatically restored.
5 − 69
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 50
OPERATOR INSTRUCTIONS
1
2
3
4
5
5 − 70
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5 51
OPERATOR INSTRUCTIONS
5 − 71
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5 52
OPERATOR INSTRUCTIONS
2
3
Use this sub−page to display the presence, draining and product for the specific tank.
1. Tank selection field.
2. Manual valve selection field for tank drainage.
3. Automatic valve selection field for tank drainage.
4. Tank product selection field.
5. Display “Tank Configuration” submenu.
Tank configurability
5 − 72
MAN. ISSAT0129.IN.USM000 (04/06/14)
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5 53
OPERATOR INSTRUCTIONS
2
3
5 − 73
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5 54
OPERATOR INSTRUCTIONS
3. Area displaying the type of communication interface for the selected system:
Types of interface:
− Digital.
− Profibus DP.
− Ethernet.
− Integrated.
NOTE: When communication between CIP and System is disabled, the following symbol is displayed
5 − 74
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5 55
OPERATOR INSTRUCTIONS
1 4 5 6 2
In this page it is possible to set the parameters and control the interfacing between the machine and the
line.
1. Output signals.
2. Input signals.
3. Selected system display.
4. Analog signal display area (in automatic or manual forcing).
5. Signal control mode (automatic/manual).
6. Digital signal display area (in automatic or in manual forcing).
− Signal configured.
5 − 75
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5 56
OPERATOR INSTRUCTIONS
− Signal configured.
5 − 76
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5 57
OPERATOR INSTRUCTIONS
5 − 77
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5 58
OPERATOR INSTRUCTIONS
1
2
5
6
Use this sub−page to display the size data for each tank.
The following are displayed in detail:
1. tank height (mm);
2. maximum alarm: corresponds to 95% of the real volume (l);
3. real volume: actual volume present in the tank (from instrument to “overflow”) (l);
4. minimum alarm: fixed at 150, this is added to the “dead volume”(l);
5. dead volume: volume present below the pressure probe (l);
6. instrument calibration (editable): bottom scale value present on the instrument (mm).
NOTE: This operation serves to calibrate the liquid level sensors present on each tank without having to
interact directly with the instrument.
The machine is fitted as standard with a pressure probe with Span = 400mBar (4000 mm).
5 − 78
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5 59
OPERATOR INSTRUCTIONS
3 4
When this option is available, the backup procedure for all log data is run automatically. The function is
designed to update every three months a backup folder containing all the recorded data. This data can
be copied onto a USB memory stick to keep an archive of all the data relating to the machine lifecycle.
A message is displayed to warn the operator that a new backup is available.
1. Date of first backup.
2. Date of last backup.
3. Press this button to perform the backup procedure on USB memory stick.
4. Backup available: When 92 days (approximately 3 months) have elapsed since the last backup, this
icon flashes to indicate that a new backup is available.
5 − 79
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STDPA13.IN.000 (26/09/13)
5 1
OPERATOR INSTRUCTIONS
EMERGENCY STOP
Activation of the emergency stop pushbutton does not disconnect the power supply to the electrical cabi-
net or control panel.
To release an emergency stop button once it has been pressed it must be turned in the direction of the
arrow and then the “MACHINE RESET” button must be pressed.
5 − 80
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. WRQUA00.IN.000 (04/07/07)
5 1
OPERATOR INSTRUCTIONS
WARNING: If this operation is not carried out correctly and with due frequency, the PC
electronics may overheat with consequent reduction in the life expectancy of the elec-
tronic components.
Fig. 5.3−1 (filter on the PC panel) Fig. 5.3−2 (filter on the PC)
NOTE: Electric panel fan filters must be replaced regularly, should normal cleaning operations be no lon-
ger sufficient.
5 − 81
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPPC00.IN.000 (09/07/07)
5 1
OPERATOR INSTRUCTIONS
Red light:
− Off: Alarm not present.
− Flashing: Alarm present and not muted.
− Steadily illuminated: Alarm present and muted.
Yellow light:
− Off = all components in automatic.
− Flashing = not used.
− Steadily illuminated: at least one component in manual.
Green light:
− Off = no cycle started.
− Fast flashing = cycle started but not running.
− Slow flashing = cycle running but in stand−by.
− Steadily illuminated = cycle running.
5.4.2 SIREN
RED
YELLOW
GREEN
SIREN
5 − 82
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 2
OPERATOR INSTRUCTIONS
Process alarms
5 − 83
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 3
OPERATOR INSTRUCTIONS
5 − 84
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 4
OPERATOR INSTRUCTIONS
Valve alarms
Valve alarms involve status control of valve position.
5 − 85
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 5
OPERATOR INSTRUCTIONS
5 − 86
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 6
OPERATOR INSTRUCTIONS
Device alarms
Device alarms are communication faults with devices (devices connected in a network and those cabled
directly on the analogue input cards).
5 − 87
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALS06.IN.000 (04/08/13)
5 1
OPERATOR INSTRUCTIONS
5 − 88
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DOC. STPRS00.IN.000 (09/07/07)
5 1
OPERATOR INSTRUCTIONS
D E
NOTE: This procedure is valid only for systems with local start up.
1. Check that there is no cycle already active; terminate any active cycle or perform the reset procedure.
2. Select the system to be washed in the recipes page (A).
3. Select the recipe to be executed (B).
4. Upload the recipe (C).
5. Press the ”Start” button (D).
5 − 89
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STAVM02.IN.000 (11/09/09)
SECT. 6− ROUTINE AND PROGRAMMED
MAINTENANCE
6−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
6 2
6−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
6 1
6−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STNSM00.IN.001 (06/11/08)
6 1
External cleaning
Using a detergent, which is suitable for use on food/beverage industrial machinery, and a soft cloth, clean
all the external machine surfaces, taking care to remove any dirt and packaging material residues.
! ATTENTION: Do not wash the outside of the machine with chemical solutions.
Wash the outside of the machine with water at a temperature of less than 50_C only.
Do not spray the electrical cabinet.
Do not direct the water jet directly at the electrical cabinet.
Internal cleaning
Thoroughly clean the interior of the machine by recirculating a recognized foodsafe sanitizing solution th-
rough the tanks and piping for approximately 10 mins.
Once the sanitization process has been completed, rinse the system thoroughly by recirculating hot water
through the tanks and piping for approximately 10 mins. to ensure all sanitizing solution residues have
been removed.
At the end of this procedure drain out the water through the relative drainage ducts.
WARNING: Water, sanitizing solutions, and any acidic substances at the end of the
process, must be disposed of in accordance with the relative legislation in force in the
country of use, and under no circumstances must they be discharged into water cour-
ses without undergoing an adequate decontamination process.
6−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPUL00.IN.001 (06/11/08)
6 1
! ATTENTION: NEVER USE CO2 to pressurise the system during sanitisation. Use air
only to avoid chemical reactions with sanitiser solutions.
Sanitiser solutions
Sanitiser solutions are used to kill bacteria present on internal walls of tanks and connecting pipelines.
Sanitisation must be carried out shortly before production start−up. These chemical solutions are ex-
tremely corrosive and therefore contact times with tanks surfaces must be rigorously controlled. The con-
centration of each drop increases as it dries thus increasing the risk of corrosion.
6−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRGE02.IN.000 (16/02/12)
6 2
6−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRGE02.IN.000 (16/02/12)
6 3
WATER
BOTTLED 30C 0,6 ppm Continuous
OZONATED WATER*
* 0,4 ppm max in bottle (FDA 21 CFR 184.1563)
0,5 ppm max (UE DIRECTIVE 2003/40/EC).
6−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRGE02.IN.000 (16/02/12)
6 4
WARNING: The Table given below provides important information regarding the envi-
ronmental impact of the various sanitizing substances.
NOTE: The IRCH index provides a comparison of the various substances in relation to their capacity for
impact on human health, ecosystems and the environmental, in general. It is a risk index (from
0 to 200) based on a calculation algorithm which takes into account the ecological impact on water,
air, ground (as waste) and on the overall atmosphere (ozone, hothouse effect, etc). The impact
on the various matrices also takes into consideration the effects on human health (source: Indiana
Pollution Prevention and Safe Materials Istitute at Purdue University − EPA Project − 1996).
NOTE: The UTN index compares different substances in relation to their toxicity for living organisms in
the land and acquatic ecosystems, providing values ranging from 0 to 100 (source G.Davis et al.
− EPA/600/R−94/177 − 1996).
WARNING: In the event of using hazardous substances, the relative “Safety specifica-
tion tables” must be avaialable so that all hazard and safety categories concerning the
environment can be identified.
The safety specification tables identify:
− Hazards.
− Personal and general protective equipment.
− First aid procedures.
− Fire prevention measures.
− Procedures for accidental leakage of hazard substances.
− Chemical / physical characteristics.
− Stabilty and reactivity.
− Toxicological information.
− Environmental information.
− Information on disposal.
− Information on means of transport.
6−8
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRGE02.IN.000 (16/02/12)
6 1
6−9
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 2
6 − 10
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 3
6 − 11
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 4
6 − 12
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 5
6 − 13
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 6
6 − 14
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 7
PARAMETER LIMIT
5 PH 6.5/7.5
6 − 15
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SARPS00.IN.000 (16/12/10)
6 1
6 − 16
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STPRG00.IN.000 (06/08/07)
6 1
6.6.2 MAINTENANCE
Maintenance refers to all the scheduled operations which must be carried out on machine parts in a regular
and systematic manner.
Routine maintenance consists of:
1. inspection of the functioning of all the various components, including recalibration of the control
instruments;
2. rectifying or correcting faults, even those which do not represent an immediate danger or risk of
imminent machine malfunctioning but which may lead to serious problems if allowed to persist.
Extraordinary maintenance refers to the replacement of whole parts or components which are reasonably
believed to have reached the end of their expected life cycle. This is carried out to prevent machine stoppa-
ges and consequent lack of production caused by breakdowns.
The frequency of routine and extraordinary maintenance operations is indicated in the table below.
The frequency which has been calculated for each maintenance operation is purely indicative and serves
only to assist in maintenance scheduling. Only after continual servicing, and critical analysis of the same,
is it possible to determine real maintenance requirements based on the company’s main needs.
The table below summarizes the various types of maintenance operations required and their relative
frequency.
6 − 17
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVIM00.IN.001 (27/01/14)
6 1
6 − 18
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 2
A1. MACHINE
a. External cleaning
FREQUENCY : Every shift
PERSONNEL REQUIRED : 1 maintenance mechanic
TIME REQUIRED : 20 mins.
_____________________________________________________________
Check for any leakage (spray or drips) occurring during or after use.
6 − 19
MAN. ISSAT0129.IN.USM000 (04/06/14)
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6 3
_____________________________________________________________
The machine must stop immediately when any one of these buttons is pressed.
Should this not be the case, find the cause of the fault immediately.
6 − 20
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 4
_____________________________________________________________
Disassemble and thoroughly clean the relative filters.
6 − 21
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 5
_____________________________________________________________
Check for leaks and check that it is working properly.
This operation consists in checking the seals on the piping and the connectors, visual inspection of all parts
and correct adjustment of operating functions.
Any fault which comes to light must be rectified at once.
6 − 22
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 6
_____________________________________________________________
Clean the air intakes and the cooling fan.
6 − 23
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6 7
_____________________________________________________________
When the machine is running in very hot climatic conditions or under demanding circumstances, check
to make sure the temperature of the bearings does not exceed 90C and that they do not become noisy.
6 − 24
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 8
_____________________________________________________________
Remove and replace the gaskets and seals and thoroughly remove any scale build−up.
Follow the pump manufacturer’s instructions.
6 − 25
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 9
_____________________________________________________________
− Check the state of the seals and replace is necessary.
− Check the state of the actuator seal and replace if necessary.
6 − 26
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 10
_____________________________________________________________
Overhaul.
This operation consists in disassembling and cleaning every single component replacing any worn parts.
Reassemble, lubricating the seals with silicone grease; check correct operation (this operation must be
carried out be expert personnel only).
6 − 27
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 11
_____________________________________________________________
Overhaul (to be carried out every year or at least every 10 million operating cycles).
This operation consists in the disassembly and cleaning of every single component, replacing any worn
or faulty parts.
Reassemble, lubricating the seals with silicone grease; check correct operation (this operation must be
carried out be expert personnel only).
6 − 28
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 12
_____________________________________________________________
− Thoroughly clean the pipes inside the heat exchanger.
6 − 29
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 13
_____________________________________________________________
− Carefully overhaul the valve in accordance with the instructions provided by the manufacturer.
6 − 30
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
6 14
_____________________________________________________________
− Overhaul the condensate drain trap in accordance with the instructions provided by the manufacturer.
6 − 31
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STVPE00.IN.000 (06/08/07)
SECT. 7− DIAGNOSTICS
7−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
7 2
DIAGNOSTICS
7−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
7 1
DIAGNOSTICS
7.1 TROUBLESHOOTING
Accurate troubleshooting is one of the key actions to return the filler to full production following a break-
down. Developing an organised approach to diagnosing problems on the machine will increase your chan-
ces of finding the cause of the trouble and also minimise down−time. This checklist is provided as a general
guide to troubleshooting machine problems.
Follow−up
When you think you have solved the problem, watch the machine in operation to make sure. If production
demands allow only a temporary repair, make a note of the problem so that it can be repaired during the
next scheduled maintenance period.
The following troubleshooting guide presents many of the most common problems of the filler complete
with probable causes and solutions.
7−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. SSRGU00.IN.000 (15/10/96)
7 1
DIAGNOSTICS
7.2 DIAGNOSTIC
7.2.1 FLOW SWITCH
(siren is activated, cycle is stopped).
1. Check that the circuit contains fluid;
2. replace the flow switch.
7−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STALL00.IN.000 (06/08/07)
7 1
DIAGNOSTICS
7−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
7 2
DIAGNOSTICS
7−6
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
7 3
DIAGNOSTICS
Water in storage tank does not Valve (EV10) faulty Solenoid valve burnt out −
reach pump REPLACE
Air line faulty − REPLACE
Pneumatic valve faulty −
REPLACE
No liquid supply to tanks during Recirculation valve (EV5) and/ Solenoid valve burnt out −
sanitizer solution preparation or tank delivery valve does not REPLACE
open (14/18/22)
Air line faulty − REPLACE
Pneumatic valve faulty −
REPLACE
Water overflows from the Probe signal (S2 / S3 / S4) is No probe signal to PC −
recovery tank overflow pipe not sent to PC CHECK PROBE/PC CABLE
CONNECTIONS − REPLACE
PROBE
Valve (14/22/18) is blocked −
REPLACE
7−7
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. STRIG00.IN.000 (06/08/07)
SECT. 8− ATTACHED DOCUMENTATION
8−1
MAN. ISSAT0129.IN.USM000 (04/06/14)
8 2
ATTACHED DOCUMENTATION
8−2
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC.
8 1
ATTACHED DOCUMENTATION
8−3
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04309055501
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
P
P
RICAVATO DA:
O
O
N
N
TT402 TT401
3786
LI403
M
M
LI401
Z
L
L
LO402
X
K
K
LI418
J
J
I
I
LO405
LI404
LI413 LI417
H
H
2200
LO412
G
G
1351
F
F
ITEM VALUE
POWER INSTALLED 13,5 [kW] 922
NUMBER OF TANKS 2
E
LOAD FULL (EACH) 6600 [kg]
1543
HEATING SYSTEM ST1 LO407 LO411
SKID CIP UNIT WEIGHT 1250 [kg]
D
LO419
ITEM X [mm] Y [mm] Z [mm] CONNECTION FLUID
LI401 496 127 2340 DN65 DIN11851 CIP INLET
C
C
2889
LI403 75 85 2290 DN20 DIN11851 COMPRESSED AIR INLET 15.04.2014 P.V CREAZIONE DISEGNO/CREATE DRAWING 430515 01
LI404 2500 717 2180 DN50 PN16 UNI2278 STEAM INLET 20.05.2014 E.R 434870 02 a
B
LO411 1130 920 300 DN100 DIN11851 ATMOSPHERIC DRAIN Denominazione / Description : N° 10664182
Trattamento / Treatement :
Rugosità :
LO412 130 5125 100 DN65 DIN11851 PRESSURIZED DRAIN (senza indicazione contraria)
Surface condition
LAY-OUT SSAT_129 (Unless otherwise stated)
LO419 1645 4060 800 DN50 DIN11851 HOT WATER LOOP OUTLET
( )
LI418 1050 3667 3530 DN50 DIN11851 HOT WATER LOOP INLET Data di rilascio / Release date : 21/5/2014
Massa / Mass = g
LAYOUT DRAWING SSAT_129 Scala / Scale
Disegnato da / Drawn by Data / Date
the information contained therein shall be kept strictly confidential by the recipient and shall not be disclosed to any third party without
43090555- 02
A
SIDEL's express consent. This drawing shall not be used directly or indirectly by the recipient except for the specific purpose for which this
drawing is disclosed by SIDEL. All Intellectual Property Rights, including Copyright, are reserved by SIDEL. No representation or warranty,
express or implied, is made by SIDEL with respect to the truth, accuracy, sufficiency or absence of defect of the information contained in this
a A0 1/1
drawing or with respect to third party intellectual property rights.
16 15 14 13 12 11 10 7 6 5 4 3 2 1
8 1
ATTACHED DOCUMENTATION
8−4
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04308222702
8 1
ATTACHED DOCUMENTATION
8−5
MAN. ISSAT0129.IN.USM000 (04/06/14)
DOC. 04310356301
8 7 6 5 4 3 2 1
RICAVATO DA:
002
A
A
POSITION UTILITIES
003
001 COMPRESSED AIR INLET 006
002 PROCESS WATER INLET
003 INDUSTRIAL STEAM INLET
B
B
004 CONDENSATE OUTLET
005 CAUSTIC INLET
006 ELECTRICITY
C
004
C
005
D
D
003 005 001
002
E
E
F
F
20.06.2014 E.R 438371 01 a
Data/date Nome/name Descrizione modifica/Change Description ECO Ind Maj Ind Min
Materiale / Material : Tolleranze generali in accordo
ENGINEERING & PACKAGING con la specifica :
SOLUTIONS (senza indicazione contraria)
Specifiche materiale
G
Via La Spezia 241/A to specification :
/ Specification sheet : (unless otherwise stated)
43126 PARMA - ITALY
001 ( )
Data di Rilascio / Release date :
PLATE UTILITY SSAT.0129
004
Massa / Mass = g
Disegnato da / Drawn by Data / Date Scala / Scale
H
This Drawing is SIDEL property and contains or may contain SIDEL confidential information, including trade secrets. This drawing and all Numero / Number : Ind Maj Ind min Size Sheet
the information contained therein shall be kept strictly confidential by the recipient and shall not be disclosed to any third party without
43103563- 01
SIDEL's express consent. This drawing shall not be used directly or indirectly by the recipient except for the specific purpose for which this
drawing is disclosed by SIDEL. All Intellectual Property Rights, including Copyright, are reserved by SIDEL. No representation or warranty,
express or implied, is made by SIDEL with respect to the truth, accuracy, sufficiency or absence of defect of the information contained in this a A2 1/1
drawing or with respect to third party intellectual property rights.
8 7 2 1