Established leaders in Actuation Technology

IQ

&

IQT Range

electric valve actuators

with intelligent technology

Publication E110E issue 05/04

Rotork Actuation

World leaders in valve control

Contents

In the 45 years since the company was founded, Rotork

Actuation has become a byword for excellence in the field
of valve, sluice gate and damper actuation products for
the oil, gas, power, water and waste treatment industries
- worldwide.

Features of the IQ range

Reliability

Intelligent actuation

Protection

Applications

Intelligent communication

We owe our success to an uncompromising focus on

quality at every stage - and at every level - of Rotorks
operations.
From initial site survey, specification and design, through
to materials, manufacturing and testing, installation,
commissioning and after-sales service we accept nothing
but the best.
At the heart of the company is an exceptional workforce the highly trained, forward-thinking engineers, technicians
and support staff who each have a crucial role to play in
maintaining Rotorks unrivalled reputation for innovation,
reliability and first class customer support.

Rotork Pakscan system control

10

Fieldbus system control

11

Construction

12

Second stage gearboxes

14

Actuator specification

15

Performance summary

16

Rotork. Established leaders in actuation technology.

Rotork Controls Ltd, Bath, UK

Rotork Controls Inc, Rochester, USA

Rotorks IQ intelligent valve actuator range the best just got better
Rotorks tried and tested range
of IQ intelligent electric valve
actuators is now further enhanced
- retaining legendary features such
as Rotorks unique double sealing
system and non-intrusive infrared
commissioning capability by the
addition of the IQT dedicated
quarter-turn actuator.

sealing with a watertight enclosure

coupled with infra-red set-up and
comprehensive protection systems
have come together to make IQ the
world leader in reliable valve
operation. Gain peace of mind and
minimise maintenance costs with fit
and forget IQ technology.
Simple commissioning

The IQT (IQ quarter-turn) is the result

of ongoing commitment to product
development at the leading edge of
new technology. The Rotork IQ now
delivers a complete range of actuators
suitable for most quarter and
multi-turn applications that require
control and indication flexibility,
offering end users ever higher
standards of performance build quality
and overall value.

Simple, safe and rapid non-intrusive

commissioning with infra-red control.
Actuator settings such as torque
levels, position limits, control and
indication functions can be accessed
and adjusted using the point and
shoot IQ Setting Tool. The supplied,
intrinsically safe (IS) tool is unique
to Rotork and allows non-intrusive
actuator set-up whatever the
environment, power on or power off.

The IQ continues to offer all the key

benefits which have made it a world
leader including:

Simple troubleshooting

Fit for Life

Whatever the environment, whatever
the duty IQ has become a byword for
reliability. Design simplicity, double

Active valve, control and actuator

alarm icons are provided on the easy
to read illuminated display.
Access comprehensive, real-time,
diagnostic help screens with the IQ
Setting Tool for a full picture of local

and remote control status, actuator

configuration and torque against
position profiles. The on-board data
logger records operational, alarm and
valve torque profile data providing
valuable information of plant operating
performance and conditions.
IQ offers a range of powerful
features unparalleled in valve
actuation including:

Multi and quarter-turn capability

Three phase, direct current and

single phase actuators

On-board data logger included as

standard

IrDA compatible for local and

remote actuator analysis via PC

Clear, user friendly controls and

indication

Simplified torque and position

control for increased reliability

Rationalised electronics - system on

a chip technology

Comprehensive control and

indication flexibility

IQ - simply unmatched for reliability

Position measurement
Reliable process control depends on
accurate positioning of the valve at
end of travel and for fluid control, mid
travel. The patented IQ non-contacting
position measuring system is the most
simple yet devised for actuator control.
With only one moving part, the
resolver converts output centre column
rotation into an electronic signal which
is then compared to position limits
stored within a safe, non volatile
memory.
IQT speed control
By use of motor control technology
proven in the AQ range over 20 years
and now integrated with the IQ
actuator on a chip the output speed
of the IQT can be adjusted without
affecting the torque output.

Protection - the key

Non-intrusive - sealed for life

Vast experience in the application of

electric actuators has enabled Rotork
to lead the world in actuator ingress
protection. Situated in environments
ranging from desert to tundra,
offshore to underground, where
flooding, humidity, extremes of heat
and cold, ultra violet and corrosive
atmospheres are normal, actuators
have to perform unfailingly. Rotork
understand that the most important
factor in the reliability of an actuator is
protection from the environment - in
simple terms, the enclosure.

IQ covers need not be removed for site

commissioning. All settings and
adjustments are made using the
supplied infra-red Setting Tool,
including speed setting for the IQT.
After assembly in the controlled
environment of our manufacturing
facilities, air exchanges are eliminated all internal components are completely
protected for life. Non-intrusive
control selectors mean there are no
moving shafts penetrating the control
enclosure.
Reliability through simplicity

Double sealed for double

protection
The IQ enclosure is rated IP68 7 metres for 72 hours, NEMA 4/4X/6. It
is completely watertight and dusttight
and does not breathe. The Rotork
Double Seal system ensures protection
of internal components since they are
separated from the cable gland and
terminal compartment by a watertight
terminal block. Protection is maintained
during site hook-up when terminal
covers are removed and is independent
of cable gland sealing.
4

The IQ combines simplicity of design

while extending specification and
performance.
Torque measurement
An actuators ability to reliably and
accurately determine the force applied
in operating a valve is fundamental
in providing valve and actuator
protection. The IQ range uses tried
and tested technology, proven in
industry. Accurate, repeatable torque
measurement is achieved independent
of variations in frequency, voltage
and temperature.

IQ - big on intelligence

Actuator display
The IQ incorporates a unique liquid
crystal display developed specifically
for actuator indication. Large
segments allow easy, distance viewing
of valve position, torque and
diagnostic screens. A unique, diffused
LED backlighting system provides high
visibility in all light conditions. The LCD
display is supplemented with position
indication lights, green, yellow and red.

Looking at an example of a close valve

command, by applying a signal to the
remote close input and close interlock
input simultaneously the actuator will
operate and close the valve. If only
one signal is applied, or a signal is lost,
the actuator will failsafe by staying
put or stopping. When conditional
remote control is configured, the
interlock inputs are not required for
local operation.

Indication back up

Data logging

Rotork recognise the need for local

and remote position indication at all
times, even when the actuator is
powered down. The IQ incorporates
a battery to maintain and update
position indication when the main
power is switched off. The battery
also supports power off data logging
and commissioning.

Every IQ includes an on board data

logger. The data logger captures and
stores valve, actuator and control
signal operation and status data:

Valve torque profile, open/closed

instantaneous and average torque
against valve position

Number of operations

Valve and actuator position

status log

Operation signal log

Actuator control status log

Statistics

Set-up
Infra-red set up, adjustment and
review using the supplied, intrinsically
safe IQ Setting Tool allows users access
to the configuration of the actuator
using the convenient actuator liquid
crystal display.
On screen diagnostic icons
Four dedicated alarm icons are
incorporated into the LCD display
giving clear indication of valve, control
system and actuator alarms.

The data logger is accessed via the

IrDA interface to compatible devices,
see below. Data logger data can be
analysed with IQ-Insight PC based
software, described in detail on page 8.

Help screens

IrDA communication (IQ-Insight)

Nine help screens can be accessed

with the IQ setting tool allowing real
time, grouped analysis of control
signal status, valve and actuator status
and indication status.

IQ supports IrDA compatible

communication. IQ configuration and
data logger files are accessed via the
infra-red port non-intrusively. Data
exchanges are via IrDA with
compatible Personal Digital Assistants
(PDAs), note books or PCs. IQ-Insight
PC software provides the interface
with the actuator and its on-board
data logger.

Valve torque indication

Valve closed

Torque and
position display

Log data is time and date stamped

and can be analysed by playing back
in real time or on an event by
event basis.

Real time viewing of valve torque

against valve position can be accessed
with the Setting Tool via the IQ LCD.
Analysis of valve operating conditions
is therefore available as standard.
Conditional control

Close torque
set to 40%

Diagnostics
display

For applications where a high level of

safety integrity is required the IQ can
be configured for conditional control.
In this mode, operation is conditional
on two discrete signals being applied.

Full security, full protection

Syncrophase prevents valve

damage through incorrect wiring
Rotorks unique Syncrophase
automatic phase rotation correction
prevents valve damage through
incorrect wiring by ensuring that the
IQ three-phase motor is always
presented with the correct phase
rotation of the power supply.
Single phasing protection**
Also developed to control motor
overheating, IQ electronics constantly
monitor all three phases of the power
supply. Should one or more phases be
lost the control circuit is prevented
from energising the contactors. Local
and remote alarm signals of
incomplete supply are offered as
standard features.
Motor protection when valve jams
Should a valve jam, the IQ motor is
prevented from overheating by a logic
circuit which trips the contactor when
there is no movement within seven
seconds of a start signal.
IQT uses a 24 volt DC motor. For
single and 3 phase* supplied actuators
the motor supply is internally provided
via a transformer - rectifier (24 volt DC
supplies - rectifier only). IQT will
always run in the correct direction
irrespective of supply type and
connection. On loss of one or more of
the utilised phases (or DC supply pole)
the IQT actuator will stop.

IQ thermostatic protection
Two thermostats embedded in the
motor windings directly sense
temperature, tripping the actuator
control circuit in the event of
overheating.
IQT thermostatic protection
Two thermostats are embedded in the
toroid transformer windings providing
comprehensive motor power module
protection.
Auto self test and diagnosis
(ASTD)
Each time the actuator is powered
up, its vital operational circuits
automatically self test to ensure
correct operation. In the unlikely
event that a fault is diagnosed the
information is automatically presented
using the display icons. At the same
time, actuator operation can be
inhibited to enable site investigation.
Instant reversal protection
An automatic time-delay circuit avoids
the shock loads which may cause
unnecessary wear to valve stems and
gearboxes when an actuator is ordered
to reverse direction instantaneously.
The circuit also limits current surges
through the contactor.

* Actuator utilises 2 phases only - refer to circuit diagram.

** IQ 3 phase only.

Customised features

Even though Rotorks standard

IQ actuator offers wide ranging
control and indication flexibility, a
variety of customised features can
be specified to reflect individual
customer requirements. Gearboxes
for multi-turn and part-turn valves
Large or slow moving gate and
globe valves can be motorised
through thrust taking bevel or
spur gear operators on which the
electric actuator is mounted. IQT
provides direct operation of small
to medium sized quarter-turn
valves up to 2000Nm. IQ actuators
can also be fitted with part-turn
worm and wheel gearboxes to
provide increased torque at
reduced speeds for the operation
of part-turn valves. A sizing
program for both part-turn and
multi-turn applications is
available on CD ROM.
IQTF (full turn) actuators
For non-thrust, multi-turn, slow speed
applications, the IQTF provides a
reliable solution with the same general
specification as the IQT range.
For further details please contact
Rotork.
Fireproofing and extreme cold

Floor mounting for easy remote

coupling
Floor stands with upward or
downward stubshafts are available for
coupling, via customer shafts and
universal joints, to remote valves.
Linear output drive assemblies
For applications requiring an actuator
with a linear output, a leadscrew
arrangement can be fitted to the base
of the standard IQ actuator.
Damper actuators
Single blade and multi vane dampers
can be motorised either by direct
connection to the damper spindle or
by lever arm.
Valve stem expansion
The stems of positive seating valves,
such as solid or flexible wedge gates
may be subject to significant
expansion when used in high service
temperature applications resulting in
damaged or leaking valves. The effects
of this expansion or contraction may
be overcome by fitting the Rotork
temperature compensator to the
output of the IQ actuator.
For further details see publication
E152E.

Fully operational at temperatures of

up to +70C, the standard IQ range
actuator can be made operable for
up to thirty minutes in a fire (when
temperatures may quickly climb to
over 1000C) through the use of
boxes, blankets or intumescent
coating, as specified by the customer.
Modifications can also be implemented
to allow cold temperature operation
as low as -50C.
For further details see publication
S310E.

Intelligent communication - lifetime support

Lifetime support

PC tools - IQ-Insight - Pocket-Insight

Rotork understands its customers

need for back up. The costs and
penalties of plant downtime, delayed
commissioning schedules and
inappropriate maintenance are too
high to allow for inefficient support.
With IQ - IrDA (Infra-red Data
Association) communication and the
onboard datalogger, the IQ now offers
unrivalled support to provide complete
product back up with analysis and
configuration. With Rotorks unrivalled
worldwide service network expert
advice is always close to hand.

IQ-Insight PC software is a graphical

user interface allowing all IQ set-up
configuration and data logger
information to be reviewed analysed
and reconfigured. The visually
interactive application is browser
based, running under Microsoft or
other internet browser systems.
Familiar tools such as linking,
bookmarking, back and forward
controls, make analysing the data
from an IQ simple and fast. Laptop
PCs with IrDA interface (or serial
port with IrDA interface) running
IQ-Insight can be directly connected
to an actuator located in the field to
allow set-up, adjustment and analysis.

Remote diagnosis - IrDA

The IQ utilises IrDA communication

for fast, safe, non-intrusive and
standardised data exchange. Actuator
set-up configuration can be analysed
and if required changed. As every IQ
includes an on board data logger,
operational data such as valve torque
profiles, actuator events and statistics
can be downloaded for detailed
investigation. Data logger information
can also be relayed to a user site base
via an IrDA compatible PDA. After
analysis, any changes to the actuator
set-up configuration can be relayed
back to the actuator.

Alternatively, using a PDA running IQ

Pocket-Insight, data can be uploaded
from the actuator and later
downloaded to a PC.

Above:
Actuator torque display
using IQ-Insight software

Rotork help - online around

the world
Rotork has a comprehensive service
network worldwide to provide you
with in-country support. Rotork
trained technicians working from our
network of offices and centres of
excellence are available to offer
immediate assistance.
To contact Rotork, visit the
website at www. rotork.com

Rotork Pakscan system control

Rotork Pakscan IIE Master Station

Available in single or hot standby
configurations the Pakscan IIE master
station can control 240 field devices
over a loop distance of up to 20km without the need for signal repeaters.
The Pakscan IIE is mounted in a
133mm high 19 rack and each
master station comes complete with
dual host communication ports (RS232
and RS485), a user interface LCD
screen and operator keypad. The rack
can house a single unit, two single
units operating independently or a Hot
Standby system. The Hot Standby
version of the IIE features two identical
modules and transfer between the
main and standby is transparent
and automatic in the event of a
component failure.
For further details see publication
S110E.
Rotork Pakscan the total control solution
Whether you need remote control of
just a small number of motorised
valves or full automation of a plant
with thousands of instruments and
control elements, Pakscan can help
you to achieve significant savings in
terms of both time and money.
Thats because Pakscan is capable of
controlling and monitoring up to 240
field devices using a simple shielded,
twisted pair cable loop instead of a
multi conductor cable for each field
device. The system can also gather
important digital and analogue plant
data when its master station(s) are
linked to the double sealed field unit
which is fully integral to each Rotork
actuator.
Together with Pakscans ability to
communicate directly with a PLC or
DCS system via an RS485 or RS232
link, its overall simplicity keeps
customers design work to a
minimum.
For further details see publication
S000E.

10

In-Vision - powerful, user-friendly

In-Vision is a SCADA (Supervisory
Control And Data Acquisition)
software application for full, user
friendly control of complex
installations such as oil storage depots
and water treatment plants where
there can be a high number of
actuators and process signals to
control and display.

Rotork Pakscan IIS Sequencer

Master Station

Working with Pakscan and running on

a standard PC, In-Vision offers a highly
flexible series of graphic displays and
controls that allow the plant managers
to view and control all aspects of their
process at a fraction of the cost of
other comparable systems.

The Pakscan IIS master station

encompasses the proven features of
the Pakscan 2 wire control system
with the logic and programmability
more commonly found in a PLC to
provide a fully featured sequence and
interlock control package. Easily
programmed by fill in the box menus
the Pakscan IIS can quickly be made
ready to run your plant. Located in the
field close to the process, Pakscan IIS
permits control and monitoring of up
to 32 field units.

For further details see publication

S210E.

For further details see publication

S112E.

Rotork Pakscan - system advantages

Up to 240 field units per master station

Loop distance up to 20km (240 units) without repeaters

Separate operator controls without burdening the DCS

Continues operation even with a field cable failure

Simple, easy to install, proven reliability

Fieldbus system control

R O T O R K PA K S C A N
Central control of up to
240 units on a single loop

DCS
Master Station

Rotork actuator control solutions also

interface to a wide range of
communication and control systems,
including those covered by the major
international standards.
Multiple fieldbus connectivity
In addition to offering full
compatibility with Pakscan, IQ
actuators can be specified to interface
seamlessly to many other fieldbus
digital control systems. Open fieldbus
protocols such as Profibus, Foundation
Fieldbus, DeviceNet and Modbus are
all available within the IQ actuator
control option range.

2 wire (single pair) fault tolerant and redundant system

FIELDBUS
DCS
Interface

Choose from: Profibus,

Modbus, Foundation
Fieldbus, DeviceNet

This is achieved simply and cost

effectively through fitting an
appropriate Rotork manufactured
circuit board module inside the
actuators electrical housing - normally
at the time of production. Module
commissioning and setup is carried
out using a combination of the IQ
Setting Tool and the network
commissioning tools used for the
chosen protocol.

2 wire (single pair) highway requires repeaters after 32 devices

Rotork IQ and IQT actuators are fully compatible with

the following fieldbus communication systems:

Modbus
11

Advanced engineering

1 Hand operation
Direct drive handwheel (or geared
handwheel on larger sizes and IQT)
to provide reliable emergency manual
operation in the event of a power
supply failure. With padlockable*
hand/auto clutch for safe operation
even when the motor is running.

IQ

Note: power operation always has

preference unless hand/auto lever is
purposely locked into hand drive.
Lost motion hammerblow effect is
provided with both direct and
independently geared handwheels.

IQT
5
2 Non intrusive setting
All actuator settings and diagnostics
are made through the sealed
indication window. It is not necessary
to remove electrical covers exposing
the integral controls on site.

2
3 Local controls
Local controls and padlockable*
Local/Stop/Remote selector switch
operate internal reed switches,
avoiding penetrating shafts which
would have to be sealed to prevent
moisture ingress.

3
4 Position control
Hall effect magnetic pulse system
accurately measures and controls the
stroke of the actuator without using
gears and switches.

IQ

IQT
12

5 Terminal compartment
Separately sealed terminal
compartment ensures the integrity of
the electrical equipment even when
the terminal cover is removed during
site wiring.

1
5
IQ

4
6
2

IQT
3

6 IQ motor and drive

Motor shaft and worm shaft separate
to facilitate simple actuator speed
change. Low inertia high torque
motor. The motor produces peak
torque rapidly after starting but with
very little overrun when de-energized.
The winding thermostat provides
accurate temperature sensing
independent of ambient temperature
conditions to optimize the motors
thermal capacity. The motor drive
includes a lost motion hammerblow
to assist in unseating tightly shut
valves. Single worm and wheel drive
running in an oil bath for maximum
life with ambient temperature
tolerance.
IQT motor
High efficiency compact unit with a
proven reliability record in valve
actuation applications over 20 years.
Integrated speed control allows
output speed adjustment over a 4:1
speed range.

4
7 Thrust base
Cast iron, water sealed bearings.
Easily removable drive bushing for
machining to suit valve stem for
convenient valve adaptation.

6
*Suitable for 6mm / 1/4 inch padlock

7
13

Gearboxes

Multi-turn output - IB and IS Range

For multi turn applications the Bevel
(IB) and spur (IS) gear combinations
are available, where screwed or keyed
stems are used to operate the valve.
IQ - IB combinations are available up
to 8,135Nm torque and 1,557kN
thrust output. IQ - IS combinations are
available up to 43,386 Nm torque and
3,342kN thrust output.
Key features:

Totally enclosed, fully sealed and

grease filled for life

Removable output drive coupling

for machining

Comprehensive gear ratios combined

with a selection of auxiliary input
spur/bevel gear reducers

Optional input flanges

Optional twin pinion units for

secondary drive (IB)

Upward or downward drive

option (IS)

Quarter-turn output
For torque output up to 2000Nm IQT
provides direct quarter-turn output.
For part-turn applications that require
torques in excess of 2000Nm or where
increased thrust/torque at reduced
operating speed is required, Rotork
produce a range of gearboxes. With
the IW range of gearboxes torque
outputs up to 137,000Nm are
available.

Modulating and submersible gearbox

forms are available. As standard,
gearboxes are despatched painted the
same colour as the actuator.

Key features:

Removable output drive coupling for

machining, repositionable baseplate
facility

Adjustable mechanical stops

(at 0 and 90 +/- 5)

Comprehensive gear ratios

combined with a selection of
auxiliary input spur gear reducers

14

Totally enclosed, fully sealed and

greased filled for life

Optional input flanges

Gearbox summary: Quarter-turn 90

Torque: Nm lbs ft

2,000 1,476

137,000 107,000

Actuator type:

IQT

IQ + IW

Worm Gearbox

Gearbox summary: Multi-turn

Torque: Nm lbs ft
Thrust: kN Lbs

3,000 2,200
44 10,000

8,135 6,000
350 1,557

43,386 32,000
3,342 750,000

Actuator type:

IQ

IQ + IB

IQ + IS

Bevel Gearbox

Spur Gearbox

The following pages contain details

on performance and specification for
the Rotork IQ range of actuators.
Please use the contents table below
to help access the information you
require.

Actuator specification - contents

Performance summaries

p16

Actuator Drive Couplings

p20

Introduction

p23

Mechanical

p23

4.1 Enclosure

p23

4.2 Valve/actuator interface

p24

4.3 Handwheel

p24

4.4 Lubricant

p25

4.5 Finish

p25

p25

Electrical

5.1 Power supplies

p25

5.2 Control

p25

5.3 Indication, monitoring and

data logging

p27

5.4 Fieldbus system control

p28

5.5 Protection

p28

5.6 Actuator set-up

p28

p29

Actuator Components

6.1 Motor

p29

6.2 Power module

p29

6.3 Control module

p29

6.4 Torque and position control

p29

6.5 Conduit entries, terminals

and wiring

p29

Design Specification

p30

7.1 Design life

p30

7.2 Frequency of operation

p30

7.3 Operating temperature

p30

7.4 Vibration

p30

7.5 Safety integrity

p30

7.6 Noise

p30

15

IQ 3 phase performance summary

Performance data
Actuator output speeds
rpm at 50 Hz

18

24

36

48

72

96

144

192

rpm at 60 Hz

21

29

43

57

86

115

173

230

Actuator size
IQ10

IQ12

IQ18

IQ20

IQ25

IQ35

IQ40

IQ70

IQ90

Torque** Nm

Ft lbf

34

34

34

34

34

34

25

25

25

25

25

25

81

81

81

68

48

41

60

60

60

50

35

30

108

108

80

80

203

203

203

203

176

142

102*

150

150

150

150

130

105

75*

400

400

298

244

244

230

149*

295

295

220

180

180

170

110*

610

610

542

474

474

366

257*

450

450

400

350

350

270

190*

1020

1020

845

680

680

542

406*

750

750

625

500

500

400

300*

1490

1490

1290

1020

1020

745

645*

542*

1100

1100

950

750

750

550

475*

400*

2030

2030

1700

1355

1355

1020

865*

730*

1500

1500

1250

1000

1000

750

640*

540*

1355*

1355*

1000*

1000*

IQ91

IQ95

3000
2200

* Due to the effects of inertia and drive nut wear, speeds not recommended for direct mounted gate valve applications.

16

** Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.

IQ single phase and IQ DC

IQ single phase - performance data

Actuator output speeds
rpm at 50 Hz

18

24

36

48

72

96

144

rpm at 60 Hz

21

29

43

57

86

115

173

Actuator size

Torque** Nm

IQS12

IQS20

IQS35*

Ft lbf

65

60

45

40

30

25

48

44

33

30

22

18

165

130

130

125

100

80

60

122

96

96

92

74

59

44

450

400

350

320

230

190

135

332

295

258

236

170

140

100

IQ DC - performance data
Actuator output speeds
rpm

Actuator size

18

Torque** Nm

IQD10

IQD12

24

36

48

Ft lbf

34

34

31

27

25

25

23

20

68

68

61

54

50

50

45

40

IQD18

108
80

IQD20

IQD25

163

163

136

108

120

120

100

80

305

305

257

203

225

225

190

150

DC supply voltage
IQD10
IQD12
IQD18
IQD20
IQD25

24V

48V

110V

* IQS35 not available at 115v. Actuator output speed 144/173 rpm is not recommended for direct mounted gate valve applications.
** Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.

17

IQ performance summary

Mechanical data
Actuator size IQ IQS IQD W

10

20

12

25

35

40

70

90

91

95

18
Flange size

Approximate weight**

ISO 5210

F10

F14

F16

F25

F25

F30*

F25

F30

MSS SP - 102

FA10

FA14

FA16

FA25

FA25

FA30*

FA25

FA30

kg

27

46

69

190

190

200

200

200

lbs

60

101

152

418

418

440

440

440

Group A couplings (thrust)

Thrust rating

kN

44

100

150

220

220

334

N/A

445

lbf

10,000

22,480

33,750

50,000

50,000

75,000

N/A

100,000

mm

32

38

54

64

70

70

N/A

N/A

ins

11/4

11/2

21/8

21/2

23/4

23/4

N/A

N/A

mm

26

32

45

51

57

57

N/A

N/A

ins

1 /4

1 /4

2 /4

2 /4

N/A

N/A

mm

N/A

51

67

N/A

N/A

N/A

N/A

N/A

ins

N/A

25/8

N/A

N/A

N/A

N/A

N/A

mm

32

51

67

73

83

83

N/A

83

ins

11/4

25/8

27/8

31/4

31/4

N/A

31/4

mm

N/A

38

51

57

73

73

N/A

73

ins

N/A

1/

2/

2/

2/

N/A

27/8

Stem acceptance diameter

Type A (maximum)
Rising

Non-rising

Type Z - Z3
Z Rising

Z3 Rising

Non-rising

Group B couplings (non-thrust)

Bore diameter
Type B1 (fixed bore)

mm

42

60

80

100

100

120

100

N/A

Type B3 (fixed bore)

mm

20

30

40

50

50

50

50

N/A

Type B4 (maximum)

Handwheel ratio

18

mm

20

30

44

50

60

60

60

N/A

ins

/4

11/4

13/4

21/4

21/4

21/4

N/A

Standard

Direct

Direct

Direct

Direct

15:1

15:1

15:1

15:1

Optional

12:1

13.5:1

22.5:1

15:1 or
30:1

30:1

45:1

30:1

45:1

* IQ90 with B3 and B4 couplings have flange size F25. ** Weight will be dependent on optional equipment fitted.
For actuator sizes IQ10 to IQ35 when required to drive shafts or stems having any axial movement, a type A coupling must be used.
Utilises Z3 form drive coupling.

IQT quarter-turn performance summary

Performance and mechanical data

Actuator

IQT125

IQT250

IQT500

IQT1000

IQT2000

Max Nm
Min Nm

125
50

250
100

500
200

1000
400

2000
800

Max Ft lbs
Min Ft lbs

92
37

185
74

369
148

738
295

1476
590

5
20

8
30

15
60

30
120

60
120

Torque

Operating time
90 Min
90 Max
Flange
ISO 5211
MSS SP-101

F05* F07* F10

FA05* FA07* FA10

F07*
FA07*

F10
FA10

F10
FA10

F12
FA12

F14*
FA14*

F14
FA14

Weight
Kg
lbs

22
49

22
49

22
49

37
82

37
82

Couplings**
Spindle acceptance

Bore & key max mm

Bore & key max ins
Square AF max mm
Square AF max ins

22
0.87

28
1.1

42
1.65

28
1.1

42
1.65

42
1.65

60
2.36

60
2.36

14
0.56

19
32
0.75 1.25

19
0.75

32
1.25

32
1.25

41
1.62

41
1.62

Handwheel
Turns for 90

80

80

80

80

80

80 - 100

80 - 100

80 - 100

80 - 100

80 - 100

Angular
adjustment
(nominal) degrees

IQT 24V DC (17-37 Volts) Performance

Torque outputs for 24V DC are the same as above, however speed varies with load.

* Optional flanges F05, FA05, F07 and FA07 use a base adapter plate. Required base type must be specified.
** Couplings are supplied blank for machining by valve maker.

19

IQ actuator drive couplings

2 Actuator drive
couplings

Actuators IQ10 IQ12 IQ18 IQ20 IQ25 IQ35

T h r u s t

The IQ range features two

actuator base designs - a
removable base for the IQ10, 12,
18, 20, 25 and 35 sizes and an
integral base for IQ40, 70, 90, 91
and 95. Both arrangements are
available with flanges and
couplings which comply with
either ISO 5210 or MSS SP-102.

Type A

Type Z

Type Z3

for sizes IQ10 to 35

for sizes IQ20 to 35

increased stem
acceptance

for sizes IQ10 to 35

increased stem
acceptance
and reach

Removable thrust base

N o n - T h r u s t

20

Removable non-thrust base

Type B1

Type B3

Type B4

for sizes IQ10 to 35

large fixed bore
with ISO standard
bore and keyway

for sizes IQ10 to 35

fixed bore with
ISO standard bore
and keyway

for sizes IQ10 to 35

blank drive bush
for machining
by customer

Thrust bearings

Actuators IQ40 IQ70 IQ90 IQ91 IQ95

Both type A and Z couplings feature

an associated thrust bearing. In the
case of the removable thrust base this
is fully sealed and lubricated for life; in
the integral base design this is
lubricated by the actuator gearcase oil
bath. Both integral and removable
thrust bases are designed to retain all
developed thrust reaction forces
without any load appearing on the
actuator gearcase.

T h r u s t
Position 1

Position 2

Type A

Type Z3

for sizes IQ40, 70

and 90

for sizes IQ40, 70, 90

and 95 increased
stem acceptance
and reach

Standard centre column

with thrust bearing

N o n - T h r u s t

Non-thrust centre column

Type B1

Type B3

Type B4

for sizes IQ40, 70

and 90 large fixed
bore with ISO
standard bore
and keyway

for sizes IQ40, 70,

90 and 91 fixed
bore with ISO
standard bore
and keyway

for sizes IQ40, 70,

90 and 91
blank drive bush
for machining
by customer
21

IQT actuator drive couplings

Drive couplings*

Actuators IQT125 IQT250 IQT500

The easily removable drive bush

is supplied blank for machining
to suit valve stem for convenient
valve adaption. The IQT base
design and drive couplings
comply with either ISO 5211 or
MSS SP-101.

F05/FA05

F07/FA07

F10/FA10

for size IQT125

for sizes IQT125/250

for sizes
IQT125/250/500

Actuators IQT1000 IQT2000

22

*bore and key is for illustrative purposes

only. Drive bushes are supplied blank as
standard.

F12/FA12

F14/FA14

for size IQT1000

for size IQT2000

Standard specification

3 Introduction
IQ actuators are self contained units for local and remote
electrical operation of valves. Comprising an electric motor,
reduction gearing, reversing starter with local controls, turns
and torque limitation with electronic logic controls and
monitoring facilities, all housed in a double-sealed
watertight enclosure to IP68 7 metres-72 hours, NEMA 4,
4X and 6.
All torque and turns settings and configuration of the
indication contacts are effected using the non-intrusive,
hand held infra-red, IQ Setting Tool, which is included with
each order.
The following specification covers standard features and
available optional features. Options selected must be
specified with enquiry.

4 Mechanical
4.1 Enclosure and ambient
temperatures
All IQ actuator hazardous and nonhazardous area enclosures are built to
a watertight standard. Through the
use of non-intrusive commissioning
and site adjustment using the
supplied infra-red IQ Setting Tool, the
hermetic, factory-sealed enclosure
protects internal components for life
as covers never need removing. The
terminal compartment is sealed from
other areas by the Rotork double
seal, maintaining watertight integrity
even during site connection.
Actuators are available with the
following enclosure types for which
the ambient working temperature
ranges are stated. Where option
temperatures are indicated, changes
to some actuator components are
required and therefore the
temperature requirement must be
specified. Hazardous area approvals
for other country standards are
available, please apply to Rotork.
The IQ range is built in accordance
with the following standards:

Below:
Pocket IQ-Insight software tool used to download data logger file.

WT: Standard watertight,

IEC 60529 (1989-11),
IP68 7 metres/72 hours,
NEMA 4, 4X and 6.
Temperature -30C to +70C
(-22F to +158F).
*Option -40C to +70C
(-40F to +158F).
*Option -50C to +40C
(-58F to +104F).
European - Hazardous Area
EExd IIB T4. ATEX (94/9/EC) II 2GD:
CENELEC Norm EN50014 and
EN50018.
Temperature -20C to +70C
(-4F to +158F).
*Option -30C to +70C
(-22F to +158F).
*Option -40C to +70C
(-40F to +158F).
*Option -50C to +40C
(-58F to +104F).
EExd IIC T4. ATEX (94/9/EC) II 2GD:
CENELEC Norm EN50014 and
EN50018.
Temperature -20C to +70C
(-4F to +158F).

23

Standard specification

EExde IIB T4. ATEX (94/9/EC) II 2GD:

CENELEC Norm EN50014, EN50018
and EN50019.
Temperature -20C to +70C
(-4F to +158F).
Option -30C to +70C
(-22F to +158F).
Option -40C to +70C
(-40F to +158F).
Option -50C to +40C
(-58F to +104F).
EExde IIC T4. ATEX (94/9/EC) II 2GD:
CENELEC Norm EN50014, EN50018
and EN50019.
Temperature -20C to +70C
(-4F to +158F).
International - Hazardous Area
IECE. Exd IIB T4:
IEC60079-0 and IEC60079-1 for Exd
IIB T4.
Temperature -20C to +60C
(-4F to +140F).
IECE. Exd IIC T4:
IEC60079-0 and IEC60079-1 for Exd
IIC T4.
Temperature -20C to 60C
(-4F to +140F).
USA - Hazardous Area
FM. Class 1, Division 1, Groups C,
D, E, F, G hazardous areas:
Factory Mutual - Explosionproof to
NEC Article 500.
Temperature -30C to +60C
(-22F to +140F).
Option -40C to + 60C
(-40F to +40F).
Option -50C to +40C
(-58F to +104F).
Alternative for Group B hazardous
area. Temperatures as for Groups
C and D.
Canada - Hazardous Area

24

CSA EP. Class 1, Division 1, Groups

C and D hazardous areas:
Canadian Standard Association Explosionproof.
Temperature -30C to +70C
(-22F to +158F).
Option -50C to +40C
(-58F to +104F).
Alternative for Group B hazardous
area. Temperatures as for Groups
C and D.

International - Non Hazardous

WT: Standard watertight, BS EN
60529 :1992, IP68, 7 metres/72 hrs.
Temperature -30C to +70C
(-22F to +158F).
Option -40C to +70C
(-40F to +158F).
Option -50C to +40C
(-58F to +104F).
US - Non Hazardous
NEMA 4, 4X and 6:
Temperature -30C to +70C
(-22F to +158F).
Option -40C to +70C
(-40F to +158F).
Option -50C to +40C
(-58F to +104F).
Canada - Non Hazardous
CSA WT: Canadian Standard
Association -Watertight. Wiring
and components complying with
CSA Enclosure 4 and 4X:
Temperature -30C to +70C
(-22F to +158F).
Option -40C to +70C
(-40F to +158F).
Option -50C to +40C
(-58F to +104F).
Rotork can supply actuators to
national standards not listed
above. For details please contact
Rotork.
4.2 Valve/actuator interface
The range of IQ actuators is available
with mounting base and output drive
couplings conforming to international
standard ISO 5210 or USA standard
MSS SP-102. IQT actuators are
available with mounting base and
output drive couplings conforming to
ISO 5211 or US standard MSS
SP-101. Applications for which the
various types of couplings have been
designed are outlined on pages 20-22
4.3 Handwheel
Handwheels are provided to allow
manual operation of the valve during
electrical power interruption.
IQ10 - IQ40 Direct acting top
mounted handwheel. Option: side
mounted geared handwheels.

IQ70 - IQ95 Side mounted geared

handwheel. Option: alternative gear
ratios.
IQT all sizes. Side mounted geared
handwheel.
During electric operation of the
actuator the handwheel is
mechanically disengaged from the
drive. To engage handwheel
operation, the hand/auto selection
lever is depressed and released after
which handwheel operation remains
selected. When electrical operation
takes place, the actuator will
automatically return to motor drive
without lever or handwheel kickback.
The hand/auto selection lever
incorporates a facility for locking in
the hand or auto positions using a
6mm diameter hasp padlock (not
supplied by Rotork), preventing
engagement of motor drive (locked in
hand) or engagement of handwheel
drive (locked in auto). Emergency
disengagement of motor drive can be
selected by depressing and holding
the lever during electric operation.

4.4 Lubrication
IQ and IQT actuators are factory filled
for life with premium quality gear oil
specified as SAE 80/90 EP for IQ and
Dextron 2 for IQT. Oil lubrication
out-performs grease over the IQ
temperature range -30C to +70C,
with none of the problems associated
with grease such as separation and
tunneling. Rotork have used this same
grade of lubricating oil for 40 years.
Lubrication options
Food grade lubricant
IQ and IQT actuators may be supplied
with the gearcase filled with Hydra
Lube GB Heavy food grade lubricant.
This lubricant is a synthetic nonaromatic hydrocarbon mixture with
PTFE and other additives. It does not
contain chlorinated solvents. Grease
used in assembly and thrust bearings
is Hydra Lube WIG Medium-NLGI-123.
Extreme temperature service
Where actuator service requires
operation outside of -30C to +70C
alternative lubricants are available,
please apply to Rotork.

4.5 Finish
All IQT and IQ actuators up to size
IQ35 are finished in polyester powder
coating, colour silver grey. Actuators
size IQ40 and above are finished in
air-dried urethane reinforced synthetic
alkyd resin colour, silver grey. For full
specification of paint finish see
publication E151E.
Finish options
Colour: Other colours may be specified, please apply to Rotork.
Offshore: 2 pack epoxy coatings are
available for extreme environmental
conditions, please apply to Rotork.

50Hz
200, 220, 240, 380, 400, 415, 440,
480, 500, 550, 660 and 690 volts
60Hz
200, 208, 220, 230, 240, 380, 400,
440, 460, 480, 575, 590, 600, 660
and 690 volts
The required nominal operating
voltage must be specified at time of
order.
Actuator performance is guaranteed
with a voltage tolerance +/-10% and
frequency tolerance +/-5Hz. Actuators
are capable of starting and running
up to speed with a maximum 15%
volt drop.

Available for the following DC

supplies:
IQD: 24, 48 and 110 volts
IQT: 24 volts
Non-standard voltages
Actuators can be supplied to operate
on power supply voltages other than
those quoted above. Please apply to
Rotork.
Non standard tolerances
Where voltage and/or frequency
variations may be experienced outside
those quoted above, or where
operation under large volt drop
conditions may be required please
apply to Rotork.

Uninterruptable power supplies

Standard actuators can be operated
on UPS systems providing the above
specified tolerances are not exceeded
and waveforms, harmonics, spikes
etc. adhere to recognised supply
standards such as EN50160. For more
information refer to publication
E130E.
Power supply options

5 Electrical

IQS and IQT single phase

5.1 Power supplies

Available for standard single-phase

voltages:
50Hz: 110, 115, 120, 220, 230 and
240 volts
60Hz: 100, 110, 115, 120, 208, 220,
230 and 240 volts

IQ and IQT actuators are suitable for

operation with the following three
phase, three wire power supplies:

IQD and IQT DC

5.2 Control
Local control
Non-intrusive selectors are provided
on the actuator electrical control
cover, one for Local/Stop/Remote
selection, pad-lockable in each
position, and the other for Open/
Close control. Controls may be rotated
to suit actuator orientation.
Local control may be selected to
operate using the supplied IQ Setting
Tool. The Setting Tool incorporates
dedicated open, stop and close
buttons and will operate over a
nominal distance of 0.75 metres from
the display window.
25

Standard specification

Local control option

Vandal resistant
Selectors removed, indication window
with removable cover, control of
local, stop and remote selection and
local open and closed control is via
the supplied IQ Setting Tool.
Remote control
There are six control inputs for
remote control:
Open, closed, stop/maintain.
Emergency shut down (ESD).
Open interlock and closed interlock.
Control can be connected for
maintained or push to run, (inching)
control.ESD signals must be derived
from a stayput contact. For more
information refer to publication
E120E.
Control inputs are opto-isolated
interfaces with a surge immunity of
2kV. Control is positive switching
negative earth, internally fed from the
actuator 24V DC customer supply or
from external supplies within the
ranges 20-60V AC or DC or 60-120V
AC.
ESD can be configured off, active
high or active low, to close or open
the valve, with or without automatic
motor thermostat bypass*. ESD will
override any local or remote signals
that may be active. If required ESD
can be configured to override local
stop, interlocks or the optional
interrupter timer. The ESD input
operates from a separate common
allowing isolation between the ESD
control system and operational
control systems.
*Bypassing the motor thermostat will invalidate
hazardous area certification.

Remote control can be configured

so that the open signal and open
interlock (or closed signal and closed
interlock) can be combined to form a
remote open (or closed) signal that
can detect single faults. When
configured, interlocks will not be
active during local control. For more
information refer to publication
E120E.
26

Remote control options

Negative switching
For remote control systems where the
negative pole of the remote control
circuit supply is switched.
External control circuit supplies
For control with supplies in the range
60 - 125V DC and 230V AC an
alternative control circuit option is
available.
Analogue Proportional Control
The Rotork Folomatic proportional
controller enables the actuator to
automatically position a valve in
proportion to an analogue current,
voltage or potentiometric signal.
Signal ranges: 0-5, 0-10, 0-20 or
4-20mA. 0-5, 0-10 or 0-20V.
Positioning can take place over the
whole valve stroke or if required, a
set portion of stroke. By incorporating
a remote manual/remote auto control
selector in the control scheme,
proportional control can be overridden allowing standard remote
control operation to take place when
manual intervention is required (see
above). The Folomatic can be
configured to failsafe stayput, open
or closed on loss of analogue signal.

Hydraulic shock/surge protection

IQ
Where the operating time of the
valve must be increased to prevent
hydraulic shock or water hammer,
or to prevent surges, the Rotork
Interrupter Timer option can be
included. Pulsed operation with
independently adjustable on and off
time periods in the range 1-99
seconds can be selected to operate
over any portion of the closing or
opening valve stroke, effectively
reducing valve speed. On/Off time
period range may be extended when
configuration is carried out with the
IQ-Insight PC tool. The interrupter
timer is active for both local and
remote control.
Hydraulic shock/surge protection
IQT
The IQT actuator allows the output
speed to be adjusted with the Setting
Tool. Refer to performance summary,
page 19. Speed control over 4:1 ratio
is available and settable non
intrusively. The IQT also includes the
Interrupter Timer option (as above)
for extended operating times.

5.3 Indication, monitoring and

data logging
Local
A back-lit liquid crystal display gives
digital indication from fully open to
fully closed in 1% increments. Three
LEDs coloured red, green and yellow
for indication of open, close and
intermediate positions respectively are
also provided. The display includes
four icons for rapid diagnosis of valve
alarm, actuator alarm, control system
alarm and actuator battery status.
With the supplied IQ Setting Tool,
actuator torque plus position can be
displayed allowing the valve torque
against position to be monitored in
real time. Help screen diagnosis is
available for monitoring valve,
actuator and control system status.
The local display can be rotated to
suit actuator orientation. LED colours
can be reversed. Please specify with
order.
Remote
Four latching volt free contacts, S1,
S2, S3 and S4 are provided each
independently configurable using the
supplied IQ Setting Tool to signal one
of the following:
Valve Position
fully open, fully closed or intermediate
positions (0-99% open).
Status
Valve opening, closing, moving
(continuous or pulsing signal),
Local stop selected, local selected,
remote selected, open or close
interlock active, ESD active.

Monitor relay

Indication options

An independent relay with a volt-free

changeover contact for monitoring
actuator electrical availability.

Remote analogue position indication:

The Current Position Transmitter (CPT)
provides a contact-less internally fed
4-20mA analogue signal proportional
to valve position, selectable for
minimum signal corresponding to
fully closed or fully open position
with automatic zero and span setting.
An externally powered version of the
CPT is also available.

Contact rating 5mA to 5A, 120V AC,

30V DC. The relay will de-energise
under any of the following
conditions:
Loss of one or more of the power
supply phases.
Loss of control circuit supply.
Local control selected.
Local stop selected.
Motor thermostat tripped.

Remote analogue torque indication

The Current Torque Transmitter (CTT)
provides an internally fed 4-20mA
analogue signal proportional to
actuator output torque 0-100%rated.

Data logger
The on board data logger allows
infra-red, IrDA( (Infra-Red Data
Association) standard, download of
historical actuator/valve performance
data to PC or via an IrDA compatible
PDA.
For hazardous areas the intrinsically
safe Rotork Communicator tool is
available. Rotork IQ-Insight PC
software allows data logger
information of operational events and
statistics all time and date stamped
plus valve torque/position profiles,
both last operation and historical
trends, all to be analyzed. For more
information please refer to
publication E111E.

Extra indication contacts*

The extra indication contacts module
provides an additional four changeover contacts, S5, S6, S7 and S8.
Each contact is latching, volt free and
rated at 5mA to 5A, 120V AC, 30V
DC. The extra indication contact
functions are independently
configurable in the same way as the
standard contacts using the supplied
IQ Setting Tool. The extra indication
contact functions available are shown
below:

Valve position:
Fully open, fully closed or
intermediate positions
(0-99% open)

Valve Alarms
Motor tripped on torque in mid
travel, motor tripped on torque going
open, going closed, pre-set torque
exceeded, valve jammed, actuator
being operated by handwheel.
Actuator alarms
Lost phase (3 phase IQ only),
customer 24V DC (120V AC) supply
lost, battery low, internal failure
detected, thermostat tripped.
Each contact can be configured to
either normally open or normally
closed and rated at 5mA to 5A,
120V AC, 30V DC.

27

Standard specification

Status:
Valve opening, closing, moving
(continuous or pulsing signal),
local stop selected, local selected,
remote selected, open or close
interlock active, ESD active
Valve alarms:
Motor tripped on torque in mid
travel, motor tripped on torque
going open, going closed, pre-set
torque exceeded, valve jammed,
actuator being operated by
handwheel
Actuator alarms:
Lost phase**, customer 24V DC
(120V AC) supply lost, battery low,
internal failure detected,
thermostat tripped

*not available with IQD. ** 3 phase IQ only.

5.4 Fieldbus system control

Pakscan
An internally mounted Pakscan field
unit for remote control and status
indication over a fault tolerant twowire serial link. Loop distances of up
to 20 km without repeaters and host
communications using Modbus
protocol. System variables
programmable over the infra-red
data link. For more information
please refer to publication SOOOE.
Modbus
Modbus modules suitable for single
or dual communication highways may
be included in the IQ and IQT
actuator to provide fieldbus
communication of all the actuator
control functions and feedback data.
The fieldbus information is carried on
an RS485 data highway and the
communications protocol used is
Modbus RTU. System variables such
as unit address and data baud rate
are programmed over the infra-red
data link. For more information
please refer to Rotork.
Profibus

28

A Profibus DP interface module is

available to allow the actuator to be
integrated into a Profibus network.
Full compatibility with EN 50170 is
provided and the Profibus network
allows full actuator control and
feedback of data to the host. For
more information please refer to
publication S113E.

Foundation Fieldbus

Jammed valve protection.

An IEC 61158-2 compliant Foundation

interface module allows the actuator
to be connected to a Foundation
network. The device has link
scheduler capability as well as
digital and analogue function block
capability. Foundation Fieldbus
actuators can communicate directly
between themselves without the
need of a host supervisory system.
For more information please refer
to Rotork.

Motor thermostat protection.

DeviceNet
The ODVA certified DeviceNet
interface module, with full status data
feedback and actuator digital and
analogue control, connects directly to
the popular DeviceNet data highway.
Data feedback includes both torque
and high accuracy position information
while the inbuilt positioner allows for
full modulating control. Up to 63 IQ
actuators can be connected on a
single DeviceNet highway. For further
information refer to publication S116E.

5.5 Protection
The IQ control system incorporates
the following valve, actuator and
control protection:
Obstructed valve (torque trip)
protection.
Lost phase protection plus automatic
phase rotation correction by
Syncrophase.

Internal fault protection - ASTD (automatic self test & diagnosis).

Actuator control circuit supply
protection.
Instantaneous reversal protection.
Control signal fault protection
(configurable).
5.6 Actuator set-up
All actuator settings may be
configured using the supplied IQ
Setting Tool over the infra-red
interface without the removal of any
covers. Setup can take place with
main power on or power off, during
which power is provided by the
actuator battery. Each IQ actuator
includes a comprehensive installation
and maintenance manual providing
information on site commissioning
and adjustment. An actuator wiring
diagram is also included. As an
option Rotork IQ-Insight software for
PC allows configuration of actuator
settings. For Bus control system
options, tools are available allowing
configuration testing over the serial
interface as well as by Setting Tool or
IQ-Insight software for PC.

Standard specification

6 Actuator components
6.1 Motor
IQ 3 phase
Three phase, Class F, insulated squirrel
cage motor of special high torque
low inertia design. 15 minute rated
with cyclic duration factor of 25% at
33% of actuator output rated torque
giving a temperature rise not
exceeding that permitted for Class B
insulation at standard nominal
voltage. Actuator rated up to 60 starts
per hour at a rate not exceeding 600
starts per hour. Burnout protection by
embedded thermostat, with facility
for bypassing under emergency
shutdown control. For details of
motor performance and use of
uninterruptable power supplies please
refer to publication E130E.
Motor options
Modulating
When a higher number of starts per
hour are required (up to 1200 starts
per hour) IQM/IQTM and IQTFM have
been specifically designed for these
duties. For further details please refer
to IQM/IQTM publication E410E.

Option - Control circuit supply

Nominal 110V AC supply, rated at
20VA (not available with IQD).
*Single Phase and IQM modulating units utilise a
solid state motor starter.

IQT
The IQT power module consists of a
torroid power transformer with a fast
acting micro controller based,
intelligent switch mode motor drive.
Customer remote control supply is an
isolated 24V DC rated at 5W or an
optional nominal 110V AC supply
rated at 20VA.
6.3 Control module
IQ and IQT
Incorporating a single integrated
circuit, hard-wired logic control for
the actuator together with infra-red
(IrDA) interface for external nonintrusive settings and interrogation by
IQ-Insight configuration and data
logger viewer PC tool. On board data
logger records operational data, valve
torque/position profiles and statistical
information, all time and date
stamped.

IQS Single Phase

6.4 Torque and position control

Capacitor start/run squirrel cage

induction motor.

IQ
Position and torque are adjustable as
follows:

IQD Direct Current

Permanent magnet, DC motor
incorporating thermostatic protection.
IQT
24V DC permanent magnet, low
inertia motor. The IQT motor has a
proven 20 year record in valve
actuators.
6.2 Power module
IQ
The power module incorporates
a mechanically and electronically
interlocked reversing contactor
starter*. The control supply
transformer, fed from two phases of
the incoming power supply, provides
internal control circuit supplies and an
isolated, nominal 24V DC customer
supply rated at 5W for actuator fed
remote control circuits. The Rotork
Syncrophase circuit incorporates
phase rotation correction and lost
phase protection.

Position setting range:

2.5 to 100,000 turns, with a
maximum angular resolution to 7.5
of actuator output center column.
IQT
Torque setting:
40% to 100% rated torque. Torque
sensing is derived from drive current
sensing and digital filtering.
Position setting range:
Limits are factory set to 90 stop bolt
positions (nominal). Limit setting
range: 10 to 1800. Maximum
angular resolution to 0.1.
The IQT actuator speed range can be
configured with the IQ Setting Tool.
Output torque for the IQ, is
obtained via the direct measurement
of wormshaft thrust reaction under
load and is independent of voltage,
frequency and temperature
fluctuations.

For the IQT the output torque is

measured using the motor current.
Torque off during unseating or during
starting/reversing in mid travel against
high inertia loads can be inhibited.
The jammed valve protection circuit
de-energizes the motor if no
movement occurs after a few seconds
from receipt of a signal to open or
close.
When power to the actuator is
isolated, all settings are retained in an
EEPROM. In the event of manual
operation of the valve during isolation
or loss of the power supply a battery
provides power to the internal
position-monitoring transmitter to
update the valve position data in the
EEPROM. The battery also drives the
LCD display, without backlighting,
and the four latching contacts S1-S4
while the power to the actuator is
not available. Based on a typical
application the minimum battery life
is 5 years. Infra-red setting is also
available with main power off.
6.5 Conduit entries, terminals
and wiring
IQ actuators
Three threaded conduit entries are
provided tapped: 1 x 11/2 and 2 x 1
ASA NPT.
Unless otherwise specified, actuator
will be dispatched with adapters: 1 x
M40 and 2 x M25 metric to BS3643,
Ex certified or as an alternative,
1 x PG29 and 2 x PG16.
It is the responsibility of the installer
to ensure the appropriate cable/
conduit adapters and blanking plugs
are fitted, in order to maintain
hazardous area certification and
ingress protection levels. Certified
adapters and blanking plugs are
available as optional extras.
If specified with order, a fourth
conduit entry can be provided tapped
1 ASA NPT with adapter to M25 or
as an alternative PG16.
IQT actuators
Standard cable entries 2 off M25.
Additional 2 off M25 entries available
as option. Adaptors for M20, NPT 1,
11/4, 11/2 option.

29

Standard specification

Separately sealed compartment

containing segregated metric thread
M5 power and M4 control terminals.
Terminal screws and washers are
supplied with the actuator. The
terminal box cover carries a terminal
identification code card. An
Installation and Maintenance manual
(E170E2) and wiring diagram are
enclosed with each actuator.
Jig built harnesses of individually
numbered stranded conductors,
tropical grade PVC insulated, connect
internal components to the sealed
terminal block. All internal control
connections to the printed circuit
boards are via plugs and sockets.

7 Design specification
7.1 Design life
For isolating duty, torque ratings of IQ
actuators are based on a minimum
maintenance free life of 10,000
open/close/open cycles with rated
seating torque at stroke end and an
average of 1/3 rated seating torque
during stroke. For modulating duty
during stroke please refer to IQM
Range, publication E410E.
Life tests
Standard IQ life test is based on
10,000 open/close/open cycles
(500,000 output turns) with
maximum seating torque at stroke
end and an average of 1/3 max.
seating torque during stroke.
Actuators are stalled against a solid
object 25 times to prove durability.
Standard IQT life test is based on
25,000 open/close/open cycles at
75% rated torque rising to 100% at
each end of travel.

7.2 Frequency of operation

IQ actuators are suitable for valve
duty up to 60 starts per hour.
IQM/IQTM Modulating service: up to
1200 starts per hour.
IQ Single Phase: up to 60 starts per
hour.
IQDC: up to 60 starts per hour.
30

7.3 Operating temperature

Machinery directive

Actuators are suitable for operation

for ambient temperatures in the
range -30C to +70C. Please note Hazardous Area certification defines
the temperature operating range to
maintain certification. Refer to 4.1.

Actuators follow the provision of the

Machinery Directive (89/392/EEC) as
amended by 91/368/EEC and
93/44/EEC.

For temperatures outside this range

please apply to Rotork.

7.4 Vibration
Standard IQ and IQT Range actuators
are suitable for applications where
vibration severity does not exceed the
following applied at the actuator
interface:
Plant induced: Where the cumulative
level of all vibration within the
frequency range of 10 to 1000Hz is
less than 1g rms.
Shock: 5g peak acceleration.
Seismic: Frequency range 1 to 50Hz,
2g acceleration if it is to operate
during and after the event. 5g if it is
only required to maintain structural
integrity.
Where excessive plant induced
vibration is anticipated, mounting the
actuator remote from the valve and
driving via extension shafting
incorporating vibration absorbing
couplings may provide a satisfactory
solution. Contact Rotork for further
details.

7.5 Safety integrity

Electromagnetic compatibility
directive (EMC)
Actuators conform to the requirements of the European Economic
Community EMC Directive
89/336/EEC as amended by
92/31/EEC. Contact Rotork for a copy
of our Declaration of Conformity.
Low voltage directive (LV)
Actuators conform to the
requirements of the European
Economic Community Low Voltage
Directive 73/23/EEC amended by
93/68/EEC by the application of EN
60204-1 1993. Contact Rotork for a
copy of our Declaration of Conformity.

The IQ must not be put into service

until the equipment into which it is
being incorporated has been declared
to be in conformity with the provisions of the European Community
Machinery Directive (89/392/EEC)
91/368/EEC and 93/44/EEC. Contact
Rotork for a copy of our Declaration
of Incorporation.

7.6 Noise
Independent tests have shown that at
1m generated noise did not exceed
61db(A).

IQ

IQT

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Rotork Controls Limited
tel: +44 (0)1225 733200
fax: +44 (0) 1225 333467
[email protected]

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A full listing of our worldwide

sales and service network is
available on our website at
www.rotork.com

Rotork Controls Inc, Rochester, USA

Rotork Controls Ltd, Bath, UK

[email protected]

As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest version
release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognizes all registered trademarks.
Published and produced in the UK by Rotork Controls Limited.