Pub002 038 00 - 1213

IQ Range
IQ Multi-turn
Electric Valve Actuators
Redefining Flow Control
Contents
Section Page
Section Page

Section 1
Section 2
4
Actuator Specification
(full contents list on p17)
17
IQ3 Multi-turn Actuator Range
Performance Summaries
18
Advanced Engineering
3rd Generation IQ Actuator
IQ3 Features
Actuator Drive Couplings
22
Standard Specification
23
Design Features
Protection and Reliability
10
Valve Type Actuator
24
Intelligent Communication
12
Design Specification
25
Application Options
15
Non-Hazardous & Hazardous Enclosures
27
16
Regulatory Standards
29
Power, Control & Indication
30
Protection & Operating Features
36
Network Systems
Components
38
Rotork is the global market leader in valve

automation and flow control. Our products and
services are helping organisations around the
world to improve efficiency, assure safety and
protect the environment.
We strive always for technical excellence, innovation and
the highest quality standards in everything we do. As a
result, our people and products remain at the forefront of
flow control technology.
Uncompromising reliability is a feature of our entire product
range, from our flagship electric actuator range through to
our pneumatic, hydraulic and electro-hydraulic actuators, as
well as instruments, gear boxes and valve accessories.
Rotork is committed to providing first class support to
each client throughout the whole life of their plant, from
initial site surveys to installation, maintenance, audits and
repair. From our network of national and international
offices, our engineers work around the clock to maintain
our position of trust.
Rotork. Redefining flow control.
3rd Generation IQ Actuator

For over 50 years Rotork has used innovation
in designing reliable, flexible and robust valve
actuators and control systems. Continuing our
ethos of evolving design, the 3rd generation
IQ multi-turn actuator is now available.
Reliability standards have been set even higher,
it is simpler to commission and use and is
unrivalled in its ability to provide valve and
process control operational data.
Key benefits of the 3rd generation IQ

Valve position monitoring during power loss
through simple and robust Rotork absolute encoder
Large information-rich backlit display
Advanced dual stacked display presents valve and
process data for asset management and data analysis
In the event of power failure actuator display and
remote contacts are maintained
Toughened glass screen plus optional
environmental shield
Outstanding environmental protection
Non-intrusive setting no cover removal required
using secure Bluetooth connection
Enhanced reliability through solid state controls;
reduced internal wiring; simplified torque sensor
Detachable thrust bases across the entire range
Advanced realtime status reporting
Configurable datalogger functionality, including
service alarms
Plug & socket option available
IQ3 Features
Simple, secure commissioning and configuration
Ensuring correct configuration and keeping it secure is the
bedrock of reliable operation.
All IQ actuators are set up non-intrusively using a Rotork
setting tool. Torque levels, position limits, control and
indication functions can all be accessed using the intrinsically
safe, wireless handheld setting tool. Compatible with the
existing infra-red IQ Setting Tool, 3rd generation IQ can now
operate using its partner Rotork Bluetooth Setting Tool Pro.
Bluetooth wireless connectivity allows easier use without
direct line-of-sight and over greater distances, however
security has to match. This is achieved by the initial 'pairing'
of tool and actuator being carried out by a single infra-red
transaction after which a Bluetooth wireless connection
automatically takes over. As before, configuration changes
are password protected and the actuator is immune to
connection by non-Rotork devices or programmes.
New 3rd generation IQ actuators benefit from further
advances in human interface design. In addition to a
configurable, information-rich display, they offer a
highly intuitive menu system for commissioning, updates
and diagnostics.
With the latest version of the Rotork Insight2 software,
you can further streamline actuator setup, by pre-defining
complete sets of instructions and settings. Each collection
of settings can be saved as a mission and quickly applied
to individual actuators via the handheld Rotork Bluetooth
Setting Tool Pro.
IQ actuators can be interrogated and set up even when mains
power is not available; the actuator can be configured and
interrogated by using power from its display back-up battery.
Product enhancements
New intuitive user interface
Advanced dual stacked display with configurable
datalogger functionality
Configurable service alarms
Toughened glass screen plus optional environmental shield
Rotork Bluetooth Setting Tool Pro with secured
Bluetooth connection
High reliability, solid-state controls
Reduced internal wiring and connections
Simplified torque sensor
Simple and robust absolute position sensor with high
reliability and accuracy
New thrust base design separable for all sizes
Advanced realtime status reporting
IQ3 Features
Outstanding reliability
Technological Advances
Valve operation must be reliable. Rotork IQ actuators are

designed to meet the toughest applications and engineered
for a lifetime of uninterrupted service. Built on the Rotork
drive train, proven for over 40 years, 3rd generation IQ
actuators feature numerous enhancements including:
Position
Advanced absolute position measurement

Simplified control components
Increased thrust base integrity; separable across all sizes
High immunity from spurious signals
Configurable motor drive "enable" input which stops the
actuator operating unless a signal is applied
Casing material selection and coatings have been
designed for improved corrosion protection
Reliability of equipment depends on the protection provided
by its enclosure. IQ retains the Rotork developed doublesealed, non-breathing, non-intrusive enclosure proven to
maximise operational reliability. Regardless of whether the
actuator is in a hazardous location or not, the fully sealed
enclosure provides the highest reliability.
Asset management
With an advanced dual stacked display, position, torque,
status and configuration data is clear and immediate. In
addition the valve, actuator and process data is available
on screen or in the control room. Valve stroke torque/
thrust graphs, duty trend logs, vibration levels and valve
& actuator manufacturing data can be extracted by the
user and stored as the basis for planned maintenance and
operational activities, process performance characteristics
and comparison.
Commissioning and configuring 3rd generation IQ actuators
is faster and simpler than ever. In addition to a new and
intuitive user interface, entire operations can now be carried
out in moments and datalogger data downloaded using the
supplied Rotork Bluetooth Setting Tool Pro.
Reliable valve position sensing is critical. Using the latest

technology and after years of testing, the patented Rotork
IQ absolute encoder is contactless, has only four active parts,
can measure up to 8,000 output turns and has redundancy
and self checking. Unlike existing absolute encoder designs,
this technological breakthrough increases position sensing
reliability while providing zero-power position measurement.
Display
The dual stacked display allows large segment character
position displays down to -50 C while the matrix display
provides detailed setting, status and diagnostic multilingual
screens. Overall the display is 30% bigger, is backlit to
provide excellent contrast even in the brightest ambient light
conditions and is protected by a toughened glass window. An
optional protective clip-in cover is available where high UV
levels or abrasive environments are present.
Torque
The 3rd generation of IQ utilises the torque sensor developed
and used successfully by Rotork for over 10 years. Torque
generated in moving the valve produces a proportional thrust
reaction on the motor wormshaft. This thrust creates pressure
in the piezo torque transducer which converts it to a voltage
signal directly proportional to the output torque being
produced by the actuator. This signal is used by the control
circuit for torque limiting, realtime torque indication and for
recording valve operating force profiles by the datalogger.
Now enhanced to provide increased integrity and
performance, torque sensing is simple, accurate with high
resolution and extremely reliable over the life of the actuator.
Unlike other systems employed, the IQ system of torque
measurement has the advantage of being independent of
voltage and temperature variations.
Control
Control elements such as main control and network interface
cards, like those used with fieldbus systems, are connected
using an internal bus system based on CAN, reducing wiring
and connections and increasing reliability.
Indication power
With the absolute encoder, a battery is not required for
position sensing and tracking. As all configuration and
datalogger data is stored in non-volatile EEPROM memory,
all settings are safe when no power is available. However,
to maintain the display and ensure remote indication is kept
updated, allow data logging and power off commissioning,
an indication battery is included as standard. Reduced power
consumption means the battery has an exceptionally long
life and low-cost replacements are available from suppliers
globally. In addition, the auxiliary power module option is
available, allowing the user to connect a 24 volt supply to the
actuator should communication with network systems be
required when main actuator power is switched off.
IQ3 Features
Optimised for preventative maintenance
All IQ actuators incorporate a sophisticated datalogger, which
can provide comprehensive data capture and analysis for
planned maintenance and troubleshooting issues with valves
and processes. They capture:
Valve torque profiles
Operational starts profiles
Operational, vibration and temperature trend logs
Event log
In addition, asset management data regarding the actuator
and the valve is stored within the actuator and available for
download. Specific asset management information includes:
Running time
Average torque
Starts
Life statistics
As part of the ongoing commitment to improving asset
management and providing reliable data for optimised
preventative maintenance, the 3rd generation IQ now
includes configurable service / maintenance alarms.
The alarm parameters can be set in the assets section of
the setup menus and include:
Open torque levels
Close torque levels
Starts/Hr
Total starts
Total turns
Service intervals
With 3rd generation IQ actuators this data can be viewed in
realtime using the large dual stacked display. In addition,
the data can be downloaded wirelessly with the Rotork
Bluetooth Setting Tool Pro or to a PC and analysed using the
Rotork Insight2 software.
Safe manual operation

In case of an emergency, power outage or failure of the
control network, IQ actuators can be operated by hand.
A manual clutch and handwheel allow an operator to
disengage the motor and operate the valve independently,
without risk of damage or injury.
Where the location requires it, the clutch can be padlocked
into position to prevent accidental or unauthorised
manual operation.
Manual movements of the valve are recorded and logged
by the actuator. Position sensing in Rotork IQ actuators is
highly reliable (power on or off) thanks to the unique robust
and simple design of the absolute encoder.
Network system connectivity
With the addition of an appropriate option card, the IQ
actuator can be incorporated into a number of different
fieldbus control systems. The IQ actuator can be utilised
within the Rotork Pakscan control system, either wired or
wirelessly, and the major open Fieldbus protocols including
Profibus, Foundation Fieldbus, Modbus and HART.
Future-proofing
3rd generation IQ actuators have been designed with
future advances in mind. In addition to highly configurable
setup options they now feature flexible design technology.
Using the Rotork Insight2 software and Rotork Bluetooth
Setting Tool Pro, it is also possible to apply updates to each
actuator. This procedure is subject to four layers of security,
with the option of disabling the Bluetooth communication for
maximum security.
IQ3 Multi-turn Actuator Range

IQ
IQ multi-turn 3-phase electric actuators designed for isolation
or regulation duties (S2 & S3/Class A & B) of up to 60 starts
per hour.
Direct torque output range from 34 Nm (25 lbf.ft) to
3,000 Nm (2,200 lbf.ft).
With the addition of second stage gearboxes, multi-turn
output torque up to 43,000 Nm (31,715 lbf.ft) and quarterturn up to 1,000,000 Nm (737,561 lbf.ft) are available.
IQM
The modulating version of the IQ 3-phase electric actuator
has a solid state reversing starter in place of the electromechanical contactors. They feature fast-response remote
control circuits for rapid control. To optimise positional
control, the solid state starter also adds an electronic motor
brake feature.
Features across the 3rd generation IQ range include:
Three-phase, direct current and single-phase variants
With the addition of second stage gearboxes, IQM multiturn output seating torque up to 3,600 Nm (2,655 lbf.ft) and
quarter-turn up to 58,000 Nm (42,778 lbf.ft) are available.
Watertight and hazardous area enclosures

Double-sealing
Handwheels for emergency and ease-of-use operation
Oil bath lubrication
Advanced, multilingual display for status and setup
Detailed datalogging
Setting and data capture using the supplied Rotork
Bluetooth Setting Tool Pro
InSight2 PC software for valve performance analysis
Highly intuitive user interface
Comprehensive control and flexibility
The hammer-blow drive - for shifting infrequently used

valves - is not included in this model. IQM is suitable for up to
1,200 starts per hour (S4/Class C).
IQML
Benefiting from all the features of the IQM 3-phase electric
actuator, the IQML has a linear output drive providing
modulating thrust output of up to 150 kN (33,721 lbf).
IQS
IQS actuators are single phase versions of IQ actuators.
Torque range from 65 Nm (48 lbf.ft) to 450 Nm (332 lbf.ft).
With the addition of second stage gearboxes, single-phase
multi-turn output torque up to 3,000 Nm (2,212 lbf.ft) and
quarter-turn up to 208,500 Nm (153,781 lbf.ft) are available.
IQD
IQD actuators are direct current powered versions of IQ
actuators. Torque range 34 Nm (25 lbf.ft) to 305 Nm
(225 lbf.ft). Voltage ranges available are 24 VDC, 48 VDC
and 110 VDC (limited size/voltage availability refer to IQD
performance data, page 19).
With the addition of second stage gearboxes, DC multi-turn
output torque up to 1,500 Nm (1,106 lbf.ft) and quarter-turn
up to 132,000 Nm (97,358 lbf.ft) are available.
Special Designs
If you require an IQ actuator for duties that are not
covered by our standard range, we are happy to discuss
custom solutions.
Advanced Engineering
1 Hand operation
Direct drive and geared handwheel sized for effective manual
operation of the valve. Handwheel drive is independent of
the motor drive and is selected with a lockable hand/auto
lever for safe operation even when the motor is running.
Motor operation always has preference unless the hand/
auto lever is purposely locked into hand drive. Lost motion
hammerblow action is provided with both direct and
geared handwheels.
2 Environmental sealing
The Rotork double-sealed terminal compartment results in
the actuator enclosure being completely sealed, protecting
the actuator from the environment for life. Using the supplied
Rotork Bluetooth Setting Tool Pro, no covers need to be
removed for commissioning, adjusting, analysis or accessing
the actuator data log.
3 Display
The advanced dual stacked display is significantly larger,
clearer and has a wide viewing angle making it easily legible
from a distance. In normal mode the LCD display indicates
valve position and can operate from -50 C up to 70 C.
The matrix layer provides high resolution screens for setting

menus, status, alarm and graphical data log screens such as
valve torque profiles. Position indication lights (red, yellow
and green) are duplicated each side of the display. All display
elements are protected by a 13 mm toughened glass window
with an optional shield for protection against abrasive media
such as sand and UV light.
4 Local controls
Local open/close and lockable Local/Stop/Remote selectors
are coupled magnetically to the designated switches and
therefore do not penetrate the control cover. This further
enhances the non-intrusive protection of the IQ.
5 Position control
The unique Rotork patented absolute position sensor is
highly accurate and can measure up to 8,000 output turns
as standard. With only four active parts it is very simple and
robust, providing the most reliable position sensing regardless
of the availability of electrical power. It also includes built-in
redundancy and self-checking.
6 Proven drive train
The drive train and motor uses the proven basic design
principals employed for over 40 years. Simple, reliable and
robust, the components are oil bath lubricated (for life).
7 Separable bases
For all sizes the thrust and non-thrust base types are separate
to the gearcase allowing easy installation. Should the actuator
be removed, the base can be left on the valve to maintain its
position. All bases conform to attachment standards ISO5210
or MSS SP 102.
5
7
Design Features Protection and Reliability

Reliability through simplicity
Non-intrusive - sealed for life
The IQ combines simplicity of design with comprehensive

protection features to ensure the most dependable
valve operation. With an extended specification, the
IQ provides the most flexible actuator for valve process
control applications and includes, as standard, class leading
diagnostic and asset management features.
IQ covers do not need to be removed for site commissioning.

All settings and adjustments are made using the supplied
Rotork setting tool via either infrared or Bluetooth wireless
communication. After assembly in the controlled environment
of our manufacturing facilities, air exchanges are eliminated
- all internal components are completely protected for life.
Non-intrusive control selectors mean there are no moving
shafts penetrating the enclosure.
Critical protection
Vast experience in the application of electric actuators
has enabled Rotork to set the global standard in actuator
ingress protection. Actuators have to perform unfailingly
in environments ranging from desert to tundra, offshore to
underground, where flooding, humidity, extremes of heat
and cold, ultraviolet and corrosive atmospheres are the norm.
Rotork understands that the most important factor in the
reliability of an actuator is protection from the environment in simple terms, the enclosure.
Double-sealed for double protection
The IQ enclosure is rated for immersion to IP68*. It is
completely watertight and dust tight and does not breathe.
The Rotork double-seal system ensures protection of
internal components, separating them from the cable gland
and terminal compartment by a watertight terminal block.
Protection is maintained during site installation when terminal
covers are removed and is independent of cable gland sealing.
* 7 metres for 72 hours / NEMA Type 4/4X/6 and hose proof IP66
(100L / min 2.5 to 3 metres distance for 3 minutes)
10
Torque measurement
An actuators ability to reliably and accurately determine
the force applied in operating a valve is fundamental in
providing comprehensive valve and actuator protection.
The IQ range uses tried and tested technology, proven
in industry. IQ utilises the piezo torque sensor developed
by Rotork and used successfully for over 10 years. Now
enhanced with on-board, miniature amplification it is better
protected and reliability is increased. Accurate, repeatable
torque measurement is achieved independent of variations in
frequency, voltage and temperature.
Position measurement
Reliable valve position sensing is critical. Using the latest
technology and after several years of development testing,
the patented Rotork IQ absolute encoder is contactless, has
only four active parts, can measure up to 8,000 output turns
and has redundancy and self-checking. Unlike existing absolute
encoder designs, this technological breakthrough increases
position sensing reliability with no power requirement.
Design Features Protection and Reliability

Explosionproof conformity
3rd generation IQ actuators conform to the following
international explosionproof standards:
ATEX II 2GD c
IECEx
FM3615
CSA EP to C22.2 No 30M
Rotork Bluetooth Setting Tool Pro certification conforms to:
ATEX II 1G
FM3610
Canada CSA - C22.2 No.157-92
For full details of certification conformity for non-hazardous
and hazardous areas see section 2, page 27.
Syncrophase prevents valve damage caused by
incorrect wiring
IQ thermostatic protection
In the event of overheating, two thermostats embedded in
the motor windings directly sense the temperature and trip
the actuator control circuit.
Rotorks Syncrophase automatic phase rotation correction

control prevents valve damage caused by incorrect wiring by
ensuring that the IQ three-phase motor is always presented
with the correct phase rotation. Syncrophase senses the
incoming phase rotation then energises the appropriate
contactor to cause movement in the correct direction.
Auto Self Test and Diagnosis (ASTD)
Single phasing protection*
Instant reversal protection
The IQ power module monitors all three phases of the power

supply. Should one or more phases be lost the control system
inhibits operation, preventing motor 'single phasing' and
burn-out. The actuator display will indicate 'phase lost',
remote indication is also available from the configurable
indication contacts.
Vital operational circuits automatically self test to ensure

correct operation. In the unlikely event that a fault is
diagnosed the information is automatically presented on the
display. At the same time, actuator operation can be inhibited
to enable on-site investigation.
When an actuator is ordered to reverse direction

instantaneously an automatic time-delay circuit avoids the
shock loads which may cause unnecessary wear to valve
stems and gearboxes. The delay also limits current surges
through the contactor.
Vibration measurement
* IQ 3-phase only.
Valve jammed protection

The actuator faces its severest operating duty during
unseating of the valve, when operating forces are at their
highest or where an infrequently operated valve can get
stuck. IQ has the intelligence to systematically cope with
these demands, ensuring reliable valve operation together
with valve and actuator protection.
If valve sticking is considered possible, as with a wedge
gate type, the torque switches can be by-passed during the
a configurable portion of travel away from the valve seated
position. This allows extra torque up to 1.5 times rated to
be applied in unseating the valve. In the majority of cases,
applying additional force causes the sticky valve to move and
allows operation to continue. After the torque switch bypass
set position has been reached, the torque switch returns to
the set value for the rest of travel. If this additional torque is
still insufficient to cause movement, IQ recognises the valve
is jammed and stops operation within seconds preventing
further valve damage or motor burn-out.
Vibration can severely affect plant equipments performance

and life and its effects are cumulative. Levels of vibration can
vary significantly depending on process conditions such as
start up and shut down, valve cavitation and at different
flow rates making it difficult to capture with mobile
measuring devices.
The IQ actuator includes a vibration sensor that measures
and captures vibration levels in the range 10 Hz to 1 kHz
(RMS average) and peak acceleration (maximum g) in 3 axis
(x, y and z). Vibration trend logs can be viewed on the display
or downloaded and viewed using Insight2.
11
Design Features Intelligent Communication

Lifetime support
Key features
With communication featuring Bluetooth wireless technology,

the onboard datalogger and the new dual stacked display,
the IQ offers unrivalled support to provide complete product
back up with local analysis and configuration. This is further
supported up by the introduction of the new Insight2
programme, which allows the user full access to configuration
and data analysis. With Rotorks unrivalled worldwide service,
network expert advice is always close to hand.
View and modify actuator specification and

configuration on PC
Valve and actuator starts against position log
Valve reference profile trend logs
Valve torque profile, open/closed instantaneous
and average torque against valve position
View and modify option card configuration
Remote diagnosis - Bluetooth

The Rotork Bluetooth Setting Tool Pro allows downloading
and uploading of data logger and configuration files. The tool
is intrinsically safe and can be used in hazardous areas. File
transfer and data exchange is made using Bluetooth wireless
technology between the actuator, the Rotork Bluetooth
Setting Tool Pro and a PC.
PC tools - Insight2
Rotork Insight2 facilitates the review, configuration and
analysis of setup configuration and datalogger information
for Rotork Bluetooth enabled actuators. The visually
interactive application is intuitive with clear menus making it
a simple and fast process.
All Rotork Bluetooth enabled actuators include an onboard
datalogger. The datalogger captures and stores valve,
actuator, control signal operation and status data which can
be viewed locally on the display or on a PC using Insight2.
Log data is time and date stamped and can be viewed
on an event by event basis. Insight2 enables the user to
pre-configure actuator missions on a PC, transfer them to
a Rotork Bluetooth Setting Tool Pro and transmit them
to the actuator on-site. The missions can be dedicated to
specific actuators by type or serial number and are password
protected for extra security.
Standard missions include: extraction of actuator
configuration and datalogger, modification of actuator and
option configuration.
Password protection is available on the Insight2 software and
actuators to prevent unauthorised or accidental modification
of actuator configuration parameters.
12
Operation and actuator control status log

Pre-configure missions on a PC and transfer them to
actuators in the field via the Rotork Bluetooth Setting
Tool Pro. Insight2 requires a PC with a Bluetooth interface
running MicrosoftTM Windows XP or newer

Local diagnostics and setup
The large dual stacked, hi-resolution display, with positional
characters that are 25 mm high, is unrivalled in visibility
for all lighting and orientation conditions. Consisting
of a static, high-contrast positional display and a fully
configurable dot-matrix LCD behind, the IQ offers the
easiest, user-friendly configuration and data analysis ever
seen in the actuation world.
Configurable Home-screens
With a mixture of the static and dot-matrix displays, there
are now four configurable home-screens available to the
user. The four screens reflect the parameters most commonly
required to analyse operation at-a-glance:
Using the Rotork Bluetooth Setting Tool Pro, each of these

screens can be easily accessed with a press of a button.
Alternatively you can select one of the four screens to be
continually displayed in the setup menu.
User friendly setup menus
A single press of a button on the Rotork Bluetooth Setting
Tool Pro takes you into the user-friendly setup menu. This
menu has been designed and structured to reduce reliance on
having a written manual to hand. With large, clear characters
available in many languages, setup and configuration has
never been so easy.
Close Limit
Positional information with status
Close Limit
TAG#01234
10
40 50 60 70
20 30
80
90
Status
Data Log
Assets
Close Limit
Settings
Limits
Indication
Control
ESD
Security
Defaults
Positional information with torque (analogue)
Settings
100
Graphical datalogger
Positional information with torque (digital)
Greater amounts of data and analytical screens are now

available in the datalogger and viewable locally. The
datalogger screens are displayed on a 168 x 132 pixel dotmatrix display and can display anything from a torque vs
position graph to statistical operational data.
Close Limit
TAG 01234
Torque Profile
Close Ave. Pos:51 %T:32
100
%
0
100
%
0
Torque
Position
0 Position
Positional information with input demand
(digital and analogue)
Open
10
40 50 60 70
20 30
80
Demand
90
100
Starts Profile
Pos:50 %:12
100
%
0
100
%
0
100
0 Position
100
Position
13

Asset management
Configurable service alarms
Not only can you store information relating to the actuator,

but also the valve and gearbox. This includes data about
build (class, size, ratio and tag numbers) along with service
information (commission date, service date etc).
To help optimise preventative maintenance, the 3rd generation

IQ now includes configurable service / maintenance alarms.
The alarm parameters include:
Actuator data
Open torque levels

Close torque levels
Close Limit
Assets
Actuator
Valve
2nd Stage Gear Box
Service History
Service Alarms
Online Help
Stopped
Open Torque
Hi Trip Level
Hi Hi Trip Level
Close Torque
Hi Trip Level
Hi Hi Trip Level
Misc Trip Levels
Max Starts/Hr 60
60%
80%
50%
70%
1/9
Valve data
Miscellaneous trip levels:

Starts/Hr
Total starts
Total turns
Service intervals
Close Limit
Valve
Tag
TAG#01234
Serial No
Valve Ser
Type
Valve Type
Size / DN
Valve Size
Manufacturer Valve Manf
Service Fluid
Valve Fluid
Service Temp Temp
1/10
Gearbox data
Stopped
Hi Hi Trip Level
Misc Trip Levels
Max Starts/Hr 60
Total Starts
Disabled
Total Turns
Disabled
Service
Interval (Months) Disabled
Clear Alarms
70%
1/10
Close Limit
2nd Stage Gear Box
Serial No
GearSerial
Type
Ratio
GearRati
MA
MechAdv
QR Code 2d barcode
1/4
A QR (Quick Response) code or 2d barcode can be generated

on the dual stacked display, which can be scanned with a
Smartphone. This enables the user a quick link to the Rotork
website for further information and online help.
Service history
Close Limit
Service History
FAT Date
03/1/12
Commision Date 21/1/12
Inspection Date 21/4/12
Note
Valve a little sticky
1/4
Rotork help online
Rotork has a comprehensive worldwide service network
to provide you with local support wherever you are.
Rotork trained technicians working from our network of
offices and centres of excellence are available to offer
immediate assistance.
To contact Rotork, visit www.rotork.com
14
Design Features Application Options

IQ standard specification provides comprehensive
control and indication features offering
unrivalled flexibility. With second stage multiand part-turn gearboxes, IQ actuators can
meet the highest valve torque and thrust
requirements. A sizing programme for both
multi- and part-turn valve and damper
applications is available at www.rotork.com
In addition, a range of options for use in wide ranging
applications are available, some of which are detailed below.
Low temperature
Standard IQ is suitable for use in temperatures ranging
between -30 C and 70 C (-22 F and 158 F). With changes
to the build options are available for temperatures down to
-50 C (-58 F).
Linear output
The Rotork linear drive adaptor converts the rotating torque
output of the IQ into a linear thrust output, needed for globe
and choke type valves. Both modulating and isolating duty
valves can be catered for with the IQML and IQL.
Dampers
Fireproofing
Meeting the requirements for 30 minutes availability in fire
temperatures up to 1,093 C (2,000 F) as per fire curve
UL1709, bonded intumescent coating allows the display to be
visible and actuator covers to be removed while minimising
the actuator envelope dimensions. Fire resistant blankets
and boxes are also available. For further details refer to
publication PUB000-004.
Single and multi-vane dampers can be actuated directly or

with the addition of a lever arm.
Customising
With over 50 years in the business of valve and flow
control, Rotork has the design knowledge, application
experience and flexibility to work with customers in providing
custom solutions for special applications and conditions.
Contact our Sales, Service, Retrofit or Application Engineers
to discuss requirements.
Rotork Site Services RSS
RSS provides specialist service, project and retrofit operations
and is an illustration of Rotork innovation in practice.
Throughout the companys history, aftermarket services
such as retrofit and maintenance have developed to support
customers and reinforce Rotorks market leading position.
As a result, in some countries Rotork is now the number one
service supplier for valve actuation.
System ER intumescent coating on an IQ actuator.
High temperature service valves stem expansion

Positive sealing valves, such as solid or flexible wedge gates,
may be subject to significant expansion in high service
temperatures which may cause damage or leaking valves.
The Rotork thrust compensator will remove internal stresses
due to thermal expansion and ensure a positive valve seal is
maintained on cooling.
Rotork thrust compensator.
15
Network Systems
Modern facilities require up-to-date
communications right down to plant level.
Plant managers demand more information quicker
than ever before. Process operators need full
control facilities at all times of the day and night.
Maintenance managers want information so that
their services can be scheduled economically.
To meet these requirements, design engineers include field
communications networks to allow every piece of critical
plant to be controlled and monitored by computer. These
computers are assigned to management operations and
maintenance tasks within their own network, exchanging
data about the equipment and processes under their control.
Integration of the plant controls by use of network
connectivity has been a hallmark of Rotork actuator products
for many years. The use of network bus systems makes

commissioning of the plant and the subsequent control and
monitoring a simple, quick and reliable task.
Rotork actuators are compatible with a wide range of
communication and process control systems by including the
appropriate network option card during manufacture.
Our own Pakscan system offers advanced actuator network
control (wired and wirelessly) similar to network control from
Profibus, Foundation Fieldbus, Modbus and HART open
systems. Innovative technology together with expert bus
system knowledge ensures that Rotork can always provide
the ideal solution for the control system.
Refer to Publication PUB058-001 Rotork Network
Compatibility for more information and links to other
network documentation.
Pakscan Wired and Wireless Network
16
Actuator Specification
The following pages contain details on performance and
specification for the Rotork IQ range of actuators.
Please use the following contents table to help access the
information you require.
Section Title
Page
Performance Summaries
18
22
Standard Specification
3
Introduction
23
Valve Type Actuator

Selection Guideline
24
Design Specification
25
5.1
Duty Rating
25
5.2
Design Life
25
5.3
Vibration, Shock and Noise
26
5.4
Valve / Actuator Interface
26
5.5
Operating Temperature
27
Non-Hazardous & Hazardous

Certified Enclosures
27
6.1
Non-Hazardous Area Enclosures
27
6.2
Hazardous Area Enclosures
28
Regulatory Standards
29
Power, Control & Indication
30
30
8.1
Power Supplies
8.2
Local Control, Indication & Set-up
31
8.3
Remote Control & Indication
33
8.4
Fieldbus System Control Options
35
Protection & Operating Features
36
10 Components
38
10.1 Handwheel
38
10.2 Lubrication
39
10.3 Finish
39
10.4 Motor
40
10.5
Power Module
41
10.6
Torque Sensor
41
10.7
Position Sensor
41
10.8
Control Module
42
10.9
Conduit / Cable Entries
43
10.10 Terminals
43
10.11 Wiring
43
10.12 Battery
43
17
IQ 3-Phase Performance Summary

1 Performance Summaries

rpm at 50 Hz
rpm at 60 Hz
18
24
36
Actuator output speeds

48
72
96
144
Actuator size Torque2
Nm
lbf.ft
IQ10
34 34 34 34 34 34
25 25 25 25 25 25
IQ12
81 81 81 68 48 41
60 60 60 50 35 30
IQ18
108 108
80 80
IQ20
203 203 203 203 176 142 1021
150 150 150 150 130 105 751
IQ25
400 400 298 244 244 230 1491
295 295 220 180 180 170 1101
IQ35
610 610 542 474 474 366 2571
450 450 400 350 350 270 1901
IQ40

192
21 29 43 57 86 115 173 230
1,020 1,020 845 680 680 542 4061

750 750 625 500 500 400 3001
IQ70
1,490 1,490 1,290 1,020 1,020 745 6451 5421
1,100 1,100 950 750 750 550 4751 4001
IQ90
2,030 2,030 1,700 1,355 1,355 1,020 8651 7301
1,500 1,500 1,250 1,000 1,000 750 6401 5401
IQ91
1,3551 1,3551

1,0001 1,0001
IQ95 3,000
2,200
Notes:
Due to the effects of inertia and drive nut wear, speeds not recommended for direct mounted gate valve applications.
1
2
Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending o
n speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.
18
IQ Single-Phase and IQ DC
IQ Single-Phase - Performance Data
rpm at 50 Hz
rpm at 60 Hz
18
21
24
29
36
43
Actuator size
Torque2
Nm
lbf.ft
IQS12
65
60
45
40
30
25
48
44
33
30
22
18
165
130
130
125
100
80
601
122
96
96
92
74
59
441
450
400
350
320
230
190
1351
332
295
258
236
170
140
1001
IQS20
IQS353
48
57
72
86
96
115
144
173
IQ DC - Performance Data
rpm
18
24
36
Actuator size
Torque2
Nm
lbf.ft
34
34
31
27
25
25
23
20
IQD10
IQD12
48
68
68
61
54
50
50
45
40
IQD18
108
80
IQD20
IQD25
163
163
136
108
120
120
100
80
305
305
257
203
225
225
190
150
DC supply voltage

IQD10
IQD12
IQD18
IQD20
IQD25
24 V
48 V
110 V
Notes:
Actuator output speed 144/173 rpm is not recommended for direct mounted gate valve applications.
1
2
Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on s peed and voltage.
3
IQS35 not available at 115 volts.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.
19
IQ Performance Summary
Mechanical Data
Actuator size
10
12
18
IQ, IQS, IQD, IQM
Flange size
Approximate weight2
20
25
35
40
70
(90)1
(40)1
(70)1
90
91
95
ISO5210
F10
F14
F16
F25
F30
F25
F30
MSS SP-102
FA10
FA14
FA16
FA25
FA30
FA25
FA30
Kg
31
54
75
145
160
150
160
lbs
68
119
165
320
353
331
353
Group A Couplings Torque and Thrust

Thrust rating
kN
44
100
150
220
445
N/A
445
lbf
10,000
22,480
33,750
50,000
100,000
N/A
100,000
51
67
73
83
N/A
83
2 /8
3 /4
N/A
31/4
Aluminium Bronze drive couplings supplied pilot bored for machining Maximum stem acceptance diameter:
A (Z3)3 Rising
A (Z3)3 Non-Rising
Pilot Bore4
mm
32
ins
1 /4
mm
26
38
51
57
73
N/A
73
ins
11/2
21/4
27/8
N/A
27/8
mm
15
20
25
33
38
N/A
38
2 /8
Group B Couplings Non-Thrust

Steel drive couplings - Maximum stem acceptance diameter:
B1 Fixed Bore
mm
42
60
80
100
120
100
N/A
B3 Fixed Bore
mm
20
30
40
50
50
50
N/A
mm
20
32
44
60
60
60
N/A
ins
11/4
13/4
21/4
21/4
21/4
N/A
B4 (max)
/4
Handwheels: IQ, IQS, IQD, IQM, IQML, IQL

Actuator size
10, 12, 18
20
Standard ratio
1:1
1:1
13.3:15
22.25:1
Option ratio
5:1
13.3:1
1:16
N/A
25
35
40
70, 90, 91
95
15:1
30:1
45:1
30:1
45:1
30:16
Notes:
1
IQ40 and IQ70 have a F25 base fitted as standard. If specified a F30 or FA30 can be fitted as an option. IQ90 B3 and B4 couplings are supplied with

an F25/FA25 base only.
2
Approximate net weights of standard build actuators. Actual weight will be dependent on specification and options fitted.
3
Rotork standard Z3 option is extended below baseline allowing additional reach. Refer to page 22.
4
Solid coupling option available on request.
5
IQM25 and IQML25 standard ratio is 1:1.
6 Rimpull does not meet the requirements of EN12570. May be used for lower torque applications or where higher handwheel forces are acceptable.
20
IQM and IQML Performance Summary

IQM Performance Data
rpm at 50 Hz
rpm at 60 Hz
18
24
36
48
72
21
29
43
57
86
Actuator
size
Torque
IQM10
IQM12
IQM20
IQM35
lbf.ft
Modulating
17
12.5
17
12.5
15.6
11.5
13.6
10
Seat
34
25
34
25
30
23
27
20
Modulating
34
25
34
25
30
22
27
20
Seat
61
45
54
40
54
40
48
35
81
60
81
60
68
50
54
40
47
35
Seat
122
90
109
80
81
60
68
50
54
40
Modulating
152
112.5
152
112.5
129
95
102
75
102
75
Seat
204
150
204
150
163
120
136
100
136
100
Modulating
271
200
271
200
253
187
203
150
203
150
Seat
544
400
544
400
408
300
313
230
218
160
Modulating
IQM25
Nm
IQML Performance Data

rpm at 50 Hz
rpm at 60 Hz
Actuator
size
Leadscrew
dia/lead mm
IQML10
25 / 3
IQML20
IQML20
IQML25
IQML25
25 / 3
38 / 7
38 / 15
38 / 7
38 / 15
24
36
48
72
21
29
43
57
86
Linear Speed at
50 Hz
60 Hz
Thrust
kN
lbf
mm/sec
0.9
1.1
1.2
1.5
1.8
2.2
2.4
2.9
Modulating
7.9
1,785
7.9
1,785
7.3
1,643
6.4
1,429
15.9
3,570
15.9
3,570
14.6
3,285
12.7
2,858
Seat
IQML12
18
0.9
1.1
1.2
1.5
1.8
2.2
2.4
2.9
Modulating
15.9
3,571
15.9
3,571
14.0
3,143
12.7
2,857
Seat
28.6
6,428
25.4
5,714
25.4
5,714
22.3
5,005
mm/sec
2.1
2.5
2.8
3.4
4.2
5.0
5.6
6.7
8.4
10.0
Modulating
22.8
5,128
22.8
5,128
19.0
4,274
15.2
3,419
13.3
2,991
Seat
34.2
7,692
30.4
6,838
22.8
5,128
19.0
4,274
15.2
3,419
mm/sec
4.5
5.4
6.0
7.3
9.0
10.8
12.0
14.3
18.0
21.5
Modulating
17.6
3,947
17.6
3,947
14.6
3,289
11.7
2,632
10.2
2,303
Seat
26.2
5,921
23.4
5,263
17.6
3,947
14.6
3,289
11.7
2,632
mm/sec
2.1
2.5
2.8
3.4
4.2
5.0
5.6
6.7
8.4
10.0
Modulating
42.8
9,615
42.8
9,615
36.1
8,120
28.5
6,410
28.5
6,410
Seat
57.0
12,821
57.0
12,821
45.6
10,256
38.0
8,547
38.0
8,547
mm/sec
4.5
5.4
6.0
7.3
9.0
10.8
12.0
14.3
18.0
21.5
Modulating
32.9
7,401
32.9
7,401
27.8
6,250
21.9
4,934
21.9
4,934
Seat
43.9
9,868
43.9
9,868
35.1
7,895
29.3
6,579
29.3
6,579
mm/sec
IQML size 10 and 12 have base size F10 and stroke length 115 mm / 41/2 inches.
IQML size 20 and 25 have base size F14 and stroke length 110 mm / 41/3 inches.
21

2 Actuator Drive Couplings
Thrust Bearings
The IQ range features a removable base and coupling for all

sizes. Flanges and couplings comply with ISO 5210 or MSS
SP-102. Other base interfaces are available apply to Rotork
for details.
Type A and Z3 couplings include a fully sealed and

lubricated-for-life thrust bearing. The thrust bases are
designed to retain all the developed valve thrust reaction
forces without any thrust load being transmitted to the
actuator gearcase.
Drive Couplings
The removable drive bushes are supplied blank or pilot
bored for machining to suit valve stem.
F10 Type A thrust base assembly.
F14 and F16 Type A thrust base assembly.
F25 and F30 Type A thrust base assembly.
IQ Actuator Drive Couplings

All size IQ actuators
Type A
Type Z3
Increased reach
Th r u s t
N o n - Th r u s t
22
Large fixed bore with ISO

standard bore
and keyway
Fixed bore with ISO

standard bore
and keyway
Blank drive bush

for machining by
customer
Type B1
Type B3
Type B4
Standard Specifications
3 Introduction
IQ range actuators are self-contained, purpose designed and
built for the local and remote electrical operation of valves.
Comprising an electric motor, reduction gearing, reversing
starter with local controls and indication, turns and torque
limitation with electronic logic controls and monitoring
facilities housed in a double-sealed watertight enclosure.
Hazardous area certified enclosures meeting international and
national requirements are also available.
The actuator selection guideline on page 24 allows specifiers

to identify suitable actuator types for particular valve and
process applications, checking actuator type against other
specification requirements.
All torque, turns settings and configuration of the indication

contacts are made using the non-intrusive, handheld Rotork
Bluetooth Setting Tool Pro.
The example enquiry datasheet below provides an outline of

the basic information required for quotation. Where there is
a project, framework or job specification applicable, Rotork
will be pleased to analyse it in detail, in which case only valve
details are required. The applicable actuator specification
detail paragraph number is listed under the reference column
for information.
The specifications in this section cover IQ range standard and

optional features. Enclosure requirements and selected build
options must be specified at time of enquiry.
It is not necessary to specify the actuator type, size or speed

Rotork will provide the most cost effective solution based on
the information provided.
Page
24
25
Requirement
Options
Detail
Valve type
Part-turn
Ball/butterfly / plug or other (specify)
Multi-turn
gate/globe / penstock / sluice or other (specify)
Isolating
Starts / hour
Regulating
Starts / hour
Modulating
Starts / hour
Duty cycle
25
Operating time or turns
Sec
Turns
25
Seating Torque
Nm
lbf.ft
25
Running torque (if known)
Nm
lbf.ft
25
Thrust (multi-turn only)
kN
lbf
30
Power supply
1-phase
___Volts ___Hz
3-phase
___Volts ___Hz
DC
___Volts DC
30
Fail-safe
No
UPS
27
Enclosure
Non-hazardous
IP / Nema rating
Hazardous
Standard
31
Local Indication
Position display plus text display
Language required
33
Remote Control
Contacts
Actuator powered / Control system powered
Analogue
4 to 20 mA other (specify)
Digital bus-network
Type
34
Remote Indication
Volt free indication contacts

4 to 20 mA position indication
Digital bus-network
23
4 Valve Type Actuator Selection Guideline
Valve types are defined by the action required by the actuator
for operation multi-turn, part-turn or linear. The table below
provides a guide to the actuators available and is determined
by valve type, operating torque and duty requirement.
Actual selection may vary to those indicated below due to

factors such as available power supply, mechanical interface,
thrust requirements etc. Rotork will always offer the correct
technical solution at the lowest cost for any application.
Valve Type
Duty*
Torque Min
(Nm/lbsft)
Torque Max
(Nm/lbf.ft)
Actuator Type
Comments
Multi-turn
Gate valves
On-Off & Inching
13/10
3,000/2,200
IQ
General gate valves,

penstock/sluice,
parallel slide, globe,
choke
Multi-turn
Gate valves
On-Off & Inching
100/135
43,000/32,000
IQ + IS or IB gearbox

penstock/sluice,
parallel slide, globe,
choke
Multi-turn
Low turns
non thrust
On-Off & Inching
1,000 Nm
IQ + MTW gearbox
Non-thrust
applications such as
cable operated river
gates
Multi-turn
Control valve
Modulating
13/10
544/400
IQM
Control valves such

as globe/cage/choke
Multi-turn
Control valve
Modulating
400
21,000/15,500
IQM + IB/IS gearbox
Control valves such as

globe/cage/choke
Part-turn
On-Off & Inching
1,000/740
500,000/370,000
IQ + IW gearbox
General 1/4 turn ball/

butterfly/damper
Part-turn
Modulating
400
2,100
IQM + MOW gearbox
1
/4 turn control
valves ball, butterfly,
damper
Linear
On-Off & Inching
Thrust
5.6 kN/1,260 lbf
Thrust
100 kN/22,400 lbf
IQL

globe, choke
Linear
Modulating
Thrust
6.3 kN/1,428 lbf
Thrust
60 kN/13,636 lbf
IQML
Control valves such as

globe/choke/cage
24
5 Design Specification
The IQ range of actuators comply with standards
EN 15714-2 Industrial Valves Actuators Part 2: Electric
actuators for industrial valves Basic requirements and
ISA-SP96.02, Electric Actuators.
5.1 Duty Rating
Duty Classification
Actuator Type
Rating
On-Off & Inching
IQ / IQS / IQD
Nominal 60 starts per hour at a rate not exceeding 600 starts per hour.
15 minutes rated based on a nominal torque of 33% of rated
(S2/S3, Class A & B)
Modulating
IQM / IQML
Nominal 1,200 starts per hour, 50% duty cycle based on a modulating
torque of 50% of rated torque (S4, Class C)
5.2 Design Life

Design life is a function of actuator torque and speed. Values
quoted are the minimum requirements; for most sizes/speeds
life will be extended above the values quoted. Prior to life
testing, actuators are stalled against a solid object 25 times to
prove durability. Contact Rotork for more information.
Duty Classification
Actuator Type
Size
Minimum Design Life Rating
On-Off & Inching
IQ / IQS / IQD
10 - 35
Torque and thrust test: 10,000 cycles

(500,000 output turns) seating at rated torque,
33% rated torque through stroke
40 - 95
Torque and thrust test: 5,000 cycles

(250,000 output turns) seating at rated torque,
33% rated torque through stroke
12 - 35
1,800,000 starts at load of 50% rated torque

(1 start constitutes at least 1 movement)
Modulating
IQM / IQML
25
5.3 Vibration, Shock and Noise
Standard IQ range actuators are suitable for applications where
vibration and shock severity does not exceed the following:
Type
Level
Plant induced vibration
1g RMS total for all vibration within the frequency range of 10 to 1,000 Hz
Shock
5g peak acceleration
Seismic
2g acceleration over a frequency range of 1 to 50 Hz if it is to operate during and after the event
Emitted noise
Independent tests have shown that at 1m generated noise does not exceed 70 db (A)
Levels quoted are those present at the actuator mounting interface. It should be noted that the effects of vibration are cumulative and
therefore an actuator subjected to significant levels may have a reduced lifespan. Where excessive plant induced vibration is anticipated,
mounting the actuator remote from the valve and driving via extension shafting (incorporating vibration absorbing couplings) may provide a
satisfactory solution.
The IQ includes a vibration sensor that measures and captures

vibration levels in the range 10 Hz to 1 kHz (RMS average)
and peak acceleration (maximum g) in 3 axis (x, y and z).
Vibration trend logs averaged over one hour can be viewed
on the display or downloaded and viewed using Insight2.
5.4 Valve / Actuator Interface

The IQ range of actuators are available with mounting base
and output drive couplings conforming to the following
international standards:
Valve to actuator interface:
Valve type
Actuator Range
Multi-turn
IQ
Multi-turn
Area
Standard
Code
International
ISO 5210
F metric
IQ
USA
MSS SP-102
FA imperial
Part turn
IQ + 1/4 turn gearbox
International
ISO 5211
F metric
Part turn
IQ + 1/4 turn gearbox
USA
MSS SP-101
FA imperial
Applications for which the various types of couplings have been designed are outlined on page 22.
Actuator Orientation:
Actuators can be mounted in any orientation. The user/
installer is responsible for considering the effects of
orientation and subsequent loading on the supporting
pipework and valve structure including any interface
adaption kits.
26
5.5 Operating Temperature
Actuators are suitable for operation within the ambient
temperature ranges shown below. Refer to Section 6
for Hazardous Area Certification operating temperature
restrictions. For temperatures outside this range please
contact Rotork. Prior to installation actuators should be stored
in a dry location with a temperature range not exceeding
-60 to 80 C (-76 to 176 F).
Actuator Type
Standard Temperature1
Low temperature option1
IQ, IQM, IQML
-30 to +70 C (-22 to +158 F)
Refer to Section 6
IQS, IQD
-20 to +70 C (-4 to +158 F) only
Not available
Note:
1
Hazardous Area certification determines permissable operating temperature range. Refer to Section 6.
6 Non-Hazardous & Hazardous

Certified Enclosures
All IQ actuator hazardous and non-hazardous area enclosures
are watertight to IP68/NEMA Type 4 & 6. Through the use of
non-intrusive commissioning and adjustment using the Rotork
Bluetooth Setting Tool Pro, covers never need removing and
therefore the hermetic, factory-sealed enclosure protects
internal components for life. The terminal compartment
is sealed from other areas by the Rotork double seal,
maintaining watertight integrity even during site connection.
In addition, the Rotork Bluetooth Setting Tool Pro is certified
Intrinsically Safe permitting power-on commissioning in
hazardous areas.
Actuators are available with the following enclosure types

for which the ambient working temperature ranges are
stated. Where option temperatures are indicated, changes to
some actuator components are required and therefore the
temperature requirement must be specified. Hazardous area
approvals for other country standards are available; please
contact Rotork.
The IQ range of actuators are available built in accordance
with the following standards:
6.1 Non-Hazardous Area Enclosures

WT: Standard Watertight
Standard
Rating
Standard temperature
Option 1
Option 2
IEC 60529 (1989-11)
IP66/IP68-7metres/72 Hrs
-30 to +70 C
-40 to +70 C
-50 to +40 C
BS EN 60529 (1992)
IP66/IP68-7metres/72 Hrs
-30 to +70 C
-40 to +70 C
-50 to +40 C
NEMA (US)
Type 4 & 6
-22 to +158 F
-40 to +158 F
-58 to +104 F
CSA (Canadian)
Type 4 & 6
-22 to +158 F
-40 to +158 F
-58 to +104 F
27
6.2 Hazardous Area Enclosures
European Hazardous Area Directive ATEX
Directive Code
Enclosure Code
Standard
Temperature
Temperature
Option 1
Temperature
Option 2
Temperature
Option 3
ATEX II 2GD c
Ex d IIB T4
Ex d IIC T4
Ex tb IIIC T120C T4
-20 to +70 C
(-4 to +158 F)
-30 to +70 C
(-22 to +158 F)
-40 to +70 C
(-40 to +158 F)
-50 to +40 C
(-58 to +104 F)
ATEX II 2GD c
Ex de IIB T4
Ex de IIC T4
Ex tb IIIC T120C T4
-20 to +70 C
(-4 to +158 F)
-30 to +70 C
(-22 to +158 F)
-40 to +70 C
(-40 to +158 F)
-50 to +40 C
(-58 to +104 F)
Standard
Temperature
Temperature
Option 1
Temperature
Option 2
Temperature
Option 3
Ex d IIB T4
Ex d IIC T4
Ex tb IIIC T120C T4
-20 to +70 C
(-4 to +158 F)
-30 to +70 C
(-22 to +158 F)
-40 to +70 C
(-40 to +158 F)
-50 to +40 C
(-58 to +104 F)
Ex de IIB T4
Ex de IIC T4
Ex tb IIIC T120C T4
-20 to +70 C
(-4 to +158 F)
-30 to +70 C
(-22 to +158 F)
-40 to +70 C
(-40 to +158 F)
-50 to +40 C
(-58 to +104 F)
International Hazardous Area IECEx

Enclosure Code
USA Hazardous Area Factory Mutual Certified Explosionproof to FM3615

Class
Division
Groups
Standard Temperature
Temperature Option 1
I
II
1
1
C, D,
E, F, G
-22 to +158 F
(-30 to +70 C)
-40 to +158 F
(-40 to +70 C)
-58 to +104 F
(-50 to +40 C)
I
II
1
1
B, C, D,
E, F, G
-22 to +158 F
(-30 to +70 C)
-40 to +158 F
(-40 to +70 C)
-58 to +104 F
(-50 to +40 C)
Canadian Hazardous Area Canadian Standards Association (CSA EP) to C22.2 No 30-M
Class
Division
Groups
I
II
1
1
C, D,
E, F, G
-22 to +158 F
(-30 to +70 C)
-40 to +158 F
(-40 to +70 C)
-58 to +104 F
(-50 to +40 C)
I
II
1
1
B, C, D,
E, F, G
-22 to +158 F
(-30 to +70 C)
-40 to +158 F
(-40 to +70 C)
-58 to +104 F
(-50 to +40 C)
28
Rotork Bluetooth Setting Tool Pro Certification
Directive / Standard
Rating
ATEX II 1G
Ex ia IIC T4
-30 to +50 C
(-22 to +122 F)
FM3610
Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4
-30 to +50 C
(-22 to +122 F)
Canada CSA
C22.2 No.157-92
Exia - Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4
-30 to +50 C
(-22 to +122 F)
7 Regulatory Standards
Compliance with the following European Economic
Community Directives permits IQ range actuators to be CE
marked under the provision of the Machinery Directive.
Directive
Applicable to
Reference
Electromagnetic compatibility (EMC)
Immunity to/emissions of
electromagnetic energy
2004/108/EC
Low voltage (LV)
Electrical safety
2006/95/EC
Machinery1
Product safety
Actuators follow the provision of the

Machinery Directive 2006/42/EC. The IQ must
not be put into service until the equipment
into which it is being incorporated has
been declared to be in conformity with
the provisions of the European Community
Machinery Directive 2006/42/EC.
Waste Electrical Equipment (WEE)
Exempt under the scope of the

directive
Federal Communications Commission
Bluetooth modules - actuator and

Rotork Bluetooth Setting Tool Pro.
Contains FCC certified transmitter module.

Refer to PUB002-039 for FCC ID.
Note:
1 Actuators are not classified as machines within the scope of the machinery directive.
Contact Rotork for a copy of our Declaration of Conformity and Incorporation.
29
8 Power, Control & Indication
8.1 Power Supplies
IQ actuators are suitable for operation with the following
single- and three-phase three wire and DC power supplies:
Supply voltage ranges Actuator availability
Standard Voltages
Phase
IQ10
to IQ70
& IQ95
24
DC
48
DC
110
IQ90
& IQ91
IQM
IQML
IQS
IQD10
IQD12
IQD18
IQD20
IQD25
DC
100,110,115,120
208,220,230,240
200,208,220,230,240
**
**
380,400,415,440,460,480
**
500,550,575,590
600,660,690
Voltage tolerance
+/-10%
Applies for rated torque performance; duty cycle and speed is not guaranteed
Frequency tolerance
+/-5%
Applies for rated torque performance; duty cycle and speed is not guaranteed
Max. starting volt drop
-15%
Actuators capable of starting and running up to speed
Non standard tolerances
Larger volt drops / frequency variations than those quoted can be catered for but may affect
actuator selection / sizing. Contact Rotork.
Uninterruptible power
supply systems
For AC systems, UPS systems should conform to recognised supply standards such as EN60160
in respect of waveform, spikes, harmonics etc. The tolerances above should not be exceeded.
** Limited availability
IQ91 not available at 380 V 60 Hz. IQ90 has limited availability at voltages up to 240 V.
IQM35 is not available at voltages lower than 380V (50Hz) or 440V (60Hz).
Reference documents
For operating electrical consumption data refer to PUB002-018 (IQ ranges) and P
UB002-032 (IQM ranges) available to download at
www.rotork.com
30
8.2 Local Control, Indication & Set-up
Non-intrusive selectors are provided on the actuator electrical
control cover which also includes a window showing actuator
position, status and alarm display.
The control cover may be rotated through 360 (90 increments)
to suit actuator orientation/operator access. Set-up is over
a Bluetooth interface using the supplied Rotork Bluetooth
Setting Tool Pro.
Standard local controls
Operation
Type
Function
Comments
Position
Red, rotary selector
Selects Local, Stop

or Remote control
Can be padlocked in each position (stop remains

available) for site operational protection
Local control
Black, rotary selector
Initiates local Open

and Close operation
Spring return to centre neutral position. Local

control may be user configured for inching action
Bluetooth
Rotork Bluetooth
Setting Tool Pro
Initiates local Open

and Close operation
May be user configured for Bluetooth operation

over a nominal distance of 10 m (30 feet)
Standard local indication

Operation
Type
Function
Comments
Position
indication
LCD - Large character

(25 mm/1)
Close icon 0-99% (0.1%

increments) Open Icon
Back-lit (power on) operating

temperature range -50 to +70 C
(-58 to +158 F).
Battery supported power off
Position
indication
Coloured indication
lights
Green (close), Red (open)

Yellow (mid-travel)
Power on lamp indication, colours can

be reversed.
Blinker and alarms can be configured to
indicate
Status and Alarm

(multi language)
LCD position display

status and alarm text
Real time status and alarm text

integrated into position display
Power on battery supported

(when awake)
Status and Alarm

(multi language)
LCD text display
Real time status and alarm

text via status
Power on battery supported

(when awake)
Status and Alarm

(multi language)
General alarm
Battery alarm
Display icons
At a glance indication, detail provided

by status/alarm text
31
8.2 Local Control, Indication & Set-up cont.
Actuator Set-Up, Configuration & Datalogging
Setting Tool &

LCD displays
Simple non-intrusive, interactive set-up procedure using supplied Rotork Bluetooth Setting Tool Pro
with read-back from LCDs. Settings include limits & torque, indication contacts and control options.
Settings may be password protected. Setting tools are provided on a 1 for 10 actuators basis.
PC/PDA
Using freeware Insight2, actuators may be configured / analysed over Bluetooth interface.
Datalogging
Standard onboard datalogger provides valve torque and starts profiles, operational statistics, events log.
Actuator configuration & manufacturing data also available. Files can be downloaded direct to PC or to
Rotork Bluetooth Setting Tool Pro (IS certified) for transport to office PC. Freeware Insight2 for PC is
available to download at www.rotork.com
Options
Vandal
resistant
Option 1:
Red/black control selectors
not fitted
Option 2:
Red/black control selectors
not fitted + lockable
window cover
Option 2:
Stainless steel lockable cover
protects standard selectors
and window
Reference documents
Refer to PUB002-039 for details of status and alarm text messages, alarm icons, help screens and actuator set up procedure.
Refer to PUB095-001 for Rotork Bluetooth Setting Tool Pro manual.
32
8.3 Remote Control & Indication
IQ range actuators enable remote control and indication of
valves for centralised control. Actuator control and indication
forms are available to meet the requirements of the various
site control systems, from simple manual push-button control
through to sophisticated Distributed Control Systems (DCS)
using relay outputs or digital bus network systems.
Standard remote controls
Operation
Type
Range
Comments
Open/Close/
Maintain
Common
Positive switched
3 x opto-isolated inputs
designed for fleeting or
maintained contacts
20 - 60 VDC,
40 - 120 VAC
Actuator derived 24 VDC (120 VAC available

as an option) or externally supplied derived
from the control system. Various forms
available.
ESD
Open interlock
Close interlock
Common
Positive switched
3 x opto-isolated inputs
designed for maintained
contacts.
20 - 60 VDC,
40 - 120 VAC
ESD can be user configured open, stayput

or close, from an NO or NC contact. ESD has
priority over all other applied local or remote
control signals. Interlocks provide hardwired
permissive protection (ie. main and bypass
control) and are active for local and remote
or may be configured for remote signals only.
Drive enable
(option)
Positive switched
1x opto-isolated input.
(maintain input)
20 - 60 VDC,
40 - 120 VAC
Maintain input configurable as drive enable:

actuator will not operate unless signal is
applied.
Options
120 VAC actuator
derived supply
5 VA rated
Actuator derived supply for remote control.
125 VDC remote control
20 mA per input
Suitable for 125 VDC remote control supply positive switching.
Negative switching
20 - 60 VDC
Suitable for negative switched systems applies

to open, stop, close, ESD and interlocks.
Analogue control
Option Folomatic
0 to 5/10/20 mA or volt ranges
Proportional control over the whole or part of

valve stroke. Configurable for open, close or
stayput on loss of analogue signal.
Hydraulic shock
'water hammer'/surge
protection Option
Interrupter timer
Internal control system Interrupter timer
Pulsed operation with independently adjustable

on and off time periods in the range 1 - 99
seconds can be selected to operate over any
portion of the closing or opening valve stroke,
effectively reducing valve speed.
33
8.3 Remote Control & Indication cont.
Standard remote indication
Operation
Type
Range
Comments
Position, status
and alarm
indication
4 x configurable volt
free latching contacts
- S1 to S4. Single pole
-single throw (SPST),
configurable NO or NC
5 mA to 5 A1,
120 VAC,
30 VDC
Independently configurable using the supplied Rotork

Bluetooth Setting Tool Pro to signal one of the following:
Valve position: fully open, fully closed or intermediate
positions (0-99% open)
Status: Valve opening, closing, moving, local stop
selected, local selected, remote selected, open or close
interlock active, ESD active
Valve alarms: Torque tripped in mid travel, going open,
going closed, valve jammed, handwheel operation
Actuator alarms: Lost phase (3-phase IQ only), customer
24 VDC (120 VAC) supply lost, battery low, internal
failure detected, thermostat tripped, service alarms
(refer to page 6)
Actuator
availability /
fault
Monitor relay
configurable change
over contact
5 mA to 5 A,
120 VAC,
30 VDC
In available mode the relay will de-energise when the

actuator is unavailable for remote control due to any
one or more of the following conditions:
Power supply or control supply lost; local control
selected; local stop selected; motor thermostat tripped;
detected internal failure
In fault mode, as above but ignores local/stop selection
Options
Operation
Type
Range
Comments
Position, status
and alarm
indication
Up to 8 configurable
volt free latching
contacts. Single pole
change over (SPCO)
5 mA to 5 A1,
120 VAC,
30 VDC
Independently configurable using the supplied Rotork

Bluetooth Setting Tool Pro as per contacts S1 to S4
above
Analogue
position
feedback
Current position
transmitter - CPT
4 to 20 mA
output
proportional
to position
Auto range to set limits. Normally internally powered,

available suitable for externally 'loop' powered - will
default to 4 mA when actuator is powered down.
Analogue torque
feedback
Current torque
transmitter - CTT
4 to 20 mA
output
proportional
to output
torque
Range 0% to 120% of rated torque (4 to 20 mA)
Auxilliary power
supply
Maintains power to
the actuator control
on loss of mains
Nominal
24 VDC, 1 A
(switching
inrush 8 A
max)
Customer supply maintains backlit display, CPT analogue

indication and bus network communications during
actuator power outages. Customer supply is isolated from
internal control power for protection
Reference documents:
Refer to PUB002-041 IQ Control and Monitoring.
Note:
1 Maximum total combined current through all four relays not to exceed 8 A.
34
8.4 Fieldbus System Control Options
IQ range actuators are available with the following network
interface cards to enable remote control and indication
using digital bus network systems communication to the
Distributed Control Systems (DCS).
Standard remote controls

Network Type
Comments
Pakscan
An internally mounted Pakscan field unit for remote control and status indication over a fault tolerant
two wire serial link. Loop distances of up to 20 km without repeaters and host communications using
Modbus protocol. System variables programmable over the Bluetooth data link.
For more information please refer to PUB059-030.
Modbus
Modbus modules suitable for single or dual communication highways may be included in the IQ
actuator, to provide Fieldbus communication of all the actuator control functions and feedback data.
Data is carried on an RS485 data highway and the communications protocol used is Modbus RTU.
System variables such as unit address and data baud rate are programmed over the Bluetooth data link.
For more information please refer to PUB091-001.
Profibus
A Profibus DP interface module is available to allow the actuator to be integrated into a Profibus network.
Full compatibility with EN 50170 is provided and the Profibus network allows full actuator control and
feedback of data to the host. For more information please refer to PUB088-001.
Foundation
Fieldbus
An IEC 61158-2 compliant Foundation interface module allows the actuator to be connected to a
Foundation network. The device has link scheduler capability as well as digital and analogue function
block capability. Foundation Fieldbus actuators can communicate directly between themselves without the
need of a host supervisory system. For more information please refer to PUB089-001.
HART
HART (Highway Addressable Remote Transducer) is a process control communication protocol. The signal
consists of two parts, the analogue 4 to 20 mA current loop and a superimposed digital signal. Traditionally
the 4 to 20 mA loop is used for control and the superimposed digital signal for feedback, diagnostics
and configuration. Configuration and feedback using the HART digital signal can be achieved using the
host connected to the actuator to select the parameters required. The majority of the user configurable
settings can be made over the HART communication protocol. See PUB092-001 for further details.
35
9 Protection & Operating Features
The IQ control system incorporates the following standard
operating features and comprehensive valve, actuator and
control protection to ensure reliable valve operation and
protection under all circumstances.
Fault / Feature
Cause / Operation
Function
Obstructed valve
Valve meets an obstruction or

process conditions that prevent
movement. Obstruction must be
sensed and operation prevented to
prevent damage to valve and
actuator.
Independent Settable Open and Close Torque Switches
Jammed valve
Valve is stuck in its seat at the close

or open position and operation fails
tomove the actuator and clear the
limit position.
Jammed valve protection
Torque switch
bypass
Provides increased torque above

actuator rated for unseating sticky
valves.
Torque Switch By-pass
Torque switch
hammer
Actuator repeatedly tries to move

an obstructed valve in response to
a standing control signal. This can
cause damage to both valve and
actuator.
Anti Hammer Protection
Incorrect phase
rotation (3-phase
actuators only)
Due to 3-phase supply wiring

incorrectly connected to actuator.
Actuator moves in the opposite
direction to that signalled. At end of
travel the wrong limit/torque switch
is activated preventing the motor
being de-energised and causing it to
stall with consequent valve damage
and/or motor burn-out.
Syncrophase
Lost phase /
motor overheating (3-phase
actuators only)
"Single phasing". One of the 3

phases applied to the actuator is
lost due to fault causing the motor
to single phase i.e. attempts to run
with only 2 of the 3 phases applied.
Motor may fail to start (stall) or run
unbalanced causing overheating
and possible burn-out.
Syncrophase
Motor
overheating
Actuator duty cycle is exceeded

causing the motor to overheat.
This often occurs during factory
acceptance testing /commissioning
or during process start up.
Motor Thermostat Protection
36
Torque switch will torque trip the actuator motor when the preset
output torque level is reached. Torque switches can be set in the range
40% to 100% of rated torque. Torque trips are indicated on the actuator
display and can be remotely signalled.
Torque switch will torque trip the actuator motor when the preset
output torque level is reached or at 150% (nominal) if set to bypass
torque switch. Torque switches can be set in the range 40% to 100% of
rated torque. Jammed valve protection prevents damage to valve and is
indicated on the actuator display or remotely signalled.
User selectable, torque switches are automatically bypassed during the

first 5% of travel from both open and close limit positions. This permits
torque above actuator rated torque and up to actuator stall torque
(1.4 to 2.4 times rated torque) to be developed during unseating,
ensuring sticky valves do not cause unwanted torque trips.
Refer also to jammed valve protection, above.
Once a torque trip occurs the control prevents repeated operation in the
same direction as a response to a standing remote or local control signal.
Actuator must be operated in the opposite direction and therefore
moved away from the obstruction, which then has a chance to clear,
before it can be signalled to run in the requested direction. Torque trips
are indicated on the actuator display and can be remotely signalled.
Protection ensures actuator always runs in the correct direction

corresponding to the applied control signal (open or close). The patented
circuit senses connected phase rotation and ensures the actuator always
runs in the correct direction by energising the
appropriate motor control contactors/switches.
The patented circuit monitors all three supply phases. If a phase is

lost the Syncrophase circuit prevents the motor from being energised.
If during operation one phase is lost this cannot be detected due to
back-feed through the motor windings, however once operation stops,
re-energising of the motor will be prevented. Lost phase is indicated on
the actuator display and can be remotely signalled.
Two thermostats are embedded in the motor end windings (hottest part
of the motor) which directly sense motor temperature. Thermostats will
open circuit when set temperature is reached causing the motor to be
de-energised. Thermostats will auto-reset once the motor has cooled
sufficiently allowing operation to continue. Motor thermostat trips are
indicated on the actuator display and can be remotely signalled.
9 Protection & Operating Features cont.
Fault / Feature
Cause / Operation
Function
Instantaneous
reversal
Control system instantaneously

reverses the control signal which
causes the actuator to reverse
direction with associated inertial
stress to valve drive and internal
motor switching surges.
Instantaneous Reversal Protection
Actuator fault
Detected actuator fault.
ASTD (automatic self test & diagnosis)
Remote control
circuit failure
(actuator derived
remote control
supply only)
Loss of remote control.
Remote Control Supply
Spurious
operation
Operation commanded due to

unintended or spurious remote
control signals leading to process
problems or hazards.
Conditional Control
Emergency
Shutdown (ESD)
Priority action where the valve is

required to stayput or move to a
safe end-of-travel position
determined by the process
- open or closed limit.
Dedicated ESD Control Input
A delay of 300 ms is automatically applied between reversals

allowing the actuator to come to rest before responding to
reverse control signal.
ASTD detects any internal control system failures preventing

operation. Detected internal control system faults are indicated on
the actuator display allowing rapid diagnosis and can be remotely
signalled. In addition diagnostic screens can be accessed allowing
problem to be pin-pointed.
The 24 VDC internal power supply made available for remote

control switching is protected by an auto-reset fuse device.
Should the power drawn from the supply exceed its rating (due
to a remote control wiring fault, etc.), the fuse will disconnect
the supply. Once the fault is cleared the supply will automatically
bereinstated. Loss of internal supply is indicated on the actuator
display and can be remotely signalled.
User selectable. The interlock input can be configured for

conditional control, being active only for remote control. In this
mode, for the actuator to respond to a remote control signal, two
signals must be applied simultaneously, one to the control
input and one to the interlock input. If an unintended or spurious
signal is applied only to the control input it will be ignored.
Intended signals can therefore be verified by applying a second
permissive signal, effectively preventing spurious operation.
User configurable, the ESD action has priority over any existing or
applied local or remote control signal. ESD can be configured to
open, close or stayput depending on the process requirements. ESD
must be derived from a latched type, normally open or normally
close ESD contact (configurable) and may be configured to override
local stop, interlocks or interrupter timer.
37
10 Components
Details of major actuator mechanical and electrical/electronic
components are provided below:
10.1 Handwheel
A handwheel is provided to allow manual operation of the
valve during electrical power interruption. Handwheel size and
mechanical advantage are generally designed in accordance
with standards EN 12570 and AWWA C540 (American Water
Works Association) to give the most efficient compromise of
force and turns for emergency operation.
Handwheel types: IQ, IQS, IQD, IQM, IQML, IQL
Actuator size
Standard Type / Ratio
Option
10, 12, 18
Direct / 1:1
Geared / 5:1
20
Direct / 1:1
Geared / 13.3:1
25
Geared / 13.3:11
Direct / 1:12
35
Geared / 22.25:1
40
Geared / 15:1
Geared / 30:1
70, 90, 91
Geared / 30:1
Geared / 45:1
95
Geared / 45:1
Geared / 30:12
Note:
1 IQM25 and IQML25 standard ratio is 1:1.
2 Rimpull does not meet the requirements of EN12570 at actuator rated torque. May be used for lower torque applications or where higher
handwheel forces are acceptable.
During electric operation of the actuator, the handwheel

is mechanically disengaged from the drive. To engage
handwheel operation, the hand/auto selection lever is pushed
down and released after which handwheel operation remains
selected. When electrical operation takes place the actuator
will automatically return to motor drive without lever or
handwheel kickback.
38
The hand/auto selection lever incorporates a facility for locking

in the hand or auto positions using a 6 mm diameter hasp
padlock (not supplied by Rotork), preventing engagement of
motor drive (locked in hand) or engagement of handwheel
drive (locked in auto). Emergency disengagement of motor
drive can be selected by pushing down and holding the hand/
auto lever during electric operation.
10.2 Lubrication
IQ actuators are factory filled for life with premium quality
gear oil selected for the application. Standard oils are
automotive grades easily available worldwide and have
been used successfully for over 40 years. Oil lubrication
out-performs grease over a wide temperature range
and allows installation in any orientation. It has none of
the problems associated with grease such as separation
at elevated temperatures and tunnelling at lower
temperatures where grease is thrown away from rotating
components creating a void or tunnel in the grease around
components that require lubrication.
Lubrication
Range
Standard temperature range

-30 to +70 C (-22 to +158 F)
Option low temperature

-50 to +40 C (-58 to +104 F)
Option food grade

-20 to +70 C (-4 to +158 F)
IQ
SAE80EP
MOBIL SHC624
Hydra Lube GB Heavy
Food grade
Lubricant is a synthetic, non-aromatic hydrocarbon mixture with PTFE and other additives. It does not contain chlorinated solvents. Food
grade grease used in assembly and thrust bearings is Hydra Lube WIG Medium-NLGI-123.
10.3 Finish
All IQ actuator finishes are tested in accordance with Rotork
1,000 hour cyclic salt spray test procedure which is the most
realistic and arduous test cycle applicable. The test combines
cyclic salt spray, drying and humidity at elevated temperatures
on complete factory built actuators. This tests the finish and
the various substrate materials, fixings and interfaces that
make up an actuator. Substrate materials and finishes are
selected to provide maximum corrosion resistance combined
with good adhesion.
For full specification of paint finishes refer to PUB000-046.
Finish
Range
IQ
Size
All sizes
Standard finish
Offshore finish
Polyester powder coating, silver grey
2 pack epoxy coatings
Project specific finishes / colours can be catered for. Apply to Rotork.
39
10.4 Motor
IQ actuators utilise purpose designed motors that are integral
to the actuator. As such, these motors do not fall within the
scope of IEC 60034 or MG1, however they do meet the
applicable requirements, where appropriate, of motor design

for actuator operation.
Actuator Type
Duty Classification
Comments
IQ
On-Off & Inching

(Class A & B)
Class F insulated, 3-phase squirrel cage motor incorporating thermostat

protection. Low inertia design. Nominal 60 starts per hour at a rate not
exceeding 600 starts per hour, 15 minutes rated based on a nominal torque of
33% of rated. Class H available as an option where hazardous area certification
does not limit temperature rise to T4 135 C.
IQS
On-Off & Inching

(Class A & B)
Class F insulated, single phase capacitor / run start squirrel cage motor
incorporating thermostat protection. Low inertia design. Nominal 60 starts at
a rate not exceeding 600 starts per hour per hour, 15 minutes rated based on a
nominal torque of 33% of rated. Class H available as an option where hazardous
area certification does not limit temperature rise to T4 135 C.
IQD
On-Off & Inching

(Class A & B)
Class F insulated, permanent DC brush motor incorporating permanent

magnet DC brush motor incorporating thermostat protection. Nominal 60
starts per hour at a rate not exceeding 600 starts per hour, 15 minutes
rated based on a nominal torque of 33% of rated.
IQM
Modulating
(Class C)
Class F insulated, 3-phase squirrel cage motor incorporating thermostat

protection. User selectable thyristor controlled dynamic braking available.
Low inertia design. 1,200 starts per hour, 50% duty cycled based on a
modulating torque of 50% of rated torque. Class H available as an option
where hazardous area certification does not limit temperature rise to T4 135 C.
Reference documents
IQ / IQS / IQD Motor data publication PUB002-018. IQM / Motor data publication PUB002-032.
40
10.5 Power Module
The power module for IQ actuators produces internal power
supplies for control systems and remote control derived from
the actuator electrical supply. It also contains the motor
control and switching components.
Actuator Type
Internal power supplies
Motor switching
IQ
Split bobbin transformer producing control circuits, option card

supplies and supply for 24 VDC actuator fed remote control
(120 VAC option).
Reversing contactor assembly,

mechanically and electrically
interlocked. 24 VDC coil up to and
including size IQ35 and 120 VAC for
IQ40 and above.
IQD
DC-DC converter isolates the DC actuator supply from internal

supplies for control and 24 VDC supply for actuator fed remote
control. Fuse protected. Incorporates sleep circuit for power
reduction when used on solar powered derived DC supplies.
Reversing contactor assembly,

mechanically and electrically
interlocked.
IQS

supplies and supply for 24 VDC actuator fed remote control
(120 VAC option). Fuse protected.
Solid state thyristor array for motor

switching/ reversal and capacitor
starting. Includes snubber protection
and timing control.
IQM

supplies and supply for 24 VDC actuator fed remote control.
Fuse protected.
Solid state thyristor array for motor

switching/ reversal and braking
(user selectable). Includes snubber
protection and timing control.
10.6 Torque Sensor

State of the art piezo thrust sensor measures motor shaft
thrust produced as a reaction to output torque developed in
the motor worm and wheel gear assembly. Thrust measured
is directly proportional to output torque. The piezo sensor
develops a voltage proportional to shaft thrust (output
torque) which is amplified and then measured by the control
module. Output torque is controlled by switching the motor
off when the set torque limits have been reached. This
system allows the torque to be displayed via the LCD display
and captured by the datalogger in the form of valve torque
profiles, statistical torque information and the event log.
10.7 Position Sensor
Using the latest technology and after years of testing, the
patented Rotork IQ absolute encoder is contactless, has only
four active parts, can measure up to 8,000 output turns with
a resolution of 7.5 and has redundancy and self checking.
Unlike existing absolute encoder designs, this technological
breakthrough increases position sensing reliability while
providing zero-power position measurement.
41
10.8 Control and User Interface (UI) Modules
The control and UI modules for IQ actuators are common and
take the form of a PCB with on-board liquid crystal displays
(LCD) and a control PCB. For IQM actuators the control
module incorporates fast remote mode (24 VDC remote
control only) allowing rapid actuator switching down to 100
ms pulses for precise positioning.
Logic controlled, the control module is programmed over the

non-intrusive Bluetooth interface with set-up configuration
for torque, limits indication and control features undertaken
using the Rotork Bluetooth Setting Tool Pro. It monitors local
and remote control signals, torque and position to switch the
actuator motor in the correct direction or off.
Standard IQ control features are shown below:

Feature
Type
Specification
Remote control
Input
User switched Open/Close/Stop/ESD and interlock signals. Opto-isolated inputs for protection.
Local control
Input
Open/Close/Stop and Local/Remote selection. Non-intrusive control switches are

magnetically operated so there is no penetration of covers.
Position
Input
Digital signal derived by absolute position sensor. Resolution to 7.5 of output rotation.
Limit range configurable between 2.5 and 8,000 output turns.
Torque
Input
The piezo thrust sensor directly measures output torque and converts value to a voltage
signal. Torque can be set in the range 40% to 100% of rated torque with the additional
facility to bypass torque switching
Set-up
Input
Set-up over the Bluetooth interface allows all settings to be configured for valve and process
requirements. Set-up is non-intrusive requiring no covers be removed using the supplied
Rotork Bluetooth Setting Tool Pro. All settings can be password protected.
Indication
contacts
Output
Four Volt free contacts S1 to S4 can be configured for a variety of position, status and alarm
indication for remote indication and monitoring
Output
The onboard backlit LCD display presents position, torque and setup displays for
configuration. The LCD display is divided into 2 parts providing a large position indication
(Open/Close icons plus % readout in 0.1% increments for mid travel) and a multilingual text
display providing status, alarm and set up information
Datalogger
Output
The control module includes a datalogger which stores torque, position and operational
data. in non-volatile memory for download via Bluetooth to the supplied Rotork Bluetooth
Setting Tool Pro or notebook PC. Data is date/time stamped. Datalogger can be analysed
using freeware Insight2 for PC.
Memory
System
All configured settings are stored in non-volatile EEPROM memory (does not require power).
Microcontroller
System
Provides all control function logic, setup programming and allied system requirements.
Software is field upgradeable for future enhancements. The micro-controller is widely used.
in the automotive industry with a long track record and a very reliable history.
LCD indication
42
10.9 Conduit / Cable Entries
IQ gearcases are machined with conduit/cable entries as
indicated below. Alternative adapters are available.
Number of entries required and adapter type must be
specified with order.
Actuator type
Gearcase entries
Adapter 1
Adapter 2
IQ Standard
2 x M25 plus 1 x M40
2 x 1 plus 1 x 1.5 ASA NPT
2 x PG16 plus 1 x PG29
IQ Option
Additional 1 x M25
Additional 1 x 1 ASA NPT
1 x PG16
IQ actuators are despatched with transit plugs fitted into the conduit entries. It is the responsibility of the installer to ensure the
appropriate cable/conduit adapters, cable glands and/or blanking plugs are fitted in order to maintain hazardous area certification and
ingress protection levels. Certified adapters and blanking plugs are available as optional extras.
10.10 Terminals
10.12 Battery
The terminal compartment for IQ actuators takes the form

of a separately sealed compartment containing segregated
metric thread M5 power and M4 control terminals. Terminal
screws and washers are supplied with the actuator. Terminals
are designed to accept ring tag crimped field wiring
conductors up to 16 mm2 for power and 4 mm2 for control/
indication. The terminal compartment cover carries a terminal
identification code card. Each actuator is despatched with
the applicable Installation and Maintenance Manual, actuator
wiring diagram and remote control connection schematic.
The battery provides power to support the LCD display and

remote (relay) indication when the main actuator supply
is unavailable. The battery also provides power to enable
actuator settings to be made using the Rotork Bluetooth
Setting Tool Pro; commissioning can take place at premises
without power or the right voltage, or after installation but
before site cabling is completed.
10.11 Wiring
IQ actuators utilise jig built wiring harnesses of individually
numbered, tropical grade PVC insulated, stranded
conductors. All internal control connections to the printed
circuit boards use unique or polarised plugs and sockets.
The standard 9 V battery is available worldwide with a high/

low temperature type available from Rotork.
As all settings are stored in non-volatile memory and
position is sensed by the Rotork absolute encoder, security
of configuration and position is always assured. The actuator
can be operated perfectly well electrically and by handwheel
operation without a battery fitted.
Based on experience gained over 20 years of typical
applications, the expected battery life is up to five years.
Battery life is however subject to temperature and at elevated
and reduced temperatures may be reduced. Actuator
indicates battery status locally and in remote.
43
www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.
Rotork plc
Brassmill Lane, Bath, UK
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
email [email protected]
Scan with your smart phone

for more information on
this product range
As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest version
release, visit our website at www.rotork.com
PUB002-038-00
Issue 12/13
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth
word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks
by Rotork is under license. Published and produced in the UK by Rotork Controls Limited. POWSH1213

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IQ Range

Redefining Flow Control

IQ3 Multi-turn Actuator Range

3rd Generation IQ Actuator

Actuator Drive Couplings

Protection and Reliability

Valve Type Actuator

Non-Hazardous & Hazardous Enclosures

Power, Control & Indication

Protection & Operating Features

Rotork is the global market leader in valve

Rotork. Redefining flow control.

3rd Generation IQ Actuator

Key benefits of the 3rd generation IQ

Redefining Flow Control

Valve operation must be reliable. Rotork IQ actuators are

Advanced absolute position measurement

Reliable valve position sensing is critical. Using the latest

Redefining Flow Control

Safe manual operation

IQ3 Multi-turn Actuator Range

Watertight and hazardous area enclosures

The hammer-blow drive - for shifting infrequently used

Redefining Flow Control

The matrix layer provides high resolution screens for setting

Redefining Flow Control

Design Features Protection and Reliability

Non-intrusive - sealed for life

The IQ combines simplicity of design with comprehensive

IQ covers do not need to be removed for site commissioning.

Design Features Protection and Reliability

Rotorks Syncrophase automatic phase rotation correction

Auto Self Test and Diagnosis (ASTD)

Single phasing protection*

Instant reversal protection

The IQ power module monitors all three phases of the power

Vital operational circuits automatically self test to ensure

When an actuator is ordered to reverse direction

Valve jammed protection

Vibration can severely affect plant equipments performance

Redefining Flow Control

Design Features Intelligent Communication

With communication featuring Bluetooth wireless technology,

View and modify actuator specification and

Remote diagnosis - Bluetooth

Operation and actuator control status log

Design Features Intelligent Communication

Using the Rotork Bluetooth Setting Tool Pro, each of these

Positional information with status

Positional information with torque (analogue)

Positional information with torque (digital)

Greater amounts of data and analytical screens are now

Redefining Flow Control

Design Features Intelligent Communication

Configurable service alarms

Not only can you store information relating to the actuator,

To help optimise preventative maintenance, the 3rd generation

Open torque levels

Miscellaneous trip levels: