Safety Detection Solutions Preventa Low

Safety detection solutions
General
Emergency stop rope pull switches,

Preventa XY2 C
Presentation
Emergency stop rope pull switches

Emergency stop rope pull switches are designed to:
b avert hazards (dangerous phenomena) at the earliest possible moment, or to reduce risks which could cause injury
to persons or damage either to machines or work in progress,
b be tripped by a single human action when a normal Emergency stop function is not available,
b trip in the event of the rope pull breaking.
Emergency stop rope pull switches are essential in premises and on machines that are potentially dangerous when in
operation. The operator must be able to trigger the stop instruction at any point within their working area.
Application examples: woodworking machines, shears, conveyor systems, transfer machines, printing machines, textile
machines, rolling mills, test laboratories, paint shops, surface treatment works.
Installation
Typical installation
1
7
7
8
1 Fixing support
2 First cable support
3 Turnbuckle
1
4 Pulley supports and pulleys
5 End spring
6 Cable grips
7 Switch adjustment
8 Emergency stop
Notes regarding installation

b All XY2 CH and XY2 CE rope pull switches can be fitted with a pilot light to indicate their tripped condition.
b Cable tension adjustment can be performed using:
v a turnbuckle (to be ordered separately, see page 38145/9),
v a tensioner (integrated in certain XY2 CH models, see page 38145/9).
b This adjustment is simplified by:
v a cable tension indicator that is available on all models XY2 CH,
v the availability of versions with a cable tension indicator window by stating its reference on the order form
(see page 38145/8). Example: reference XY2 CE1A250 becomes XY2 CE1D250.
b The use of an end spring is strongly advised for conveyor system applications to ensure operation of the
Emergency stop in the event of the cable being pulled towards the switch.
b It is essential that pulleys be used with ropes pull that deviate from a straight run, i.e. angled to form a protected
zone.
b Important: switches XY2 CH and XY2 CE can be used if the installation requires that the rope pull be angled.
In this case, the total sum of the angles through which the rope pull bends must not exceed 180.
(For further information on instructions to be adhered to, please refer to the installation manual).
10
Characteristics:
page 38145/5
References:
page 38145/6
Dimensions:
page 38145/11
38145-EN_Ver19.0
General (continued)

Preventa XY2 C
Main features
Rope pull expansion

and contraction: d
Positive operation: running

condition
1 The switches incorporate positive opening operation contacts, the

tripping of the switch being made with positive action.
Latching: stop instruction given

(tripped)
2 The switch latches in the tripped position (N/C safety contact(s) open). The
function of the N/O contact is purely for signalling.
Resetting: stop condition

(awaiting reset/restart)
3 The switches incorporate a reset button, which re-closes the safety

contact(s). Restarting of the machine must only be achieved by manual
operation of a control device within the machine start circuit, remote to the
rope pull switch.
Temperature variations likely to be encountered in the protected zone will obviously cause the rope pull to
expand or contract.
To enable instant verification that the rope pull is at its correct tension (and for making any necessary
adjustments), rope pull switches XY2 CH and XY2 CE incorporate a rope pull tension indicator.
d (mm)
5
Standards
Rope pull switches Preventa XY2 CH and XY2 CE meet all the requirements of the harmonised European
standard EN/ISO 13850, relating to Emergency stop devices.
All the rope pull switches are e marked and supplied with an EC declaration of conformity.
10
38145-EN_Ver19.0
General (continued)

Preventa XY2 C
Tripping force: F1
Tripping deflection: f
The tripping force F1 is the force necessary on the rope pull to cause the switch to trip.
The tripping deflection f is the distance that the rope pull has to be deflected from its taut position to the point at
which the switch trips.
F1
Type
Position
of
cam
Max. End spring

length
of
cable
XY2 CH
30 m
XY2 CZ703
XY2 CE A
B
C
D
E
70 m
XY2 CZ702
Adjustment values
(with end spring)
Average tripping deflection values f and tripping forces F1 for a distance of 5 m

between cable supports and cable used
Force F1 (daN)
Standard
Light
Cable
Cable
Cable
Cable
3.2 mm 5 mm 3.2 mm 5 mm
2.4
3
Deflection f (mm) for:

Standard force
Light force
Cable
Cable
Cable
Cable
3.2 mm 5 mm 3.2 mm 5 mm
190
230
7
8.6
10.1
11
12.5
7
8.4
9.6
10.2
12.3
4
4.4
4.8
4.6
5.8
4.4
4.8
5.1
5.3
6
270
300
320
330
360
260
280
300
320
340
240
250
270
280
310
250
270
270
280
290
14.4
13.3
6.4
6.6
390
360
330
320
For Emergency stop rope pull switches Preventa XY2 CE: the adjustment values depend on the positions of
the cam located inside the switch. Adjustment is made by rotating the cam after the switch has been installed.
Each notched position of the cam is referenced by the letters A to F, and the selected letter is visible through a
viewing port.
Temperature range: < 25 C.
XY2 CH
6
C
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
50
60
70
80 m
L (m)
XY2 CE
100
90
80
70
60
50
40
30
20
10
0
AB CDE F
10
15
20
25
10
30
35
40
45
50
55
60
65
70 m
L (m)
Characteristics:
page 38145/5
References:
page 38145/6
Dimensions:
page 38145/11
38145-EN_Ver19.0
Characteristics

Preventa XY2 C
Environment
Conformity to standards
Products
Machine assemblies
Product certifications
Maximum safety level (2)
Reliability data B10d
Protective treatment
Ambient air temperature
Standard version
Special version
For operation
For storage
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Mechanical life
Length of protected zone (rope pull)
Distance between cable supports
Cable entries
XY2 CH, XY2 CE: EN/IEC 60947-5-5, EN/ISO 13850: 2006, UL 508
and CSA C 22-2 n 14 (with suffix H7)
XY2 CH, XY2 CE: EN/IEC 60204-1, Machinery directive: 2006/42/EC,
Work equipment directive: 89/655/EEC
XY2 CH: UL-CSA (with suffix H7), CCC (1)
XY2 CE: UL-CSA A 300-Q 300 (with suffix H7), CCC
PL e, category 4 conforming to EN/ISO 13849-1 and SIL 3 conforming to EN/IEC 61508
XY2 CH: 5,000,000
XY2 CE: 50,000
(data values for a service life of 20 years: can be limited by contact and mechanical wear)
TC
TH
- 25+ 70 C
- 40+ 70 C
XY2 CH: 10 gn (10150 Hz)
XY2 CE: 10 gn (10300 Hz) conforming to EN/IEC 60068-2-6
XY2 CH, XY2 CE: 50 gn (duration 11 ms) conforming to EN/IEC 60068-2-27
Class I conforming to IEC 61140
XY2 CH, XY2 CE: IP 65 conforming to IEC 60529
XY2 CH: 1 million operating cycles
XY2 CE: 10,000 operating cycles
XY2 CH: y 30 metres, XY2 CE: y 70 metres
5m
XY2 CH: threaded entries with Pg 13.5, ISO M20 or 1/2 NPT.
XY2 CE: plain holes with Pg 13.5, ISO M20 or 1/2 NPT.
See dimensions, page 38145/11.
Contact block characteristics

Rated operational
characteristics
2-pole contacts
Rated operational power

(Electrical durability)
XY2 CH, XY2 CE:

AC-15: A300 or Ue = 240 V, le = 3 A
DC-13: Q300 or Ue = 250 V, le = 0.27 A, conforming to EN/IEC 60947-5-1 Appendix A
XY2 CH, XY2 CE:
AC-15: C300 or Ue = 240 V, le = 0.75 A
DC-13: R300 or Ue = 250 V, le = 0.1 A, conforming to EN/IEC 60947-5-1 Appendix A
10 A
XY2 CH, XY2 CE: Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1,
Ui = 300 V conforming to UL 508, CSA C22-2 n 14
XY2 CH, XY2 CE: Ui = 400 V degree of pollution 3 conforming to EN/IEC 60947-1,
Ui = 300 V conforming to UL 508, CSA C22-2 n 14
XY2 CH, XY2 CE: Uimp = 6 kV conforming to EN/IEC 60947-1
XY2 CH, XY2 CE: Uimp = 4 kV conforming to EN/IEC 60947-1
NC contact with positive opening operation conforming to EN/IEC 60947-5-1 Section 3
XY2 CH, XY2 CE (Emergency stop)
y 25 m conforming to NF C 93-050 method A or EN/IEC 60255-7 category 3
Conforming to CENELEC EN 50013
XY2 CH, XY2 CE: 10 A cartridge fuse type gG (gl) conforming to IEC 60269
XY2 CH, XY2 CE: 6 A cartridge fuse type gG (gl) conforming to IEC 60269
XY2 CH, XY2 CE
Conforming to EN/IEC 60947-5-1 Appendix C. Utilisation categories AC-15 and DC-13
Operating rate: 3600 operating cycles/hour

Load factor: 0,5
o Inductive circuit
3-pole contacts
Nominal thermal current

Rated insulation voltage
2-pole contacts
3-pole contacts
Rated impulse withstand

voltage
2-pole contacts
3-pole contacts
AC supply a 50/60 Hz
Millions of operating cycles
Positive operation
Contact operation
Resistance across terminals
Terminal referencing
Short-circuit protection
2-pole contacts
3-pole contacts
Ithe
12/24/48 V
0,5
220 V
127 V
0,1
1
10 A
Current in A
Contact connection
Voltage V
24
48
120
o
W 15
23
30
Screw clamp terminals
Clamping capacity: min. 1 x 0.5 mm2, max. 2 x 1.5 mm2
Minimum tightening torque: 0.8 N.m
Maximum tightening torque: 1.2 N.m
10
(1) Only products XY2 CH without pilot light are CCC and UL-CSA approved.
(2) Using an appropriate and correctly connected control system.
38145-EN_Ver19.0
References

Preventa XY2 C
Latching Emergency stops

(Pg 13.5, integrated turnbuckle, cable and end spring to be ordered separately) (1)
Without pilot light
110937
Length
of cable
y 30 m
Colour of
enclosure
Reset
Supply
voltage
Red RAL 3000

body and
stainless steel
cover
By booted
pushbutton
XY2 CH13250
Type of contact
1 1 NC + NO
slow break
Cable
anchor
point
Reference
Weight
kg
Both sides XY2 CH13250 (3)

(right or left)
0.865
By mushroom
head pushbutton
1 1
XY2 CH13350 (3)
0.900
By key operated
pushbutton
(key n 421) (2)
1 1
XY2 CH13450 (3)
0.910
By flush
pushbutton
2 NC + NC
slow break
Both sides XY2 CH13170 (3)

(right or left)
0.865
By booted
pushbutton
XY2 CH13270 (3)
0.865
By mushroom
head pushbutton
XY2 CH13370 (3)
0.865
By key operated
pushbutton
(key n 421) (2)
XY2 CH13470 (3)
0.910
By flush
pushbutton
2 1 2 NC + 1 NO Both sides XY2 CH13190 r (3)

slow break (right or left)
0.865
By booted
pushbutton
2 1
XY2 CH13290 r (3)
0.865
By mushroom
head pushbutton
2 1
XY2 CH13390 r (3)
0.865
With pilot light (direct supply)

y 30 m
Red RAL 3000 By booted

body and
pushbutton
stainless steel
cover
24 V
1 1 NC + NO
slow break
Both sides XY2 CH13253

(right or left)
0.900
2 NC + NC
slow break
XY2 CH13273
0.900
2 1 2 NC + 1 NO
slow break
XY2 CH13293 r
0.950
Right side
XY2 CE1A250 (5)
1.450
Left side
XY2 CE2A250 (5)
1.450

(turnbuckle, cable and end spring to be ordered separately) (1)
6
110940
Without pilot light

y 70 m
(4)

body and
pushbutton
stainless steel
cover
By key switch
(key n 421)
1 1 NC + NO
slow break
2 NC + NC
slow break
Right side
XY2 CE1A270 (5)
1.450
Left side
XY2 CE2A270 (5)
1.450
1 1 NC + NO
slow break
Right side
XY2 CE1A450 (5)
1.465
Left side
XY2 CE2A450 (5)
1.465
2 NC + NC
slow break
Right side
XY2 CE1A470 (5)
1.470
Left side
XY2 CE2A470 (5)
1.470
2 2 NC + NO
slow break
Right side
XY2 CE1A296
1.470
Left side
XY2 CE2A296
1.470
2 2 NC + NO
slow break
Right side
XY2 CE1A297
1.470
Left side
XY2 CE2A297
1.470
XY2 CE1A250
With pilot light (direct supply)

y 70 m
(4)

body and
pushbutton
stainless steel
cover
Other versions
24 to 130 V
230 to 240 V
See order forms on pages 38145/7 and 38145/8.

XY2 CE with reset by 40 mm mushroom head pushbutton or with integral cable tensioner and
support.
Please consult our Customer Care Centre.
(1) See separate components, page 38145/9.

(2) 30 spring return key operated pushbutton.
(3) For ISO M20 threaded cable entry version, add H29 to the end of the reference selected. Example: XY2 CH13250 becomes
XY2 CH13250H29.
(4) Available with window for viewing cable tension indicator, for adjustment whilst the cover is closed (see versions XY2 CEpDppp
and XY2 CEpEppp on the order form, page 38145/8).
(5) ATEX version available (products for explosive atmospheres): To order, add EX to the end of the reference.
Example: XY2 CE1A250 becomes XY2 CE1A250EX.
10
r: Available 1st quarter 2012.
38145-EN_Ver19.0
Order form
(specimen suitable
for photocopying)

Preventa XY2 C
110937
Complete units, pre-assembled

Customer
Company
Order N
Delivery date
Schneider Electric Industries SA

Sales office - Subsidiary Co.
Order N
XY2 CH13250
2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
Number of identical
Emergency stops
XY2 CH
Model
Emergency stop (latching)
Degree of protection
IP 65 (standard bellows) with integral tensioner
IP 65 (silicone bellows) with integral tensioner
Type of reset
Emergency stop (1)
Reset by spring return
pushbutton
Flush
Booted
Mushroom head, 30
Key operated mushroom head, 30
(key n 421)
Key operated mushroom head, 30 (key n
455)
Key operated mushroom head, 30 (2)
Contact blocks for Emergency stop function (3)

Slow break
1 NC + 1 NO (NO staggered)
2 NC
2 NC + 1 NO
Pilot light
Without pilot light
With 24 V direct supply pilot light
Tapped cable entry
1/2" NPT (4)
ISO M20
4
3
4
1
2
3
4
5
9
6
5
7
9
0
3
4
5
7
H7
H29
Increased protection
Treatment against corrosion (5)
TK
(1) Opening of a circuit + mechanical latching in the open position.
(2) Other key numbers: 458A, 520E, 1242A, 1243E, 1344A, 1422A, 1431E, 2123E and 2132E.
(3) Emergency stop rope pull switches can only be fitted with slow break contact blocks.
(4) Only for versions without pilot light. For versions with pilot light, order an H4 version.
(5) Protective treatment TK is only possible for switches with silicone bellows (XY2 CH14pppTK, XY2 CH14pppH29TK, etc).
10
38145-EN_Ver19.0
Order form
(specimen suitable
for photocopying)

Preventa XY2 C
110940
Complete units, pre-assembled

Customer
Company
Order N
Schneider Electric Industries SA

Delivery date Sales office - Subsidiary Co.
Order N
XY2 CE1A250
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
Number of identical
Emergency stops
Models
Emergency stop
(latching)
XY2 CE
Anchor point on right side, standard force
Anchor point on left side, standard force
Anchor point on right side, light force
Anchor point on left side, light force
Degree of protection and cable tension indicator window

IP 65 (standard bellows) without cable tension indicator window
IP 65 (silicone bellows) without cable tension indicator window
IP 65 (standard bellows) with cable tension indicator window
IP 65 (silicone bellows) with cable tension indicator window
A
C
D
E
Type of reset
Emergency stop (1) Flush
Reset by spring
Booted
return pushbutton
Mushroom head, 30
1
2
3
Emergency stop (1) Key n 421

Reset by
Key n 455
key switch
Key 458 A or 520E
4
5
9
Contact blocks for Emergency stop function (2)

Slow break
1 NC + 1 NO
2 NC
2 NC + 2 NO (compulsory with pilot light) (3)
Pilot light
Without pilot light
Protected LED, 24 - 130 V supply voltage pilot light (provide for 2 contact blocks)
Protected LED, 230 V supply voltage pilot light (provide for 2 contact blocks)
Version for North American countries

Tapped cable entry 1/2 NPT
Increased protection
Treatment against corrosion (4)
5
7
9
0
6
7
H7
TK
(1) Opening of NC contact + mechanical latching in the open position.

(2) Emergency stop rope pull switches can only be fitted with slow break contact blocks.
(3) The use of a pilot light means selecting a switch fitted with 2 NC + 2 NO contacts: XY2 CEppp9p.
(4) Protective treatment TK is only possible for switches with silicone bellows (XY2 CEpCpppTK, XY2 CEpEpppH7TK).
10
38145-EN_Ver19.0
References
803025

Preventa XY2 C
Separate components
Description
Galvanised cables
with red sheath
XY2 CH
and XY2 CE
Diameter
mm
3.2
803017
XY2 CZ203
For use with
XY2 CZ402
810060
XY2 CZ503
810061
803019
Description
XY2 CZ601
803018
803016
XY2 CZ705
DF524271
XY2 CZ702
XY2 CZ917
0.410
25.5
XY2 CZ302
0.690
50.5
XY2 CZ305
1.360
100.5
XY2 CZ310
2.700
15.5
XY2 CZ1015
0.850
25.5
XY2 CZ102
1.400
50.5
XY2 CZ105
2.750
100.5
XY2 CZ110
Tensioner (included in
mounting kit XY2 CZ917)
XY2 CE
XY2 CZ203
0.090
Turnbuckles
M6 x 60 + locknut
All models (1)
XY2 CZ402
0.060
M8 x 70 + locknut
All models (1)
XY2 CZ404
0.100
Single
Cable 3 to 5 mm
10
XY2 CZ503
0.007
Double
Cable 3 to 5 mm
10
XY2 CZ513
0.016
Clamp
Cable 3.2 mm
10
XY2 CZ523
0.050
Cable 5 mm
10
XY2 CZ524
0.080
Fixed
All models
10
XY2 CZ601
0.030
Swivelling
All models
XY2 CZ602
0.130
Pulley support
XY2 CH and XY2 CE
XY2 CZ705
0.060
Pulley
Cable 5 mm max.
XY2 CH and XY2 CE
XY2 CZ708
0.002
Cable end protectors
Cable 3.2 mm
10
XY2 CZ701
0.002
Cable 5 mm
10
XY2 CZ704
0.010
XY2 CH
XY2 CZ703
0.035
XY2 CE
XY2 CZ702
0.080
For use with
Cable
diameter
mm
Length
of cable
m
Reference
1 tensioner + 1 bracket
XY2 CE
XY2 CZ917
0.612
1 galvanised cable
+ 1 cable grip XY2 CZ523
+ 1 end spring XY2 CZ703
XY2 CH
3.2
10
XY2 CZ9310
0.415
15
XY2 CZ9315
0.535
1 galvanised cable
+ 4 cable grips XY2 CZ523
+ 1 turnbuckle XY2 CZ404
+ 1 cable support XY2 CZ601
+ 3 cable end protectors
XY2 CZ701
+ 1 end spring XY2 CZ702
XY2 CE
3.2
25
XY2 CZ9325
10
XY2 CE
3.2
50
XY2 CZ9350
1.980
XY2 CE
25
XY2 CZ9525
1.905
50
XY2 CZ9550
3.280
Weight
kg
1 galvanised cable
+ 4 cable grips XY2 CZ524
+ 1 turnbuckle XY2 CZ404,
+ 1 cable support XY2 CZ601
+ 3 cable end protectors
XY2 CZ704
+ 1 end spring XY2 CZ702.
Mounting kits
Contents
5.500
Unit reference
810062
803021
XY2 CZ701
XY2 CZ3015
Sold in
lots of
End springs
XY2 CZ708
15.5
XY2 CZ301
Weight
kg
0.280
For use with
Cable supports
XY2 CZ602
Reference
Type
Cable grips
803020
XY2 CZ524
Length
m
10.5
Weight
kg
Documentation
Description
Installation manual
For use with
Reference
XY2 CH and XY2 CE
XCOM2512
Weight
kg
0.200
10
(1) Emergency stop rope pull switches XY2 CH13ppp and XY2 CH14ppp incorporate a cable tensioner as standard.
Therefore, there is no need to order a turnbuckle.
General:
pages 38145/2 to 38145/4
38145-EN_Ver19.0
Characteristics:
page 38145/5
Dimensions:
page 38145/11
References (continued)

Preventa XY2 C
Replacement parts
Description
Reset pushbutton (blue),

spring return
For use with
Type
Reference
XY2 CH
Flush with R marked on push
ZB5 AA639
Booted
ZB5 AP6
0.025
Mushroom head, 30
ZB5 AC64
0.045
Flush with R marked on push
ZB5 AA639
0.018
Booted
ZB5 AP6S
0.021
XY2 CE
2
Key switch
803023
0.027
ZB5 AG612R26
0.064
With key n 455
ZB5 AG6R26
0.064
N 421
Q99900911
0.006
N 455
Q99900901
0.006
Pilot light head assembly
XY2 CE
Orange
XY2 CZ800
0.015
Red
XY2 CZ801
0.015
Pilot light lens
XY2 CH
Orange
ZB2 BV015
0.003
Fixing nut, plastic, grey
XY2 CH and XY2 CE
ZB5 AZ901
0.002
Fixing nut tightening key,

plastic, grey
XY2 CH and XY2 CE

For fixing nut ZB5 AZ901
ZB5 AZ905
0.016
Pilot lights
With bulb DL1 AAppp
included
For use with
Voltage
XY2 CH
Colour: orange
XY2 CE
Colour: red
XY2 CZpppp
XY2 CE
Colour: orange
ZB5 AC64
All types of Emergency stop
Supply on LED
Mushroom head, 30
With key n 421
Keys for reset button
Description
XY2 CH and XY2 CE
Weight
kg
0.030
Incandescent bulbs,
screw base fitting
Packet of 5 collars
XY2 CH
For mounting DL1 AA127

and DL1 AA220 bulbs
in pilot lights XY2 CZppp
Unit reference
24 V
Sold in
lots of
1
XY2 CZ0024 (1)
Weight
kg
0.035
48 V
XY2 CZ0048 (1)
0.035
130 V
XY2 CZ0130 (1)
0.035
230 V
XY2 CZ0230 (1)
0.035
24 V
ZAL VB4
0.015
130 V
ZAL VG4
0.015
230 to 240 V
ZAL VM4
0.015
24 V
ZAL VB5
0.015
130 V
ZAL VG5
0.015
230 to 240 V
ZAL VM5
0.015
24 V - 6 W
10
DL1 AA024
0.004
130 V - 6 W
10
DL1 AA127
0.004
230 V - 6 W
10
DL1 AA220
0.004
XY2 CZ908
0.018
(1) Only for use as replacement parts for switches pre-fitted with pilot lights. CCC and UL-CSA approvals no longer apply if an
XY2 CZppp pilot light is mounted on Emergency stops XY2 CH.
10
General:
pages 38145/2 to 38145/4
10
Characteristics:
page 38145/5
Dimensions:
page 38145/11
38145-EN_Ver19.0
Dimensions

Preventa XY2 C

XY2 CH
Without pilot light
With pilot light
(2)
(2)
6,5
6,5
(2)
40
197
(2)
55 (1)
48
56
68
68
48
68
56
(3)
(2)
197
(2)
201 (1)
40
55 (1)
201 (1)
(1) Maximum extension.

(2) Tapped entries for n 13 (Pg 13.5) cable gland. For ISO M20 the reference becomes XY2 CHpppppH29.
(3) 121 mm: 24 V and 48 V versions. 131 mm: 130 V and 230 V versions.
XY2 CE
XY2 CE1Appp (anchor point on right side)
XY2 CEpAppp + XY2 CZ917 (tensioner + bracket)
229 (2)
120
44
12
243
105 (2)
52
20
195
63
142
(1)
(1)
(1)
31
28
25
82
57,5
Accessories
XY2 CZ705
XY2 CZ708
M8
55
53
7
(1) 3 plain holes for n 13 (Pg 13.5) or ISO M20 cable gland.
(2) Maximum extension.
: 4 elongated holes 6 mm.
10
General:
pages 38145/2 to 38145/4
38145-EN_Ver19.0
Characteristics:
page 38145/5
11

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