Saudi International Petrochemical Company

Reliability & Engineering Department

Static Equipment Inspector Job Description


1. Basic Function and Scope:

The primary duty of the Inspector is to monitor the mechanical condition and integrity
of plant equipment and facilities in their assigned area. This is done by conducting
internal, external, corrosion under insulation (CUI) and area inspections as
scheduled. The Inspector monitors the execution of mechanical work in progress to
ensure its compliance with applicable codes and standards. The Inspector verifies that
proper materials and procedures are used for the work being performed and evaluates
the work using appropriate nondestructive examination (NDE) techniques when
necessary or when required by specific codes and standards.



2. Tasks and Duties:

a) PROCESS SAFETY MANAGEMENT:

Safety is a core value issue for the Mechanical Inspector that overrides production and
schedule considerations. It includes personal safety of the people assigned to the
start-up, shutdowns or special daily activities as well as operational/process safety.


i. Learns all safety policies and rules and understands all safety regulations as
well as the information contained in Safety Standards Procedures.


ii. Perform a personal behavior audit according to the schedule defined by the
department. Attends the monthly safety meetings and taking corrective action
on items assigned.


iii. Member of area HAZOP team, if assigned. Be fully familiar with HAZOP
process.

iv. Review all deviation procedures.



Saudi International Petrochemical Company
Reliability & Engineering Department

Static Equipment Inspector Job Description

v. Participate in Accident / Incident Investigation Committees as required and
recommend corrective action.

vi. Participate in conducting PSSR, as assigned.




b) QUALITY:


i. Ensure the quality of the inspection and maintenance activities carried out
prior to any system handover to operations as requested.

ii. Ensure that the Inspection Quality critical procedures are used. Modifies such
procedures as necessary.

iii. Ensures compliance to the Sipchem Quality Policy and ISO-9002 & ISO 14001
procedures. Carries out ISO-9002 internal audits, as assigned, and develops
plans for Corrective Action Reports. Follow up on completion of corrective
actions.



c) PRODUCTION AND COST:

1. The major jobs for inspector:

The following is a general description of the responsibilities of the Inspector in
relation to routine maintenance activities:

i. Monitor the execution of mechanical work by witnessing and evaluating
testing activities such as NDE, hydrostatic testing, and positive material
identification
ii. Evaluate compliance to specific requirements of the job such as painting,
insulation, civil, etc.
iii. Monitor contractor NDE services
iv. Monitor contractor inspection activities and conduct welding quality control
check regularly
v. Conduct all inspection programs such as external, internal and CUI inspections
for static equipment

Saudi International Petrochemical Company
Reliability & Engineering Department

Static Equipment Inspector Job Description

vi. Preparing the required information for updating the RBI analysis
vii. Approve all locations for hot taps
viii. Document and report inspection findings
ix. Document all repairs of static equipment
x. Perform inspection for pipe corridor
xi. Perform audits for SABTAK.



2. Maintenance Turnarounds Activities and Projects

The following is a general description of the responsibilities of an Inspector relating
to specific projects and turnarounds.

i. Provide input for the development of the maintenance forecast and T/A work
lists
ii. Participate in planning and review meetings
iii. Conduct quality control activities or oversee contractor's quality control
activities
iv. Conduct internal and external inspections
v. Monitor all NDE activities
vi. Compile inspection data and issuing an equipment condition report
vii. Update individual equipment histories


d) Behavior and Self Development:

1. Has complete understanding of post qualification process. Review and discuss all
Inspection procedures with all Inspection personnel to ensure correct
understanding.

2. Develop training material & questionnaire for SMP and Post Qualification
training, and changes to Inspection Post Qualification manual.

3. Work closely with the training coordinator and provide on the job training and
spend enough time to train assigned personnel ensuring effectiveness.

4. Hold regular discussions with the team members to improve their overall skills.
Identify deficiencies and arrange refresher training through the Maintenance
Training Coordinator.

Saudi International Petrochemical Company
Reliability & Engineering Department

Static Equipment Inspector Job Description


5. Present selected sections of training courses as per training schedule.



3. Training, Qualification, and Certification Requirements:

a) Experience and Education Requirements

To be considered for the position of Inspector, the employee shall meet the following
skill and knowledge criteria:
- High school diploma or equivalent
- Five (5) years inspection work or related experience in the petrochemical
industry
- Fundamental written and verbal communication skills as well as basic computer
skills
- Working knowledge of required codes and standards
- Certification of visual acuity

b) Qualification and Certification

To be considered for the position of Inspector, the employee must have at least one of
the following certifications (those certifications that the employee does not have should
be included in his individual training plan):

AWS-CWI Section 6.1 of the AWS Standard for Qualification and Certification of
Welding Inspectors, Latest Edition
API 510 American Petroleum Institute (API) Pressure Vessel Inspection Code
API 570 API Piping Inspection Code
API 653 API Tank Inspection Code
SNT-TC-1A NDE Level I in Dye Penetrant (PT), Radiographic Testing (RT), Ultrasonic
Testing (UT), and Visual Testing (VT) in accordance with the Sipchem Plant Inspection
Manual (KPIM).
Inspectors that are not yet certified/qualified in a particular discipline may perform
these inspections under the direct supervision of a senior inspector or inspector who is
certified in that particular discipline.

c) Training

Each inspector should have an individual training plan, which has been developed by his
Section-Manager. The training plans will be reviewed formally and approved by the
Inspection Department Section-Manager and then submitted to the Sipchem Training
Department.
i. The training plans will be maintained by the Section-Manager and updated on an
annual basis

Saudi International Petrochemical Company
Reliability & Engineering Department

Static Equipment Inspector Job Description

ii. The status of current qualifications, training, and certifications for each inspector
will be maintained by the Inspection superintendent in a central file in the
Sipchem Inspection Document Room



4. Work Contacts:

Frequent contacts mainly at own level with Inspection Section-Manager to provide training,
exchange information, explain, discuss and coordinate work.

Obtain assistance on problems and coordinate work. Periodic contacts with equipment
manufacturers, by correspondence, to obtain information and update manuals. Periodic
contacts with contractors to explain work requirements, and occasional contacts with
contractors to explain work requirements, and occasional contacts with local materials
suppliers and manufacturers to evaluate capabilities. Regular contacts with Operations and
maintenance supervisory and specialist staff regarding problems related to machinery and
equipment.

5. Independence of Operation:

Works in accordance with established policies, procedures and engineering standards, in the
identification and development of detailed routines, programs and procedures for
Mechanical maintenance. Recommends changes in procedures and standards as required.
Operates with a considerable degree of independence keeping supervisor advised of work
activities and progress on a regular basis, reporting any significant problems and
recommending investigations, plans and paperwork for approval.

6. Supervisory Responsibility:

None.

7. Physical Effort:

Walking, standing with occasional climbing for 70% of the work time, and sitting for 30% of
the work time. Utilizes specialized measuring equipment.

8. Work Conditions:

Saudi International Petrochemical Company
Reliability & Engineering Department

Static Equipment Inspector Job Description

Exposed to dirt, grease, oil, noise, machinery and chemical fumes, vibration, and seasonal
heat in semi air conditioned areas or outside, depending on work, for approximately 70% of
work time.




Approved by :



Saad. R. Al-Enazi .
Reliability Section-Manager





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The above job description is received and understood by me.



.
Inspector





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