This document is a bill of quantities for a water and wastewater infrastructure project. It contains 10 sections that provide pricing details for:
1) Preliminary and general items like site establishment, facilities, supervision, and insurance.
2) Earthworks such as site clearance, demolition, excavation, backfilling, and landscaping.
3) Water reticulation including pipeline trench excavation and installation and protection of existing utilities.
4) Precast concrete works for items like manholes and inspection chambers.
5) Wastewater pipelines and ancillaries.
6) Mechanical works for pumps, valves, and other equipment.
7) Electrical works including cab
This document is a bill of quantities for a water and wastewater infrastructure project. It contains 10 sections that provide pricing details for:
1) Preliminary and general items like site establishment, facilities, supervision, and insurance.
2) Earthworks such as site clearance, demolition, excavation, backfilling, and landscaping.
3) Water reticulation including pipeline trench excavation and installation and protection of existing utilities.
4) Precast concrete works for items like manholes and inspection chambers.
5) Wastewater pipelines and ancillaries.
6) Mechanical works for pumps, valves, and other equipment.
7) Electrical works including cab
This document is a bill of quantities for a water and wastewater infrastructure project. It contains 10 sections that provide pricing details for:
1) Preliminary and general items like site establishment, facilities, supervision, and insurance.
2) Earthworks such as site clearance, demolition, excavation, backfilling, and landscaping.
3) Water reticulation including pipeline trench excavation and installation and protection of existing utilities.
4) Precast concrete works for items like manholes and inspection chambers.
5) Wastewater pipelines and ancillaries.
6) Mechanical works for pumps, valves, and other equipment.
7) Electrical works including cab
This document is a bill of quantities for a water and wastewater infrastructure project. It contains 10 sections that provide pricing details for:
1) Preliminary and general items like site establishment, facilities, supervision, and insurance.
2) Earthworks such as site clearance, demolition, excavation, backfilling, and landscaping.
3) Water reticulation including pipeline trench excavation and installation and protection of existing utilities.
4) Precast concrete works for items like manholes and inspection chambers.
5) Wastewater pipelines and ancillaries.
6) Mechanical works for pumps, valves, and other equipment.
7) Electrical works including cab
ITEM PAY NO. REF SANS SECTION A : PRELIMINARY & GENERAL 1200 A A1 PSA 8.24 Fixed-charge items A1.1 8.3.1 PSA 8.3.1 PSA 8.21 Contractual Requirements Sum - - Establishment of facilities on site A1.2 8.3.2.1 PSA 8.3.2.1 Facilities for the Engineer Sum - - A1.3 8.3.2.2 PSA 8.3.2.2 PSA 8.18 Facilities for Contractor including offices, storage sheds, laboratories, living accommodation, ablution and latrine facilities, tools and equipment, water supplies, electric power, communication, setting out of works, dealing with water, security and access Sum - - A1.4 8.3.3 Other fixed-charges obligations Sum - - A1.5 8.3.4 Removal of Site Establishment Sum - - A2 PSA 8.4.2 PSA 8.24 Time-related items A2.1 8.4.1 PSA 8.4.1 Contractual Requirements & General Responsibilities Sum - - 8.4.2 Operate and maintain facilities on Site for the duration of construction except where otherwise stated A2.2 8.4.2.1 Facilities for the Engineer as for Item A1.2 Sum - - A2.3 8.4.2.2 PSA 8.18 Facilities for the Contractor as for Item A1.3 Sum - - A2.4 8.4.3 Supervision for duration of construction Sum - - A2.5 8.4.4 Company and Head Office overhead costs for the duration of the contract Sum - - A2.6 8.4.5 Other time-related obligations Sum - - A2.7 PSA 8.17 Employment of labour liaison officer (Contractor to enter the quantity and extend as an amount) Week 675.00 A2.8 Contractor's overheads, charges and profit on Item A2.7. State % and extend as an amount. (Contractor to enter the quantity based on the amount of Item A2.7) % A3 8.5 Sums stated provisionally by the Engineer PSA 8.5 A3.1 Convert existing substation building into canteen and ablution facilities 150,000.00 A3.2 Contractor's overheads, charges and profit on Item A3.1 (State % and extend as an amount) % R 150 000.00 A3.3 Alterations to existing chlorine room and office (below new control room) as detailed on the Architect's Drawing PE 265/302 50,000.00 A3.4 Contractor's overheads, charges and profit on Item A3.3 (State % and extend as an amount) % R 50 000.00 Carried forward / DESCRIPTION UNIT QTY RATE Provisional Sum Provisional Sum Total 1 Section A - P&G CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY NO. REF DESCRIPTION UNIT QTY RATE Total 1200A Brought forward / A3.5 Alterations to existing Operations building 50,000.00 A3.6 Contractor's overheads, charges and profit on Item A3.5 (State % and extend as an amount) % R 50 000.00 A3.7 Re-establish the OEM warranty on the mechanical plant already delivered to Site A3.7.1 ABS 800,000.00 A3.7.2 Huber 900,000.00 A3.6 Contractor's overheads, charges and profit on Item A3.7 (State % and extend as an amount) % R 1 700 000 A4 PSA 8.4.6 Compensation in terms of Subclause 42(3)(5) of the GCC and Clause 54.3 of the Contract Data for delays incurred A4.1 a) TLB Digger Loader 6t ( 55kW) Sum/day 5 Rate Only A4.2 b) Loader 10T (130kW) Sum/day 5 Rate Only A4.3 c) Excavator 25-30 t (110kW) Sum/day 5 Rate Only A4.4 d) Dozer 15 t ( 100 kW) Sum/day 5 Rate Only A4.5 e) Tipper Truck 5 m 3 Sum/day 5 Rate Only A5 8.7 Dayworks PSA 8.7 A5.1 Labour A5.1.1 Unskilled hr 45 Rate Only A5.1.2 Semi - skilled hr 45 Rate Only A5.1.3 Artisan hr 45 Rate Only A5.1.4 Gang supervisor hr 45 Rate Only A5.1.5 Construction foreman hr 45 Rate Only A5.1.6 Survey assistant hr 45 Rate Only A5.2 Plant A5.2.1 Loader 10T (130kW) hr 45 Rate Only A5.2.2 Excavator 25-30 t (110kW) hr 45 Rate Only A5.2.3 Tipper Truck (5 m 3 ) hr 45 Rate Only A5.2.4 Water cart (7 000 litre) hr 45 Rate Only A5.2.5 Pedestrian roller (1t) hr 45 Rate Only A5.2.6 Compressor (min 250cfm) hr 45 Rate Only A6 8.8 Temporary works A6.1 PSA 8.23 Planning and managing connections into existing sewer pipelines, aerator basin, clarifiers, manholes etc including liaison with relevant BCM staff. Sum - - Carried forward / Provisional Sum Provisional Sum Provisional Sum 2 Section A - P&G CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY NO. REF DESCRIPTION UNIT QTY RATE Total 1200A Brought forward / A7 8.8.4 Existing services PSA 8.12 A7.1 Excavation by hand in soft and intermediate material to expose services m 3 250 A8 PSA 8.9 Health and Safety A8.1 Fixed-charged costs Sum - - A8.2 Time related costs Sum - - A9 Environmental management A9.1 PSA 8.15 The cost of additional works not covered elsewhere required to ensure compliance with the Environmental Management Plan and Record of Decision Sum - - A10 PSA 8.19 PSA 8.20 Installation and Commissioning A10.1 PSA 8.19.1 Install and commission all mechanical equipment (previously supplied) as specified under Contract BCC/DES/MIG/987/2007 complete A10.1.1 ABS Sum - - A10.1.2 Huber Sum - - A10.2 PSA 8.19.2 Provide process control & equipment commissioning technician for the adjustment & calibration of all mechanical equipment. The technician shall be available for 40 hours per week. A10.2.1 ABS Month 4 A10.2.2 Huber Month 4 A10.3 PSA 8.21 Conduct re-calibration exercise of all mechanical equipment (Allow for the same commissioning technician in A10.2 for 80 hours per 6 month visit) A10.3.1 ABS Sum - - A10.3.2 Huber Sum - - A11 Extended service and maintenance agreement PSA 8.22 Provide an extended service and maintenance agreement on all mechanical equipment supplied. A11.1 ABS Sum - - A11.2 HUBER Sum - - TOTAL SECTION A: Carried to Summary 3 Section A - P&G CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION B : EARTHWORKS SANS B1 1200 C Site clearance B1.1 8.2.1 PSC 8.2.1 Clear and grub small areas with mechanical plant m 1,500 B1.2 8.2.1 PSC 8.2.1 Clear and grub by hand (vegetation, rubble) for (Provisional): B1.2.1 Sports Field m 4,500 B1.2.2 Sludge lagoon embankment m 3,000 B1.3 8.2.10 Remove topsoil to nominal depth of 150mm to stockpile and maintain m 3 300 B2 8.2.8 PSC 8.2.8 Demolish and remove structures / buildings B2.1 Carefully take down existing brick buildings with concrete roofs complete and cart to spoil for: B2.1.1 Gonubie inlet works Sum - - B2.1.2 Beacon Bay inlet works Sum - - B2.1.3 Pump room (between two chlorine contact tanks) Sum - - B2.2 Remove fence around existing substation building and cart to spoil m 70 B2.3 Excavate and remove of site, abandoned 525mm concrete pipe, approx. 45m long including two manholes, at an average depth of 1.5m (after commissioning of new inlet works) Sum - - B3 1200 D Excavation B3.1 8.3.3 Restricted excavation PSD 8.3.3 PSD 8.3.6 Excavate for restricted foundations, footings and pipe trenches in all materials and use for backfill or embankment (compact to 95 % MOD AASHTO Max Dry density, (100% if sand) or dispose (on site) for : B3.1.1 Substation building strip footings m 3 95 B3.1.2 RAS plinths and pipework m 3 75 B3.1.3 Load cell Pits m 3 30 B4 1200 DM Excavation ancillaries B4.1 8.3.3 Compact 150 mm layer insitu material to 95 % MOD AASHTO Max Dry density (100% if sand) under building platform and hardstand m 3 20 B4.2 PSDM 8.3.18 Additional density control test as instructed by the Engineer No. 10 B5 1200 D Grassing and landscaping B5.1 8.3.10 PSD 8.3.10 Provision of topsoil from: B5.1.1 Stockpiles m 75 B5.1.2 Commercial sources m 50 Carried forward / Total DESCRIPTION UNIT QTY RATE 4 Section B - Earthworks CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / B5.2 8.3.11 PSD 8.3.11 Supply and plant approved grass seeds, including watering, cutting, weed control and top dressing : B5.2.1 Cynodon (8kg/ha) ha 1.5 B5.2.2 Cynodon, Rhodes, Teff Mix Ratio 3:1:2 (17kg/ha) ha 1.0 B5.3 PSD 8.3.12 Fertilizer: B5.3.1 2.3.2 kg 300 B5.3.2 Limestone ammonium nitrate (28% N) kg 300 B5.4 Weed Control B5.4.1 PSA 8.15 Prepare and comply with an approved weed control programme for the duration of the contract 25,000.00 TOTAL SECTION B: Carried to Summary Provisional Sum 5 Section B - Earthworks CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION C : WATER RETICULATION SANS C1 1200 C Site clearance C1.1 8.2.1 PSC 8.2.1 Clear and grub vegetation up to 1m wide for pipelines in areas not cleared under Item B1.1 m 50 C2 1200 DB Trench excavation 8.3.2 (a) PSDB 8.3.2 Excavate in all materials for trenches (including intermediate material), backfill and compact to 95% Mod AASHTO Density, including disposal of surplus and unsuitable material as directed for : C2.1 Water mains up to 200 mm dia for depths: Over and Up to C2.1.1 0.0 m 1.5 m m 750 C3 1200 D Excavation Ancillaries C3.1 8.3.8.1 PSA 8.12 Hand excavation in soft material to expose exiting services or where directed by the Engineer m 10 C4 1200 DB Exiting services that intersect or adjoin a trench C4.1 8.3.5.a Services that intersect a trench: C4.1.1 Underground cables No 4 C4.1.2 Overhead cables No 2 C4.1.3 Water mains up to 110mm dia No 2 C4.1.4 Sewer mains up to 110mm dia No 2 C4.1.5 Stormwater pipelines up to 600mm dia No 10 C4.2 8.3.5.b Services that adjoin a trench: C4.2.1 Underground cables m 10 Rate Only C4.2.2 Overhead cables m 10 Rate Only C4.2.3 Water mains up to 110mm dia m 10 Rate Only C4.2.4 Sewer mains up to 110mm dia m 10 Rate Only C4.2.5 Stormwater pipelines up to 600mm dia m 30 C5 1200 LB Bedding 8.2.2.1 Provision of bedding from trench excavations (Provisional) C5.1 Selected granular material m 3 11 C5.2 Selected fill material m 3 5 Rate Only C6 1200 LB Test ordered by the Engineer C6.1 Density Tests No 20 C6.2 Modified AASHTO max. dry density tests No 5 Carried forward / DESCRIPTION UNIT QTY RATE Total 6 Section C - Water CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / C7 1200 L Pipework 8.2.1 PSL 8.2.1 Supply, lay, joint, bed (bedding for flexible pipes), test and disinfect pipes complete with couplings for: C7.1 PVC-U Class 9 C7.1.1 75 mm dia m 100 C7.1.2 110 mm dia m 650 C8 8.2.2 Pipe specials Extra-over Items C7 for supplying, laying and bedding of specials complete with couplings for: PVC-u bends Class 16 C8.1.1 11,25 o C8.1.1.1 75 mm dia No 2 Rate Only C8.1.1.2 110 mm dia No 1 C8.1.2 22,5 o C8.1.2.1 75 mm dia No 5 Rate Only C8.1.2.2 110 mm dia No 1 C8.1.3 45 o C8.1.3.1 75 mm dia No 2 Rate Only C8.1.3.2 110 mm dia No 1 C8.1.4 90 o C8.1.4.1 75 mm dia No 4 C8.1.4.2 110 mm dia No 8 C8.2 Tees p.e (FBE coated) C8.2.1 75 mm dia No 2 Rate Only C8.2.2 110 mm dia No 5 C8.3 Hydrant tees p.e (CI) C8.3.1 110 mm dia No 13 C8.4 Reducers p.e (CI) C8.4.1 75 x 110 mm dia No 4 C9 8.2.3 Gate valves and Fire hydrants Extra-over Items C7 for supplying, fixing and bedding of valves and hydrants complete including additional fittings and corrosion protection: C9.1 Resilient seal gate valves (AVK or similar approved by the Engineer) Class 16 socket ended, anti clock-wise closing with non-rising spindle and cap top for : C9.1.2 110 mm dia No 9 Carried forward / 7 Section C - Water CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / C9.2 PSA 8.15 64 mm dia fire hydrants (pedestal type) including fire hydrant T- piece, steel spool piece and bend complete as shown on Drawing 408703/008 No 13 C10 Ancillaries C10.1 8.2.11 Anchor / thrust blocks Grade 15/20 mm concrete m 3 5 C11 8.2.13 Chambers Construct valve chambers complete as shown on the Standard Details of the Nelson Mandela Bay Municipality's Water Division (or similar approved) C11.1 In non-trafficable areas (PSL 2/1) C11.1.1 Valves No 4 C11.2 In trafficable areas (PSL 2/3) C11.2.1 Valves No 5 C12 Markers PSL 8.2.17 Supply and install valve and hydrant markers C12.1 Valves No 9 C13 Standpipes C13.1 PSA 8.15 Construct standpipes complete as detailed on Drawing 408703/008 No 4 C14 1200 L Connection into existing water reticulation PSL 8.2.18 Connect into existing water pipelines including all labour and materials to complete the connections C14.1 75 mm dia No 1 TOTAL SECTION C: Carried to Summary 8 Section C - Water CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION D : SEWER RETICULATION SANS D1 1200 C Site clearance D1.1 8.2.1 PSC 8.2.1 Clear and grub vegetation up to 1m wide for pipelines in areas not cleared under Item B1.1 m 30 D2 1200 DB Trench excavation 8.3.2 (a) PSDB 8.3.2 Excavate in all materials for trenches (including intermediate material), backfill and compact to 95% Mod AASHTO Density (100% if sand), including disposal of surplus and unsuitable material as directed for : D2.1 Sewer mains up to 400 mm dia for depths: Over and Up to D2.1.1 0.0 m 1.5 m m 70 D2.1.2 1.5 m 2.5 m m 30 D2.1.3 2.5 m 3.5 m m 10 D2.1.4 3.5 m 4.5 m m 2 D2.2 Sewer mains over 400 mm and up to 800 mm dia for depths: Over and Up to D2.2.1 0.0 m 1.5 m m 10 D2.2.2 1.5 m 2.5 m m 4 D2.2.3 2.5 m 3.5 m m 3 D2.2.4 3.5 m 4.5 m m 1 D3 1200 D Excavation Ancillaries D3.1 8.3.8.1 Excavate by hand in soft material to locate existing services or where directed by the Engineer m 10 D4 1200 DB Exiting services that intersect or adjoin a trench D4.1 8.3.5 (a) Services that intersect a trench: D4.1.1 Underground cables No 2 Rate Only D4.1.2 Overhead cables No 2 Rate Only D4.1.3 Water mains up to 160mm dia No 2 Rate Only D4.1.4 Sewer mains up to 200mm dia No 2 Rate Only D4.1.5 Stormwater pipelines up to 600mm dia No 2 Rate Only Carried forward / RATE Total DESCRIPTION UNIT QTY 9 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF RATE Total DESCRIPTION UNIT QTY Brought forward / D4.2 8.3.5 (b) Services that adjoin a trench: D4.2.1 Underground cables m 10 Rate Only D4.2.2 Underground cables m 10 Rate Only D4.2.3 Overhead cables m 10 Rate Only D4.2.4 Water mains up to 110mm dia m 10 Rate Only D4.2.5 Sewer mains up to 110mm dia m 10 Rate Only D4.2.6 Stormwater pipelines up to 600mm dia m 10 Rate Only D5 1200 LB Bedding 8.2.2.1 Provision of bedding from trench excavations (Provisional) D5.1 Selected granular material m 3 40 D5.2 Selected fill material m 3 5 Rate Only D6 1200 LB Test ordered by the Engineer D6.1 Density Tests No 10 D6.2 Modified AASHTO max. dry density tests No 2 D7 1200 LD Pipework 8.2.1 PSLD 8.2.1 Supply, lay, joint, bed (bedding for flexible pipes) pipes for : D7.1 PVC-u Class 34 (Heavy Duty) Solidwall D7.1.1 110 mm dia m 70 D7.1.2 140 mm dia m 12 D7.1.3 160 mm dia m 6 D7.1.4 200 mm dia m 6 D7.1.5 250 mm dia m 6 D7.1.6 315 mm dia m 6 D7.1.7 355 mm dia m 6 D7.2 Weholite (8 kN) D7.2.1 600 mm m 12 8.2.1 PSLD 8.2.1 Supply, lay and joint (class D bedding) prefabricated spigot and socket ended concrete sewer pipes with 13mm sacrificial layer as follows: D7.3 Class T2 D7.3.1 525 mm ND m 3 D7.3.2 600 mm ND m 3 D7.3.3 750 mm ND m 3 Carried forward / 10 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF RATE Total DESCRIPTION UNIT QTY Brought forward / D7.4 Class 75D D7.4.1 525 mm ND m 3 D7.4.2 600 mm ND m 3 D7.4.4 750 mm ND m 3 D8 8.2.2 Pipe specials Extra-over Items D7 for supplying, laying and bedding of specials complete with couplings for: PVC-u bends Class 16 D8.1 11,25 o D8.1.1 110 mm dia No 1 D8.1.2 140 mm dia No 1 Rate Only D8.1.3 160 mm dia No 1 Rate Only D8.1.4 200 mm dia No 1 Rate Only D8.1.5 250 mm dia No 1 Rate Only D8.1.6 315 mm dia No 1 Rate Only D8.1.7 355 mm dia No 1 Rate Only D8.2 22,5 o D8.2.2 110 mm dia No 1 D8.2.2 140 mm dia No 1 Rate Only D8.2.3 160 mm dia No 1 Rate Only D8.2.4 200 mm dia No 1 Rate Only D8.2.5 250 mm dia No 1 Rate Only D8.2.6 315 mm dia No 1 Rate Only D8.2.7 355 mm dia No 1 Rate Only D8.3 45 o D8.3.3 110 mm dia No 8 D8.3.2 140 mm dia No 1 Rate Only D8.3.3 160 mm dia No 1 Rate Only D8.3.4 200 mm dia No 1 Rate Only D8.3.5 250 mm dia No 1 Rate Only D8.3.6 315 mm dia No 2 D8.3.7 355 mm dia No 1 Rate Only Carried forward / 11 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF RATE Total DESCRIPTION UNIT QTY Brought forward / D8.4 90 o D8.4.4 110 mm dia No 1 D8.4.2 140 mm dia No 1 Rate Only D8.4.3 160 mm dia No 1 Rate Only D8.4.4 200 mm dia No 1 Rate Only D8.4.5 250 mm dia No 1 Rate Only D8.4.6 315 mm dia No 1 Rate Only D8.4.7 355 mm dia No 1 Rate Only Weholite bends (8 kN) D8.5 Up to 45 o D8.5.1 600 mm dia No 1 Rate Only D8.6 Up to 90 o D8.6.1 600 mm dia No 1 D8.7 PVC-u 45 o Y- J unctions (Class 9) D8.7.1 110 mm dia No 7 D8.7.2 140 mm dia No 1 Rate Only D8.7.3 160 mm dia No 1 Rate Only D8.7.4 200 mm dia No 1 Rate Only D8.7.5 250 mm dia No 1 Rate Only D8.7.6 315 mm dia No 2 D8.7.7 355 mm dia No 1 Rate Only D8.8 PVC-u Tees (Class 9) D8.8.1 110 mm dia No 1 D8.8.2 140 mm dia No 1 Rate Only D8.8.3 160 mm dia No 1 Rate Only D8.8.4 200 mm dia No 1 Rate Only D8.8.5 250 mm dia No 1 Rate Only D8.8.6 315 mm dia No 1 Rate Only D8.8.7 355 mm dia No 1 Rate Only D8.9 PVC-u Gully head and grate (Class 9) D8.9.1 110 mm dia No 6 Carried forward / 12 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF RATE Total DESCRIPTION UNIT QTY Brought forward / D9 Galvanized steel pipework All pipework shall be fabricated in accordance with SANS 62 medium class / SANS 719, with a Carboline epoxy finish internally and externally to a 0.3mm dry film thickness, and all flanges to be fabricated to SANS 1123 - Table 1000/3 flat faced. Rates shall include all jointing material, bolts, nuts, washers and gaskets to suit the pipe pressure rating. D9.1 75 mm dia D9.1.1 1000 mm long spool piece, flanged both ends No 2 D9.1.2 90 o bend, flanged both ends No 6 D9.1.3 Tee piece, flanged all ends. No 2 D9.1.4 Blank flange No 4 D9.2 140 mm dia D9.2.2 1000 mm long spool piece, flanged both ends No 2 D9.2.2 90 o bend, flanged both ends No 6 D9.2.3 Tee piece, flanged all ends. No 2 D9.2.4 Blank flange No 4 D9.3 355mm dia D9.3.3 1000 mm long spool piece, flanged both ends No 2 D9.3.2 90 o bend, flanged both ends No 6 D9.3.3 Tee piece, flanged all ends. No 2 D9.3.4 Blank flange No 4 D10 Viking J ohnson flange adaptor couplings to SANS 1123 Table 1600/3 with Denso protection for: D10.1 110 mm dia No 2 D10.2 140 mm dia No 2 D10.3 160 mm dia No 1 Rate Only D10.4 200 mm dia No 1 Rate Only D10.5 250 mm dia No 1 Rate Only D10.6 315 mm dia No 1 Rate Only D10.7 355 mm dia No 2 Carried forward / 13 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF RATE Total DESCRIPTION UNIT QTY Brought forward / D11 Viking J ohnson type stepped coupling for steel to PVC-u, working pressure up to 1600kPa with Denso protection D11.1 110 mm dia No 2 D11.2 140 mm dia No 2 D11.3 160 mm dia No 1 Rate Only D11.4 200 mm dia No 1 Rate Only D11.5 250 mm dia No 1 Rate Only D11.6 315 mm dia No 1 Rate Only D11.7 355 mm dia No 2 D12 8.2.3 Manholes D12.1 PSLD 8.2.3 Construct precast concrete manholes (1,5m ND) complete as detailed on the drawing (Nelson Mandela Bay Municipal Standard's PSLD 1) for depths : Over and Up to D12.1.1 0.0 m 1.5 m No 10 D12.1.2 1.5 m 2.5 m No 1 Rate Only D12.1.3 2.5 m 3.5 m No 1 Rate Only D12.1.4 3.5 m 4.5 m No 1 Rate Only D13 Connection into existing sewers D13.1 8.2.11 Connect into existing sewer pipelines, manholes and chambers complete including all labour and materials to complete the connections D13.1.1 Pipelines up to 400 mm dia No 1 Rate Only D13.1.2 Pipelines over 400 mm and up to 800 mm dia No 1 Rate Only D13.1.3 Manholes No 3 D13.1.4 Splitter Box No 2 D13.1.5 Existing aeration basin No 1 D14 Conservancy Tank D14.1 Supply and install 1000L conservancy tank (Atlas Digester or similar Approved) to Guard House including excavation, backfilling, pipework and fittings Sum - - D15 Alterations to Sludge Lagoon Pipework D15.1 Existing Gonubie Inlet Works 20,000.00 D15.2 Existing Beacon Bay Inlet Works 20,000.00 TOTAL SECTION D: Carried to Summary Provisional Sum Provisional Sum 14 Section D - Sewer CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION E : STORMWATER RETICULATION SANS E1 1200 C Site clearance E1.1 8.2.1 PSC 8.2.1 Clear and grub vegetation up to 1m wide for pipelines in areas not cleared under Item B1.1 m 20 E2 1200 DB Trench excavation 8.3.2 (a) PSDB 8.3.2 Excavate in all materials for trenches (including intermediate material), backfill and compact to 95% Mod AASHTO Density (100% if sand), including disposal of surplus and unsuitable material as directed for : E2.1 Stormwater pipes up to 450 mm dia for depths: Over and Up to E2.1.1 0.0 m 1.0 m m 50 E2.1.2 1.0 m 2.0 m m 15 Rate Only E2.1.3 2.0 m 3.0 m m 10 Rate Only E2.2 Stormwater pipes over 450mm and up to 600 mm dia for depths: Over and Up to E2.2.1 0.0 m 1.0 m m 15 Rate Only E2.2.2 1.0 m 2.0 m m 10 Rate Only E2.2.3 2.0 m 3.0 m m 5 Rate Only E3 1200 D Excavation Ancillaries E3.2 8.3.8.1 Excavate by hand in soft material to locate existing services or where directed by the Engineer m 10 E4 1200 DB Exiting services that intersect or adjoin a trench E4.1 8.3.5 (a) Services that intersect a trench: E4.1.1 Underground cables No 2 E4.1.2 Overhead cables No 2 Rate Only E4.1.3 Water mains up to 160 mm dia No 2 Rate Only E4.1.4 Sewer mains up to 200 mm dia No 2 Rate Only E4.1.5 Stormwater pipelines up to 600 mm dia No 1 E4.2 8.3.5 (b) Services that adjoin a trench: E4.2.1 Underground cables m 10 Rate Only E4.2.2 Underground cables m 10 Rate Only E4.2.3 Overhead cables m 10 Rate Only E4.2.4 Water mains up to 110 mm dia m 10 Rate Only E4.2.5 Sewer mains up to 110 mm dia m 10 Rate Only E4.2.6 Stormwater pipelines up to 600 mm dia m 10 Rate Only Carried forward / Total DESCRIPTION UNIT QTY RATE 15 Section E - Stormwater CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / E5 1200 LB Bedding 8.2.2.1 Provision of bedding from trench excavations (Provisional) E5.1 Selected granular material m 3 20 E5.2 Selected fill material m 3 2 Rate Only E6 Test ordered by the Engineer E6.1 1200 LB Density Tests No 10 E6.2 Modified AASHTO max. dry density tests No 2 E7 1200 LE Pipework E7.1 8.2.1 Supply, lay and joint (Class D bedding) prefabricated spigot and socket ended concrete pipes as follows: Class 75D E7.1.1 75 mm dia m 50 E7.1.2 450 mm dia m 15 Rate Only E7.1.3 600 mm dia m 15 Rate Only E8 Catchpits and chambers Construct catchpits and chambers complete as detailed on the drawings for:
E8.1 8.2.8 Type B grid inlet CP, 1160 mm x 930 mm complete as shown on the Standard Details of the Nelson Mandela Bay Municipality (PSLE 6) for depths:
Over and Up to E8.1.1 0,0 m 1,5 m No 1 E8.1.2 1,5 m 2,0 m No 2 Rate Only E8.1.3 2,0 m 3,0 m No 2 Rate Only E9 PSLE 8.2.14 Connecting into system E9.1 Break into existing manhole or catchpit, alter benching, build in pipe and make good No 2 E9.2 Break into existing chlorine contact tank, grout in pipe (non- shrink grout) and make good No 1 E10 Miscellaneous E10.1 Clean existing stormwater system by means of water jetting 10,000.00 E10.2 Contractor's overheads, charges and profit on Item E10.1 (State % and extend as an amount) % R 10 000.00 E10.3 Repair / alter existing manholes and inlet structures including adjusting levels to suit new road levels 10,000.00 TOTAL SECTION E: Carried to Summary Provisional Sum Provisional Sum 16 Section E - Stormwater CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION F : CABLE DUCTS SANS F1 1200 C Site clearance F1.1 8.2.1 PSC 8.2.1 Clear and grub vegetation up to 1m wide for trench in areas not cleared under Item B1.1 m 20 F2 1200 LC Trench excavation 8.2.2 Excavate in all materials for trenches (including intermediate material), backfill, compact to 95% Mod AASHTO Max Dry Density (100% if sand), including disposal of surplus and unsuitable material as directed for : F2.1 Cable ducts up to 160 mm dia and depth up to 1,5 m for : F2.1.1 Up to two ducts per trench m 210 F2.1.2 Up to four ducts per trench m 50 Rate Only F2.2 1200 mm x 1200 mm brick cable trench m 210 F3 1200 D Excavation ancillaries F3.1 8.3.8.1 Hand excavation in soft material to expose exiting services or where directed by the Engineer m 10 F4 1200 DB Exiting services that intersect or adjoin a trench F4.1 8.3.5.a Services that intersect a trench: F4.1.1 Underground cables No 4 F4.1.2 Overhead cables No 1 F4.1.3 Water mains up to 110mm dia No 2 F4.1.4 Sewer mains up to 110mm dia No 2 F4.1.5 Stormwater pipelines up to 600mm dia No 5 F4.2 8.3.5.b Services that adjoin a trench: F4.2.1 Underground cables m 5 F4.2.2 Overhead cables m 5 F4.2.3 Water mains up to 110mm dia m 5 F4.2.4 Sewer mains up to 110mm dia m 5 F4.2.5 Stormwater pipelines up to 600mm dia m 5 F5 1200 LB Bedding 8.2.2.1 Provision of bedding from trench excavations (Provisional) F5.1 Selected granular material m 3 20 F5.2 Selected fill material m 3 2 Rate Only Carried forward / DESCRIPTION UNIT QTY RATE Total 17 Section F - Ducts CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / F6 1200 LC Cable ducts F6.1 8.2.5 PVC SABS Approved Conduit Supply, delivery and installation of conduit chased in brickwork or cast in concrete, including bushes, couplings, saddles, bends, wastage, etc., excluding outlet boxes F6.1.1 20 mm diameter conduit m 600 F6.1.2 25 mm diameter conduit m 100 F6.1.3 32 mm diameter conduit m 10 F6.1.4 50 mm diameter conduit m 10 F6.2 8.2.5 PVC SABS Approved Conduit Accessories Supply, delivery and installation of conduit accessories chased in brickwork or cast in concrete F6.2.1 100 mm x 100 mm x 50 mm conduit box No 44 F6.2.2 100 mm x 50 mm x 50 mm conduit box no. 20 F6.2.3 50 mm diameter conduit box for 20 mm conduit no. 50 F6.2.4 50 mm diameter conduit box for 25 mm conduit no. 10 F6.2.5 300 mm x 300 mm x 50 mm conduit box no. 10 F6.3 8.2.5 Sleeves / Ducts Supply and installation of "Kabelflex" high density (internal to plant rooms and external in the Site) polyethylene (HDPE) ducts with double wall construction, corrugated outer wall and smooth inner wall finish & couplings in accordance with the Electrical Engineers Drawings F6.3.1 50 mm diameter (black) m 50 F6.3.2 50 mm diameter, slow bend (black) No 10 F6.3.3 110 mm diameter (black) m 1 450 F6.3.4 110 mm diameter, slow bend (black) No 10 F6.3.5 110 mm diameter (green) m 350 F6.3.6 110 mm diameter, slow bend (green/orange) No 5 F6.3.7 160 mm diameter (black) m 40 F6.3.8 160 mm diameter, slow bend (black) No 2 F6.3.9 110 mm diameter (orange) m 1 320 F6.3.10 Supply and install 1.6mm 304 stainless steel draw wires in HDPE conduit m 3 160 Carried forward / 18 Section F - Ducts CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / F7 8.2.7 Construction of Manholes Construction of manholes including excavation, temporary support of sides, keeping excavation dry, bedding material backfilling and compaction to standard specifications Construction to be 230 mm brick walls, plastered internally, complete with 100 mm thick concrete base and heavy duty GRP frame and lid (padlockable) F7.1 11kV Manhole size : 1200 mm long x 1200 mm wide x 1000 mm deep No 2 F7.2 LV Manhole size : 800 mm long x 800 mm wide x 800 mm deep No 20 F8 8.2.7 HDPE junction boxes Supply and installation of "Kabelflex" high density polyethylene (HDPE) stacking junction boxes 450mm or 600mm, each comprising three boxes stacked vertically, including concrete base and concrete support for heavy duty lid (all boxes to be black in colour) F8.1 3 No 600 mm x 600 mm stacking boxes in one vertical manhole unit No 42 F8.2 600 mm x 600 mm heavy duty GRP frame and lid (padlockable) No 42 F9 Cable Markers Supply and install pre-cast concrete cable markers, complete with galvanised wire fastened to cable or sleeve and aluminium marker plate, engraved with cable and / or sleeve details F9.1 Cable markers No 10 F10 Cable Warning Tape "Skull and Crossbones" danger tape, installed 100 mm above cable / sleeve F10.1 Danger tape m 1 700 TOTAL SECTION F: Carried to Summary 19 Section F - Ducts CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION G : ROADWORKS SANS G1 1200 C Site clearance G1.1 8.2.1 PSC 8.2.1 Clear and grub m 2 4,000 G1.2 8.2.10 Remove topsoil to nominal depth 150 mm stockpile and maintain m 3 600 G2 1200 DM Subgrade G2.1 8.3.3 Treatment of road-bed. Road- bed Preparation (to a depth 150 mm) and compaction of material to 90% of Mod AASHTO (100% if sand) m 600 G2.2 8.3.4 PSDM 8.3.12 Cut-to-fill in all materials (including intermediate material) and compact to 93% Mod AASHTO (100% for Sand) to road embankment (to underside of subbase layer) m 3 300 G2.3 8.3.7 PSDM 8.3.12 Cut-to-spoil in all material (including intermediate material) as directed by the engineer m 3 100 G2.4 Extra-over item G2.3 for the removal of existing road surface layer (Premix) m 2 60 G3 1200 ME Subbase from commercial sources G3.1 8.3.3 Construct G7 subbase layer, 200 mm thick, compacted to 95% Mod AASHTO Max Dry Density m 3 800 G4 1200 MFL Base from commercial sources G4.1 8.3.1 Construct G5 base layer, 150mm thick, compacted to 98% Mod AASHTO Max Dry Density m 600 G4.2 Construct G5 layer, 150mm thick, compacted to 98% Mod AASHTO Max Dry Density to Chemical Toilet Disposal Area m 15 G5 1200 MJ Segmented paving G5.1 Trafficked areas G5.1.1 8.2.2 Supply and lay 80 mm interlocking concrete pavers including 20 mm sand bed (max 30 mm); edge restraint and cutting of units where required: Strength: 25 MPa - Colour: Charcoal / Dark Grey m 4,000 G5.1.2 Extra-over Item G5.1.1 for coloured pavers (Tan/Brown/Red) m 1,000 G5.2 Non-trafficked areas G5.2.1 8.2.2 Supply and lay 60 mm bevelled edge concrete pavers including 20 mm sand bed (max 30 mm); edge restraint and cutting of units where required: Strength: 25 MPa - Colour: Charcoal / Dark Grey m 1,700 G5.2.2 Extra-over Item G5.2.1 for coloured pavers (Tan/Brown/Red) m 400 G6 1200 MK Kerbing 8.2.2 G6.1 Type B2 Barrier kerb: G6.1.1 Radius up to 4 m m 10 G6.1.2 Radius 4 m to 20 m m 15 Rate Only Carried forward / Total DESCRIPTION UNIT QTY RATE 20 Section G - Roadworks CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / G6.1.3 Radius over 20 m and straight m 60 G6.2 Sunken kerb Construct 250 mm x 250 mm sunken kerb complete as detailed on Drawing 408703/007 incl. excavation, backfill, formwork and construction joints. G6.2.1 Radius up to 4 m m 60 G6.2.2 Radius 4 m to 20 m m 70 G6.2.3 Radius over 20 m and straight m 750 G6.3 8.2.6.1 Transition kerb: Sunken to barrier No 5 G7 PSDM 8.3.18 Additional testing: Testing of compacted layers, as requested by Engineer G7.1 Dry density No 10 G7.2 Maximum dry density test (MOD) No 10 G8 1200 MM Road marking G8.1 8.4.1 Painting of lines (white and yellow): G8.1.1 100 mm wide m 330 G8.1.2 200 mm wide m 20 G8.1.3 300 mm wide m 15 Rate Only G8.2 Special markings ("Stop", yield sign, etc) m 5 G9 Ancillary roadworks G9.1 8.3.6 Supply and install permanent regulatory road signs: G9.1.1 Stop sign No 2 G9.1.2 Yield sign No 2 G10 Shadecloth parking covers G10.1 Supply and erect shade cloth parking covers by selected subcontractor 30,000.00 G10.2 Contractor's overheads, charges and profit on Item G10.1 (State % and extend as an amount) % R 30 000.00 G11 Miscellaneous G11.1 PSA 8.15 Re-locate existing vehicular gate to new position in existing fence including re-instatement of fence and gate posts Sum - - TOTAL SECTION G: Carried to Summary Provisional Sum 21 Section G - Roadworks CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SANS 1200 G SECTION H : CONCRETE WORKS H1 8.1.1.6 Formwork H1.1 8.2.1 Rough vertical to walls below ground: H1.1.1 RAS plinth footings m 8 H1.1.2 Load cell pit m 50 H1.2 8.2.2 Smooth vertical: H1.2.1 RAS plinths m 15 H1.2.2 Load cell pit m 30 H1.2.3 De-aeration chamber to existing aeration basin m 115 H1.3 8.2.5 Narrow widths up to 300 mm wide including small angle fillets not exceeding 20mm x 20mm to : H1.3.1 Sides of concrete hardstand m 40 H2 8.1.2.3 Reinforcement PSG 8.1.2 H2.1 High-Tensile Steel Bars of all diameters t 12 H3 8.1.3.3 Concrete H3.1 Strength concrete : 15 MPa / 19 mm to: H3.1.1 8.4.2 50 mm Blinding layer m 230 H3.1.2 Mass concrete where ordered by the Engineer m 15 H3.2 8.4.3 Strength concrete : 30 MPa / 19 mm (with 30% PFA) to: H3.2.1 RAS plinth m 20 H3.2.2 Load cell pit m 35 H3.2.3 Cable trench m 30 H3.2.4 De-aeration chamber to existing aeration basin m 12 H3.3 Screed (30MPa) applied to surfaces to produce a slope with a minimum thickness of 30 mm to: H3.3.1 Clarifier floor m 620 H4 8.4.4 Unformed Surfaces Finishes H4.1 Wood float to floors, footings and plinths m 43 H4.2 Steel float to top of walls and plinths m 170 H5 8.1.3.3 Concrete surfacing H5.1 Strength concrete mix 35 MPa/ 19 mm (max w/c ratio =0,55) to road and hardstand areas: H5.1.1 150 mm thick m 20 H5.2 Surface finishes: H5.2.1 8.4.4 Broom-swept finish to hardstand areas m 100 Carried forward / Total DESCRIPTION UNIT QTY RATE 22 Section H - Concrete Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / H5.3 8.5 Construction joints, including sealing and cutting (as per Drawing 346617/003-5) for: H5.3.1 J oint B (Toggle joint) m 40 H5.3.2 J oint C (Saw-cut joint) m 40 H6 Concrete Demolition and Repair Aeration Basin / Sludge Splitter Box H6.1 Clean existing concrete surfaces by high pressure hydro blasting (approximately 300 bar @ 25l/s) and remove rubble and dirt from site to an approved waste disposal site m 2 2 625 H6.2 Carefully remove spalled concrete to a minimum of 20mm deep behind the reinforcement and along the reinforcement to beyond corroded bars by mechanical demolition, using 12kg electric breaker or equivalent pneumatic (max) (average depth of cover concrete: 40mm), including saw cutting 10mm deep in neat straight lines. Note: minimum depth 10mm to prevent feathered edges: H6.2.1 to tank floor (provisional) m 2 10 H6.2.2 to tank wall sides m 2 150 H6.2.3 to 'bridge' slab soffit m 2 10 H6.2.4 to weir corners, up to 90mm wide x 90mm deep m 50 H6.2.5 to 'bridge' slab corners, up to 90mm wide x 90mm deep m 20 H6.3 Carefully demolish reinforced concrete elements, including providing temporary propping as required and removal upon completion, and remove rubble from site to an approved waste disposal site. Note: reinforcement cut off 40mm deep into existing floor and wall concrete: H6.3.1 to walkway slabs m 3 40 H6.3.2 to columns m 3 10 H6.3.3 to walls m 3 66 H6.4 Shot blast exposed reinforcement to Swedish pictorial standard SA2 (including behind the bars) m 2 600 H7 Concrete repairs by an approved specialist sub-contractor H7.1 Apply two coats SikaTop-Armatec 110 EpoCem to exposed reinforcement, approximately 1mm thick (1.0m2/l), all in strict accordance with manufacturer's instructions m 2,600 H7.2 Apply two coats SikaTop-Armatec 110 EpoCem to concrete and exposed reinforcement, approximately 0.5mm thick (1.5- 2.0m2/l) prior to applying repair mortar, all in strict accordance with manufacturer's instructions m 2 180 Carried forward / 23 Section H - Concrete Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / H7.3 Repair concrete using Sika Rep LW in strict accordance with manufacturer's instructions. Note: 20mm minimum cover over reinforcement, 10mm thick minimum H7.3.1 To tank floor up to 90mm deep (i.e. 2 layers) m 2 10 H7.3.2 To tank wall sides up to 90mm deep (i.e. 2 layers) m 2 150 H7.3.3 To 'bridge' slab soffit up to 90mm deep (i.e. 2 layers) m 2 10 H7.3.4 To weir corners, up to 90mm wide and 90mm deep up to 90mm deep (i.e. 2 layers) m 50 H7.3.5 To 'bridge' slab corners, up to 90mm wide and 90mm deep up to 90mm deep (i.e. 2 layers) m 20 H8 Miscellaneous H8.1 Hand railing Supply deliver and install ball and tube hand railing, top mounted, Stainless steel grade 304, including all fixings, rivets, bends etc. to: H8.1.1 Aeration Tank Walkway m 8 H8.1.2 Inlet Works m 30 H8.1.3 Existing Structures (including the removal of existing hand railing and making good) m 80 H8.2 Alterations to existing Inlet Works Carry-out alterations to the existing Gonubie and Beacon Bay inlet works H8.2.1 Clean existing concrete surfaces by high pressure hydro blasting (approximately 300 bar @ 25l/s) and remove rubble and dirt from site to an approved waste disposal site m 2 150 H8.2.2 Drill 12mm diameter holes x 100mm deep in inclined concrete surface at 1000mm c / c . No 100 H8.2.3 Supply and grout in R8 dowel bars 300mm long, 100mm deep into existing inclined concrete surfaces No 100 H8.2.4 8.2.2 Smooth vertical formwork m 50 H8.2.5 8.4.3 Concrete strength 30MPa/19mm with 30% PFA m 3 15 H8.2.6 8.4.4 Wood float finish to unformed surfaces m 25 H8.3 Alterations to splitter box H8.3.1 Cut 450mm dia concrete pipe running through new section of sludge splitter box, reinstate two holes with non-shrink grout and make good Sum - - H8.4 Alterations to existing concrete structures H8.4.1 PSA 8.15 Alterations to existing concrete structures where ordered by the Engineer 25,000.00 Carried forward / Provisional Sum 24 Section H - Concrete Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / H9 Barrier Rails (Load cell area) H9.1 Supply, deliver and install barrier rails complete as detailed for: H9.1.1 Rails m 56 H9.1.2 1m Posts (incl. base plate and capping plate) No 12 H9.1.3 0.3m Posts (incl. base plate and capping plate) No 44 H9.1.3 M24 Hilti HVU with HAS adhesive anchor (4 no per post) No 224 H9.2 Extra over to Item H9.1.1 for: H9.2.1 Rails of radius up to 2m m 1 Rate Only H9.3 Grouting H9.3.1 Grout up solidly under base plates (using "Prostruct 5 Star" grout) m 3 0.30 H10 Cast In Items Labour component to position and cast-in or fix the following items in place H10.1 50x50x6 mild steel angle hot dipped galvanised in accordance with ISO 1461-1999, with 40 x 6 x 200mm long lugs fishtailed at 300mm crs. m 80 TOTAL SECTION H: Carried to Summary 25 Section H - Concrete Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION I : MECHANICAL WORKS I1 Inlet works I1.1 PSXE Supply & install stainless steel, handwheel operated sluice gates, 750mm (W) x 1800mm (D) to fit flush with channel wall (SAME or similar approved ), with all necessary fittings No 2 I2 Clarifier I2.1 PSXK Supply, deliver and fit fixed bridge centre drive mechanicals (Bonfiglioli) for 28m internal diameter clarifier (Hallmark Echelon, or similar approved), including all motors, drives, sludge and scum collection, weirs, weir plates and scum baffle plates, hand railing and rectagrid walkway and all ancillaries for a fully operational system. All collection systems, weirs, weir and baffle plates, hand railing and rectagrid to be manufactured from Stainless Steel 304 No 1 I3 PSXF Odour control (inlet works) I3.1 Supply, deliver and fit structural GRP covers to inlet works channels 300,000.00 I3.2 Contractor's overheads, charges and profit on Item I3.1 (State % and extend as an amount) % R 300 000.00 I3.3 Supply, deliver and fit structural GRP covers to screening and grit skips 100,000.00 I3.4 Contractor's overheads, charges and profit on Item I3.3 (State % and extend as an amount) % R 100 000.00 I3.5 Supply, deliver and fit PVC-u extraction pipework to skips and channel 25,000.00 I3.6 Contractor's overheads, charges and profit on Item I3.5 (State % and extend as an amount) % R 25 000.00 I3.7 Supply, deliver and fit PVC-u covers to HUBER rotating drum screens 15,000.00 I3.8 Contractor's overheads, charges and profit on Item I3.7 (State % and extend as an amount) % R 15 000.00 I4 Chlorine dosing equipment I4.1 Supply, deliver and install a complete chlorine dosing system for a 18 Ml/d plant including all safety and monitoring equipment required 250,000.00 I4.2 Contractor's overheads, charges and profit on Item I4.1 (State % and extend as an amount) % R 600 000.00 I5 Load cells (dewatering building) I5.1 Supply, deliver and install load cells and levelling plates complete including all fittings to complete the installation, calibration and certification. (as from OptoEastCoast or similarly aproved) 900,000.00 I5.2 Contractor's overheads, charges and profit on Item I5.1 (State % and extend as an amount) % R 900 000.00 Carried forward / Provisional Sum Provisional Sum Provisional Sum Provisional Sum Provisional Sum Provisional Sum DESCRIPTION UNIT QTY RATE Total 26 Section I - Mechanical Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / I6 WAS to Lagoon Pumpstation - Line 37 I6.1 Relocate 2 No. existing surface mounted Gorman Rupp self- priming centrifugal type pumps, Model Super T6A3B sludge pumps from existing sludge pumpstation to new WAS tank. Rate to include all fittings, equipment and labour required to relocate the pumps Sum - I7 Removal of existing equipment Carefully remove existing equipment and make good. Equipment to be deliver to Municipal Stores I7.1 Aerator basin tilting weir Sum - I7.2 Screens at Gonubie and Beacon Bay inlet works Sum - I7.3 Mechanical Surface Aerators from existing aerator basin Sum - I8 Flumes Supply, installation and callabration of fibreglass flumes to: I8.1 Existing Gonubie Inlet Works No 1 I8.2 Existing Beacon Bay Inlet Works No 1 I8.3 New combined Inlet Works No 1 TOTAL SECTION I: Carried to Summary 27 Section I - Mechanical Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION J : PUMPSTATION PIPEWORK Pipework All pipework shall be fabricated in accordance with SANS 62 medium class / SANS 719, with a Carboline epoxy finish internally and externally to a 0.3mm dry film thickness, and all flanges to be fabricated to SANS 1123 - Table 1000/3 flat faced. Rates shall include all jointing material, bolts, nuts, washers and gaskets to suit the pipe pressure rating. J 1 New Aerobic Reactor to WAS - Line 33 Drawing 408703/210P J 1.1 Suction Pipework J 1.1.1 PS1 - Reducer - 100x80 ND concentric reducer welded to 650mm long x 100ND, final site measure, P.E spool piece. 80 end flanged to suit pump suction flange. No 2 J 1.1.2 PS2 - Bend - 100ND, 90, P.E medium radius bend. One end welded to 100ND spool piece C/PE 5500mm. Other end welded to PS1. No 2 J 1.1.3 PS3 - Special - 200x100ND bell mouth with 100ND end welded to PS2. No 2 J 1.2 Delivery Pipework J 1.2.1 PD1 - Reducer - 100x80mmND concentric reducer flanged both ends. 80ND end flanged to suit pump delivery flange. No 2 J 1.2.2 PD2 - Spool - 500mm x 100ND spool piece, flanged both ends. No 2 J 1.2.3 PD3 - Bend - 100ND, 90 medium radius bend, flanged both ends. No 6 J 1.2.4 VO1 - Valve - 100NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron No 2 J 1.2.5 VO2 - Valve - 100NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 4 J 1.2.6 PD4 - Spool - 1000mm x 100ND spool piece, flanged both ends. No 2 J 1.2.7 PD5 - Special - 100ND x 60o lateral, flanged all ends. No 1 J 1.2.8 PD6 - Tee-Piece - 100x50ND tee piece, flanged all ends. No 1 J 1.2.9 VO3 - Valve - 50NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing , non rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 1.2.10 VO4 - Valve - 50NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 Carried forward / DESCRIPTION UNIT QTY RATE Total 28 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 1.2.11 PD7 - Special - 100ND sweep tee, flanged all ends. No 1 J 1.2.12 PD8 - Pipe - 100ND Pipe, flanged both ends, approx. 1700 f/f. Final site measure to ensure 600mm cover. No 1 J 1.2.13 PD9 - Pipe - 100ND pipe, flanged both ends, approx 1900 f/f. Final site measure to ensure 600mm cover. No 1 J 1.2.14 PD10 - Coupling - Viking J ohnson flange adaptor to suit 140OD mPVC class 9 pipe. No 2 J 2 Existing Aerator Pumpstation to WAS - Line 32 Drawing 408703/220P J 2.1 Suction Pipework J 2.1.1 PS1 - Reducer - 100x80ND concentric reducer welded to 650mm long x 100ND, final site measure, P.E spool piece. 80ND end flanged to suit pump suction flange. No 2 J 2.1.2 PS2 - Bend - 100ND, 90, P.E medium radius bend. One end welded to 100ND spool piece C/PE 5500mm (final length to be determined on site) other end welded to PS1. No 2 J 2.1.3 PS3 - Special - 200x100ND bell mouth with 100ND end welded to PS2. No 2 J 2.2 Delivery Pipework J 2.2.1 PD1 - Reducer - 100x80mmND concentric reducer flanged both ends. 80ND end flanged to suit pump delivery flange. No 2 J 2.2.2 PD2 - Spool - 500mm x 100ND spool piece, flanged both ends. No 2 J 2.2.3 PD3 - Bend - 100ND, 90 medium radius bend, flanged both ends. No 6 J 2.2.4 VO1 - Valve - 100NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron i i No 2 J 2.2.5 VO2 - Valve - 100NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 4 J 2.2.6 PD4 - Spool - 1000mm x 100ND spool piece, flanged both ends. No 2 J 2.2.7 PD5 - Special - 100ND X 60 lateral, flanged all ends. No 1 J 2.2.8 PD6 - Tee-Piece - 100x50ND tee piece, flanged all ends. No 1 J 2.2.9 VO3 - Valve - 50NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing , non-rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 Carried forward / 29 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 2.2.10 VO4 - Valve - 50NB PN10 ARV/Vacuum breaker, Vent-O-Mat, RGX Series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 2.2.11 PD7 - Special - 100ND, sweep tee, flanged all ends. No 1 J 2.2.12 PD8 - Pipe - 100ND pipe, flanged both ends, approx. 1700 f/f. Final site measure to ensure 600mm cover. No 1 J 2.2.13 PD9 - Pipe - 100ND pipe, flanged both ends, approx. 1900 f/f. Final site measure to ensure 600mm cover. No 1 J 2.2.14 PD10 - Coupling - Viking J ohnson flange adaptor to suit 140OD mPVC class 9 pipe. No 2 J 3 RAS Pumpstation No. 2 Drawing 408703/230P J 3.1 Suction Pipework J 3.1.1 PS1 - Coupling - Viking J ohnson stepped coupling to suit 250NB steel pipe to be coupled to existing 300ND asbestos cement R.A.S pipe. No 1 J 3.1.2 PS2 - Special - 250NB steel pipe to be developed on site linking PS1 to PS3. No 1 J 3.1.3 PS3 - Closure - 250NB pipe flanged both ends, final site measure. No 1 J 3.1.4 PS4 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.1.5 PS5 - Closure - 250NB pipe flanged both ends, final site measure. No 1 J 3.1.6 VO1 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.1.7 PS6 - Special - 250NB steel pipe, flanged both ends, 2800mm f/f with two equal gusset tee's welded 405mm c/f form both ends of pipe. Gusset tee's to be 405mm c/f on all sides. No 1 J 3.1.8 VO2 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.1.9 PS7 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.1.10 PS8 - Closure - 250NB pipe flanged both ends, approximately 730mm f/f, final site measure. No 1 J 3.1.11 PS9 - Bend - 250NB, 45 M.R.B. Flanged both ends. No 1 J 3.1.12 PS10 - Closure - 250NB pipe flanged both ends, approximately 2900mm f/f, final site measure. No 1 Carried forward / 30 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 3.1.13 PS11 - Special - 250NB, 45 bend, flanged one end. Other end plain ended 400mm C/PE - final site measure with puddle flange welded 115mm from plain ended side. No 1 J 3.1.14 VO3 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.1.15 VO4 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 3.1.16 PS12 - Closure - 250NB pipe flanged both ends, approximately 300mm f/f, final site measure. No 1 J 3.1.17 PS13 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump suction flange. No 1 J 3.1.18 VO5 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.1.19 VO6 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 3.1.20 PS14 - Closure - 250NB pipe flanged both ends, approximately 300mm f/f, final site measure. No 1 J 3.1.21 PS15 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump suction flange. No 1 J 3.2 Delivery Pipework J 3.2.1 PD1 - Reducer - 250X200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 J 3.2.2 PD2 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.2.3 VO7 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 3.2.4 VO8 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.2.5 PD3 - 250NB pipe flanged both ends, approximately 520mm f/f, final site measure. No 1 J 3.2.6 PD4 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 Carried forward / 31 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 3.2.7 PD5 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.2.8 VO9 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 3.2.9 V10 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.2.10 PD6 - Closure - 250NB pipe flanged both ends, approximately 520mm f/f, final site measure. No 1 J 3.2.11 PD7 - Y-Piece - 45 lateral, flanged all ends. No 1 J 3.2.12 PD8 - Unequal-Tee - 250x80ND tee, flanged all ends. No 1 J 3.2.13 PD9 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.2.14 PD10 - Closure - 250NB pipe flanged both ends, approximately 2100mm f/f, final site measure - to ensure 600mm pipe crest cover. No 1 J 3.2.15 PD11 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 3.2.16 PD12 - Adaptor - Viking J ohnson flange adaptor to suit 200ND mPVC, class 6 pipe. No 1 J 3.2.17 V11 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 3.2.18 V12 - Valve - 80NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 3.2.19 V13 - Valve - 123ND Orifice plate. No 1 J 3.2.20 RL1 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into pump air valve socket. No 1 J 3.2.21 RL2 - Coupling - 1" galvanised coupling male/male. One end screwed into RL1. The other end screwed into 1" ball valve. No 1 J 3.2.22 RL3 - Valve - 1" galvanised ball valve. No 1 J 3.2.23 RL4 - Coupling - 1" galvanised coupling male/male. One end screwed into RL3. The other end screwed into union. No 1 J 3.2.24 RL5 - Union - 1" galvanised union. No 1 J 3.2.25 RL6 - Coupling - 1" galvanised coupling male/male. One end screwed into RL5. The other end screwed into air release valve. No 1 Carried forward / 32 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 3.2.26 RL7 - Valve - Gorman Rupp GRP 33-30 air release valve. No 1 J 3.2.27 RL8 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into outlet of air release valve. No 1 J 3.2.28 RL9 - Piping - 1" galvanised piping to be cast into clarifier 2. No J 4 RAS Pumpstation No. 3 Drawing 408703/240P J 4.1 Suction Pipework J 4.1.1 PS1 - Bend - 90 M.R.B, 510mm C/PE, PE both ends. No 2 J 4.1.2 PS2 - Pipe - 250NB pipe, plain ended both ends, approx 3540mm long, final site measure. One end welded to PS1 and the other end welded to PS3. No 2 J 4.1.3 PS3 - Bellmouth - 250x350 Bellmouth welded to PS2. No 2 J 4.1.4 PS4 - Closure - 250NB pipe, PE both ends, final site measure. No 2 J 4.1.5 PS5 - 250x200ND concentric reducer. The 200mm end flanged to suit pump suction flange. No 2 J 4.2 Delivery Pipework No 2 J 4.2.1 PD1 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 J 4.2.2 PD2 - Closure - 250NB pipe, flanged both ends, final site measure. No 1 J 4.2.3 PD3 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 4.2.4 VO1 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 4.2.5 VO2 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 4.2.6 PD4 - Closure - 250NB pipe flanged both ends, approximately 520mm f/f, final site measure. No 1 J 4.2.7 PD5 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 J 4.2.8 PD6 - Closure - 250NB pipe, flanged both ends, final site measure. No 1 J 4.2.9 PD7 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 Carried forward / 33 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 4.2.10 VO3 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 4.2.11 VO4 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 4.2.12 PD8 - Closure - 250NB pipe flanged both ends, approximately 520mm f/f, final site measure. No 1 J 4.2.13 PD9 - Y-Piece - 45 Lateral, flanged all ends. No 1 J 4.2.14 VO5 - Valve - 123ND Orifice plate. No 1 J 4.2.15 PD10 - Unequal-Tee - 250x80ND tee, flanged all ends. No 1 J 4.2.16 VO6 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 4.2.17 VO7 - Valve - 80NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 4.2.18 PD11 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 4.2.19 PD12 - Closure - 250NB pipe flanged both ends, approximately 2440mm f/f, final site measure to ensure 600mm min. pipe crest cover. No 1 J 4.2.20 PD13 - Bend - 250NB, 90 M.R.B. Flanged both ends. No 1 J 4.2.21 PD14 - Adaptor - Viking J ohnson flange adaptor to suit 200ND mPVC, class 6 pipe. No 1 J 4.2.22 RL1 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into pump air valve socket. No 1 J 4.2.23 RL2 - Coupling - 1" galvanised coupling male/male. One end screwed into RL1. The other end screwed into 1" ball valve. No 1 J 4.2.24 RL3 - Valve - 1" galvanised ball valve. No 1 J 4.2.25 RL4 - Coupling - 1" galvanised coupling male/male. One end screwed into RL3. The other end screwed into union. No 1 J 4.2.26 RL5 - Union - 1" galvanised union. No 1 J 4.2.27 RL6 - Coupling - 1" galvanised coupling male/male. One end screwed into RL5. The other end screwed into air release valve. No 1 J 4.2.28 RL7 - Valve - Gorman Rupp GRP 33-30 air release valve. No 1 Carried forward / 34 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 4.2.29 RL8 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into outlet of air release valve. No 1 J 4.2.30 RL9 - Piping - 1" galvanised piping to be cast into clarifier 2. No 1 J 5 RAS Pumpstation No. 1 Drawing 408703/250P J 5.1 Suction Pipework J 5.1.1 PS1 - Coupling - Viking J ohnson stepped coupling to suit 250NB steel pipe to be coupled to new 300ND mPVC, class 9 R.A.S pipe. No 1 J 5.1.2 PS2 - Special - 250NB steel pipe to be developed on site linking PS1 to PS3. No 1 J 5.1.3 PS3 - Bend - 250NB, 45o medium radius bend, flanged both ends. No 1 J 5.1.4 PS4 - Y-Piece - 45o lateral, flanged all ends. No 1 J 5.1.5 PS5 - Closure - 250NB pipe flanged both ends, to be developed on site. No 1 J 5.1.6 VO1 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 5.1.7 VO2 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 5.1.8 PS6 - Bend - 250NB, 45 medium radius bend, flanged both ends, to be developed on site. No 1 J 5.1.9 PS7 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump suction flange. No 1 J 5.1.10 PS8 - Closure - 250NB pipe flanged both ends, to be developed on site. No 1 J 5.1.11 VO3 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 5.1.12 VO4 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 5.1.13 PS9 - Bend - 250NB, 45o medium radius bend, flanged both ends, to be developed on site. No 1 J 5.1.14 PS10 - Reducer - 250x200ND concentric reducer. The 200mm end flanged suit pump suction flange. No 1 Carried forward / 35 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 5.1.15 PS11 - Closure - 250NB pipe, approximately 5200mm long, flanged both ends. Pipe to be developed on site. No 1 J 5.2 Delivery Pipework J 5.2.1 PD1 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 J 5.2.2 PD2 - Bend - 250NB, 90 M.R.B. flanged both ends. No 1 J 5.2.3 VO5 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 5.2.4 VO6 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 5.2.5 PD3 - Closure - 250NB pipe flanged both ends, approximately 520mm F/F, Final site measure. No 1 J 5.2.6 PD4 - Y-piece - 45 lateral, flanged all ends. No 1 J 5.2.7 PD5 - Reducer - 250x200ND concentric reducer. The 200mm end flanged to suit pump delivery flange. No 1 J 5.2.8 PD6 - Bend - 250NB, 90 M.R.B. flanged both ends. No 1 J 5.2.9 VO7 - Valve - 250NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 5.2.10 VO8 - Valve - 250NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 5.2.11 PD7 - Closure - 250NB pipe flanged both ends, approximately 520mm F/F, final site measure to ensure 600mm min. cover to crest. No 1 J 5.2.12 VO9 - Valve - 137ND Orifice plate. No 1 J 5.2.13 PD8 - Unequal-Tee - 250/80 ND tee, flanged all ends. No 1 J 5.2.14 PD9 - Bend - 250NB, 90 M.R.B. flanged both ends. No 1 J 5.2.15 PD10 - Closure - 250NB pipe flanged both ends, approximately 2100mm F/F, final site measure. No 1 J 5.2.16 PD11 - Bend - 250NB, 90 M.R.B. flanged both ends. No 1 J 5.2.17 PD12 - Adaptor - Viking J ohnson flange adaptor to suit 200ND mPVC, class 6 pipe No 1 Carried forward / 36 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 5.2.18 V10 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 5.2.19 V11 - Valve - 80NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 5.2.20 RL1 - Coupling - Coupling, galvanised screwed, 1 "male/1" female. Male screwed into pump air valve socket. No 1 J 5.2.21 RL2 - Coupling - 1" Galvanised coupling male/male. One end screwed into RL1. The other end screwed into 1" ball valve. No 1 J 5.2.22 RL3 - Valve - 1" galvanised ball valve. No 1 J 5.2.23 RL4 - Coupling - 1" galvanised coupling male/male. One end screwed into RL3. The other end screwed into RL5. No 1 J 5.2.24 RL5 - Union - 1" galvanised union. No 1 J 5.2.25 RL6 - Coupling - 1" galvanised coupling male/male. One end screwed into RL5. The other end screwed into air release valve. No 1 J 5.2.26 RL7 - Valve - Gorman Rupp GRP 33-30 air release valve. No 1 J 5.2.27 RL8 - Coupling - Coupling, Galvanised screwed, 1 "male/1" female. Male screwed into outlet of air release valve. No 1 J 5.2.28 RL9 - Piping - 1" Galvanised piping to be cast into clarifier 1. No 1 J 6 Scum Pumpstation No. 2 & 3 Drawing 408703/260P J 6.1 Suction Pipework J 6.1.1 PS1 - Special - 80NB, 90 M.R.B, one leg flanged 790mm long C/F and the other leg P.E 3370mm C/PE. Final Site Measure. No 2 J 6.1.2 PS2 - Reducer - 80x50NB concentric reducer. The 50mm end flanged to suit pump suction flange. No 2 J 6.1.3 PS3 - Bellmouth - 100x80NB bell mouth with 80NB end welded to 3370mm leg of PS1. No 2 J 6.2 Delivery Pipework J 6.2.1 PD1 - Reducer - 80x50ND concentric reducer. The 50mm end flanged to suit pump delivery flange. No 1 J 6.2.2 PD2 - Closure - 80NB pipe flanged both ends, final measurement on site. No 1 J 6.2.3 PD3 - Bend - 80NB, 90 M.R.B. Flanged both ends. No 1 Carried forward / 37 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 6.2.4 VO1 - Valve - 80NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 6.2.5 VO2 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 6.2.6 PD4 - Closure - 80NB pipe flanged both ends, approximately 580mm f/f, final site measure. No 1 J 6.2.7 PD5 - Y-Piece - 45 lateral, flanged all ends. No 1 J 6.2.8 PD6 - Reducer - 80x50ND concentric reducer. The 50mm end flanged to suit pump delivery flange. No 1 J 6.2.9 PD7 - Closure - 80ND pipe flanged both ends, final measurement on site. No 1 J 6.2.10 PD8 - Bend - 80ND, 90 M.R.B. Flanged both ends. No 1 J 6.2.11 VO3 - Valve - 80NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 6.2.12 VO4 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 6.2.13 PD9 - Closure - 80NB pipe flanged both ends, approximately 580mm f/f, final site measure. No 1 J 6.2.14 PD10 - Unequal-tee - 80x50NB tee, flanged all ends. No 1 J 6.2.15 VO5 - Valve - 50NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 6.2.16 VO6 - Valve - 50NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 6.2.17 PD11 - Bend - 80NB, 90 M.R.B. flanged both ends. No 1 J 6.2.18 PD12 - Closure - 80NB pipe flanged both ends, approximately 1800mm f/f, final site measure to 600mm min. Cover to pipe crest. No 1 J 6.2.19 PD13 - Bend - 80NB, 90 M.R.B. flanged both ends. No 1 J 6.2.20 PD14 - Adaptor - Viking J ohnson flange adaptor to suit 75ND mPVC, class 6 pipe. No 1 Carried forward / 38 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 7 Scum Pumpstation No. 1 Drawing 408703/270P J 7.1 Suction Pipework J 7.1.1 PS1 - Special - 80NB, 90 M.R.B, one leg flanged 790mm long C/F and the other leg P.E 3370mm C/PE. Final site measure. No 2 J 7.1.2 PS2 - Reducer - 80x50NB concentric reducer. The 50mm end flanged to suit pump suction flange. No 2 J 7.1.3 PS3 - Bellmouth - 100x80NB Bell mouth with 80NB end welded to 3370mm leg of PS1. No 2 J 7.2 Delivery Pipework J 7.2.1 PD1 - Reducer - 80x50NB concentric reducer. The 50mm end flanged to suit pump delivery flange. No 2 J 7.2.2 PD2 - Closure - 80NB pipe flanged both ends, final measure on site. No 2 J 7.2.3 PD3 - Bend - 80NB, 90 M.R.B. flanged both ends. No 2 J 7.2.4 VO1 - Valve - 80NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 2 J 7.2.5 VO2 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 7.2.6 PD4 - Closure - 80NB pipe flanged both ends, approximately 580mm F/F, final site measure. No 1 J 7.2.7 PD5 - Y-piece - 45 lateral, flanged all ends No 1 J 7.2.8 PD6 - Reducer - 80x50NB concentric reducer. The 50mm end flanged to suit pump delivery flange. No 1 J 7.2.9 PD7 - Closure - 80NB pipe flanged both ends, final measure on site. No 1 J 7.2.10 PD8 - Bend - 80NB, 90 M.R.B. flanged both ends. No 1 J 7.2.11 VO3 - Valve - 80NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 1 J 7.2.12 VO4 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 7.2.13 PD9 - Closure - 80NB pipe flanged both ends, approximately 580mm F/F, final measure on site. No 1 J 7.2.14 PD10 - Unequal-Tee - 80/50 NB Tee, flanged all ends. No 1 Carried forward / 39 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 7.2.15 VO5 - Valve - 50NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 7.2.16 VO6 - Valve - 50NB PN10 ARV/Vacuum Breaker, Vent-O- Mat, RGX series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 7.2.17 PD11 - Bend - 80NB, 90 M.R.B. flanged both ends. No 1 J 7.2.18 PD12 - Closure - 80NB pipe flanged both ends, approximately 1800mm F/F, final site measure to 600mm min. pipe crest cover. No 1 J 7.2.19 PD13 - Bend - 80NB, 90 M.R.B. flanged both ends. No 1 J 7.2.20 PD14 - Adaptor - Viking J ohnson flange adaptor to suit 75ND mPVC, class 6 pipe. No 1 J 8 Final Effluent Pumpstation to Inlet/Dewatering Drawing 408703/280P J 8.1 Suction Pipework J 8.1.1 PS1 - Reducer - 100/80ND eccentric reducer welded to 650mm long x 100ND, final site measure, P.E. spool piece. 80ND end flanged to suit pump suction flange . No 2 J 8.1.2 PS2 - Bend - 100ND, 90 degree, P.E. medium radius bend. One end welded to 100ND spool piece C/PE 5100mm. Other end welded to PS1 No 2 J 8.1.3 PS3 - Special - 200/100ND Bell mouth with 100ND end welded to PS2. No 2 J 8.2 Delivery Pipework J 8.2.1 PD1 - Reducer - 100/80mm ND concentric reducer flanged both ends. 80ND end flanged to suit pump delivery flange. No 2 J 8.2.2 PD2 - Spool - 500mm x 100ND spool piece, flanged both ends. No 2 J 8.2.3 PD3 - Bend - 100ND, 90 medium radius bend, flanged both ends. No 6 J 8.2.4 VO1 - Valve - 100NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door, cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum. No 2 J 8.2.5 VO2 - Valve - 100NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250micron minimum. No 4 J 8.2.6 PD4 - Spool - 1000mm x 100ND spool piece, flanged both ends. No 2 J 8.2.7 PD5 - Special - 100ND x 60 lateral, flanged all ends. No 1 J 8.2.8 PD6 - T-piece - 100/50 tee piece, flanged all ends. No 1 Carried forward / 40 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 8.2.9 VO3 - Valve - 50NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 Micron minimum. No 1 J 8.2.10 VO4 - Valve - 50NB PN10 ARV/Vacuum breaker, vent-o-mat, RGX series, stainless steel AISI 304, double orifice, flanged studded inlet to SANS 1123 - Table 1000/3 No 1 J 8.2.11 PD7 - Special - 100ND, sweep tee, flanged all ends. No 1 J 8.2.12 PD8 - Pipe - 100ND pipe, flanged both ends, aprox. 1700 F/F. Final site measure to ensure 600mm cover. No 1 J 8.2.13 PD9 - Pipe - 100ND pipe, flanged both ends, aprox. 1900 F/F. Final site measure to ensure 600mm cover. No 1 J 8.2.14 PD10 - Coupling - Viking J ohnson flange adaptor to suit 110 OD mPVC class 9 pipe. No 2 J 9 WAS to Lagoon Pumpstation Drawing 408703/290P J 9.1 Suction Pipework J 9.1.1 PS1 - Bend - 150ND, 90 P.E. medium radius bend. One end welded to 150ND P.E. spool piece, C/PE approx. 4850mm long (FSM), the tother end welded to PS3. No 2 J 9.1.2 PS2 - Special - 250x150ND bell mouth with 150ND end welded to PS1. No 2 J 9.1.3 PS3 - Spool - 150ND, spool piece, approx 500mm long, one end flanged to suit pump suction flange, the other end welded to PS1. No 2 J 9.2 Delivery Pipework J 9.2.1 PD1 - Spool -250mmx150ND spool piece, flanged both ends, FSM. No 2 J 9.2.2 PD2 - Bend - 150ND, 90 medium radius bend, flanged both ends. No 4 J 9.2.3 V13 - Valve - 150NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door; cast iron hinge, 304 S/S hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum thickness. No 1 J 9.2.4 V14 - Valve - 150NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non-rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 micron minimum thickness. No 1 J 9.2.5 PD3 - Spool - 495mm x 150ND spool piece, flanged both ends. FSM No 2 J 9.2.6 PD4 - Special - 150ND x 60 lateral, flanged all ends. No 1 J 9.2.7 V15 - Valve - 150NB PN10 single door non return valve to SANS 144 (AVK or similar approved), SG iron body, cover and door; cast iron hinge, 304 s/s hinge pin, double flanged with epoxy paint coating internally and externally to 250 micron minimum thickness. No 1 Carried forward / 41 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF DESCRIPTION UNIT QTY RATE Total Brought forward / J 9.2.8 V16 - Valve - 150NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise closing, non-rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 micron minimum thickness. No 1 J 9.2.9 PD5 - Tee-piece - 150x80ND tee piece, flanged all ends. No 1 J 9.2.10 V17 - Valve - 80NB PN10 RSV gate valve (AVK or similar approved), flanged both ends, clockwise, non-rising spindle, handwheel operated, SG iron body and bonnet, with fusion bonded epoxy coating internally and externally to 250 micron minimum. No 1 J 9.2.11 V18 - Valve - 80NB PN10 ARV/Vacuum breaker, Vent-O-Mat, RGX Series, stainless steel AISI 304, double Orifice, flanged studded inlet to SANS 1123 - table 1000/3. No 1 J 9.2.12 PD6 - Pipe - 150ND pipe, flanged both ends, approx. 2300 f/f. Final site measure to ensure 600mm cover. No 1 J 9.2.13 PD7 - Coupling - Viking J ohnson flange adaptor to suit 160ND mPVC class 9 pipe. No 1 J 9.2.14 I1 - Instrument - Pear ball level controllers, controlling high level on and low level off functionality. To be installed according to manufacturers specification. No 4 J 9.2.15 RL1 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into pump air valve socket. No 1 J 9.2.16 RL2 - Coupling - 1" Galvanised coupling male/male. One end screwed into RL1. The other end screwed into 1" ball valve. No 1 J 9.2.17 RL3 - Valve - 1" galvanised ball valve. No 1 J 9.2.18 RL4 - Coupling - 1" Galvanised coupling male/male. One end screwed into RL3. The other end screwed into RL5. No 1 J 9.2.19 RL5 - Union - 1" galvanised union. No 1 J 9.2.20 RL6 - Coupling - 1" galvanised coupling male/male. One end screwed into RL5. The other end screwed into air release valve. No 1 J 9.2.21 RL7 - Valve - Gorman Rupp GRP 33-30 air release valve. No 1 J 9.2.22 RL8 - Coupling - Coupling, galvanised screwed, 1" male/1" female. Male screwed into outlet of air release valve. No 1 J 9.2.23 RL9 - Piping - 1" galvanised piping to be cast into Clarifier 1. No 1 TOTAL SECTION J: Carried to Summary 42 Section J - Pumpstation CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF SECTION K : BUILDING WORKS SUBSTATION BUILDING SANS K1 1200 D Earthworks & Preparation K1.1 8.3.3 (a) Restricted Excavation to trenches including intermediate material for strip footings, backfill and compact to 95 % MOD AASHTO Max Dry density (100% if sand) and spoil on site m 3 100 K1.2 8.3.4 Import and place 150 mm G5 material, compacted to 95% MOD AASHTO Max Dry density, under solid floor. m 3 25 K1.3 8.3.4 Import and place granular fill material where required, compacted to 98% MOD AASHTO Max Dry density (100% if sand), under solid floors, outside landing and ducts. m 3 5 K1.4 8.3.4 50mm thick layer of approved clean builders sand raked smooth under solid floors to receive damp proof sheeting and compact to 100% MOD AASHTO Max Dry density m 3 5 K2 8.1.1.6 Formwork K2.1 8.2.2 Smooth Formwork, including cutting, small angle fillets not exceeding 20mm x 20mm etc., to produce a smooth finish as from a new steel shutter including filling imperfections with cement grout and rubbing down excrescences, etc., to: K2.1.1 Soffits of suspended slabs m 2 120 K2.1.2 Extra-over Item K2.1.1 to form 16mm half round drip channel along roof slab edges m 50 K2.2 8.2.5 Narrow widths up to 300 mm wide including small angle fillets not exceeding 20mm x 20mm to : K2.2.1 Sides of suspended roof slab m 50 K2.2.2 Surface beds m 60 K3 8.1.2.3 PSG 8.1.2 Reinforcement
K3.1 High-Tensile Steel Bars of all diameters t 3 K3.2 8.3.2 High-tensile welded mesh (standard sheets of 6.0 m x 2.4 m) for : K3.2.1 8.3.2 Mesh Ref 617 m 2 230 K3.2.2 8.3.2 Mesh Ref 245 m 2 90 K3.2.3 8.3.2 Mesh Ref 193 m 2 40 K4 8.1.3.3 Concrete K4.1 Strength concrete : 15 MPa / 19 mm to: K4.1.1 8.4.2 50 mm Blinding layer m 5 K4.1.2 Mass concrete where ordered by the Engineer m 15 Carried forward / Total DESCRIPTION UNIT QTY RATE 43 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / K4.2 8.4.3 Strength concrete : 20 MPa / 19 mm to: K4.2.1 Strip footings and landings m 20 K4.3 8.4.3 Strength concrete : 25 MPa / 19 mm to: K4.3.1 Surface bed 170 mm thick m 20 K4.4 8.4.3 Strength concrete : 30 MPa / 19 mm (with 30% PFA) to: K4.4.1 Suspended roof slab m 25 K4.5 8.4.3 Strength concrete : 40 MPa / 19 mm to: K4.5.1 Surface bed 170 mm thick with Degree of Accuracy of 1 m 15 K4.6 8.4.3 Strength concrete : 25 MPa / 13 mm to: K4.6.1 Brickwork cavity infill up to finished floor level m 10 K4.6.1 Brickwork cavity infill above lintols m 2 K4.7 Extra-over Item K3.4.1 for: K4.7.1 Slushing to underside of suspended slab to accept plaster m 90 K4.7.2 Plaster to underside of roof slab m 90 K5 8.4.4 Unformed Surfaces Finishes K5.1 Wood float to suspended roof slab m 120 K5.2 Steel float to surface beds, landings and aprons m 80 K6 Joints 8.5 Construction joints, including sealing and cutting (as per Drawing 408703/006-2) for: K6.1 J oint C (Toggle joint) m 90 K6.2 Movement J oint m 15 K6.3 Two layers ABE 5 mm tempered Masonite placed on top of brickwork prior to casting concrete roof to form slip joint m 60 K7 Rectagrid covers K7.1 Supply and cast into concrete 45 x 45 x 5 angles with 10 mm dia. X 150 mm long split ended lugs welded to angle at 500mm c/c m 60 K7.2 Supply and install RS40 Rectagrid (40mm x 3mm bearer with banding) complete m 2 20 K8 Brickwork K8.1 230 mm wide brickwork - both faces, plastered and painted. Rate to include brickforce at every fourth coarse. (Above floor) m 2 50 K8.2 230 mm wide brickwork to internal trenches - both faces, plastered and painted. Rate to include brickforce at every fourth coarse and 3 x ABE Flintcote to internal face of wall. (Below floor) m 2 20 Carried forward / 44 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / K8.3 230 mm wide brickwork (Engineering bricks) to external cable trench - internal face pointed. Rate to include brickforce at every fourth coarse and 3 x ABE Flintcote to internal face of wall. m 2 510 K8.4 110 mm wide brickwork (Engineering bricks) to external cable trench - both faces pointed. m 2 105 K8.5 270 mm wide cavity wall in stretcher bond with 50mm cavity between the faces, external skin face brick (Iron Spot Satin), internal skin stock, plastered and painted. Rate to include wall ties at 1000 mm c / c every fourth course, all pointing and nosing, 10 MPa mortar and 3 x ABE Flintcote to internal face of wall. (Above floor) m 2 110 K8.6 270 mm wide cavity wall in stretcher bond with 50 mm cavity between the faces, both skins stock, face brick min 3 courses below final ground level, 3 x ABE flintcote on all inner skin brickwork. Rate to include brickforce every course, 10 MPa mortar. (Below floor) m 2 95 K8.7 110mm wide brickwork to internal walls (Provisional) m 2 10 K8.9 Supply and bed on 10 MPA mortar precast concrete lintols for : K8.9.1 110 mm No K8.9.2 160 mm No K8.9 108 mm lintols for duct openings m 10 K8.10 108 mm lintols for door/louvre openings m 20 K8.11 150 mm lintols for door/louvre openings m 20 K8.12 Construct sump complete as shown on Drawing 408703/006-2 Sum - - K9 Waterproofing K9.1 Supply, deliver and apply 4mm TORCHON water proofing membrane (EX ABE) to roof slab m 2 130 K9.2 250 Micron Polyethylene sheet to underside of floor slabs m 2 65 K9.4 Sikaflex-Pro 2HP around doors, louvres and fans internal and external m 100 K9.5 375 micron brickgrip DPC on mortar fillet to 370 external wall at floor level m 45 Carried forward / 45 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / K10 Carpentry and Joinery K10.1 Doors and Frames K10.1.1 Supply and install weatherproof Aluminium - Black powder coated double door as per IDZ spec D 1, 960(W) x 2550mm(H) , with 450mm(H) removable louvre panel, including frame. Rate to include tying in of doorframe and all jointing / nosing required. No 5 K10.1.2 Supply and install weatherproof Aluminium - Black powder coated door as per IDZ spec D 1, 020(W) x 2550mm(H) , with 450mm(H) removable louvre panel, including frame. Rate to include tying in of doorframe and all jointing / nosing required. No 1 K10.1.3 Supply and install 600 x 425mm TROX (code awr +wms) stove enamelled weathererd louvres fixed back to back with nylon insect screen sandwiched between galvanized mesh and rear of louvre screw fixed to 50x50mm sub-frame painted with 3 x coats ABE Flintcote No 6 K10.1.4 Supply, deliver and install Permanent Louvres 1413mm (W) x 1333mm (H),Black powder coated, including Mesh and insect screen. Rate to include tying in and all jointing / nosing required. No 1 K10.1.5 Supply and install 3 lever locksets to external doors. Rate to include all reaming, cutting and sundries. No 5 K11 Painting Prepare and apply one filler coat, one undercoat and two coats "Plascon" acrylic emulsion paint for: (as per specification on Architect Drawings PE 265/141) K11.1 External walls K11.1.1 Plaster Band (Pebble Beach) m 2 30 K11.2 Internal walls K11.2.1 Plastered walls (Oatmeal) m 2 220 K11.2.2 Plastered soffit (White) m 2 90 K12 Ancillary works K12.1 Ducts Supply and installation of "Kabelflex" high density (internal to plant rooms and external in the Site) polyethylene (HDPE) ducts with double wall construction, corrugated outer wall and smooth inner wall finish & couplings as detailed on Drawings 408703/006-1, -2 &-3 K12.1.1 50 mm diameter (black) m 25 K12.1.2 110 mm diameter (black) m 25 K12.1.3 160 mm diameter (black) m 10 Carried forward / 46 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / EXISTING BUILDINGS K13 Painting K13.1 Internal walls Prepare and apply one filler coat, one undercoat and two coats Professional super acrylic matt (Oatmeal) paint to internal walls of (as per Architect specification): K13.1.1 Dewatering Building (Drawing PE 265/311) m 2 470 K13.1.2 New Chlorine Dosing Building (Drawing PE 265/121) m 2 125 K13.1.3 Inlet works Building (Drawing PE 265/803) m 2 300 K13.1.4 Control Room (Drawing PE 265/101) m 2 95 K13.1.5 Blower Room (Drawing PE 265/131) m 2 220 K13.1.6 Guard House (Drawing PE 265/801) m 2 75 K13.1.7 Existing Substation Building m 2 240 K13.1.8 Existing Chlorine Dosing Building (Below Control Room)(Drawing PE 265/302) m 2 175 K13.2 External walls K13.2.1 Prepare and apply as per Architect detail two coats "Wall and All" (Pebble Beach) paint to external walls of: K13.2.2 Existing Gonubie Inlet Works flow monitoring building m 2 15 K13.2.3 Existing Beacon Bay Inlet Works flow monitoring building m 2 15 K14 Tiling K14.1 Supply and fix approved, 1st grade quality, glazed ceramic tiles, to walls as per Architects specification for : K14.1.1 Control Room (Drawing PE265/101) m 2 2 Rate Only K14.1.2 Guard House (Drawing PE265/801) m 2 2 Rate Only K14.2 Supply and fix approved, 1st grade quality, glazed ceramic tiles, to floors as per Architects specification for : K14.2.1 Control Room (Drawing PE265/101) m 2 40 K14.2.2 Guard House (Drawing PE265/801) m 2 20 Carried forward / 47 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES ITEM PAY No REF Total DESCRIPTION UNIT QTY RATE Brought forward / K15 Miscellaneous Cut holes into existing 270mm cavity brickwork and make good for : K15.1 400 mm x 400 mm K15.1.1 Dewatering Building No 2 K15.1.2 Blower Room No 3 K15.2 500 mm x 500 mm K15.2.1 Blower Room No 3 TOTAL SECTION K: Carried to Summary 48 Section K - Building Works CONTRACT No.BCC/DES/MIG/1078/2009 BILL OF QUANTITIES SECTION DESCRIPTION AMOUNT A Preliminary and General R B Earthworks R C Water Reticulation R D Sewer Reticulation R E Stormwater Reticulation R F Cable Ducts R G Roadworks R H Concrete Works R I Mechanical Works R J Pumpstation Pipework R K Building Works R R Signed : . on behalf of : . Date : . SUMMARY OF CIVIL SCHEDULE OF QUANTITIES TOTAL OF PRICED ITEMS Carried to Main Summary Page 49 Summary