Haul Trucks
Haul Trucks
Haul Trucks
= + = + =
= + =
19
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 36
Figure 1
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 37
BALANCING THE CAPACITIES OF BALANCING THE CAPACITIES OF
HAULING UNITS WITH HAULING UNITS WITH
EXCAVATOR SIZE EXCAVATOR SIZE
When loading with hoes, shovels. draglines, or belt When loading with hoes, shovels. draglines, or belt
loaders, it is desirable to use haul units whose loaders, it is desirable to use haul units whose
capacities balance the output of the excavator. capacities balance the output of the excavator.
Factors which will affect the production rate and Factors which will affect the production rate and
the cost of handling earth: the cost of handling earth:
1. Advantages of using small trucks compared with large
trucks
2. Disadvantages of using small trucks compared with large
trucks
3. Advantages of using large trucks compared with small
trucks
4. Disadvantages of using large trucks compared with small
trucks
20
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 38
USING SMALL TRUCKS COMPARED USING SMALL TRUCKS COMPARED
WITH LARGE TRUCKS WITH LARGE TRUCKS
Advantages: Advantages:
1) They are more flexible in
maneuvering, which may be an
advantage on short hauls.
2) They may have higher speeds.
3) There is less loss in production when
one truck in a fleet breaks down.
4) It is easier to balance the number of
trucks with the output of the
excavator, which will reduce the time
lost by the trucks or the excavator.
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 39
USING SMALL TRUCKS COMPARED USING SMALL TRUCKS COMPARED
WITH LARGE TRUCKS WITH LARGE TRUCKS
Disadvantages: Disadvantages:
1) A small truck is more difficult for the excavator to
load owing to the small target for depositing the
bucket load.
2) More total spotting time is lost in positioning the
trucks because of the larger number required.
3) More drivers are required to haul a given output of
material.
4) The greater number of trucks increases the danger of
units bunching at the pit, along the haul road, or at
the dump,
5) The greater number of trucks required may increase
the total investment in hauling equipment, with more
expensive maintenance and repairs, and more parts
to stock.
21
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 40
USING LARGE TRUCKS COMPARED USING LARGE TRUCKS COMPARED
WITH SMALL TRUCKS WITH SMALL TRUCKS
Advantages: Advantages:
1) Fewer trucks are required, which may reduce the
total investment in hauling units and the cost of
maintenance and repairs.
2) Fewer drivers are required.
3) The smaller number of trucks facilitates
synchronizing the equipment and reduces the danger
of bunching by the trucks. This is especially true for
long hauls.
4) There are fewer trucks to maintain and repair and
fewer parts to stock.
5) The engines ordinarily use cheaper fuels, i.e.,
gasoline versus diesel. but this must be based on
fuel prices at the specific project location.
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 41
USING LARGE TRUCKS COMPARED USING LARGE TRUCKS COMPARED
WITH SMALL TRUCKS WITH SMALL TRUCKS
Disadvantages: Disadvantages:
1) The cost of truck time at loading is greater,
especially with small excavators.
2) The heavier loads may cause more damage
to the haul roads thus increasing the cost of
mechanical maintenance to the trucks and
requiring more support equipment for
maintenance of the haul road.
3) It is more difficult to balance the number of
trucks with the output of the excavator.
4) Repair parts may be more difficult to obtain.
5) The largest sizes may not be permitted to
haul on highways.
22
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 42
TRUCK
PRODUCTION
HAUL
RETURN
LOAD
DUMP
A
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 43
TRUCK PRODUCTION
TRUCK PRODUCTION
STEP 1: BUCKET LOADS STEP 1: BUCKET LOADS
Number of bucket loads required to fill Number of bucket loads required to fill
the truck. the truck.
Bucket loads
Truck capacity
Loader Bucket capacity
=
Bucket loads must be an integer
number.
23
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 44
MATCH THE LOADER
TO THE TRUCK
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 45
BUCKET
CAPACITY
24
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 46
WEIGHT LIMIT
Check load weight against
gravimetric capacity of the haul
unit.
Max. gross weight 150,000 lb
Operating weight (empty) 68,900 lb
Therefore the max load is 81,100 lb
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 47
WEIGHT LIMIT
Check load weight against
gravimetric capacity
Note the difference. Sideboards
25
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 48
WEIGHT
LIMIT
Check load
weight against
gravimetric
capacity of the
haul unit.
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 49
TRUCK PRODUCTION
TRUCK PRODUCTION
STEP 2: LOAD TIME STEP 2: LOAD TIME
LOAD TIME =
Excavator cycle time
No. of bucket loads
26
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 50
STEP 2
LOAD TIME
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 51
TRUCK PRODUCTION
TRUCK PRODUCTION
STEP 3: HAUL TIME STEP 3: HAUL TIME
HAUL TIME
HAUL DISTANCE (FT)
88 HAUL SPEED
=
27
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 52
TRUCK PRODUCTION
TRUCK PRODUCTION
STEP 4: RETURN TIME STEP 4: RETURN TIME
RETURN TIME
RETURN DISTANCE (FT)
88 HAUL SPEED
=
Practical Exercise
Practical Exercise
(Truck Production)
(Truck Production)
Ten 25 ton/18 cy rear dump
trucks with low pressure tires
are available to haul a rock
dirt/gravel mixture. The
wheel loader being used has a
4.25 cy bucket.
38
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 74
Example 2 (contd)
Example 2 (contd)
The haul and return, over
poorly maintained earth, is 3
miles. It is a down hill grade of
1.25% going to the dump area.
Net truck weight is 36,860 lb.
Working hour efficiency is 55
minutes.
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 75
STEP 1 BUCKET LOADS
NUMBER OF BUCKET LOADS
REQUIRED TO FILL THE TRUCK.
Truck capacity = 18 cy
Dirt/gravel mixture
Fill Factor wheel loader (Table 8.6) 100-
120%, use average 110%
Loader bucket capacity = 4.25 X 1.1
= 4.675 cy
Example 2 (contd)
39
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 76
Example 2 (contd)
STEP 1 BUCKET LOADS
NUMBER OF BUCKET LOADS
REQUIRED TO FILL THE TRUCK.
Bucket loads
18
4.675
3.85 =
Bucket loads must be an integer No.
Therefore use either
3 or 4 bucket loads.
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 77
Example 2 (contd)
STEP 1 BUCKET LOADS
If 3 bucket loads:
Truck volume = 3 X 4.675
= 14 LCY
If 4 bucket loads:
Truck volume = 18 LCY
and the excess spills off.
40
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 78
Example 2 (contd)
STEP 1 BUCKET LOADS
Check load weight against
gravimetric capacity of truck.
Dirt/gravel mixture
Table 4.3
2,600 lb/LCY
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 79
Example 2 (contd)
STEP 1 CHECK LOAD
WEIGHT
3 bucket load:
14 LCY
2,600
2,000
18.2 tn 25 tn ok =
4 bucket load:
18 LCY
2,600
2,000
23.4 tn 25 tn ok =
41
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 80
Example 2 (contd)
STEP 2 LOAD TIME
LOAD TIME =
Bucket cycle time X
No. of bucket loads
4.25 cy bucket
Table 8.9
Bucket cycle time 30 - 33 sec
use average 31.5 sec
(0.524 min)
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 81
Example 2 (contd)
STEP 2 LOAD TIME
3 bucket load:
3 X 0.525 = 1.58 min.
4 bucket load:
4 X 0.525 = 2.10 min.
42
CHAPTER 10. TRUCKS AND HAULING EQUIPMENT
ENCE 420 Assakkaf
Slide No. 82
Example 2 (contd)
STEP 3 HAUL TIME
HAUL TIME
3 miles 5,280 ft / mile
88 HAUL SPEED
=
DUMP
1.25% GRADE