Steam Trapping

an overview
mechanical
sol ut i ons
2 3
Steam trapping solutions
When you choose Spirax Sarco you are investing in more than just a
steam trap. Our un-matched expertise in steam allows us to advise our
customers of the right solution for your needs, while also being able to
support you through installation and operation.
The team you want on your side
Our global network of specialist engineers are able to provide you with the level of support that you need, whether its occasional
advice or complete project management. As Spirax Sarco is present in over 100 countries worldwide, you can be sure that we will be
able to support you locally and in person.
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STEAM TRAP OVERVI EW
Service solutions matched to your needs
Working in partnership to deliver a cleaner more effcient future Our aim is to reduce
your total cost of ownership through improved effciency of your steam system.
It has been evident in recent years that our customers requirements have changed
due to the signifcant increase in fuel cost and environmental issues. In addition,
many of our customers have been forced to make cost cutting exercises resulting in
the reduction of maintenance teams and loss of steam engineering experience. This
is where our Steam System Services have evolved to support you, by helping you
to maintain performance and reduce costs, by working alongside your maintenance
teams to improve and sustain your plants effciency. Spirax Sarco offers steam system
audits, steam trap surveys, and turnkey steam trap replacements for its customers.
High performance, high quality
Our comprehensive product range covers the entire steam and condensate loop, so you
can avoid sourcing multiple suppliers. With Spirax Sarco you can be assured that products
will integrate seamlessly, spares are readily available and servicing will be straightforward.
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STEAM TRAP OVERVI EW
The purpose of a steam trap is to discharge condensate while retaining
live steam in the system
There is no such thing as a universal steam trap!
Steam traps are a critical part of the steam and condensate loop. Selecting an incorrect steam trap for an application, or not taking
into account the load on start-up and during running conditions may have a major impact on your process effciency, energy costs,
and have safety implications.
Each steam application has its own requirements - it is impossible to meet all needs with just one type of steam trap.
For example: condensate must be removed promptly from a steam plant where maximum heat transfer is sought at all times. The
presence of excess condensate in an item of heat transfer equipment will reduce its effciency, preventing it from achieving its
maximum rated output and may also reduce its service life.
However, in other applications, it may be required to hold back the condensate to extract some of its heat and thus save on steam.
Furthermore, by discharging condensate well below steam temperature, fash steam losses can be reduced or avoided altogether.
Mechanical traps are operated by changes
in fuid density
Mechanical steam traps discharge condensate at steam temperature. This makes
them the frst choice for process applications where the rate of heat transfer is
high for a given heat transfer area, such as heat exchanger application.
Thermo-Dynamic

traps are operated by

changes in fuid dynamics
Thermodynamic steam traps are compact, simple, lightweight and not affected
by waterhammer or vibration. Thermodynamic traps discharge condensate
close to steam saturation temperature. This makes them the frst choice for
steam mains drainage and critical tracing.
Thermostatic traps are operated by
variations in fuid temperature
Thermostatic steam traps do not open until the condensate temperature has
dropped below steam saturation temperature. These traps are widely used in
applications where it is acceptable to utilize some of the sensible heat in the
condensate and reduce fash steam losses, such as non-critical tracing.
Steam Trap
Operation
Thermo-Dynamic

Mechanical Thermostatic
Steam
Trap
Types
Thermo-Dynamic

Float &
Thermostatic
Inverted
Bucket
Balanced
Pressure
Bimetallic Liquid
Expansion
Main
Features
Robust design giving
excellent resistance
to waterhammer and
vibration.
Positive discharge
with tight shut-off.
Discharge
condensate close to
steam saturation
temperature.
Easy to test.
Wide operating
range.
High capacity.
Excellent air
venting
capabilities.
Continuous
discharge of
condensate at
saturation for
maximum heat
transfer.
Will not
back-up with
condensate.
100% turndown
pressure and flow
High capacity.
Robust design.
Near
continuous
discharge of
condensate.
Minimal
back-up of
condensate.
On/Off cycle,
easy to test.
Utilizes
sensible heat
in the
condensate,
reducing flash
steam losses,
which saves
energy.
Excellent air
venting
properties for
quick start-up.
Utilizes
sensible heat
in the
condensate,
reducing flash
steam losses,
which saves
energy.
Excellent air
venting
properties for
quick start-up.
Utilizes
sensible heat
in the
condensate,
reducing flash
steam losses,
which saves
energy.
Discharge
<212F
adjustable
Typical
Applications
Mains drainage and all
tracing applications.
Some process
applications with light
loads such as small
presses and cylinders.
Temperature /
pressure
controlled
applications with
fluctuating loads,
heat exchanger
coils, kettles.
Constant
pressure,
constant load
applications.
Where
condensate
back-up can be
tolerated or is
required to
remove excess
enthalpy,
e.g. sterilizers
and non-critical
tracing.
Where
condensate
back-up can be
tolerated or is
required in order
to remove excess
enthalpy, e.g.
non-critical
tracing.
Non critical
temperature
control freeze
protection
Size " 1" " 4" " 2" " 1" " 4" "
3
/4
Maximum
Body
Pressure
Rating
3625 psig 1450 psig 910 psig 580 psig 6090 psig 300 psig
Maximum
Operating
Pressure
3625 psig 1160 psig 900 psig 464 psig 3045 psig 300 psig
6 7
Universal quick ft steam trap connectors and compact universal steam
trap stations for use with all style steam traps
Where time is of essence, the use of universal connectors and compact universal trap stations allows rapid change out of steam traps,
reduced space requirement and a smaller carbon footprint versus the old conventional steam trap stations.
Pipeline swivel connector options
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STEAM TRAP OVERVI EW
UNI VERSAL CONNECTORS
Universal Connector Options
Model Connection Flow Pattern Body Material
Pressure
(PSIG)
" " 1"
Blow Down
Valve Option
Left Hand
Option
Strainer
Straight Universal
Connector
NPT, SW
Inline All
Directions
Cast Stainless Steel
or Cast Steel
600 No N/A No
Universal Strainer
Connector
Inline Down
and Horizontal
600 Yes
Yes Yes
IPC20 & IPC21
SPIRA-tec

Sensor
Inline
Horizontal
464 No
USTS II
Inline
Horizontal
Cast Stainless Steel
650
Standard
USTS II
Inline
Horizontal
650
Note trap must connect to a universal connector of your choice
Universal Steam Traps
Model Trap Style Body Material Pressure (PSIG)
Integral Strainer in
Trap
UTD52L
Thermo-Dynamic

Cast
Stainless
Steel
450
No UTD52L-HP 300-600
UTD52H 450
UTD52SL
450 Standard
UTD52SH
UFT32
Float &
Thermostatic
Stainless
Steel
Multiple operating
pressure ranges
up to 465 PSIG
No
UIB30
Inverted
Bucket
Multiple operating
pressure ranges
up to 435 PSIG
UIB30H
Multiple operating
pressure ranges
up to 435 PSIG
Note trap must connect to a universal connector of your choice. When used with strainer connector or USTS all trap above will have integral strainer.
Model Trap Style
Degree of
Subcool F
Material
Pressure
(PSIG)
Integral
Strainer
UBP32 standard capsule (STD)
Balanced
Pressure
Thermostatic
22
Stainless Steel 464 Standard UBP32 near to steam capsule (NTS) 11
UBP32 sub cooling capsule (SUB) 43
Note trap must connect to a universal connector of your choice
Model Trap Style
Degree of
Subcool F
Body Material
Pressure
(PSIG)
Minimum Operating Differential
(PSIG)
USM21 -1 Bimetallic 18
Stainless Steel 300
73
USM21 -3 Bimetallic 54 29
USM21 -5 Bimetallic 90 8
USM21 -7 Bimetallic 126 2
Note trap must connect to a universal connector of you choice
User Benefits
The Swivel connector design does just
what the name implies. The trap can be
positioned to give maximum service life
regardless of the piping confguration.
The Swivel connector, once installed,
becomes part of the pipeline. Service is
made quickly and easily by the two-bolt
connection.
An integral strainer or complete trap
station can be utilized to reduce size and
space requirements.
Integral blow down valves available to
clean the strainer screen and to
depressurize the trap for maintenance.
Ability to change steam trap styles using
the same universal connector.
Straight in line connector
Strainer connector with optional blowdown
valve
Strainer connector with SPIRA-tec

sensor
USTS II steam trap station
USTS II steam trap station with isolation
valve handles
8 9
The worlds FIRST Thermo-Dynamic

disc trap is still the worlds BEST

The Thermo-Dynamic

disc trap is one of the most popular steam traps on the market today. The cost effective, compact design
makes the TD ideal for drainage of steam mains, steam tracing lines, and small process steady state equipment where size, as well
effcient operation are important.
Discharge from the TD is close to steam temperature; therefore, the steam space is kept free from condensate. The tight shut-off
the TD prevents valuable steam from being wasted. These factors combine to optimize the steam system effciency. Maintaining a
small carbon footprint.
How Thermo-Dynamic

Steam Traps work

On start-up incoming pressure raises the disc and cool condensate, plus
air, is discharged (A). Hot condensate fowing through the trap releases
fash steam. High velocity fash steam creates a low-pressure area under
the disc draws the disc toward the seat. (B). At the same time there is a
pressure build-up of fash steam in the chamber above the disc which forces
it down against the seats on the inner ring and closes the inlet port. The
disc also seats on the outer ring and traps the fash steam pressure in the
chamber (C). Pressure in the chamber is decreases by the condensation of
the fash steam from the cooler condensate collecting at the trap inlet and
the disc is raised open the trap to discharge condensate. The cycle is then
repeated (D).
A
B
C
D
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STEAM TRAP OVERVI EW
THERMO- DYNAMI C

STEAM TRAPS
User Benefits
Condensate is discharged close to
steam temperature at all operating
pressures. Withstands superheat,
waterhammer, freezing, corrosive
condensate and vibration.
Only one moving part a stainless
steel disc hardened for long life.
Blast discharge with clean, tight shutoff
audible click as the disc seats
Performance is easily checked.
Single piece stainless steel body
eliminates internal gaskets and leak
paths.
Will work in any orientation. Available in
swivel connector confguration for best
orientation and simplifed maintenance.
Thermo-Dynamic

Steam Traps
Model Connection
Flow
Pattern
Body
Material
Pressure
(PSIG)
3
/8
" " " 1" Integral Strainer Blowdown Valve
TD52*
NPT
Inline
Horizontal
Stainless
Steel
600
No N/A
TDT 150
TDC 600
TD42 600 Standard Optional
TD62LM SW, NPT
ANSI 300
ANSI 600
Alloy
Steel
900
Standard
Optional NPT and
SW Only
TD62M 900
TD120
SW, BW
ANSI 1500
Forged
Alloy
Steel
3,625 Standard N/A
* L version low capacity available " and " sizes
Cool Blue Series Steam Trap
Pressures 300 PSIG or less
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STEAM TRAP OVERVI EW
MECHANI CAL
User Benefits
Immediate condensate discharge with
clean, tight shut-off. No back-up of
condensate ensures maximum plant
effciency and heat output to the process.
Works effciently on both heavy and light
loads with no passage of live steam.
Not affected by wide and sudden
fuctuations of pressure or fow rate.
Infnite turndown ratio.
Stainless steel internals that can
tolerate corrosive condensate.
Integral air vent to ensure rapid
warm-up of plant.
Robust construction to guarantee long
life against waterhammer and vibration.
Float & Thermostatic Steam Traps
Float & Thermostatic mechanical steam traps have an integral air vent as standard and the options of a manually adjustable needle
valve (SLR - steam lock release mechanism) and drain cock tapping. The FT range is adaptable to all applications where ball foat
traps are recommended and instantaneous removal of condensate is required.
How a foat & thermostatic steam trap
works
On start-up a thermostatic air vent allows air to bypass the main valve (1)
which would otherwise be unable to escape (a condition known as air-
binding).
As soon as condensate reaches the trap, the foat is raised and the lever
mechanism opens the main valve (2). Hot condensate closes the air vent but
continues to fow through the main valve. When steam arrives the foat drops
and closes off the main valve, which remains at all times below the water
level, ensuring that live steam cannot be passed.
In syphon dip pipes draining rotating cylinders or long drain lines, a steam
pocket may form which can prevent condensate from reaching the trap (a
condition known as steam locking). A manually adjustable needle valve
(SLR - steam lock release mechanism) should be specifed to bleed away
the steam (3).
1 2 3
Float and Thermostatic Steam Traps FT, FTI, FTB
Model Connection Flow Pattern Body Material Pressure (PSIG)
Connection Sizes
" " 1" 1" 1" 2" 2"
FT-15
NPT
Parallel
Cast Iron
15
FT-30 30
FT-75 75
FT-125 125
FT-150 150
FT-200 200
FTI-15
Inline
Horizontal
15
FTI-30 30
FTI-75 75
FTI-125 125
FTI-200 200
FTB-20
Parallel
20
FTB-30 30
FTB-50 50
FTB-125 125
FTB-125 NPT or SW Cast Steel 125
FTB-175 NPT Cast Iron 175
FTB-200 NPT Cast Iron 200
FTB-200 NPT or SW Cast Steel 200
FT-150
NPT Cast Iron
150
FT-200 200
Float and Thermostatic Steam Trap IFT14, FT14, FT14HC FTS-14,
FTS-150 and FTS-300
Model Connection Flow Pattern Body Material Pressure (PSIG) " " 1" 1" 2"
IFT-4.5
NPT
Inline Horizontal
Ductile Iron
65
IFT-10 145
IFT-14 200
FT14HC-4.5
NPT
65
FT14HC-10 145
FT14HC-14 200
FT14-4.5
NPT Cast Iron
65
FT14-10 145
FT14-14 200
FTS14-4.5
NPT, SW,
Tri-Clamp
Stainless Steel
125
FTS14-10 175
FTS14-14 200
FTS-150H
NPT, SW
Inline Horizontal
150
"
FTS-300H 300
FTS-150V Inline Vertical
Down
150
FTS-300V 300
12 13
Float and Thermostatic Steam Traps FT450
Model Connection Flow Pattern Body Material
Pressure
(PSIG)
" 1" 1" 2" 3" 4"
FT450-4.5
NPT, SW,
ANSI 150,
ANSI 300
Inline
Horizontal
Cast Steel
65
FT450-10 145
FT450-14 200
FT450-21 300
FT450-32 450
FT450
SW
and
Flanged
Inline
Horizontal
Cast Steel 450
Float and Thermostatic Steam Traps FT46
Model Connection Flow Pattern Body Material
Pressure
(PSIG)
1" 1" 2"
FT46-4.5
ANSI 150,
ANSI 300
Inline Horizontal Cast Stainless Steel
65
FT46-10 145
FT46-14 200
FT46-21 300
Model Connection Flow Pattern Body Material
Pressure
(PSIG)
1- 2
FTC80-45
SW,
ANSI 600
Inline Horizontal Cast Carbon Steel
652
FTC80-62 900
FTC80-80 1160
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STEAM TRAP OVERVI EW
MECHANI CAL
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STEAM TRAP OVERVI EW
MECHANI CAL STEAM TRAPS
Inverted bucket steam traps
Spirax Sarco inverted bucket steam traps employ a simple and well-proven principle, which relies on the difference in density
between steam (a vapor) and condensate (a liquid). They have a robust design and incorporate a simple density sensitive bucket
and lever mechanism.
How an inverted bucket steam trap works
1. As condensate reaches the trap it forms a
waterseal inside the body. The weight of the
bucket keeps the valve off its seat. Condensate
can then fow around the bottom of the bucket
and out of the trap.
2. When steam enters the underside of the bucket
it gives it buoyancy and the bucket rises. The
bucket which is connected to the lever arm
closes the valve.
3. The bucket will lose its buoyancy as the cooler
condensate enters the trap and steam in the
bucket condenses. Once this happens the
weight of the bucket will pull the valve off its seat
and the cycle is then repeated. In operation a
small amount of live steam is used through the
vent hole.
4. Any air reaching the trap will also give the
bucket buoyancy and close the valve preventing
condensate fow. The small vent hole positioned
at the top of the bucket will bleed air into the top
of the trap. Because the vent hole at the top of
the bucket is small in diameter it will vent air
very slowly. Consequently a separate external
air vent may therefore be required to ensure
quick and effective start-up.
User Benefits:
Near continuous condensate discharge
with tight shut-off. Minimal back-up of
condensate ensures maximum plant
effciency.
Simple and robust construction to
guarantee long life against
waterhammer and vibration.
Stainless steel internals are attached to
the cover for ease of maintenance.
Integral strainer (B-Series and HM34
models only).
Inverted Bucket Cast Iron Steam Traps
Connections
Flow
Pattern
Body
Material
Pressure
(PSIG)
Model and Pipe Size
Strainer Option
Available
Integral Air
Vent "
B1H
"
B1H
"
B2
1"
B3
1"
B4
2"
B5
NPT
Inline
Horizontal
Cast Iron
"
B12H
"
B12H
"
B22
1"
B32
1"
B42
2"
B52
Yes B_2 Only
15
30
75
125
180
250
NPT
Inline
Vertical
Multiple
operating
pressure
ranges up
to 250 psig
211 212 213 215 216 No No
Note for strainer option add S after model. Example B1HS-125 or B32S-180
Inverted Bucket Carbon Steel Steam Traps HM Series
Connections Flow Pattern Body Material Pressure (PSIG)
Model and Pipe Size
Strainer Option
Available
" " 1" 1" 2"
NPT, SW Inline Horizontal Cast Steel
Multiple operating
pressure ranges up
to 464 psig
HM34 HM34 HM34 Standard
ANSI 600
Inline
Vertical Up
Forged Steel
Multiple operating
pressure ranges up
to 600 psig
621 622 623 625 626
No
Multiple operating
pressure ranges up
to 900 psig
921 922 923 925 926
Inverted Bucket Stainless Steel Sealed Traps SIB30, SIB30H and SIB45
Model Connections Flow Pattern Material Pressure (PSIG) " "
SIB 30 and
SIB30H
NPT, SW
Inline
Horizontal
Stainless Steel
Multiple operating
pressure ranges up to
435 psig

SIB45
Multiple operating
pressure ranges up to
652 psig

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STEAM TRAP OVERVI EW
THERMOSTATI C STEAM TRAPS
Balanced pressure thermostatic steam traps
Spirax Sarco has been manufacturing balanced pressure thermostatic steam traps for over 100 years. Continuous investment in
product development has resulted in steam trap design evolution, which leads the world.
How a balanced pressure thermostatic
1 2 3
steam trap works
On start-up, cold air and condensate enter the trap. As the capsule is also
cold, the valve is open and the air and condensate are discharged (1).
The capsule warms up as the condensate approaches steam temperature. Its
liquid flling boils, and the resultant vapor pressure acting on the diaphragms
pushes the valve head towards the seat (2), fully closing at the selected
discharge temperature before any steam reaches the trap.
As the condensate within the trap cools, the vapor flling condenses and the
internal capsule pressure falls. The valve reopens, discharges condensate
and the cycle repeats (3).
Balanced Pressure Thermostatic Brass, Bronze, Cast Iron, Forged Steel Steam Traps
Model Connections Flow Pattern Body Material
Pressure
(PSIG)
" " 1"
Blow Down Valve
Option
Strainer
RTA
NPT
Union Inlet
Angle
Forged
Brass
125

No
N/A
RTH
NPT
Union Inlet
Straightway
RTV
NPT
Union
Vertical
Cast
Bronze

T-250
NPT
Angle
Cast
Iron
250

T-250
Inline
Horizontal

BPC32
NPT, SW,
ANSI 150
ANSI 300
Inline
Horizontal
Carbon
Steel
465

Standard
BPC32Y Yes
TM600,
TM600L
NPT Angle Ductile Iron 600 No N/A
TM600N NPT, SW
Inline
Horizontal
Cast
Steel
600 No Standard
Balanced Pressure Thermostatic Stainless Steel Steam Traps
Model Connections Flow Pattern Body Material Pressure (PSIG) "
3
/8" " " 1" Strainer
TSS300
NPT
Vertical
or
Horizontal
Stainless steel
300 Optional
DTS300
MST21 &
MST21H
NPT 300
Standard
SBC30LC NPT 435
User Benefits:
Condensate is discharged at below
steam saturation temperature, utilising
sensible heat in the condensate and
reducing fash steam losses.
Automatically discharges air and other
incondensable gases to aid rapid
warm-up of plant.
It automatically adjusts itself to
variations of steam pressure up to its
maximum operating pressure and can
tolerate superheat up to limits shown for
each trap model.
Discharge temperature set by capsule
selection no requirement to adjust on site.
Patented design of capsule manufactured
using advanced technology to exacting
quality standards.
All stainless steel internals extend
working life and reduces trap
maintenance.
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STEAM TRAP OVERVI EW
THERMOSTATI C STEAM TRAPS
Bimetallic thermostatic steam traps
Spirax Sarco has been manufacturing bimetallic thermostatic steam traps for over 40 years. Bimetallic thermostatic steam traps are
primarily used to control the release of condensate so that its sensible heat can be utilised and energy losses caused by fash steam
on discharge reduced. These factors are all important in todays energy conscious world.
How a bimetallic thermostatic steam trap
works
On start-up, the bimetallic element is relaxed and the valve is open.
Cooled condensate, plus air, is immediately discharged (1).
Hot condensate fowing through the trap heats the bimetallic element
causing it to pull the valve towards the seat (2).
As the hot condensate is discharged and approaches steam saturation
temperature the bimetallic element closes the valve (3). When there is
no fow through the trap the condensate surrounding the element cools
causing it to relax and the upstream pressure opens the valve. Condensate
is discharged and the cycle repeats.
1 2 3
User Benefits:
Condensate is discharged at below
steam saturation temperature, utilising
sensible heat in the condensate and
reducing fash steam losses.
Automatically discharges air and other
incondensable gases to aid rapid
warm-up of plant.
The bimetal elements can work over a
wide range of steam pressures without
any need for on-site adjustment.
Patented design of bimetallic element.
Resistant to waterhammer and freezing.
The SMC32 series has a two bolt cover
design for ease of maintenance.
Bimetal traps can work on super heated
steam and be used as air vents on
superheat applications.
Bimetallic Thermostatic Carbon and Alloy Steel Steam Traps
SM & HP Series
Model Connections Flow Pattern Body Material Pressure (PSIG) " " 1" Strainer
SMC32
NPT, SW,
ANSI 150
ANSI 300
Horizontal
or
Vertical
Carbon Steel 465
Standard
SMC32Y
HP45
NPT, SW
ANSI 600
Horizontal Carbon Steel 652
HP80
SW, BW Horizontal Alloy Steel
1160
HP100 1450
HP150 2175
HP210 3045
The liquid expansion trap was Spirax Sarcos original steam trap back in 1910. Unlike conventional steam traps which discharge
condensate close to saturation liquid expansion trap discharge at temperatures below 212 F and in many cases are adjustable.
They either use a liquid flled bellows or a wax flled capsule for actuating the valve head. This specialized type of trap is often used
for freeze protection of steam, water, or condensate lines. The adjustable units can be used for temperature control of storage
tanks, kettles, and vats. They are very effcient since they allow for the use sensible as well latent heat from the steam.
Liquid Expansion Cast Iron, Bronze, and Stainless Steel Traps
Model Connections Flow Pattern Body Material Pressure (PSIG) " "
Adjustable
Temperature
Temperature Setting
Ranges F
CL-6
NPT Horizontal Cast Iron
125

YES
170-212
145-195
110-160
75-125
CH-6 300 YES
No 8 NPT Horizontal Bronze 250 YES 140-212
Freezton III NPT Vertical Stainless Steel 200 NO 32-40
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STEAM TRAP OVERVI EW
THERMOSTATI C STEAM TRAPS
Sanitary steam traps
Clean Steam is high purity steam that is sterile and pryogen free. It is used by many industries including Hospitals, Pharmaceutical,
Biotechnical, Electronics, Food, Beverage and Cosmetics.
Developed specifcally for clean steam
and sanitary applications
Spirax Sarco offers a comprehensive range of thermodynamic and
thermostatic clean steam traps developed specifcally for clean steam and
sanitary applications. Manufactured from 316L stainless steel materials,
Thermostatic and Thermo-Dynamic traps can be supplied with a wide
range of end connections for use in either tubing or piping systems. For
required clean-ability, the Model BT6-B is a repairable trap and uses a
sanitary body clamp, while the BTM7 is a bolted repairable trap. The
Model BTS7 is sealed and non-repairable.

Sanitary Thermostatic Traps:
Thermostatic sanitary steam traps are most widely used in process
applications, as they can be designed to be free draining and operate
close to steam temperature at any given pressure. A large orifce helps
eliminate the possibility of fouling, while minimal condensate retention
and excellent air venting capabilities ensure rapid heat-up and optimum
sterilization.
Sanitary Thermo-Dynamic Traps:
Thermo-Dynamic traps are more suited to constant pressure
applications, where small amounts of uncontaminated condensate are
present, such as in steam main drainage applications.
Spirax Sarco has a sanitary clean steam trap available for use in both
Clean Steam and Process Systems.
User Benefits:
Stainless steel with high-quality surface
fnish and FDA and USP class VI
compliant seals.
The BT6-BL is suitable for main drainage
applications with low condensate loads.
The BT6-BH is a high capacity sanitary
steam trap with high condensate and
cold-water handling capacities. This
ensures minimum back-up at start-up.
Minimal risk of microbiological growth
and high degree of corrosion resistance.
Superior capsule performance means that
condensate is discharged at temperatures
approaching steam saturation temperature.
This means cooling leg height can be kept
to a minimum.
Products are fully self-draining, which
reduces the risk of microbiological growth.
Sanitary Stainless Steel Steam Trap
Model Connections Flow Pattern Body Material
Pressure
(PSIG)
"
3
/8" " " 1" 1"
BT6-BL
Sanitary
Clamp
Vertical
Stainless
Steel 316L
87
BT6-BH
Horizontal
BT6
Sanitary
Clamp
Parallel
Horizontal
100
BTM7
Sanitary
Clamp, Tube,
or NPT
Vertical 100
BTS7.1
Sanitary
Clamp
Vertical 100
BTS7 NPT or Tube Vertical 100
BTD52L NPT or Tube Horizontal 150
22 23
User Benefits:
Immediate indication of correct operation,
trap waterlogged or trap leaking steam.
Trap status indicated by colored lights - no
skilled labor needed.
Separate chambers or integral sensor
options to suit all steam trap system
applications.
Compatible with BEMS/EMS/SCADA
system for effcient system monitoring.
Reduced energy losses and improved
system effciency leading to increased
profts.
Remote test points allow inaccessible traps
to be monitored during trap surveys.
spiraxsarco.com/us
STEAM TRAP OVERVI EW
SPI RA- t ec

STEAM TRAP MONI TORI NG SYSTEM

Ignoring leaking steam traps costs money. The answer is an effective
monitoring procedure...SPIRA-tec

In order to reduce fuel costs, emission surcharges, and maximize process effciency, it is important that four simple measures are
taken:
Steam trap failures are identifed soon after they occur.
Steam trap failures are identifed correctly - without proper means, it is
easier to wrongly identify a working trap than correctly identify a faulty
one.
Steam trap failures are corrected as soon as they are identifed.
The monitoring system can meet the above three criteria, accurately,
repeatedly, and continuously.
There are many types of steam trap monitoring devices. Only one satisfes all
four of the above considerations. It is permanently ftted, constantly guarding
against leaks and waterlogging and giving an immediate and correct response
to fault conditions. The right solution is SPIRA-tec

.
How does the Spiratec system work?
The hub of the SPIRA-tec

system is a sensor capable of distinguishing

between steam and condensate. It can be part of a trap or a separate chamber.
If the steam trap is operating correctly, the sensor will be immersed in hot
condensate. If the steam trap is leaking, it will be immersed in steam. If the
steam trap is blocked, it will be immersed in cool condensate. As the sensor
is permanently ftted in the heart of the trap, it is continually alert to any trap
malfunction. Faults can be identifed manually or automatically, and locally or
remotely. Whatever method suits your system, nothing could be simpler, more
foolproof or cost effective.
3
OK
Sensor in hot condensate
Leaking
Sensor in steam
Blocked
Sensor in cool condensate
Trap Failed Trap Failed
SPIRA-tec

System Monitors
Model
Sensor Type
Compatibility
Power Requirement Monitor Capability
External Connection For
Building Management Systems
Type 30
Hand
Held
SSL1 9 Volt Battery Steam loss only None
R1C SSL1, WLS1 24 Volt DC
Steam loss or steam loss and
water logging combined
EMS/BMS SCADA
R16C
SSL1, WLS1 with
diode pack
96-240 volt AC or
24 volt AC
Steam loss or steam loss and
water logging combined
Master switch
open or closed circuit.
Stainless Steel Universal Connectors With SPIRA-tec

Model Connection
Monitor Type
Compatibility
Pressure
(PSIG)
" " 1"
Sensor
Capability
Connection
Wire
IPC20 with SSL1
NPT,
SW
Type 30, R16C,
R1C
464

Steam
loss only
Requires
connection
cable
PT1, PT2,
PT3 with
WLS1 and
R16C
IPC21 with SSL1
Type 30, R16C,
R1C

IPC20 with WLS1
R1C

Steam
loss and water
logging
IPC21 with WLS1
IPC20 with WLS1
with diode pack
R16C

IPC21 with WLS1
with diode pack

Sensor Chamber For Placement Ahead of Any Type Steam Trap
Model Connection Body Material Sensor Options Pressure (PSIG) " " 1" 1" 2"
ST17 NPT Ductile Iron
SSL1, WLS1, WLS1 with
diode pack
464

ST14 NPT, SW Cast Steel
ST16
NPT, SW
ANSI 150
ANSI 300
Stainless Steel
Steam Trap With Integral SPIRA-tec

Compatibility
Model Connection Flow Pattern Body Material Sensor Options Pressure (PSIG) " "
IFT NPT Horizontal Ductile Iron
SSL1, WLS1, WLS1
with diode pack
200
24 25
spiraxsarco.com/us
STEAM TRAP OVERVI EW
STEAM TRAP MANI FOLDS
Spirax Sarco steam distribution and condensate collection manifolds
Spirax Sarco steam distribution and condensate collection manifolds provide
smooth, balanced fow to and from tracing lines for even heat and effciency.
Condensate manifold packages have internal siphon pipes to eliminate water
hammer and prevent from freezing. The water seal created by the siphon tube
promotes even temperature distribution and ensures single phase discharge of
condensate. The compact design provides easy access for trap maintenance
for monitoring while the mounting and connections arrangement permits fast
installation. Both manifold styles are available in forged or fabricated steel.
Manifolds can be supplied with complete steam trap stations, universal
strainer connector steam traps with separate isolation valves, or a separate
conventional steam trap with isolation valves. Spirax Sarco confgures the
manifold and steam trap system with the precise traps technology for your
application.
User Benefits:
Manifold arrives fully assembled. No
assembly of multiple component required
saving on labor.
Easy installation and simple to maintain.

Flexible steam trap choices utilizing
universal traps making future trap
replacement simple and quick.
Forged steel manifolds have integral
isolation valves making station compact.
Condensate Collection and Steam Distribution Manifolds
Model Type Connection
Body
Material
Connection Sizes To
Trap Or Feed
Number Of
Connections
MSC
Condensate
Collection
NPT, SW
Forged
Steel
", " 4,8,12
MSC Steam Distribution
CMAV
Vertical Condensate
Collection
Fabricated
Steel
SMAV
Vertical Steam
Distribution
26 27
STEAM TRAP OVERVI EW
STEAM TRAP ACCESSORI ES
Steam trap diffusers
Designed to be ftted to the outlet of a steam trap, air trap or valve discharging to atmosphere, the Spirax Sarco DF1 diffuser reduces
the problem of noise (a reduction of 80% of sound pressure level at 3 feet) and erosion by cushioning high velocity discharge - all
important with todays health, safety and factory noise level legislation.
The DF1 diffuser can be ftted after any type of steam trap or valve, turning a potential health and safety hazard into a gentle
discharge. This is achieved by using a knitted and compacted diffusing element to dissipate the energy in the discharge.
User Benefits:
Protects people and plant.
Enhances the environment.
Reduces noise levels by more than 80%.
Reduces the effect of fash steam emission.
Compact design.
Knitted and compacted wire mesh diffusing
element for effcient energy dissipation.
Suitable for use with traps and valves rated
up to PN63.
Model Connections Sizes
Pressure
(PSIG)
DF1 NPT, SW
", "
915
DF3 NPT 300
Three way steam trap test valve
The three way test valve is designed to have a combination inlet or outlet
isolation/blowdown valve capability. Valve can be used on both the inlet and
outlet side of a steam trap in drip or tracer service.
User Benefits:
Combination valve reduces pipe fttings and
possible leak points
Simple operation
Stainless steel construction
turn to test
turn open to closed
Simple repair
Model Connections Sizes
Pressure
(PSIG)
TWT NPT, SW ", " 300
Optimizing your energy performance with Spirax Sarco

With the advent of the 21st Century, it has never been more diffcult for companies to manage their business. Manufacturers must cope
with rising labor costs, ever-increasing global competition, and escalating fuel costs. Downsizing strategies have seen the reduction of
maintenance staff levels and the resultant decline of in-house steam engineering knowledge and experience.
To help energy users address todays competitive pressures, Spirax Sarco established their Services Division. This group of experienced
Spirax Sarco engineers is equipped to fll the knowledge void, working alongside your engineering and maintenance staff to maintain and
improve performance, effciency and productivity while reducing costs.
Our qualifed engineers propose optimization solutions based on sound economic models and sensible business proposals that respect
your budgets, production schedules and resource requirements while demonstrating a rapid return on investment. Applying our expertise,
solutions and turnkey engineering capabilities, we help our customers maximize proft by upgrading steam system engineering to best
practice class.
spiraxsarco.com/us
Steam trap surveys
Irrespective of the type or brand, steam traps are recognized
as a potential source for signifcant energy loss. A Spirax
Sarco steam trap survey will identify, tag, test and report on
every steam trap in your facility. Using Spirax Sarcos Steam
Trap Monitoring Software (STMS), the survey team generates
comprehensive and detailed reports available either in hard
copy or electronically that may be downloaded to a PC.
The report includes a full inventory of existing steam traps
including:
Tag No, Location, Duty, Size, Type, Brand/manufacturer
Status (is the trap working correctly, failed open, failed
closed or cycling too quickly/too slowly)
Suitability for application (correct type, size, pressure
rating for the duty)
Failed traps are highlighted, steam losses calculated and
investment payback time for failed trap replacement reported.
Atrap that is cycling too rapidly or has failed open will result in:
Increased fuel bills
Higher emissions
Increased water, chemical treatment and effuent charges
A trap that is cycling too slowly or failed closed will result in:
Poor quality/wet steam
Waterhammer (and the resultant danger to plant and
personnel)
Increased maintenance
Longer start-up times
Increased production time and unit costs
Reduction in process performance and plant effciency
The steam trap survey can also identify steam leaks with the
goal of targeting and prioritizing areas of your plant, which
with further investigation, could lead to greater savings and
improvements.
You can be confdent that we have the expertise you need
to help you meet the challenges you face in managing your
energy costs and making yours a more competitive and
sustainable business. Contact your local Spirax representative
to learn more.
28
spiraxsarco.com/us
US Regional Offces

Northeast
500 W Wilson Bridge Road
Suite 135
Worthington, OH 43085
Phone: 614-436-8055
Mid-Atlantic
4647 Saucon Creek Road
Suite 102
Center Valley, PA 18034
Phone: 1-800-251-7676
Southeast
1150 Northpoint Blvd
Blythewood, SC 29016
Phone: 803-714-2125
Midwest
1500 Eisenhower Lane
Suite 600
Lisle, IL 60532
Phone: 630-493-4525
Southwest
203 Georgia Avenue
Deer Park, TX 77536
Phone: 281-478-4002
West
8141 E. Kaiser Blvd
Suite 311
Anaheim Hills, CA 92808
Phone: 714-279-0417
2150 Miller Drive
Suite H
Longmont, CO 80501
Phone: 1-800-356-9362
Spirax Sarco, Inc.
1150 Northpoint Blvd., Blythewood, SC 29016
T 800-883-4411 or 803-714-2000
F 803-714-2222
www.spiraxsarco.com/us
SPB1009 Copyright 2012 Spirax Sarco is a registered trademark of Spirax-Sarco Limited