FEC

OPERATION AND MAINTENANCE MANUAL

CONTENTS

1. INTRODUCTION 2. PREFACE 3. REFERENCE DRAWINGS 4. SYSTEM DESCRIPTION 5. SYSTEM OPERATION 6. CONTROL PHILOSOPHY 7. COMMISSIONING PROCEDURE 8. ROUTINE TESTING 9. MAINTENANCE CHART 10. CATALOGUES

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OPERATION AND MAINTENANCE MANUAL

INTRODUCTION

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OPERATION AND MAINTENANCE MANUAL

1. INTRODUCTION Fire is an external sign of chemical action !s!all" the com#ination of Car#on an$ %"$rogen &ith Ox"gen res!lting in the release of heat energ"'( Fire is a necessar" e)il( *hen fire is !n$er h!man+s control it is a great asset( If h!man is !n$er fire+s control fire is a $e)astating foe( If fire occ!rs ho& #est can it #e $ealt &ith to exting!ish, Firstl" #" a$o-ting the right mental attit!$e( *ith .no&le$ge an$ a#ilit" a fire fighter can attac. a fire in the right manner an$ #" .no&ing its &ea.ness exting!ish it in a short time( *itho!t .no&le$ge an$ a#ilit" the fire &ill fin$ o!t their &ea.ness( For fire is a foe against &hich no li#erties can #e ta.en( Fire sho!l$ not #e tho!ght of as an intimate o#/ect( Fire &hich starts !nseen as a small flic.er of flame ma" gro& at s!ch a -ace that it can 0!ic.l" get o!t of han$( Once fo!n$ it m!st #e exting!ishe$ &ith all the s-ee$ an$ means a)aila#le or it &ill $estro" those &ho see. to restrain it( Fire &hen a--arentl" exting!ishe$ some !ntraine$ -erson ma" ass!me that #eca!se the flames ha)e gone the $anger is -asse$ #!t it ma" not #e so( 1econ$l" #" consi$ering each fire as an in$i)i$!al occ!rrence the correct action in each case &ill $e-en$ on the -osition of the fire the com#!sti#les in)ol)e$ an$ the com#!sti#les &hich are in $anger of #ecoming in)ol)e$( There is no har$ an$ fast r!le2 one &ho has the .no&le$ge an$ training can onl" assert the correct action( Thir$l" #" ens!ring that -ro-erl" maintaine$ a--liances are a)aila#le for -ersonnel to !se an$ that all fire fighting fire $etection an$ alarm s"stems are in f!ll" o-erational or$er( *ith the ra-i$ gro&th of the in$!stries an$ ex-ansion of cities fire ha3ar$s ha)e also increase$( Thro!gh consi$era#le attention is #eing -ai$ #" the a!thorities concerne$ to&ar$s fire -re)ention an$ fire -rotection a -ossi#le o!t#rea. of fire cannot #e $etecte$ an$ forestalle$ &itho!t an A!tomatic Fire Alarm 1"stem( In the a#sence of s!ch a s"stem it is also not -ossi#le to ens!re 4a5 an imme$iate transmission of call on the fire #riga$e in the e)ent of an o!t #rea. of fire in an" -remises $!ring the close$ ho!rs an$ 4#5 an effecti)e control of a fire in the inci-ient stage &ith the hel- of first ai$ an$ fire a--liances( An A!tomatic Fire Alarm an$ Exting!ishing 1"stem f!nction thro!gh $ifferent t"-e of $etectors $istri#!te$ in the -remises to #e -rotecte$ &hich ca!ses the alarm to #e act!ate$ a!tomaticall" &hene)er there is -ossi#ilit" of a fire #rea.ing o!t or imme$iatel" !-on the o!t#rea. of fire( The s"stem hel-s e)ac!ation of the -remises an$ exting!ishes the fire as 0!ic.l" as -ossi#le(

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OPERATION AND MAINTENANCE MANUAL

PREFACE

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OPERATION AND MAINTENANCE MANUAL

2. PREFACE

The -!r-ose of this Man!al is to a--raise the !ser on the o-eration an$ maintenance of Fire Protection 1"stem $esigne$ s!-er)ise$ an$ commissione$ #" FEC ENGINEERING PROJECTS PVT. LTD., New Delhi for 1!gar 6 78 M* Cogen Plant at M9s Cha$ha 1!gars P)t( Lt$( :ill( Malasia The( Dhana!ra Distt( ;( P( Nagar U(P( The Fire Protection 1"stem consists of Fire %"$rant 1"stem an$ Fire Alarm 1"stem( All the s"stems are $esigne$ an$ installe$ as -er the s-ecification an$ also as -er r!les an$ reg!lations of Tariff A$)isor" Committee( Nee$less to sa" that the efficienc" an$ effecti)eness of the s"stem largel" $e-en$s !-on -ro-er maintenance of the s"stem an$ reg!lar training of the -ersonnel o-erating the s"stem( Therefore the s"stem shall #e o-erate$ an$ maintaine$ #" traine$ -ersonnel as -er g!i$elines gi)en in this man!al(

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OPERATION AND MAINTENANCE MANUAL

REFERENCE DRAWINGS

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OPERATION AND MAINTENANCE MANUAL

3. REFERENCE DRAWINGS

3.1 Fire Pro e! io" S#$ e%.

Sl No 7(<(< 7(<(=

DRAWING NO. FEC9C1L98< Re)( = FEC9C1L98? Re)( <

DRAWING TITLE La"o!t of Fire %"$rant 1"stem 4As >!ilt5 1chematic Dra&ing of Fire P!m- %o!se

3.2 Fire De e! io" &"' Al&r% S#$ e%

SI No 7(=(< 7(=(= 7(=(7

DRAWING NO FEC9C1L98= Re)( = FEC9C1L987 Re)( = FEC9C1L98@ Re)( 8

DRAWING TITLE Fire Alarm9Detection 1"stem for MCC Room 4As >!ilt5 Fire Alarm9Detection 1"stem for Control Room 4As >!ilt5 Fire Detection an$ Alarm 1"stem for PMCC Room 4As >!ilt5

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OPERATION AND MAINTENANCE MANUAL

SYSTEM DESCRIPTION

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OPERATION AND MAINTENANCE MANUAL

( SCOPE) The follo&ing s"stems are -ro)i$e$ for the -lantA 4a5 Fire %"$rant 1"stem as -er the attache$ Annex!re( 4#5 Fire Detection an$ Alarm 1"stem for the areas !n$er as -er attache$ Annex!re( 4c5 Porta#le Fire Exting!ishers for the -rotecte$ areas( (.1 CODES AND STANDARDS) Pro-ose$ Fire Fighting 1"stem &ill #e inline &ith TAC Norms( In general the follo&ing co$es are follo&e$ to $esign the s"stems( <( TAC B %"$rant 1"stem( =( I1A =<CD B Fire Detection an$ Alarm s"stem( 7( I1A =<D89TACEPorta#le an$ mo#ile fire exting!ishers( (.2 DESIGN *ASIS) (.2.1 GENERAL) As -er T(A(C %"$rant Man!al ta#le cla!se F(=(= GPo&er Plants+ are classifie$ as GORDINARH %AIARD OCCUPANCIE1+( (.2.2 FIRE +,DRANT S,STE-) Follo&ing s"stems &ill #e -ro)i$e$ for the -lantA 4a5 4#5 Har$ %"$rant 1"stem for the -lant consisting of single hea$e$ h"$rant )al)es 6 &ater monitors 47= N> #ore5( Fire Esca-e %"$rant 1"stem consisting of fire esca-e h"$rant )al)es for !--er floors of storie$ #loc.s 4Refer Annex!reEA for the areas of -rotection5

(.2.. PORTA*LE FIRE E/TINGUIS+ERS) Porta#le9Mo#ile t"-e fire exting!ishers shall #e -ro)i$e$ for the areas !n$er( In general the exting!ishers shall #e -ro)i$e$ #ase$ on the r!les s-ecifie$ in TAC h"$rant man!al 9 I1E =<D8( (.2.( FIRE DETECTION AND ALAR- S,STE-) Fire $etection an$ alarm s"stem is -ro)i$e$ for the areas mentione$ in the Annex!re( Pro-ose$ Fire Detection an$ Alarm 1"stem shall #e Con)entional t"-e &ith $etection $e)ices s!ch as -hotoelectric t"-e smo.e $etectors an$ man!al call -oints( Detectors shall #e of con)entional t"-e an$ s-acing of $etectors shall #e as -er I1 =<CD( Photoelectric 1mo.e Detectors are mo!nte$ insi$e the -rotecte$ -remises to initiate the Fire Alarm 1"stem( Incase of an" Detectors #eing act!ate$ a signal is transmitte$ to the Fire Alarm Panel &hich in t!rn act!ate an A!$io 9 :is!al alarm in the Control Panel an$ sim!ltaneo!sl" the External hooters locate$ at the )ario!s -laces &ill #e so!n$e$(

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OPERATION AND MAINTENANCE MANUAL

Entire FDA s"stem is $esigne$ as -er TAC reg!lations an$ I1 =<CD(

(.3.2 FIRE PU-P 1tarting 6 sto--ing of /oc.e" 6 electric $ri)en -!m-s are controlle$ thro!gh the -ress!re s&itches fitte$ in the h"$rant an$ s-ra" s"stem hea$ers( (.3.3 +,DRANT S,STEThe Fire %"$rant 1"stem shall consist of a net&or. of -i-e !n$ergro!n$ 6 o)ergro!n$ &hich fee$s -ress!ri3e$ &ater to no( of h"$rant )al)es 4in$oor as &ell as o!t$oor5 6 &ater monitors( The Fire %"$rant 1"stem shall co)er -lant area &ith net&or. of -i-ing com-rising of <?8 N> <88 N> 6 C8 N> -i-e si3es sho&n in the enclose$ la"o!t $ra&ing for fire h"$rant s"stem( The location of h"$rant -oints in the -lant is sho&n on the enclose$ la"ing $ra&ing( The fire &ater main net&or. shall #e maintaine$ -ress!ri3e$ at all times to recei)e -ress!ri3e$ &ater at e)er" fire h"$rant s"stem o!tlet &ithin the -lant( Press!ri3e$ &ater is #eing $ischarge$ in the -i-eline &ith the hel- of t&o nos( <F< m79hr( at F8 M*C hea$ -!m- sets 4one no( main electric $ri)en -!m- J one no( stan$ #" electric $ri)en -!m-5( One no( electric $ri)en /oc.e" -!m- of ca-acit" <8(C m79hr( at F8 M*C hea$ is -ro)i$e$ in the s"stem for .ee-ing the s"stem -ress!ri3e$ all the times( *hen the &ater re0!irement excee$s the 0!antit" s!--lie$ #" the /oc.e" -!m- fire main electric -!m- shall come into o-eration $ischarging &ater into the -i-ing s"stem a!tomaticall" $!e to higher -ress!re $ro- in the hea$er( The -i-e net&or. is $esigne$ in s!ch a &a" that an" of h"$rant o!tlet in the entire s"stem $eli)er" -ress!re shall not #e less than 7(? .g9cm=( The h"$rant s"stem in the "ar$ shall #e f!rnishe$ &ith external h"$rants -ositione$ a--( one meter a#o)e the finishe$ gro!n$ le)el in accor$ance &ith stat!tor" reg!lation for effecti)e fire fighting( Near each external h"$rant a M( 1( hose #ox &ith t&o nos( <? m fire hoses along &ith one no( #ranch -i-e shall #e -ro)i$e$( The net&or. ring main is -ro)i$e$ &ith isolation #!tterfl" )al)es at strategic locations so that it is -ossi#le to carr" o!t -i-e maintenance in e)er" r!n &itho!t interr!-ting the s!--l" for fe& ho!rs( *hen an" of the h"$rant )al)es in the fiel$ is o-ene$ the &ater -ress!re in the corres-on$ing &ater -i-e lines shall fall ra-i$l" conse0!entl" the main fire &ater -!m- shall come into o-eration #" -ress!re act!ate$ s&itch lin.e$ to the starter of the res-ecti)e -!m- thro!gh -!mcontrol -anel( P!m-s can #e starte$ man!all" in case of emergenc"( %o&e)er -!m-s can #e sto--e$ onl" man!all" from the control -anel as &ell(

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OPERATION AND MAINTENANCE MANUAL

(.3.3 FIRE DETECTION AND ALAR- S,STEAll t"-e of Detectors Man!al Call Points 6 %ooters are connecte$ to the -anel thro!gh Control ca#les( Panel scans all $etectors an$ $e)ices an$ gets $igital information from the $e)ices a#o!t their stat!s( If an" one $etector or MCP senses fire then it &ill #e .no&n to the -anel &hile scanning( After getting this information -anel &ill gi)e a!$i#le o!t-!t thro!gh internal so!n$er an$ also thro!gh fiel$ hooters in the corres-on$ing area( It also gi)es )is!al in$ication thro!gh Fire LED' Dis-la"'( The LED $is-la" &ill gi)e the $etaile$ information a#o!t the Area9Ione in &hich the $etector is -lace$( Also it &ill act!ate the corres-on$ing tri--ing contacts of )entilation fans %:AC contacts( 1imilar .in$ of arrangement is ma$e for Man!al Call -oint(( Panel o-erator sho!l$ silence the in#!ilt so!n$er #" -ressing Ac.no&le$ge' -!sh #!tton an$ note the $etails in the $is-la"( >ase$ on the $etails one has to i$entif" the fire an$ exting!ish the same( After exting!ishing the fire the fiel$ hooters sho!l$ #e silence$ thro!gh Alarm 1ilence' P!sh >!tton an$ reset the -anel thro!gh Reset' -!sh #!tton( In case an" man!al call -oint has #een act!ate$ re-lace the #rea. glass #efore resetting the -anel( Other&ise the alarm con$ition &ill come again &ithin fe& secon$s(

KKKKKKKKKK

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OPERATION AND MAINTENANCE MANUAL

(.( ANNE/URE S!o0e o1 S200l# o1 E32i0%e" $ (.(.1 Fire +#'r&" S#$ e% Sl.No < = 7 @ ? L F C De$!ri0 io" >agasse Har$ area Com-ressor Room Control >!il$ing Transformer area 1&itch"ar$ Area TM >!il$ing >oiler Area E1P Area ,&r' +#'r&" $ Fire E$!&0e +#'r&" $ E E E E E

(.(.( Fire De e! io" &"' Al&r% S#$ e% Sl.No < = 7 De$!ri0 io" Fire Detection an$ Alarm 1"stem Control Room Fire Detection an$ Alarm 1"stem For MCC Room Fire Detection an$ Alarm 1"stem For PMCC Room T#0e o1 De e! or$ 1mo.e Detectors 4O-tical T"-e5 1mo.e Detectors 4 O-tical T"-e5 1mo.e Detectors 4O-tical T"-e5 To &l No. o1 De e! or$ <@ Nos( <8 Nos <= Nos(

3.(.. <(

Por &4le E5 i"62i$her$

Please refer $ra&ing no( FEC9C1L98< Re)(88= (

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OPERATION AND MAINTENANCE MANUAL

SYSTEM OPERATION

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OPERATION AND MAINTENANCE MANUAL

. S,STE- OPERATION This section &ill ex-lain ho& to o-erate the erecte$ fire -rotection an$ $etection s"stem incase of a fire sit!ation( As ex-laine$ earlier in this man!al fire exting!ishing &ill greatl" $e-en$ on &hich the s"stem is #ro!ght into action( %ence it is essential that the -ersons going to !se the s"stem are &ell a&are a#o!t the follo&ing -roce$!re( ..1 +,DRANT S,STE..1.1 O0er& io" o1 +#'r&" 7&l7e O-en the nearest hose #ox &ith the .e" -ro)i$e$( If the .e" is missing then #rea. the glass $oor( Ta.e the hose &ith co!-ling an$ #ranch -i-es &ith no33le from the hose #ox( Connect t&o hoses !sing hose co!-ling( Connect the #ranch -i-e &ith no33le to one en$ of hose ha)ing female co!-ling( Connect the other en$ of hose &ith male co!-ling to the h"$rant )al)e( %ol$ the hose-i-e &ith #ranch -i-e an$ no33le -ro-erl"( O-en the h"$rant )al)e gra$!all"( Pla" the &ater /et to&ar$s the seat of fire( ..1.2 O0er& io" o1 W& er -o"i or Release the loc. n!t for )ertical mo)ement of the monitor no33le( A$/!st the /et to&ar$s the fire )erticall" an$ loc. it( Release the hori3ontal mo)ement loc. n!t if re0!ire$( A$/!st the /et to&ar$s the fire hori3ontall" an$ loc. it( O-en the Isolation )al)e -ro)i$e$ in the monitor gra$!all"(

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OPERATION AND MAINTENANCE MANUAL

After the )al)e is o-ene$ if the &ater is not -la"ing on the seat of fire a$/!st the hori3ontal an$ )ertical loc.s to $irect the &ater to&ar$s the seat of fire( ..1.3 O0er& io" o1 Fire E$!&0e +#'r&" Re-eat the -roce$!re as ex-laine$ for h"$rant )al)e(

..3 FIRE DETECTION AND ALAR- S,STEAs the s"stem is totall" a!tomatic in o-eration man!al inter)ention to o-erate the s"stem is not re0!ire$ an$ onl" the s"stem has to #e reset for normal o-eration after a fire con$ition( Fire $etection an$ alarm s"stem o-eration can #e classifie$ in to t&o t"-es( A2 o%& i! o0er& io". -&"2&l o0er& io".

..3.1 A2 o%& i! o0er& io" In A!tomatic Fire Alarm 1"stem $ifferent t"-es of Fire Detectors locate$ at the )ario!s locations are connecte$ to the Main Fire Alarm Panel thro!gh ca#les( D!ring fire con$ition the $etectors &ill sense the fire an$ re-ort it to the -anel an$ $oes the necessar" alarm 4in -anel an$ the fiel$5( Fore more $etails refer @(7(F ..3.2 -&"2&l O0er& io" In Man!al O-eration $!ring Gfire+ the Man!al Call Point+s N>REAO MLA11N has to #e #ro.en to initiate the alarm on the -anel an$ the -anel &ill $o all the alarm ann!nciation an$ controls( To reset the s"stem for normal o-eration N>REAO MLA11' of the Man!al Call Point has to #e re-lace$ an$ the -anel has to #e reset thro!gh Reset' P!sh >!tton( P!r-ose of this man!al call -oints is to inform the -anel a#o!t the fire con$ition &hen the fire is $etecte$ man!all"( ;!st #" -ressing the man!al call -oint the signal can #e transferre$ to the -anel( All the other o-erations of the -anel shall #e same as of a!tomatic o-eration( *hen the man!al call -oint is -resse$ the -anel $is-la" !nit &ill $is-la" the exact location of man!al call -oint so that the o-erator can i$entif" the location an$ can ta.e a--ro-riate action to exting!ish the fire( ..( PU-PS AND ACCESSORIES ..(.1 O0er& io" o1 P2%0$ 1or +#'r&" S#$ e% In the e)ent of fire &hen an" h"$rant )al)e is o-ene$ in an" -art of the net&or. the res!ltant fall in hea$er -ress!re &ill #ring the electric motor $ri)en h"$rant -!m- in to o-eration a!tomaticall" to s!--l" &ater to the h"$rant s"stem( Fail!re to start -!m- on $eman$ &ill res!lt in f!rther fall in hea$er -ress!re or if the hea$er -ress!re still falls e)en &hen -!m- is r!nning then the signal from -ress!re s&itch &ill o-en the motor act!ate$ )al)e 6 sim!ltaneo!sl" start the stan$E#"

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OPERATION AND MAINTENANCE MANUAL

$iesel engine $ri)en -!m- a!tomaticall"( Th!s an a!tomatic se0!ential starting of -!m-s is maintaine$( ..(.3 -&"2&l o0er& io" P!m-s can #e starte$ man!all" in case of emergenc" #" -ressing the -!sh #!tton in the control c!m ann!nciation -anel( %o&e)er -!m-s can #e sto--e$ onl" man!all"(

CONTROL PHILOSOPHY

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OPERATION AND MAINTENANCE MANUAL

Co" rol Philo$o0h#

There are three -!m-s in the s"stem( <( =( 7( ;oc.e" P!mMain Electric Dri)en P!m1tan$ #" Electric Dri)en P!m< No( < No( < No(

;oc.e" P!m- 4P<5 ;oc.e" P!m- a!to starts &hen -ress!re $ro-s at ?(@ .g9cm 6 sto-s &hen -ress!re reaches at F(? .g9cm ( Electric Dri)en P!m- 4P= E P75 One Electric Dri)en P!m- a!to starts &hen -ress!re $ro-s at 7(C .g9cm 6 sto-s &hen -ress!re reaches at F(8 .g9cm ( One -!m- shall remain as stan$ #"( In all con$itions onl" t&o -!m-s &ill #e o-erating 4 One ;oc.e" P!m- 6 One Electric P!m-5 1tart P< 4;oc.e" P!m-5 P= 4Electric Dri)en Main P!m-5 P7 4Electric Dri)en 1tan$ #" P!m-5 E ?(@ .g9cm 7(C .g9cm 7(C .g9cm
= = = = = = =

1toF(? .g9cm F(? .g9cm F(? .g9cm

= = =

The /oc.e" -!m- &ill restart for <8E<? secon$s after ?8 min!tes(

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OPERATION AND MAINTENANCE MANUAL

COMMISSIONING PROCEDURE

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OPERATION AND MAINTENANCE MANUAL

PRE CO--ISSIONING C+EC8

P!m- %o!se E0!i-ments

-EC+ANICAL

Chec. for Tightness of the Pi-e connections 6 Fl!she$ the -i-ing Pro-erl" Chec. for the Correct $irection of Non Ret!rn )al)es in the Discharge si$e of the P!m-s Chec. for the 1!--orts 6 Clam-s for the -i-es Chec. for the Locations an$ Range of the Instr!ments Chec. for the setting of -ress!re s&itches Chec. for the Co!-ling M!ar$s of rotating e0!i-ment are in -osition Chec. for the minim!m le)el of the F!el in the Da" Tan.s Chec. for the Tightness of all F!el -i-ing #et&een tan. an$ Diesel Engine F!el inlet an$ o!tlet Chec. for the Pro-er alignment of the P!m- 6 -rime mo)er Chec. for the Oil 9Mreasing as -er recommen$ation of the man!fact!rer Chec. the Direction of Dri)er corres-on$ing to the Direction of the P!mELECTRICAL

Chec. the Ca#le Terminations in the Motors an$ -anels Chec. the Direction of Rotation of Motors 6 Engine &ith Corres-on$ing -!m-s Chec. the Control ca#le Terminations in the -anel an$ Instr!ments Chec. the Interloc.ing arrangement of -!m-s Chec. for the a)aila#ilit" of Oe"s for Panels Chec. for the -ro-er Earthling of the Panels 6 E0!i-ment in si$e the P!m- Room

%"$rant 1"stem
Chec. the Tightness of all flange$ /oints of Isolation :al)es an$ %"$rant :al)es Chec. for the 1mooth o-eration of :al)es Chec. for the 1!--orts of a#o)e gro!n$ -i-es Chec. for the o-eration of 1-ring loc.s of h"$rants an$ %oses Chec. for the A)aila#ilit" of %ose 6 >ranch -i-e in the #oxes near to the h"$rants Chec. for the A)aila#ilit" of .e"s for %ose #oxes

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OPERATION AND MAINTENANCE MANUAL

Fire Detection an$ Alarm s"stem

Chec. the Tightness of all De)ices MCPs an$ Detectors 6 ;!nction >oxes in the Fiel$ an$ in the >!il$ings( Chec. for the Terminations in all the Panels an$ Instr!ments Chec. for the a)aila#ilit" 9Pro)ision of Po&er s!--l" to the Panel Chec. for the connection of the -anel to the #atter" Chec. for the Location i$entification in the -anel &ith the corres-on$ing Detector Chec. for the -ro-er o-eration of control mo$!les an$ Monitor mo$!les Chec. for the neatness of &iring an$ termination in the -anels Chec. for the -ro-er Earthling of the Panels Ens!re the ca#ling is free from earth 91hort circ!it 9o-en fa!lts Ens!re the De)ices are connecte$ -ro-erl" Ens!re the mains 6 #atter" is connecte$ to the -anel Ens!re the -anels are earthe$ -ro-erl" Ens!re the a$$resses gi)en in the -anel is correct corres-on$ing to the a$$ress gi)en to the $e)ices Ens!re the internal an$ external &iring is $resse$ an$ terminate$ -ro-erl"( Ens!re all ;!nction >oxes are fixe$ an$ terminate$ -ro-erl"(

CO--ISSIONING PROCEDURE
PU-PS

The -!m-s &ill #e commissione$ one #" one a$o-ting follo&ing -roce$!res <5 1&itch off the o!t going s&itches for all -!m-s =5 Close the $eli)er" Isolation :al)e of all the -!m-s

Co%%i$$io"i"6 o1 Jo!9e# P2%0

<5 Oe-t o-en the Recirc!lation line to the Tan. =5 P!t the A!toEMan!al 1elector s&itch in Man!al Mo$e' 75 P!t the Main s&itch for the ;oc.e" P!m- ON O-en the Isolation )al)e in the Deli)er" hea$er of ;oc.e" -!m-E<6 Recirc!lation :al)e to the Tan. Mra$!all" once the -rime mo)er -ic. !- its f!ll s-ee$

FEC

OPERATION AND MAINTENANCE MANUAL

@5 1tart 6 r!n the ;oc.e" -!m- for a min!te #" -ressing the 1tart P!sh #!tton for chec.ing :i#ration Direction of rotation an$ !n$o Noise etc( ?5 Re start the ;oc.e" P!m- an$ allo& to r!n for ?E <8 min!tes L5 Chec. the &ater Press!re at the Press!re Ma!ge for gra$!al increase in -ress!re F5 Close the Recirc!lation line to hol$ the -ress!re in the s"stem( C5 1to- the ;oc.e" P!m- #" -ressing the 1to- P!sh #!tton in the local control Panel D5 P!t the A!to Man!al 1&itch to A!to Mo$e' the ;oc.e" -!m- shall start A!tomaticall" (If not o-en the recirc!lation line to $rain the s"stem -ress!re( <85 Close the Recirc!lation :al)e to hol$ the s"stem -ress!re <<5 The P!m- shall 1to- A!tomaticall" once the Press!re at the -reset -ress!re F(8 >ars( <=5 1&itch OFF' the o!tgoing fee$er in the -anel for ;oc.e" -!m-

Co%%i$$io"i"6 o1 -&i" P2%0$

<5 Oe-t o-en the Recirc!lation line to the Tan. =5 P!t the A!toEMan!al 1elector s&itch in Man!al Mo$e' 75 P!t the Main s&itch for the Main P!m- ON @5 O-en the Isolation )al)e in the Deli)er" hea$er 6 Recirc!lation :al)e to the Tan. ?5 1tart 6 R!n the Main P!m- for a min!te #" -ressing the 1tart P!sh #!tton for chec.ing :i#ration Direction of rotation an$ !n$o Noise etc( L5 Re start the Main P!m- an$ allo& to r!n for <8 E<? min!tes F5 Chec. the Press!re at the Press!re Ma!ge for gra$!al increase C5 Close the Recirc!lation line to hol$ the -ress!re in the s"stem( D5 1to- the Main P!m- #" -ressing the 1to- P!sh #!tton in the local control Panel <85 P!t the A!to Man!al 1&itch to A!to Mo$e' the ;oc.e" -!m- shall start A!tomaticall" (If not o-en the recirc!lation line to $rain the s"stem -ress!re( <<5 Close the Recirc!lation :al)e to hol$ the s"stem -ress!re <=5 1to- The P!m- Man!all" once the Press!re attaine$ the -reset ( <75 1&itch OFF' the o!tgoing fee$er in the -anel for Main -!mRe0e& he 0ro!e'2re 1or !o%%i$$io"i"6 o1 S &"' 4# 02%0

FEC

OPERATION AND MAINTENANCE MANUAL

CO--ISSIONING OF +,DRANT S,STE-

<5 =5 75 @5 ?5 L5 F5

Oe-t o-en all the Isolation :al)es in the %"$rant s"stem an$ External %"$rants :al)es Exce-t the Interconnecting :al)e in the Deli)er" hea$er 1tart an" one of the Main %"$rant -!m- man!all" an$ allo& &ater to flo& thro!gh the h"$rants till clear &ater start to flo&( Close the h"$rant :al)es exce-t @ h"$rants at remotest -oints an$ allo& to remo)e the air tra--e$ in the U9M line O-en the to- most Lan$ing :al)es in each risers to release the air an$ $irt" &ater from the riser( Close the lan$ing )al)es once the clear &ater starts to flo& thro!gh the lan$ing :al)e Oe-t o-en the isolation :al)e in the U-stream si$e of the Air release )al)e on all &et risers( Chec. for Isolation )al)es for an" Mlan$ lea.ages fix it #" tightening the Mlan$ -ac.ings a$e0!atel"(

FIRE DETECTION AND ALAR- S,STE-. The entire installation shall #e teste$ to ens!re that it o-erates satisfactoril" an$ that All Detectors an$ Man!al Call Points f!nction correctl"( All ancillar" e0!i-ment+s f!nctions correctl"(

S%o9e De e! or$ : +e& De e! or$)

<( Create a 1mo.e 9 %eat #" !sing an" relia#le so!rce near to the smo.e 9 heat $etector( =( After sometime o#ser)e the alarm in the corres-on$ing -anel 7( The fire signal &ill #e transferre$ to Main Fire Alarm Panel( @( O#ser)e the Area name of the res-ecte$ area of fire( ?( O#ser)e the so!n$ of the corres-on$ing %ooter( L( >" -ressing GAlarm 1ilence$ P!sh #!tton+ in the -anel the res-ecte$ area hooter &ill #e silence$( F( After com-letion of testing -ress ResetA' P!sh >!tton to restore the -anel to normal Con$ition(

FEC

OPERATION AND MAINTENANCE MANUAL

;.3.2 -&"2&l C&ll Poi" )

<( Acti)ate the Man!al Call -oint >" Remo)ing the Man!al Call Point glass(or >" -!lling the le)er =( O#ser)e the alarm in the main Fire Alarm Panel 7( The fire signal &ill #e transferre$ to main Fire Alarm Panel @( O#ser)e the Area name of the res-ecte$ area of fire(9O-eration of MCP ?( O#ser)e the so!n$ of the corres-on$ing %ooter( L( >" -ressing Alarm 1ilence' P!sh #!tton in the -anel the res-ecte$ area hooter &ill #e F( After com-letion of testing -ress Reset P!sh >!tton' to restore the -anel to normal
<<<<<<<<<<

silence$( Con$ition(

FEC

OPERATION AND MAINTENANCE MANUAL

ROUTINE TESTING

FEC

OPERATION AND MAINTENANCE MANUAL

= ROUTINE TESTING E)en tho!gh the s"stem is &ell $esigne$ an$ &ell installe$ it is )er" m!ch essential that the s"stem is teste$ in a ro!tine an$ maintaine$ -ro-erl" for getting the s"stem to ser)ice &hen it is #a$l" nee$e$( It is $esire$ to o-erate the s"stem in a!tomatic mo$e as its nee$ in an e)ent of fire cannot #e neglecte$( %o&e)er man!al starting sho!l$ not #e ignore$( To maintain #oth a!tomatic an$ man!al o-erating to .ee- intact ro!tine testing is )ital( =.1 PU-PING A!tomatic starting se0!ence of the -!m-s can #e chec.e$ #" -erio$icall" in the follo&ing manner( O-en the nearest h"$rant )al)e slo&l" an$ chec.!- the -ress!re at &hich the /oc.e" -!m- starts( After fi)e min!tes close the h"$rant )al)e com-letel" an$ see &hether the /oc.e" -!m- sto-s a!tomaticall" at F(8 #ar( Oee- the /oc.e" -!m- in man!al mo$e an$ o-en the nearest h"$rant )al)e f!ll"( Chec. !- the -ress!re at &hich the electrical $ri)en main -!m- starts( After that close the h"$rant )al)e an$ sto- the -!m- man!all"( Re-eat a#o)e #" .ee-ing /oc.e" -!m- an$ main -!m- in man!al mo$e an$ chec. the -ress!re at &hich the $iesel engine $ri)en stan$#" -!m- starts( Engine shall also #e man!all" starte$ &ith #atteries on line once in a &ee. to confirm the health" con$ition of the #atter"( It shall #e r!n on loa$ for a#o!t <8 min!tes( =.2 +,DRANT S,STEIt is recommen$e$ to carr"o!t &etE$rill' once in a &ee. at $ifferent h"$rant -oints an$ monitor( This &ill ha)e a chec. on all sections an$ &ill -re)ent settling of m!$ at )al)e seats an$ in -i-es( It &ill also confirm that sectionali3ing sl!ice )al)es are all o-en( =.( FIRE DETECTION AND ALAR- S,STE%ealthiness of the $etector shall #e chec.e$ )is!all" #" seeing the LED glo&ing( E)er" &ee. the #atter" sho!l$ #e chec.e$ for the charge a)aila#ilit"( Dail" Panel $is-la" shall #e chec.e$ for an" e)ent ha--enings( If there is an" fa!lt the same sho!l$ #e atten$e$ imme$iatel" to rectif" the same( =.; E/TINGUIS+ERS

FEC

OPERATION AND MAINTENANCE MANUAL

Chec. the -ress!re ga!ge in the exting!ishers )is!all"( *hen the -ress!re is less than the sti-!late$ )al!e sen$ for refilling( Chec. the exting!ishers are not mis-lace$ an$ .e-t in -ro-er -lace for rea$" to !se(

MAINTENANCE CHART

FEC

OPERATION AND MAINTENANCE MANUAL

> -AINTENANCE PROCEDURE The s"stem re0!ires a sim-le $a"EtoE$a" maintenance( >efore ta.ing !- maintenance &or. notif" the a!thorities that the s"stem is !n$ergoing maintenance( All -ersons &ho might recei)e an alarm signal sho!l$ #e notifie$ in a$)ance to a)oi$ !nnecessar" res-onse(

>.1 -&i" e"&"!e o1 Fire E5 i"62i$her$

>.1.1 Ro2 i"e %&i" e"&"!e C(<(<(< C(<(<(= C(<(<(7 C(<(<(@ C(<(<(? C(<(<(L C(<(<(F C(<(<(C C(<(<(D C(<(<(<8 C(<(<(<< C(<(<(<= Chec. all mo)ing -arts are *or.ing -ro-erl" Chec. the no33le is not o#str!cte$ Chec. for lea.age of exting!ishing me$i!m from the glan$s an$ no33le Polish #rass -arts Clean s!-erficiall" *eigh gas cartri$ges if there loss of more than <8P of original mass sen$ it for clogging Mrease the ca- threa$s an$ -l!nger Chec. the )ent holes for clogging Chec. the sealing &asher 6 re-lace if necessar" O-eration testE half the n!m#er of &ater t"-e Exting!ishers O-eration testE half the n!m#er of $r" -o&$er Exting!ishers Examine the insi$e s!rface of the c"lin$er for con$ition of -lating r!sting( *ee.l" *ee.l" *ee.l" *ee.l" *ee.l" Monthl" Monthl" Monthl" Monthl" Ann!all" Ann!all" Ann!all"

>.1.2 Re1illi"6 $!he'2le C(<(=(7 CO= Fire Exting!ishers As an$ &hen $!e

FEC
C(<(=(@

OPERATION AND MAINTENANCE MANUAL

Dr" chemical t"-e 4Mas Cartri$ges5 As an$ &hen $!e

>.1.3 S!he'2le o1 h#'r&2li! 0re$$2re e$ i"6 o1 e5 i"62i$her$ SI.No. C(<(7(7 C(<(7(@ T#0e o1 E5 i"62i$her CO= t"-e Dr" chemical t"-e Te$ i" er7&l 7 Hears 7 Hears Te$ 0re$$2re <F(? .g9cm= =? .g9cm= D2r& io" =(? Min!tes =(? Min!tes

No e) Exting!ishers fo!n$ lea.ing 4or5 $istorte$ in the %"$ra!lic -ress!re test shall #e re/ecte$ an$ $iscar$e$( Un$er no circ!mstances s!ch exting!ishers #e &el$e$ 9 re-ai$ an$ re !se$(

>.2 -&i" e"&"!e o1 Re$er7oir

>.2.1 Ro2 i"e -&i" e"&"!e C(=(<(< C(=(<(= C(=(<(7 C(=(<(@ Le)el chec.ing Cleaning Ex-ansion /oints 4if an"5 Interior of steel tan.s 4if a--lica#le5 *ee.l" Once in = "ears Ann!all" Once in 7 "ears

>.3 -&i" e"&"!e o1 P2%0

>.3.1 Ro2 i"e -&i" e"&"!e C(7(<(< C(7(<(= C(7(<(7 C(7(<(@ C(7(<(? C(7(<(L C(7(<(F R!nning test Flo& test L!#rication Mlan$ -ac.ing P!m- co!-ling alignment o)erha!ling Acc!rac" of -ress!re ga!ges >.3.2 Ele! ri!&l -&i" e"&"!e C(7(=(< C(7(=(= Exercise isolating s&itch 6 circ!it #rea.er O-erate$ man!al starting means 4Electrical5 Monthl" Ann!all" Dail" ? min!tes Ann!all" Q!arterl" &ee.l" Ann!all" Once in = "ears( Ann!all"

FEC
C(7(=(7 C(7(=(@ C(7(=(?

OPERATION AND MAINTENANCE MANUAL

L!#ricate mechanical mo)ing -arts 4Excl!$ing starters 6 rela"s Cali#rate -ress!re s&itch settings Mrease motor #earing Ann!all" Ann!all" Ann!all"

>.. -&i" e"&"!e o1 -o or

>...1 Ro2 i"e -&i" e"&"!e C(?(<(< C(?(<(= C(?(<(7 L!#rication 1tarter contact Chec.ing Ins!lation resistance chec. *ee.l" *ee.l" %alf "earl"

>.= -&i" e"&"!e o1 h#'r&" %&i"$

>.=.1 Ro2 i"e -&i" e"&"!e C(F(<(< C(F(<(= C(F(<(7 C(F(<(@ To #e teste$ &ith the -!m- $eli)ering at its max( -ress!re 6 all h"$rant )al)es close$ R!n the -!m-4s5 &ith =x<?m hose -i-es 4-er h"$rant5 connecte$ to = h"$rant All c!tEoff )al)es to #e o-erate$ an$ oile$ O)erha!l all c!t off )al!es Fortnightl" *ee.l" Monthl" Ann!all"

>.> -&i" e"&"!e o1 h#'r&" 7&l7e$

>.>.1 Ro2 i"e -&i" e"&"!e C(C(<(< C(C(<(= Ph"sical chec.ing 6 Polishing of #rass -arts Painting of stan$ -osts *ee.l" Ann!all"

>.? -&i" e"&"!e o1 +o$e 0i0e$ @ NoAAle$

>.?.1 Ro2 i"e -&i" e"&"!e C(D(<(< %ose #oxes9%ose stations to #e ins-ecte$ externall" *ee.l"

FEC
C(D(<(= C(D(<(7 C(D(<(@

OPERATION AND MAINTENANCE MANUAL

Cleaning of %ose #oxes9 %ose stations internall" 6 externall" Polishing of hose co!-lings 9 #ranch -i-es *ashing of hose -i-es in clean &ater 6 $r"ing Monthl" Fortnightl" After each !se

>.1B -&i" e"&"!e o1 Fire Al&r% $#$ e%

>.1B.1 -&i" e"&"!e $!he'2le SI.No) Co%0o"e" Vi$2&l I"$0e! io" Te$ i"6

>.1B.1.1 Co" rol e32i0%e" a5 #5 c5 $5 e5 F!nctions F!ses Lam-s an$ LEDs Primar" 4main5 -o&er s!--l" 1econ$ar" -o&er s!--l" E *ee.l" *ee.l" *ee.l" *ee.l" For e)er" six months For e)er" six months For e)er" six months For e)er" six months For e)er" six months

>.1B.1.2 *& erie$ a5 #5 c5 Charger test Loa$ )oltage test 1-ecific gra)it" E E E For e)er" six months For e)er" six months For e)er" six months

>.1B.2 -&i" e"&"!e Pro!e'2re$ SI. No De7i!e -e ho' :erification of -ro-er recei-t of alarm s!-er)isor" an$ tro!#le signals circ!it s!-er)isor" incl!$ing $etection of o-en circ!its an$ short circ!its an$ -o&er s!--l" s!-er)ision for $etection of loss of AC -o&er an$ $isconnection of secon$ar" #atteries Remo)e f!se an$ )erif" for acc!rate rating( O-erate GLam- test+ s&itch an$ )erif" &hether lam-s 9 LEDs ill!minates( 1econ$ar" 4stan$#"5 -o&er s!--l" shall #e $isconnecte$ an$ teste$ !n$er maxim!m loa$ incl!$ing of all alarm a--liances re0!iring of sim!ltaneo!s

>.1B.2.1Co" rol e32i0%e"

a5

F!nctions

#5 c5 $5

F!ses Lam-s an$ LEDs Primar" 4main5 Po&er s!--l"

FEC

OPERATION AND MAINTENANCE MANUAL

1econ$ar" 4stan$#"5 -o&er s!--l" o-eration it shall #e reconnecte$ at the en$ of test( Disconnect -rimar" 4main5 -o&er s!--l" an$ )erif" re0!ire$ tro!#le in$ication for loss of -o&er occ!rs( O-erate general alarm s"stems for a minim!m of ? min( Reconnect -rimar" -o&er s!--l" at the en$ of test(

e5

>.1B.2.2 *& erie$ a5 #5 :is!al ins-ection #atter" re-lacement Ins-ect #atteries for corrosion( :is!all" ins-ect the le)el of electrol"te( >atteries shall #e re-lace$ in accor$ance &ith the recommen$ation of the man!fact!rer or &hen the recharge$ #atter" )oltage or c!rrant falls #elo& the man!fact!re+s recommen$ation( *ith the #atteries f!ll" charge$ an$ connecte$ to the changer meas!re the )oltage across the #atteries( The )oltage shall #e =(78 )olts -er cell R 8(= )olt( Disconnect -rimar" 4main5 -o&er s!--l" an$ )erif" that re0!ire$ tro!#le in$ication for loss of -o&er occ!rs( O-erate general alarm s"stems for a min( of ? min!tes( Reconnect -rimar" -o&er s!--l" at the en$ of test( The s-ecific gra)it" of the li0!i$ in the cells shall #e meas!re$( Menerall" a range of <(=8? B <(==8 is t"-ical for reg!lar lea$Eaci$ #atteries( A h"$rometer that sho&s onl" a -ass or fail con$ition of the #atter" an$ $oes not in$icate the s-ecific gra)it" shall not #e !se$(

c5 e5

Charger test 1econ$ar" 4stan$#"5-o&er s!--l" 1-ecific gra)it"

f5

FEC

OPERATION AND MAINTENANCE MANUAL

CATALOGUES

FEC

OPERATION AND MAINTENANCE MANUAL

Ge"er&l <( P!m=( Press!re Ma!ge 7( Press!re 1&itch @( Non Ret!rn :al)e +#'r&" S#$ e% <( %"$rant :al)e =( %ose >ox 7( %ose @( >ranch Pi-e ?( Mate :al)e L( *ater Monitor

Fire De e! io" &"' Al&r% S#$ e% <( Main Fire Alarm Panel =( O-tical smo.e $etector 7( %ooter @( Man!al call Point ?( control Panel

FEC

OPERATION AND MAINTENANCE MANUAL

GENERAL

FEC

OPERATION AND MAINTENANCE MANUAL

HYDRANT SYSTEM

FEC

OPERATION AND MAINTENANCE MANUAL

FIRE DETECTION ALARM SYSTEM

FEC

OPERATION AND MAINTENANCE MANUAL

FEC

OPERATION AND MAINTENANCE MANUAL