THACO SPECIAL VEHICLES MANUFACTURING LIMITED COMPANY

Add: Chu Lai-Truong Hai Automotive Industrial Zone Tam Hiep Commune-Nui Thanh District-Quang Nam Province

TRAC INTERMODAL 40’ GN Specification

1. Model: CTSV/2AS4004IUS Quotation No.: REF077 (1000 UNITS)
This chassis is designed for transporting a 40’ ISO container
This chassis meets all DOT, AAR, ANSI, TOFC, FMVSS, SAE and TTMA specifications.
2. General
Overall Length: 40’-8” (Excluding Rear bumper or dock bumpers)
Overall Width: 96”
Overall Height: 58”
Fifth Wheel Height: 48 ± 1”
Rear Deck Height 48 ± 1”
Kingpin Location: 30” (From the rear face of the front bolster)
Landing Gear Location: 100” (From the kingpin center)
Tandem Location: 54” (From rear face of rear bolster)
Axle Spread: 49”
Tare Weight: 6,600 lbs ±2%
Payload: 67,200 lbs (30,480kgs)

3. Steel Structure & Components

Main beam: W12@19lb/ft hot-rolled H-beam, ASTM A572 Grade 50 or equivalent.
Cross member: 3/16'' thick x 3'' wide x 9'' deep channel with profiled bar type diagonal brace for each other cross member
and full height cross member for GN beam and adjacent to the landing gear area.
GN member: 5 1/4” deep x 4” wide fabricated H-beam, 1/2” thick flanges and 1/4” thick web, ASTM-A572 Grade 60 to
65 or equivalent. A 1/2” thick x 5” wide reinforcement strap is to be appropriately welded on the bottom of
the beam lower flange to adequately tie the beams together.
Upper Coupler: 5/16” thick pick up plate with JOST 2” diameter cruciform square type king pin per SAE standard standard
J700B and certified per AAR, 380-420 HB, with 2” water drain holes, design to be integrated with main
frame through welding.
Front Bolster: 8” wide x 10” high x 1/4” thick open section, with 3 1/2” chamfer in full length for gathering container in
operation. 7-way receptacle and glad hands are in the center of front bolster. Casted end cap (TOCA 905-
940-000-75 RS&CS). Fabricated with Grade 50 steel.
Rear Bolster: 8” wide x 3/8” thick top plate with 6 7/8” wide x 8” deep x 1/4” thick “U” type bottom channel. Undermount
license plate light. Fabricated with Grade 50 steel.
Rear Bumper: 4” x 4” square tube step with trapezoidal type vertical member, with 4”x3/8” thick rear flange and 4” wide
and 1/4” thick front flange and 1/4” thick web. Bar is bolted to uprights.
License plate bracket Extending from rear bolster within envelope of ICC bumper. Plate is to contain the chassis prefix and
number decals, Customer logo decals & license plate.
Front Locking pin： TOCA 905-910-000-LH&RH
Rear twist Lock: TOCA 905-177-000-45-LP-RS&CS-JBH
Landing Gear: SAF-HOLLAND Atlas 65 with 65,000lbs capacity, 2-speed 17” travel with square legs and 10” square, low
profile sand shoes and solid axles. Crank handle is located on the driver’s side of the chassis. Pre-Painted
BLUE PANTONE 2935C color. Landing gear brackets are bolted on the main beam as the layout.
Suspension: AXN mechanical tandem suspension with high arch 3-leaf springs (354-00). Pre-Painted BLUE
PANTONE 2935C color.
Axles: AXN 5” round axles with 22500lb capacity. 71.5” track. Q16.5”X7" 4707Q brake, with B-Lock (ABEX or
Crest XL) with minimum 20,000-pound rating brake shoes. Pre-Painted BLUE PANTONE 2935C color.
1.5-28 spline, TSE 5.5” automatic slack adjusters with external multicolored stroke indicator.
Reserved PSI interface. Install one Temp Bolt per wheel end.
Axle Installation orientation: 270 degrees front, Chambers UP (1 abs ready front, 1 non abs rear per unit).
Wheel end: AXN Hub & Drum Assembly P/N H30-0647BFNTZ/H30-0647BFNZ.
Wheel bearings and seals: SKF.
Hub caps: SKF (1343) Hub cap with SKF hub cap gaskets.
Spindle nut: STEMCO Zip-Torq P/N 400-4743. (5-year warranty wheelend).
Lubricant: MOBILITH SHC 007 or CHEVRON DELO, semi liquid, synthetic grease lubricant.
Wheels: SUNRISE 22.5 x 8.25 10-stud hub-piloted wheels with 5 hand holes and with TR572 valve stem.
Pre-painted white color.
Tires: WESTLAKE 11R22.5-14PR tubeless type, CR-915 tread.
Brake System: SEALCO 110800 spring brake priority valve system and WABCO 2S/1M ABS system.
PHILLIPS glad hand 12-00623 and 12-00823, 3/8” blue air tube for control and 3/8” red for supply.
HALDEX Goldseal 30/30, 2.5” stroke brake chamber. THACO air tank (Pre-Painted BLUE PANTONE
2935C color).
Electrical: PHILLIPS mold seal wiring harness, Reserved PSI and GPS connector. (10-year warranty)
OPTRONICS LED lights (AMP connectors for S/T/T lights and w/ .180 bullets for others). The theft proof
design used for 4'' LED lighting.
Electrical Receptacle PHILLIPS 16-724 plastic material with split pins.
Document Holder: PHILLIPS 16-802, Installed on roadside near crank handle.
Conspicuity tape “3M” brand. Installed per federal regulations.
Painting: Abrasive blast of all metal surfaces – not less than SA-2.5 to achieve clean bare steel.
Surface will be coated with electrophoresis primer and powder topcoat, BLUE PANTONE 2935C color and
four corners painted with WHITE RAL9010 color. Total thickness not less than 80μm after dry membrane.
Coating supplier: PPG (7-year warranty)
Marking: Customer configuration (includes Decal, layout, VIN, nameplate)
Mud flaps: 24”x 30” all-rubber 3/8” thick mud flaps with anti-sail and reinforced where mounted, 3 mounting holes with
6” x 6” chamfered top, outside ends of mudflap and without logo.
Hubodometer: NONE
Tire Inflation system: NONE
confirmed by PITTS/DORSEY confirmed by THACO
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 THACO SPECIAL VEHICLES MANUFACTURING LIMITED COMPANY
Add: Chu Lai-Truong Hai Automotive Industrial Zone Tam Hiep Commune-Nui Thanh District-Quang Nam Province

4. Layout

confirmed by PITTS/DORSEY confirmed by THACO

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http//:www.thacosv.vn