GEB161.1E Manuel Technique en PDF
GEB161.1E Manuel Technique en PDF
GEB161.1E Manuel Technique en PDF
CM2Z4621en 07.02.2005
2/34 Building Technologies HVAC Products Actuators without spring return GEB1 CM2Z4621en 07.02.2005
Table of contents
1 1.1 1.2 1.3 2 2.1 2.2 2.3 2.3.1 2.3.2 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 4.3 4.4 5 6 6.1 6.2 6.3 7 7.1 7.2 8 Introduction ................................................................................................... 5 Revision history ............................................................................................ 5 About this document ..................................................................................... 5 Document contents ....................................................................................... 5 Non spring-return actuators .......................................................................... 6 Application .................................................................................................... 6 Type summary .............................................................................................. 6 Description of functions ................................................................................ 7 Description of functions for GEB...1.............................................................. 7 Supplementary information on the description of functions for GEB16..1 .... 8 Controllers .................................................................................................... 8 Structure and design..................................................................................... 9 Setting and operator elements.................................................................... 10 Technical design ......................................................................................... 11 Motor technology ........................................................................................ 11 Rotary range and mechanical limitation...................................................... 11 Auxiliary switches and positioning signals .................................................. 12 Adjustable characteristic function ............................................................... 13 Neutral zone ............................................................................................... 14 Engineering notes ....................................................................................... 15 Safety notes ................................................................................................ 15 Device-specific regulations ......................................................................... 16 Notes on EMC optimization ........................................................................ 17 Determining the actuator ............................................................................ 17 Mounting notes ........................................................................................... 19 Wiring notes ................................................................................................ 20 Permissible line length and cross-sectional areas ...................................... 20 Actuator wiring (three-position) ................................................................... 22 Actuator wiring (modulating) ....................................................................... 23 Commissioning notes.................................................................................. 24 General checks ........................................................................................... 24 Electrical function check ............................................................................. 24 Technical data ............................................................................................ 26
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Diagrams .....................................................................................................28 Internal diagrams ........................................................................................28 Cable labeling .............................................................................................28 Connection diagrams (three-position control) .............................................29 Connection diagrams (modulating) .............................................................30 Typical application.......................................................................................30 Special switchings for modulating control ...................................................30 Environmental compatibility and disposal ...................................................31 Appendix .....................................................................................................32 Dimensions .................................................................................................32 Referenced documents ...............................................................................32
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1
1.1
Introduction
Revision history
Date 10.01.2005 Chapter 2.2 11.2 4.2 4.4 6.1 10 11.2 Pages 6 33 16 18 20/21 31 32/33
Changes Accessories (Ext. auxiliary switches ASC77..) Referenced documents (ASC77..) Electrical parallel connection of actuators Determining the actuator type Permissible line length and cross-sectional areas Environmental compatibility and disposal Referenced documents
07.02.2005
1.2
Main audience
This document targets engineering, product management, and commissioning staff in the market areas. This document provides basic knowledge. In addition to background information, it contains general technical fundamentals on the GEB1 actuator series. It offers all information on engineering, correct mounting and wiring, commissioning, and service. Chapter 11.2 "Referenced documents" contains a list of documents on rotary and linear actuators with accessories.
Purpose
Referenced documents
1.3
Document contents
This document contains basic technical information on type series GEB...1 for: Three-position control and Modulating control. The following topics are discussed: Type overview and description of the available options Applications and functions Actuator design including setting and operator elements Adjustable auxiliary switches and characteristic function Notes on engineering and safety-specific guidelines and regulations Notes on mounting, wiring, and commissioning Technical data Diagrams Environmental compatibility and disposal
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2
Introduction
This chapter provides information on application, functions, and device combinations. Furthermore, it contains a type overview and explains the actuator design including setting and operator elements for this family of actuators.
2.1
Application
The actuators are used in ventilating and air conditioning plants to operate air dampers and air throttles: For damper areas up to 3 m2, friction-dependent. Suitable for modulating controllers (DC 0...10 V) or three-position controllers (e.g. for outside air dampers). For dampers having two actuators on the same damper shaft (tandem-mounted actuators or Powerpack).
2.2
Type summary
The following table shows the options for the actuator types.
GEB.... 131.1E 132.1E 136.1E 331.1E 332.1E 336.1E 161.1E 163.1E 164.1E 166.1E
Three-position control Operating voltage AC 24 V Operating voltage AC 230 V Positioning signal input Y DC 0...10 V DC 2...10 V DC 0...35 V with characteristic function Position indicator U = DC 0...10 V Feedback potentiometer 1k Self-adaptation of rotary angle range Auxiliary switches (two) Rotary direction switch Powerpack (two actuators, tandem-mounted) Accessories, spare parts Accessories X X X X X X X X X X X X X X X X
Modulating control. X X X
X X
X X
X X X X X X X
X X X
X X
X X X
For functional enhancements of the actuators, the following accessories are available: External auxiliary switches (1 switch) External auxiliary switches (2 switches) Universal lever Rotary/linear set for duct and wall mounting Rotary/linear set with lever Rotary/linear set with lever and mounting plate Weather protection cover Mounting bracket for tandem-mounted actuators or Powerpack Data sheet for accessories and spare parts ASC77.1 ASC77.2 ASK71.9 ASK71.11 ASK71.13 ASK71.14 ASK75.3 ASK73.3 N4697
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2.3
2.3.1
Description of functions
Description of functions for GEB...1
The functions are listed in a table and are assigned to the respective control types. Type Control type Positioning signal with adjustable characteristic function GEB13..1 / GEB33..1 Three-position control GEB16..1
Modulating control. Y = DC 0...35 V with offset Uo = 0...5 V and span U = 2...30 V Clockwise or counter-clockwise direction depends: On the type of control. On the direction of the DIL rotary direction With no power applied, the actuator switch. remains in the respective position. On the positioning signal. The actuator stays in the position reached: If the positioning signal is maintained at a constant value. If the operating voltage is interrupted. Rotary angle position indication by using a position indicator. Position indicator: Output voltage U = DC 0...10 V is generated proportional to the rotary angle. Only for GEB16..1: The direction of action (inverted or not inverted) of output voltage U depends on the rotary direction of the DIL switch. The actuator automatically determines the mechanical end of range for the rotational angle. The characteristic function (Uo, U) is mapped to the determined rotary angle range. The switching points for auxiliary switches A and B can be set independent of each other in increments of 5 within 5 to 90. The actuator is equipped with an automatic . switch-off mechanism. Mounting two of the same actuator types on the same damper shaft may result in Not permitted. a double torque. The actuator can be manually adjusted by pushing the gear train disengagement button. The rotary angle for the shaft adapter can be limited mechanically by inserting the shaft adapter in 5 increments. Connecting the feedback potentiometer to an external voltage source results in voltage supply proportional to the rotary angle.
Auxiliary switch Response on damper blocking Powerpack (two actuators, tandem-mounted) Manual adjustment
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2.3.2
The following information applies to modulating actuators. Offset Uo and span U can be adjusted using two potentiometers (see 3.4 "Adjustable characteristic function"). The maximum permissible input voltage (Uo + U) is DC 35 V. Actuators featuring this function can be used for the following applications: Dampers with a rotary angle limitation, for instance in the 0...45 range, can be controlled using the full positioning signal range DC 0...10 V. As a sequencing actuator in control loops that can only apply a DC 0...10 V positioning signal to control more than one sequence. In control systems with a positioning signal deviating from DC 0...10 V such as DC 2...10 V or DC 035 V. The actuator automatically determines the mechanical end of range for the rotary angle on: Activated self-adaptation and switching-on of operating voltage. Switch-on and switch-off for self-adaptation when operating voltage is supplied. The table shows the different effects of the characteristic function's mapping to the rotary angle range for "inactive self-adaptation" and "active self-adaptation" (see also chapter 3.4 "Adjustable characteristic function"). Inactive self-adaptation Active self-adaptation The actuator maps the characteristic function (Uo, U) to the positioning range Ys = 100 % for the determined rotary angle range. The actuator calibrates the position indication with U = DC 0...10 V for the determined rotary angle range.
The actuator maps the characteristic function (Uo, U) to the positioning range Ys = 100 % for rotary angle 90. The actuator calibrates the position indication with U = DC 0...10 V for rotary angle 90.
2.4
Controllers
The actuators can be connected to all controllers having the following outputs. All safety-related requirements must be met (see chapter 4 "Engineering notes"). Actuator type GEB13..1 GEB33..1 GEB16..1 Control type Three-position Three-position Modulating Controller output AC 24 V AC 230 V DC 0...10 V / DC 2...10 V / DC 0...35 V
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2.5
Description
The electronic motor-driven GEB..1 actuators are available for three-position and modulating control. The maximum torque is 15 Nm. The actuator's connection cables are prewired. Robust, light-weight full metal housing from aluminum diecast. The housing guarantees a long actuator life even under harsh environmental conditions. Maintenance-free and noise-free gear train with stall and overload protection for the life of the actuator. This mounting type allows for fastening the actuator to shafts with various diameters and in various shapes (square, round) using just one screw. Insert the shaft adapter from either side into the opening for the shaft adapter. For short shafts, the shaft adapter is on the duct side. The shaft adapter coupling and the adapter holding are coupled by means of doublesided gearing. When no voltage is supplied, you can manually adjust the actuator or the air damper by pressing the gear train disengagement button. A bolted metal strip is used to attach the actuator. All actuators have pre-wired 0.9 m long connection cables.
Housing
Gear train
Manual adjustment
Type-specific elements
The actuators can be delivered as a type-specific variant having the following elements:
Auxiliary switch
For supplementary functions, you can adjust auxiliary switches A and B on the actuator front. Both potentiometers for the characteristic functions Uo and U are accessible on the front. The DIL switches exist only in modulating actuators and are accessible from the front (see chapter 2.6 "Setting and operator elements). The potentiometer is integrated and can be connected by means of a cable.
Potentiometer for offset and span DIL switch (only for GEB16..1) Feedback potentiometer to position indication
This cover protects the DIL switch against dust and water spray.
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2.6
Actuator
12 1 11 2
Legend
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Housing Rotary angle scale DIL switch and cover Potentiometer to adjust the span U Potentiometer to set the offset Uo Mounting bracket Connecting cable for power and positioning signal Connecting cable for auxiliary switches or feedback potentiometer Disengagement button for gear train Setting shafts for auxiliary switches A and B Position indicator Self-centering shaft adapter Locking ring for shaft adapter Adapter for position indicator Adjustment tool for auxiliary switches (10), potentiometer (4, 5)
45
90
10 9
3 4 5 6 7 8
4621Z13
15
12 14
4 5
4 5
11
90
4 5
4 5
90
90
90
4621Z30
4621Z33
4621Z32
Function Rotary angle direction Self-adaptation Positioning signal GEB161.1, GEB166.1 Positioning signal GEB163.1, GEB164.1
0 2... C 0... 0
Note
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3
Introduction
Technical design
This chapter discusses the following topics: Motor technology. Adjustable auxiliary switches. Adjustable characteristic function (positioning signal, DC 0...35 V). Control characteristics by including the neutral zone
3.1
Motor technology
Motor technology
A synchronous motor enables accurate speed control. The magnetic coupling serves as a torque supervision to protect both actuator and dampers.
3.2
Mechanical functions
The illustration below shows the relationship between the inner and outer mechanical limitation of the rotary range.
95
Actuator rotary range (without rotary angle limitation) Gear train presetting (factory setting) Pointer Rotary angle scale
0 5
1
20
40
60
80
95
0 2,5
90
Adapter setting Example: x = 7 x = number of steps (5) incl. gear train presetting
x 5= 7 5
95
x >1 x=0
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3.3
Electrical functions
The illustration below shows the relationship between the rotary angle, the adjustable switching points for auxiliary switches A and B, and the positioning signal.
95
A
Auxiliary switches Factory setting: A = 5; B = 85 Setting range 590
1 x click S1
(Q11)
85
50 10
S1
(Q11)
S4
(Q21)
S4
(Q21)
60
70
80
40
50
Switching states
(Q12)
30
20
S2 S3
S2 S3
S5 S6
S5 S6
Rotary movement as a function of the positioning signal Modulating signal, DC 010 V AC 24 V no movement (G,G0,Y=U) opening (G,G0,Y>U) closing (G,G0,Y<U or G,G0)
0
1 2 3
95 10V
95
4 6
4621D04
Three-position signal, AC 24 V; AC 230 V no movement (no voltage) opening (G,Y1 or N,Y1) closing (G,Y2 or N,Y2)
Note
The setting shafts for the auxiliary switches turn together with the adapter. The scales thus only refer to the inner mechnical 0 limit. The adjustment tool is used to set the auxiliary switches; it is part of the delivery (typespecific).
Adjustment tool
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(Q14)
(Q12)
(Q14)
(Q22)
(Q24)
(Q22)
(Q24)
90
3.4
Actuators GEB163.1, GEB164.1
A modulating positioning signal DC 0..35 V from a controller controls the actuator. The rotary angle is proportional to the positioning signal. Using potentiometer "Uo", you can set the offset for DC 0...5 V, and with potentiometer "U", you can set the span for DC 2...30 V.
Ys [%] 100 1) 4)
4637D04
3)
2)
Ys
Uo U
U 10 16 U
30 0
4614Z02
24 1 2
0 2 UO 5 10 30 35 Y [V]
3 4 Uo
U (max. 30 V)
Ys
Y Uo U
Positioning range For inactive self-adaptation: 100 % = Rotary angle 95 For active self-adaptation: 100 % = Determined rotary angle Positioning signal Offset Span (for Ys = 100 %)
Example 1) 2) 3) 4)*
Settings U DC 2 V DC 30 V DC 30 V DC 10 V
Note
Example
Define the adjustable span U if the actuator is to open from 0...50 % at a positioning signal of Y = DC 210 V. The offset Uo thus amounts to 2 V. The rotary angle is 90. Self-adaptation is inactive. Calculating the setting value for U:
Formula
U =
max. positioning range Ys max [%] 100 % (10 [V ] Uo [V ] ) = (10 V 2 V ) = 16 V span positioning range Ys [%] 50 %
Potentiometer settings
Uo = 2 V, U = 16 V
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Y S [%] 100
50
Max. positioning range Ysmax = Span Ys = Offset Uo = Span U = Effective span Uw = Umax Umin = 10 V - 2 V = 8 V
Y [V]
3.5
Actuators GEB16...1 (DC 0...10 V)
Neutral zone
For modulating control actuators, note the control characteristic for the selected switchon point of the setpoint. The diagram shows the setting characteristics by including the neutral zone for range DC 0...10 V. The diagram shows the setting characteristics by including the neutral zone. The values for the neutral zone listed in the diagram apply to DC 0...10 V (without characteristic function).
Note
Rotary direction -E
90 0
Counterclockwise
0 90
Clockwise
+E Hysteresis H = 70 mV
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Hysteresis H = 70 mV
The diagram shows the relationship between the differential voltage E = Y U (difference between setpoint Y and actual value U) and the rotary direction, including hysteresis and neutral zone.
Actuators GEB163.1, 164.1 (DC 0...35 V)
For DC 0...35 V (with characteristic function) the following values apply: Neutral zone NZ = 2 % of span U. Hysteresis H = 0.7 % of span U.
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4
Introduction
Engineering notes
Carefully study the basics of the control systems used before proceeding to the sections below, and pay special attention to all safety-related information. Use these actuators in a system only for applications as described in the basic system documentation of the control systems used. Additionally, note the actuator-specific properties and conditions as described in this chapter and in chapter 8 "Technical data" in this document.
Intended use
4.1
Please observe the following notes
Safety notes
This chapter explains general and system-specific regulations for mains and operating voltages. It also contains important information regarding your own safety and that of your plant. The warning triangle to the left means that you must observe all respectively listed regulations and notes. If ignored, injuries and equipment damages may result. Observe the following general regulations during engineering and project execution: Electric and high-power regulations of the respective country. Other mandatory country regulations. House installation regulations of the respective country. Regulations by the energy supplier. Diagrams, cable lists, dispositions, specifications, and instructions as per the customer or the engineering company. Third-party regulations from, e.g., the general contractors or building contractors. Electrical safety in Landis & Staefa building automation and control systems primarily depends on extra-low voltage with safe isolation from mains voltage. Depending on the earthing of extra-low voltage, SELV or PELV applications as per HD384 "Electrical plants in buildings" result: Unearthed = Safety Extra-Low Voltage SELV Grounded = Protection by Extra-Low Voltage PELV Observe the following for grounding G0: As a rule, earthing as well as non-earthing of G0 is permissible for AC 24 V operating voltage. However, observe all local regulations and customary procedures. For functional reasons, earthing may be required or not permissible.
As a rule, ground AC 24 V systems if not otherwise indicated by the manufacturer. To avoid earth loops, connect systems with PELV to the earth at only one end in the system, normally at the transformer, unless otherwise specified.
Safety note
General regulations
Safety
SELV, PELV
Recommendation on earthing G0
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Operating voltage AC 24 V
Transformers, secondary side: According to the effective load of all connected devices. Line G (system potential) must always be fused. Where required, additional line G0 (system neutral). Transformers, primary side, as per the applicable installation regulations of the respective country.
4.2
Device safety
Device-specific regulations
Safety for the devices is ensured by (among other aspects): Supply of AC 24 V extra-low voltage as per SELV or PELV. Double isolation between AC 230 V mains voltage and SELV/PELV circuits. Three-position actuators GEB13..1 and GEB33..1: Mount max. two actuators on the same damper shaft. Use the mounting bracket to also secure the second actuator (see accessories in chapter 2.2). Do not mechanically connect modulating GEB16..1 actuators.
Auxiliary switches A, B
Apply only mains voltage or only safety extra-low voltage to the switching outputs of auxiliary switches A and B. Mixed operation is not permissible. However, operation using various phases is permissible. Include the potentiometer's electric data to indicate the damper position via external switching.
Up to 10 actuators of the same device type can be electrical parallel wired. Cable length and cable cross section have to be respected. See chapter 6 wiring notes for more information.
Caution, maintenance
Do not open the actuator. The device is maintenance-free. Only the manufacturer may conduct any repair work.
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4.3
Running cables in a duct
Make sure to separate high-interference cables from equipment susceptible to interference. Cables emitting interference: Cables susceptible to interference: Motor cables, particularly motors supplied by variable speed drives, energy cable. Control cables, extra-low voltage cables, interface cables, LAN cables, digital and analog signal cables.
Cable types
Cable segregation
You can run both cable types in the same cable ducting, but in different compartments. If ducting with three closed sides and a partition is not available, separate the interference-emitting cables from other cables by a minimum of 150 mm or route in separate ducting. Cross high-interference cables with equipment susceptible to interference only at right angles. When, as an exception, signal and interference-emitting supply cables are run in parallel, the risk of interference is very high. In this case, limit the cable length of the positioning signal line DC 0...10 V for modulating actuators.
Unshielded cables
We recommend to use unshielded cables. When selecting unshielded cables, follow the manufacturer's installation recommendations. In general, unshielded twisted-pair cables have sufficient EMC characteristics for building services (incl. data applications) as well as the advantage that no provision is required for coupling to the surrounding earth.
4.4
Required actuator torque
Selection of the actuator depends on several torque factors. After obtaining the damper torque rating [Nm/m2] from the manufacturer and determining the damper area, calculate the total torque required to move the damper as follows:
Total torque [Nm] = Torque rating [Nm/m2] damper area [m2].
Instead of the torque rating, the total torque can also be determined from the manufacturer's sizing diagrams.
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Sizing diagram
The following diagram (example EMCO) allows for determining the total torque for this air damper type.
4621D01en
10
675
Damper height H [mm]
375
To
1005
ta l
pr es su r
[P ]
20 00
100 0
10 10 5 10
20 20 15
Example
Damper for blinds: Width = 1200 mm Height = 1005 mm Total pressure = 2000 Pa The total torque of about 10 Nm results from the diagram.
15 Nm 25 Nm 30 Nm 35 Nm 70 Nm
Notes
Safety Factor SF: When calculating the number of actuators, remember to include non-definable variables such as slight misalignment, damper age, etc. as a safety factor. We recommend a total safety factor of 0.8. Apply the same factor when calculating the actuator torque by the torque rating.
If the required actuator torque is greater than 15 Nm, you can use the following: One actuator of type series GBB...1 or 3 Two actuators (tandem-mounted "Powerpack") of type series GEB13..1, Geb33..1, or 4 One actuator of type series GIB...1 . 5 If the actuator torque is greater than 30 Nm, two actuators of type series GIB...1 can mechanically be connected and mounted on the damper shaft. (See data sheets N4625, N4635, and N4699).
2
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5
Mounting instructions
Mounting notes
All information and steps to properly prepare and mount the actuator are available in the mounting instructions 4 319 0109 0 (M4621) delivered with the actuator. The shaft adapter as well as all other individual parts are not pre-mounted, as the actuator components are put together differently depending on damper shaft length. Refer to "2.5 "Structure and design" in this chapter. Choose the actuator's mounting position so that you can easily access the cables as well as the setting dials on the front of the actuator. Refer to 11.1 "Dimensions". To satisfy the IP54 protection class requirements, the following conditions must be fulfilled: The actuators are equipped only for vertical mounting (cable entries at bottom) with air dampers having a horizontal shaft. The actuator mounted on the damper shaft may be mounted by max. +/- 45 to the vertical line: Use the weather protection cover ASK75.3 for any mounting position. The mounting bracket (see dimensions) is required for mounting on the damper shaft. The insertion depth for the bolt into the housing must be sufficient and guaranteed. The actuator comes with a factory setting of +2.5 which ensures a tight close-off for the air dampers. The actuator can be manually adjusted by pushing the gear train disengagement button. To ensure a tight close-off function for the dampers and the exact switching position for switches A and B, adjust the actuator only if the shaft adapter and the position indicator are mounted in accordance with the mounting instructions. If necessary, you can limit the rotary angle at increments of 5 for the entire span by positioning the shaft adapter in the respective position. Refer to chapter 8 "Technical data" for information on minimum length and diameter of the damper shafts. Mount the mounting sets for converting a rotary movement to linear movement (chapter 2.2 "Type summary") as per the separate mounting instructions. When mounting two actuators on the same damper shaft (for GEB13..1 and GEB33..1), use the ASK73.3 mounting bracket.
Mounting position
Device protection
Mounting bracket
Factory setting
Manual adjustment
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6
Introduction
Wiring notes
Prior to wiring, study all information in the following sections: "Safety notes" in chapter 4.1 "Device-specific regulations" in chapter 4.2 "Notes on EMC optimization" in chapter 4.3 "Diagrams" in chapter 9, and the HVAC plant diagram.
6.1
The line lengths and cross-sectional areas depend on the actuators power consumption and the permissible voltage drop of the connection lines to the actuators. Determine the necessary line length from the following diagram and the formulas.
Note
To determine the line length and cross section, adhere to the permissible operating voltage tolerance at the actuator (see chapter 8, "Technical data") in addition to the permissible voltage drop between the signal and supply lines (see table below). The line sizing between the controller and the actuators depends on the actuator type used and is determined on the following basis.
Type Operating voltage Line Max. permissible voltage drop
AC 24 V AC 24 V AC 230 V
Consider the following criteria: For modulating control: The permissible positioning signal error caused by a voltage drop in the line current on the G0 line must not exceed 1%. The G0 line's voltage drop caused by surges in the DC circuit in the actuator may not exceed 2 Vpp. In the case of improper sizing of the G0 line, actuator load changes may cause natural oscillation due to a change in the DC voltage drop. The supply voltage loss at AC 24 V may not exceed 8% (4% over G0 line). DC voltage drop over the G0 line is caused as follows: - Asymmetrically in the internal actuator supply (ca. DC 8 mA). - Positioning signal current DC 0.1 mA (from Y = DC 10...10 V). - Positioning signal current DC 1 mA (from U = DC 0...10 V). It can be ignored for the following aspects.
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Line length/consumption AC 24 V
L [m] 300
The diagram applies to AC 24 V and shows the permissible line length L as a function of consumption P and as a parameter of the line cross sections.
100
0.5 mm
0 0 8 16 24
P 32 [VA, W]
Notes on diagram
The values in [VA, W] on the P-axis are allocated to the permissible voltage drops (U/2U = 4 %) on line L as per the above table and to the P&I diagram. P is the primary power consumption for all actuators connected in parallel.
U/2
L UU
RL U RL
U/2
M
4614D09
The maximum line length can be calculated using the following formula.
Perm. voltage drop / line
Operating voltage
4 % of AC 24 V AC 24 V 1 % of DC 10 V AC 230 V 2 % of AC 230 V
2
L= L=
1313 A [ m] P
5.47 A I (DC)
[ m]
L = 46
1313 A [ m] P
L P I(DC)
Line cross section in [mm ] Permissible line length in [m] Power consumption in [VA] or [W]; The value is printed on the actuator's type plate. DC current portion in line G0 in [A]
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The following sections show how to determine the permissible line length and cross sections for the various actuators based on examples. The examples for actuators connected in parallel apply to the following arrangement:
G0 G G0 G G0 G G0 G G0 G G0 G
L2
A1
L1
L2
A2
Controller
L1
L2
A3
L2
A4
Assumption
The line resistances of L2 are equal and can be ignored for L1. Separately calculate the permissible line lengths L2 for other connections (ring, star-like).
6.2
Actuators with threeposition control GEB13..1
In three-position actuators, only the situation as presented under AC 24 V is important. Sizing occurs via lines 1 (G), 6 (Y1), and 7 (Y2).
The table shows the main power consumption of an actuator as well as the permissible voltage drop.
Operating voltage/pos. signal Power consumption Perm. voltage drop for line 1 (G), 6 (Y1), 7 (Y2)
U/U = max. 8 % (4 % each per line)
3.5 VA
The diagram shows the currents in the connecting lines for one actuator.
GEB13... 1 AC 24 V AC 0,15 A G
M 6 7 0V Y1
Determining the line lengths for two actuators GEB13..1 and AC 24 V supply. Only the currents in line 1 (G) and 6 (Y1) or 7 (Y2) determine the line sizing. Max. permissible voltage drop = 4% per line (total 8 %). Consumption = 2 x 3.5 VA = 7 VA. Line current = 2 x 0.15 A = 0.3 A. Max. permissible single line length: 280 m at 1.5 mm2 line cross section.
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0V
Y2
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6.3
Modulating actuators GEB16..1
With AC supply, the G0 line has a AC 0.23 A supply current and a DC 0.1 mA positioning signal current (from Y = DC 0...10 V). The AC voltage drop on the G0 line does not impact the positioning signal Y.
Power consumption Perm. voltage drop for line 1 (G)2 (G0)
Operating voltage
AC 24 V
5.5 VA
4 % of AC 24 V
The diagram shows the currents in the connecting lines for one actuator.
GEB16... 1 2 AC 24 V 0V AC 0,23 A G AC 0,23 A G0 M 8 DC 0...10 V Y
Determining the line lengths for four actuators GEB16..1 and AC 24 V supply. Only the AC currents in line 1 (G) and 2 (G0) determine the line sizing. Max. permissible voltage drop = 4% per line. Consumption = 4 x 5.5 VA = 22 VA. Line current = 4 x 0.23 A = 0.92 A. Permissible single line length for G, G0: 90 m at 1.5 mm2 line cross section, or 149 m at 2.5 mm2 line cross section.
4621G07
U (DC 0...10 V)
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7
References
Commissioning notes
All information necessary for commissioning is contained in the following: This document ("Technical basics" Z4621en). Mounting instructions 74 319 0109 0 (M4621). HVAC plant diagram.
7.1
Environmental conditions Mechanical check
General checks
Check to ensure that all permissible values as contained in chapter 8 "Technical data" are observed. Check for proper mounting and to ensure that all mechanical settings correspond to the plant-specific requirements. Additionally, ensure that the dampers are shut tight when in the closed position. Fasten the actuator securely to avoid side load. Rotary movement check: Manually change the damper setting by pressing the gear train disengagement button and turn the adapter (only if not voltage is applied). Check to ensure that the cables are connected in accordance with the plant wiring diagram. The operating voltage AC 24 V (SELV/PELV) or AC 230 V must be within the tolerance values.
Electrical check
7.2
Rotary movement: Three-position control GEB13..1, GEB33..1
Check the actuator operating states as follows (see also chapter 9.3 "Connection diagrams (three-position control)").
Wire connections AC 24 V AC 230 V 16 46 17 47 1 6 / 1 7 open 4 6 / 4 7 open
Rotary direction
Check the actuator operating states as follows (see also chapter 9.4 "Connection diagrams (modulating)"): When applying input signal Y = DC 10 V, the actuator turns (clockwise or counterclockwise as per the DIL switch setting). The rotary direction set at the DIL switch must match the desired damper movement direction. After interrupting the AC 24 V operating voltage, the actuator stops. After interrupting positioning signal Y, but while operating voltage is still supplied, the actuator returns to the zero position.
Characteristic function for Factory setting: The potentiometers for setting the offset Uo and span U are set to the following values: Uo = 0 V, U = 10 V. the positioning signal GEB163.1, GEB164.1 Note
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Position indicator
Check of output voltage U: For inactive self-adaptation: U = DC 0...10 V for rotary angle 90. For active self-adaptation: U = DC 0...10 V for determined rotary range. Measures resistance changes while the actuator turns from 0 to 90. Switchover of the auxiliary switch contacts "A" and "B" as soon as the actuator reaches the respective switching positions. Set the setting shafts (part of the delivery) to the desired value by means of the adjustment tool. (See chapter 3.2, "Rotary range and mechanical limitation.)
Important
The angle values are valid only for the zero position of the actuator (clockwise direction). The auxiliary switches have the following factory settings: Switch A: Switchover point at 5. Switch B: Switchover point at 85.
Factory setting
Use the three DIL switches to check the functions of these actuators.
Rotary direction
The set linear travel direction must match the desired damper rotary direction. Factory setting: Also check the operating states for special switchings as per chapter 9.4.2. Alternative switch-on/switch-off of self-adaptation. : ON 0: OFF Factory setting: 0.
Self-adaptation
2...
0...
Alternate setting: C: DC 0...35 V (Comfort, with characteristic function) 0: DC 0...10 V (without characteristic function) Factory setting: 0.
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8
AC 24 V supply (SELV/PELV) for GEB13..1, 16..1
Technical data
AC 24 V 20 % 50/60 Hz HD 384 as per EN 61 558 max. 10 A 3.5 VA / 3.5 W 5.5 VA / 5.5 W 1.5 W AC 230 V 10 % 50/60 Hz max. 10 A 3 VA / 3 W 15 Nm 30 Nm 15 Nm 90 95 2 150 s 5 10 cycles
Operating voltage Frequency Safety extra-low voltage (SELV) or Protection by extra-low voltage (PELV) as per Requirements for external safety insulating transformer (100 % duty) Supply line fuse Power consumption GEB13..1: Running GEB16..1: Running Holding Operating voltage Frequency Supply line fuse Power consumption: Running Nominal torque Maximum torque (blocked) Minimum holding torque Nominal rotary angle (with position indication) Maximum rotary angle (mechanic limitation) Runtime for 90 rotary angle Mechanical life
Function data
Inputs
Positioning signal for GEB13..1 Positioning signal for GEB33..1 Positioning signal for GEB16..1
Operating voltage AC 24 V
(wires 1-6) (wires 1-7) Operating voltage AC 230 V (wires 4-6) (wires 4-7) Input voltage (wires 8-2) Current consumption Input resistance Max. permissible input voltage Protected against faulty wiring Neutral zone for non-adjustable characteristic function for adjustable characteristic function Hysteresis for non-adjustable characteristic function for adjustable characteristic function Adjustable with 2 potentiometers: Offset Uo Span U Max. input voltage Protected against faulty wiring
clockwise counterclockwise clockwise counterclockwise DC 0...10 V / 2...10 V 0.1 mA > 100 k DC 35 V max. AC 24 V 200 mV 2 % of U 70 mV 0.7 % of U DC 0...5 V DC 2...30 V DC 35 V max. AC 24 V
Outputs
Output signal (wires 9-2) Output voltage U Max. output current Protected against faulty wiring Change of resistance (wires P1-P2) Load Max. sliding contact current Permissible voltage at potentiometer (SELV/PELV) Insulation resistance between potentiometer and housing
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Switching voltage Nominal current resistive/inductive Electric strength auxiliary switch against housing Switching range for auxiliary switches Setting increments Switching hysteresis Factory switch setting Switch A Switch B Connection cables Cross section of prewired connection cables Standard cable length Permissible length for signal lines Degree of protection as per EN 60 529 Insulation class AC 24 V AC 230 V Feedback potentiometer Auxiliary switches Operation Climatic conditions Mounting location Temperature Humidity (non-condensing) Transport Climatic conditions Temperature Humidity (non-condensing) Mechanical conditions Product safety Automatic electrical controls for household and similar use Electromagnetic compatibility (EMC) Immunity for all models, except GEB132.1x; GEB332.1x Immunity for GEB132.1x; GEB332.1x Emissions for all models -conformity Electromagnetic compatibility as per Low voltage directive -conformity Australian EMC Framework Radio Interference Emission Standard Dimensions Actuator W x H x D (see "Dimensions") Damper shaft Round Square Min. length Max. shaft hardness Without packaging GEB13..1, 16..1 GEB33..1
6 A resistive, 2 A inductive 4 10 switchings 4 5 x 10 switchings 6 10 switchings AC 24...230 V 6A/2A AC 4 kV 5...90 5 2 5 85 0.75 mm 0.9 m 300 m (see chapter 6) IP 54 as per EN 60 730 lll Landis & Staefa lll Landis & Staefa IEC 721-3-3 class 3K5 interior, weather-protected 32....+55 C < 95% r. h. IEC 721-3-2 class 2K2 32...+70 C < 95% r. h. class 2M3 EN 60 730-2-14 (type 1) EN 61 000-6-2 IEC/EN 61 000-6-1 IEC/EN 61 000-6-3 89/336/EEC 73/23/EEC Radio Communication Act 1992 AS / NZS 3548 81 x 192 x 63 mm 6.4...20.5 mm 6.4...13 mm 20 mm < 400 HV 1 kg 1.1 kg
2
Environmental conditions
Weight
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9
9.1
Three-position control
Diagrams
Internal diagrams
GEB13..1 GEB33..1
AC 24 V
AC 0 V 0...1000 AC 24 V...230 V / 6 (2) A
AC 230 V
AC 230 V
0...1000 AC 24 V...230 V / 6 (2) A
GEB13... 6
(Y1)
7
(Y2)
P1 P2 P3
(a) (b) (c)
S1
(Q11)
S4
(Q21)
GEB33... 6
(Y1)
7
(Y2)
P1 P2 P3
(a) (b) (c)
S1
(Q11)
S4
(Q21)
100%
A
(Q12) (Q14)
B
M
4621G01
100%
A
(Q12) (Q14)
B
4621G02
M
(Q22) (Q24) 0% (G)
(Q22)
1
AC 24 V
S2 S3
S5 S6
S2 S3
S5 S6
GEB16..1
AC 24 V
DC 0..10 V AC 24 V...230 V / 6 (2) A
GEB16...
1
(G)
8
(Y) 100%
S1
(Q11)
S4 B
(Q21)
M
4621G03
9
DC 0..10 V
S2 S3
S5 S6
9.2
Cable labeling
Cable Color Abbreviation red black purple orange gray pink
Actuators AC 24V
1 2 6 7 8 9 4 6 7 S1 S2 S3 S4 S5 S6 P1 P2 P3
RD BK VT OG GY PK BU BK WH GY RD GY BU GY PK BK RD BK BU BK PK WH RD WH BU WH PK
System potential AC 24 V System neutral Positioning signal AC 0 V, "clockwise" Positioning signal AC 0 V, "counterclockwise" Pos. signal DC 0...10 V, 2...10 V, 0...35 V Position indication DC 0...10 V Neutral conductor Positioning signal AC 230 V, "clockwise" Pos. signal AC 230 V, "counterclockwise" Switch A Switch A Switch A Switch B Switch B Switch B Input Normally closed contact Normally open contact Input Normally closed contact Normally open contact
Actuators AC 230V
blue black white gray/red gray/blue gray/pink black/red black/blue black/pink white/red white/blue white/pink
Auxiliary switches
Feedback potentiometer
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(Q24)
0% (N)
9.3
GEB13..1 AC 24 V
SP
(G)
Q1
(G0) (Y1)
Q2
(Y2)
N P1 P2 P3 S1 S4
AC 24 V
GEB13... Y 1 SN S2 S3 S5 S6
N Y SP SN Q1, Q2
GEB33..1 AC 230 V
L
(L)
Q1
(N) (Y1)
Q2
(Y2)
N P1 P2 P3 S1 S4
AC 230 V
GEB33... Y 4 N S2 S3 S5 S6
4621A02
N Y L N Q1, Q2
Controller Actuator GEB33..1 System potential AC 230 V System neutral Controller contacts
The table shows the actuator's operating state for both rotary directions regardless of the position of the controller contacts Q1 and Q2.
Controller contacts Q1 Q2
Not permissible
4621T02en
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9.4
9.4.1
(G)
(Y) AC 24 V
(G0) N
S1
S4
GEB16... Y 2 9 P S2 S3 S5 S6
4621A04
SN
N Y P SP SN
9.4.2
The following connection enable different operating states of the actuator depending on the position of the changeover switch featuring switch contacts K1, K2, K3 (see table of operating states).
Modulating control, fully open, fully locked with GEB16..1
SP
GEB16... Y 2 9 S2 S3 P S5 S6
4621A03
SN
N Y P SP SN D K1...K3
Controller Actuator GEB16..1 Position indication System potential AC 24 V System neutral Diode (e.g. R4000) Switch contacts (10 V / 0.1 mA)
Switch contacts
K3 K2 K1
Rotary direction
Note
*) Full opening for actuator types with adjustable characteristic function depends on the set voltage values (Uo, U) and the supply voltage tolerance.
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4621T01en
10
General notes
This actuator was developed and manufactured by using environmentally-compatible materials and by complying with our environmental standards. For disposal, please remember the following at the end of product life or on defects: The device consists of Materials such as steel, aluminum die-cast, and zinc die-cast. Do not dispose as household garbage. This particularly applies to the circuit board. As a rule, dispose of all waste in an environmentally compatible manner and in accordance with environmental, recycling, and disposal techniques. Adhere to all local and applicable laws. The aim is to achieve maximum recyclability at the lowest possible pollution. To do this, note the various material and disposal notes printed on specific parts.
Environmental declaration
The environmental declarations for these actuators contain detailed information on the materials and volumes used. Request a declaration at your local dealership.
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11
Chapter contents
Appendix
11.1 Dimensions
min.100
20
Dia. 10.5
31.5
min.100
900
192 Taptite M6 x 16
60 2
Mounting bracket
min.7
15
min.150
min.60
30
30
min.100
4621M02en
Dimensions in mm
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12
168 180
60
81
Note
The document and classification numbers listed in the table below match those of the Database STEP on the company-internal Intranet. All standards and directives relevant to engineering are also listed.
Document number (Classification no.)
Title/Description
Contents
Actuators for air dampers, rotary version (GEB...1: Threepos., modulating). Technical basics, actuators without spring return GEB...1. Mounting instructions on GEB...1.
Type overview, function and selection criteria. Technical basics for engineering, mounting, wiring, and commissioning. Instructions on mounting a rotary actuator without spring return.
CM2N4697en (M4697) CE1N4615en (M4615) 74 319 0413 0 (M4615) 74 319 0236 0 (M4614.1) 74 319 0237 0 (M4614.2) 74 319 0238 0 (M4614.3) 74 319 0239 0 (M4614.4) 74 319 0240 0 (M4614.5) 74 319 0241 0 (M4614.6)
Accessories and spare parts for Overview, allocation to actuators GMA...1, GEB. actuator type, and application. External auxiliary switches Detailed specifications ASC77.. External auxiliary switches ASC77.. Universal lever ASK71.9 Rotary/linear set for duct and wall mounting ASK71.11. Rotary/linear set with lever ASK71.13. Rotary/linear set with lever and mounting plate ASK71.14. Weather protection cover ASK75.3 Mounting bracket for tandemmounted actuators or Powerpack ASK73.3. Electrical installations in buildings Safety of transformers, power supply units and similar equipment Automatic electrical controls for household and similar use Electromagnetic compatibility: Emissions Electromagnetic compatibility: Immunity Electromagnetic compatibility: Immunity Directive on electromagnetic compatibility Low voltage directive
Standards
HD 384 EN 61 558 EN 60 730 IEC/EN 61 000-6-3 IEC/EN 61 000-6-1 IEC/EN 61 000-6-2 89/336/EWG 73/23/EWG
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Siemens Switzerland Ltd Building Technologies Group HVAC Products Gubelstrasse 22 CH-6301 Zug Tel. +41 41-724 24 24 Fax +41 41-724 35 22 34/34 Building Technologies HVAC Products Actuators without spring return GEB1
CM2Z4621en 07.02.2005