All Questions Are Closed Book Note : Some questions in this section are true/false or essay type questions,

instead f multiple choice. Historically, it has been shown that test questions on ASME V involves a good deal of theory that cannot adequately be explores through multiple choice questions (although multiple choice questions only will be on the test.) 1. A filmside penetrameter can be used for : a. b. c. d. inaccessible welds (unable to hand place a source penetrameter) all welds all castings at any time an alternative to a source-sde wire pentrameter

2. A dark image of the "B" on a lighter background is : a. b. c. d. Acceptable Rejectable Sometimes rejectable None of the above

3. One of the procedural requirements for conducting PT is to address the processing details for : a. b. c. d. Post-examination cleaning Pre-examination cleaning Apply the penetrant All of the above

4. Non-aqueous developer may be applied to a wet surface. True or False (circle one)

5. The accuracy of a piece of magnetizing equipment that is equipped with an ammeter shall be verified : a. b. c. d. Each year Each two years When possible Every 6 months

6. When using fluorescent particles, the examiner shall be in a darkened area for at least ________ minutes prior to performing the examination. a. b. c. d. 7 10 9 1

7. A wire IQI shall be placed adjacent to the weld, with the wires parallel to the weld.

True

of

False (circle one)

8. A field indicator is composed of _______low carbon steel pie sections, furnace brazed together. a. 2 b. 6 c. 10 d. 8 9. The type and amperage of magnetizing current must be identified on the written MT procedure. True of False (circle one)

10. Certification of contaminants shall be obtained for all PT materials used on : a. Carbon steels b. Ferritic stainless steels c. Austenitic stainless steels d. None of the above 11. Black light intensity shall be measured with a _______ when conducting fluorescent PT. a. Dark room meter b. Photo-meter c. Black light meter d. None of the above 12. When should a densitometer be calibrated as a minimum? a. Annually b. Every 90 days c. Whenever it is turned on d. As required by the Examiner 13. The location markers required by ASME V are required to appear as radiographic images. True or False (circle one) 14. D.C.yokers may be used for detecting subsurface discontinuities, per ASME V ? True or False (circle one) 15. When coatings are applied to enhance contrast, the procedure must be demonstrated that indications can be detected through the coating. True or False (circle one) 16. How many total liquid penetrant techniques are listed in ASME V? a. 4 b. 6 c. 2 d. 1

17. Prior to examinations, each adjacent surface shall be cleaned within at least _____" of the area to be examined. a. 1 b. 1.5 c. 2 d. 3 18. Water washable penetrant shall be removed with a water spray not exceeding 60 psi and 1000F.
True or False (circle one)

19. The maximum emulsification time shall be : a. 5 minutes b. 10 minutes c. 15 minutes d. none of the above 20. Densitometers shall be calibrated by verification with a calibrated: a. Densitometer b. Step Wedge Comparison Strip c. Light Meter d. Transmission monitor 21. When using a hydrophillic emulsifier versus a lipophilic emulsifier and intermediate step that must be taken is : a. pre-flooding with emulisifier b. pre-cleaning with solvent c. pre-rinsing with water d. pre-washing with detergent 22. A welded part is to be radiographed and is 1" thick, with 1/8" reinforcement. What ASTM wire set IQI should be used on these radiographs if a source side technique is used : a. Set A b. Set B c. Set C d. Set D 23. When a PT test cannot be conducted between 500-1250F, what must be done, per ASME V ? a. The procedure must be qualified. b. The surface must be re-cleaned c. The test cannot be conducted d. None of the above 24. The sulphue content of a penetrant is measured to be less than 0.0025g. This material is acceptable for use on : a. Nickel-base alloys b. Carbon steel

c. ferritic steel d. All of the above 25. All indications are to be evaluated in accordance with : a. ASME VIII b. ASME V c. The referencing Code section d. The written procedure 26. The scope of the ASME Boiler and Pressure Vessel, Code, Section V includes: a. NDE acceptance crtieria b. How to perform NDE to achieve a desired result c. Where to do NDE ( i.e. what welds to examine ) d. Who can be the Authorised inspector. 27. UT equipment is calibrated ? a. Before heat-treatment b. AFter completing the examination c. Prior to visual examination d. Prior to PT examination 28. What finished surface is required of butt welds for PT examination? a. Smooth surface prepared by grinding b. Cosmetically clean acid etched surface c. A near white blast surface d. None of the above 29. A penetrameter is used on a DWE/DWV. The penetrameter selection is based on: a. The single wall thickness and weld reinforcement b. Both wall thicknesses c. The single wall thickness for Sch 80 pipe d. None of the above 30. A suitable means for applying penetrant. a. Dipping b. Brushing c. Spraying d. Any or all of the above 31. What materials require the use of tested and certified liquid penetrants as to the contaminants in the penetrant? a. Nickel alloys b. Austenitic stainless steel alloys c. Ferritic / martensific stainless steel d. Both a and b, above

32. How shall indications be evaluated, i.e. acceptance standards for RT a. To ASME V b. To ASME VIII c. To B31.3 d. To the referencing Code section 33. Thickness readings may be displayed on? a. SRT b. PRT c. CRT d. Strip chart recorder 34. How many copies of a procedure must be available to the Manufacturers NDE Personnel? a. 1 b. 2 c. 3 d. 4 35. How shall Non-destrutive Examination Personnel be qualified? a. To SNT-TC 1A b. To CP-189 c. To referencing code requirements d. To ACCP rules 36. Which NDE methods are considered "surface" methods? a. PT b. RT c. MT d. Both A & C above 37. What designation is used to indicate the penetrameter is on the film side? a. An "F" b. An " E" c. A " D" d. An "FS" 38. What is a shim used for? a. UT field adquacy b. RT field direction c. MT field strength and direction d. MT field current applications 39. Why must the surface be closely observed during the application of the PT developer? a. To ensure proper coating application b. To ensure excess penetrant removal c. To allow proper characterization of discontinuties d. To see the "groovy" lines form

40. One of the five magnetisation techniques is? a. Round b. Circular c. Shearwave d. Hall-effect Tangential-field 41. A true UT indication is one which exceeds: a. 20% of DAC b. 20% of CAD c. 20% of DEC d. 10% of DAC 42. Name one typical discontinuity detectable by the magnetic particle method a. Lack of penetration b. interpass lack of fusion c. Slag inclusions d. Toe cracks 43. For a DWE/SWV RT Technique, a minimum of ___________________ exposures shall be made a. 1 b. 2 c. 3 d. 4 44. When are location markers placed on the film side in SWV for curved surfaces? a. Concave side is toward the source b. Source to material distance greater than IR c. A cobalt source is used d. Both a and b, above 45. What is the difference between an inspection and an examination per Section V of the ASME Code? a. Inspection performed AI b. Examination performed by manufacturer's personnel c. There is no difference between the two d. Both a and b, above 46. Geometric un-sharpness is determined by : a. UG= Fd/D b. UG=PD/d c. UG=fd/d d. UG=ft/d 47. UT Thickness velocities are usually obtained from : a. Tim's Handy Velocity Book b. Similar materials c. Similar product forms d. Both B & C , above 48. Name one typical discontinuity detectable by the liquid penetrant method a. I.P. on an NPS 2 girth weld b. I.F. at the root of an NPS 2 girth weld

c. HAZ surface cracks on a NPS 2 girth weld d. Slag inclusions on a NPS 8 longitudinal weld 49. What is to done to excess penetrant remaining on the surface after the specified penetration time thas elapsed? a. It must be removed b. It can remain on the part c. It must be developed d. It must be removed with water only 50. What must be done to ensure 100% coverage on any NDE method?

51. When surface irregularities may mask indications of unacceptable discontinuties, what is required? 52. List the type of discontinuties magnetic particle examination is effective in detecting. 53. What are the six penetrant techniques to be used? 54. What are the approved methods of indicating UT thickness measurements? 55. How is the "quality" of a radiograph evaluated? 56. Where are RT location markers placed, on the part or on the radiograph? 57. The IQI may be of what two types? 58. What is the critical hole in a hole type IQI? 59. What identify must also be included in the UT calibration records? 60. The IQI is normally placed on which side of a part? 61. A 4T hole on a 20 IQI has a diameterof : 62. List 4 types of blemishes not permitted on film. 63. When is a written radiographic procedure required by ASME V? 64. When should the developer be applied?

65. What type of discontinuity is the magnetic particle method most sensitive to? 66. What is the examination medium when using MT? What is the probing medium when using MT? 67. When must ultrasonic equipment be calibrated? 68. How many IQis should appear on each radiograph, except for panoramic techniques? 69. are intensifying screens permitted for radiography per ASME V? 70. What two radiographic techniques are noted as available for examinations? 71. How can compliance with a written radiographic procedure be demonstrated? 72. List the type of discontinuity liquid penetrant examination is effective in detecting. 73. What must be done when a penetrant is to be applied on parts beyond 50-1250F ? 74. The lifting power of yokes must be checked when? 75. How should welded butt-joints be prepared for radiograph? 76. Steel greater than __________________ "thick should be radiographed with a cobalt source. a. True b. False 77. In magnetic particle examination of a welded joint using yokes, is alternating current or direct current allowed? 78. What method of Ultrasonic examination of the welds is permitted by the Code? 79. Name three different methods of conducting" Visual Examinations " (VT) 80. From what type of material should shims be fabricated when they are to be used to radiograph welds in pressure retaining items? 81. A ____________________________ is a device used to determine the image quality of radiograph a. b. c. d. e. A step wedge comparison film A densitometer An IQI All of the above None of the above

82. In accordance with Section V, write type penetrameters : a. Can always be used

b. Can be used unless restricted by the referencing Code c. Can never be used d. Can be used only with Type 1 film 83. A. What is menat by "non destructive examination " of a welded joint?

B. Name four methods of non-destructive examination.

84. In a radiographic film of a weld, how are the following characteristics measured or judged? a. Film sensitivity or quality b. Film density 85. What is radiography? 86. What is the minimum and maximum allowable density through the image of the penetrameter for radiographs made with : a. A 2000 kV tube? b. Cobalt 60 ( Co60) ? 87. A single film tehnique was used to make a radiograph using a Cobalt-60 source. The minimum permitted density inthe area of interest is : a. 4.0 b. 1.8 c. 2.0 d. 1.3 e. None of the above 88. Under ASME Code Section V, what upper and lower density limits are acceptable for viewing if the density through the body of the penetrameter is 2.7? Assume single film viewing. 89. As a radiographer is removing cassettes ( film holders ) from a weld seam that has just been radiographed, you notice that there is nothing attached to the back of the cassettes. Would these radiographs be acceptable? Explain your answer. 90. What is the minimum number of IQI required for the following : a. A complete girth seam containing 30 radiographs shot with a single exposure?

b. Twelve radiographs on a longitudinal seam shot from the outside with a single exposure? 91. A radiograph is made using an X-ray source, and two films in each film holder. If the film is to be viewed separately the minimum permitted density would be : a. 4.0 b. 1.8 c. 2.0 d. 1.3 e. None of the above 92. A weld with a nominal thickness of 1.5 inch is to be radiographed using a film side penetrameter. The penetrameter designation should be : ( Note : This is an open book question ) a. 25 b. 30 c. 35 d. Both a and b are acceptable? 93. A) What are hole type penetrameters and what are they used for B) What are wire penetrameters and what are they used for? 94. In radiographing a butt welded joint of 1" thickness, on what side of the weld is the penetrameter normally placed? 95. What type of flaws may be detected by : A) Liquid Penetrant testing? B) C) D) Magnetic Particle testing? Radiographic examination? Ultrasonic examination?

96. What is a densitometer used to determine? 97. A) What is the purpose of shims when performing radiography?

B) Where are they placed?

C) What kind of material may they be made from? 98. Describe how the following surfaces should be prepared for Ultrasonic examination :

A) Contact surfaces B) Weld surfaces C) Base material 99. Why are lead intensifying screens used in the X-ray examination process?

100. Name two radiation sources permitted for radiographic examination in ASME Boiler and Pressure Vessel Code. 101. 102. When reviewing a radiograph, a dark image of the letter B can be seen onthe film. Does this indicate an unacceptable radiograph? Describe how liquid penetrant examination should be performed in order to detect discontinuties that are open to the surface, per Article 6 of ASME Code section V. A) If IQIs are not placed on the source side, what rules apply? B) For materials being radiographed other than welds, where are the IQIs placed? 104. If the density through the IQI is 2.50, what would the maximum allowable density and minimum allowable density be through the weld represented by this unshimmed IQI? Ona set of cassettes containing film for a seam just radiographed you notice the lead location markers ( i.e. 1-2, 2-3 etc) are taped to the cassettes. Would these radiographs be acceptable? What length of indication is required to demonstrate that a visual examination procedure is adequate per ASME V? a. 1/32" b. 1/16" c. 3/32" d. None of the above

103.

105.

106.

107.

Personnel performing visual examinations to ASME V must have acuity to which of the following standards, if any? a. Jaeger Type 2 b. Jaeger Type 1 c. Equivalent to Jaeger Type 1 d. Either b or c, above Visual examination must be conducted when the eye is within ________ " of the piece to be examined a. 36 b. 30 c. 24 d. 12 An item is designed for 625 psig. The item will be tested at 1.5 x Design pressure. What should the absolute minimum gauge range be on a test of this pressure, per AXME V Appendix 10? a. 0-1012 psig b. 0-1518 psig c. 0-2025 psig d. 0-4050 psig a. b. c. d. The standard test temperature of a part to be bubble tested shall be between: 400 C 1200C 40C 520C 400C 1250C 40C 1250F

108.

109.

110.

Answer Key 1.a 2.a 3.d 4.False 5. a 6.3 7.False 8.d 9.True 10.c 11.c 12.b 13.True 14.False 15.True 16.b 17.a 18.False 19.d 20.b 21.c 22.b 23.a 24.d 25.c 26.b 27.b 28.d 29.a 30.d 31.d 32.d 33.c 34.a 35.c 36.d 37.a 38.c 39.c 40.b 41.a 42.d 43.c 44.d 45.d 46.a 47.d 48.c

49.a 50. All examinations must overlap to ensure 100% coverage of the part 51. Grinding, machining, or other methods 52. Surface and slight subsurface indications 53. Color contrast or water washable a. Water washable b. Post emulsifying c. Solvent removable 54. CRT, Digital, or meter 55. Ability to see the prescribed hole or wire on the designated penetrameter and compliance with density requirements 56.On the part 57. Hole or wire types 58. 2T 59. Calibration block identity 60. Source side 61. 0.08" 62. a) Fogging b) Processing defects c) Scratches, finger marks, etc. d) False indications due to defective screens 63. Article 2 requires the use of a written procedure for RT in all cases, but T-150 overrides, which states procedures are only required when specified by the referencing code section ( same as for UT,MT,PT and other NDE methods) 64. As soon as possible after penetrant removal. Not to exceed time in written procedure. 65. Surface discontinuties aligned perpendicular to the magnetic field. 66. Ferro magnetic particles, magnetic fields 67. a) Beginning and end of each examination b) When personnel are changed c) Anytime malfunction is suspected 68. At least one on each radiograph 69. Yes, except when restricted by the referencing Code 70. Single wall and double wall 71. By compliance with density and penetrameter image on the production or technique radiographs 72. Surface discontinuties only 73. The procedure must be qualified using a quench cracked aluminium block. 74. Prior to use within the last year or if the yoke has been damaged. Permanent magnet yokes checked daily. 75. The weld ripples or surface irregularities on both the inside ( if accessible ) and outside shall be remved by any suitable 76. 1.5" thick 77. Alternative current is used 78. Pulse Echo Shear Wave Ultrasonics 79. a) Direct b) Indirect or (remote visual examination ) c) Translucent 80. A shim shall be fabricated of radiographically similar material to the object to be inspected.

81. c 82. a 83. a) An examination of a welded joint that will disclose surface and sub-surface discontinuties without physical harm to the welded joint. Such examinations can be conducted by radiography, ultrasonics, liquid penetrant or magnetic particle testing. b) - Radiographic Examination - Ultrasonic Examination - Magnetic Particle Examination - Liquid Penetrant Examination 84. a) IQI b) Densitometers or step-wedge comparison films. 85. A radiograph is a shadow picture produced by the passage of X-rays or gamma rays through an object onto a film. When the rays pass through the object, part of the radiation penetrates the material and part is absorbed. The amount of radiation absorbed and the amount that penetrates are a function of the thickness of the material. Where a void or discontinuity exists, there is essentially less material to absorb the radiation. Therefore, more radiation will pass through this section and a dark spot corresponding to the projected position of the void will appear on the film. 86. a) 1.8 - 4.0 ( for any X-ray source ) b) 2.0 4.0 ( for any gamma source) 87. e-The correct answer is 15% from the transmitted density through the body of the penetrameter 88.-15% = 2.295 +30% = 3.510 89. No, as a check on backscattered radiation, a lead symbol "B" with minimum dimensions of 1/2" height and 1/16" thickness shall be attached to the back of each film holder. If a light image of the "B" appears on a darker background of the radiograph, protection from backscatter is insufficient and the radiograph shall be considered unacceptable. A dark image on a lighter background is not cause for rejection. 90. a) Requires at least 3 IQIs spaced 1200 apart. b) Requiresat least 12 IQI, one on each film. 91. b 92. a 93. a) An IQI is a small strip of material, fabricated of radiographically similar material to the object being inspected, and having a thickness of approximately 2% of the object being radiographed. The IQI has three holes in it. The sizes of these holes are 1T, 2T and 4T where "T" is the thickness of the IQI. The 2T is designated as the essential hole, i.e.the hole whose image must appear on the radiograph. IQI thickness and essential hole size requirements are listed in tables in Section V of the ASME Code. The IQI is identified with a number made of lead that is attached to the IQI. This number indicates the thickness of the IQI in thousandths of an inch. An IQI is used for evaluating radiographic technique in that it serves as an image quality indicator, proper technique should display the IQI image and the specified hole. b) Wire type IQI use thin wires to ascertain sensitivity instead of holes. The ability to see the wire required by the Code indicates a quality radiograph.

94. The IQI should be placed the source side of the material being radiographed. However, where inaccessibility prevents this, the IQI may be placed on the film side of the material being radiographed provided a lead letter "F" at least as high as the identification number is placed adjacent to the IQI. 95. a) Surface discontinuties b) Surface and slight sub-surface discontinuties c) Surface and sub-surface discontinuties d) Surface and sub-surface discontinuties 96. A densitometer ( or step wedge comparison film ) shall be used for judging film density requirements. Film density is a measure of overall darkening of the radiograph, which is directly related to the sensitivity, definition, and overall quality of the technique. 97. a) Shirms may be used when necessary to produce a radiograph in which the radiographic density throughout the area of interest is no more than minus 15% from ( lighter than ) the radiographic density through the IQI. 98. a) The finished contact surface shall be free from weld splatter and any roughness that would interfere with free movment of this search unit or impair the transmission of ultrasonic vibrations. b) The weld surfaces shall be finished so they cannot mask or be confused with reflections from defects, and should merge smoothly into the surfaces of the adjacent base materials. c) The volume of base material through which the sound will travel in angle beam examination shall be completely scanned with a straight beam search unit to detect reflectors which might affect interpretation of angle beam results. 99. Lead foil intensifying screens used in the X-ray examination may be placed directly in front of the film. The screen provides an intensifying action and , in addition, the back one acts as a filter by preferentially absorbing backscattered radiation from the specimen thus improving image quality. 100.The two common radiographic sources in industrial use today are X-ray machines and artificially produced radioactive isotopes of certain metallic elements. 101.No. 102. The part is first thoroughly cleaned of oil, dirt, etc, then a liquid penetrant is applied to the surface to be examined and allowed to enter the discontinuties. All excess penetrant is then removed, the part is dried, and a developer is applied. The developer functions both as a blotter to absorb penetrant that has been trapped in discontinuties and as a contrasting background to entance the visibility of penetrant indications. The dyes in penetrants are either color contrast ( visible under white light ) or fluorescent ( visible under ultraviolet light ). 103. a) The penetrameter should be placed on the source side of the material being radiographed. However, where inaccessibility prevents this, the penetrameter may be placed on the film side of the material being radiographed provided a lead letter "F" at least as high as the identification number is placed adjacent to the penetrameter. b) For material other than weld a source side penetrameter shall be placed in the area of interest. 104. Minus 15% to plus 30% allowed 2.5 + 30% = 2.5 + 0.75 = 3.25 2.5 15% = 2.5 0.4 = 2.125

105. No. Location makers that are to appear on the radiographic film should be placed on the part being examined and not on the cassettes. 106. d 107. d 108. c 109. b 110. b